KR100795299B1 - Triple-plies- sheet manufacturing process - Google Patents

Triple-plies- sheet manufacturing process Download PDF

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KR100795299B1
KR100795299B1 KR1020060032554A KR20060032554A KR100795299B1 KR 100795299 B1 KR100795299 B1 KR 100795299B1 KR 1020060032554 A KR1020060032554 A KR 1020060032554A KR 20060032554 A KR20060032554 A KR 20060032554A KR 100795299 B1 KR100795299 B1 KR 100795299B1
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paper
adhesive
double
triple
roller
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KR1020060032554A
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Korean (ko)
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KR20070101491A (en
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권순조
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권순조
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1875Tensioning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/10Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/32Layered products comprising a layer of synthetic resin comprising polyolefins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

본 발명은 종이상자 등을 만드는데 사용되는 세겹판지의 제조방법에 관한 것이다. 본 발명의 판지는 폴리에틸렌판을 가운데 두고 일면에는 종이가 코팅되고 타면에는 부직포가 코팅된 세겹판지로, 이 세겹판지는 제1공정과 제2공정에 의해 만들어지되, 상기 제1공정은 일정속도로 공급되는 폴리에틸렌판의 일면에 유성접착제를 전이시킨 후 고온챔버를 거치게하여 순수접착제만 남게될 때 종이를 급지하여 이 종이에 접착제가 점착된 폴리에틸렌판이 코팅되어져 두겹 판지가 만들어지도록 하고, 이러한 두겹판지를 55°~60°C 의 숙성실에서 48시간이상 숙성시키는 공정이며, 상기 제2공정은 제1공정을 마친 두겹판지를 제1공정과 동일한 방식으로 폴리에틸렌판의 이면에 유성접착제를 전이시킨 후 고온챔버를 거치게 하여 이면의 순수접착제만 남게 될 때 부직포를 급지하여 이 부직포에 접착제가 점착된 두겹판지가 코팅되어져 세겹 판지가 만들어지도록 한후 이를 55°~60°C 의 숙성실에서 48시간이상 숙성시키는 공정으로 이루어진다.The present invention relates to a method for producing triplex paper used to make paper boxes and the like. The cardboard of the present invention is a triple sheet of paper coated on one side and coated with a non-woven fabric on the other side of the polyethylene plate, the triple sheet is made by the first and second processes, the first process at a constant speed After transferring the oil-based adhesive on one side of the supplied polyethylene plate and passing it through a high temperature chamber, when only the pure adhesive is left, paper is fed and the polyethylene plate coated with the adhesive is coated on the paper to make a double-ply paperboard. The process of aging for more than 48 hours in the aging room of 55 ° ~ 60 ° C, the second step is a high-temperature chamber after transferring the oil-based adhesive on the back of the polyethylene plate in the same manner as the first step after completing the first step When only the pure adhesive on the back surface is left, the non-woven fabric is fed to the non-woven fabric. It is made so that the process of this hanhu aged at sukseongsil of 55 ° ~ 60 ° C for 48 hours or longer made.

부직포, 폴리에틸렌판, 종이, 세겹판지 Non-woven fabric, polyethylene board, paper, triple board

Description

세겹판지의 제조방법{triple-plies- sheet manufacturing process}Triple-sheet manufacturing method

도1은 본 발명의 세겹판지 구성도면,1 is a triple sheet configuration of the present invention,

도2 는 본 발명의 두겹판지의 제조공정도,2 is a manufacturing process diagram of the double-ply paper of the present invention,

도3은 본 발명의 세겹판지의 제조공정도이다.3 is a manufacturing process chart of the triple sheet of the present invention.

본 발명은 폴리에틸렌판의 상하면에 각각 부직포와 종이가 코팅된 세겹판지 제조방법에 관한 것이다.The present invention relates to a method of manufacturing a triple cardboard coated with a nonwoven fabric and a paper on the upper and lower surfaces of the polyethylene plate, respectively.

종래의 판지는 폴리에틸렌에 종이를 코팅시킨 두겹판지로만 제조된 것밖에 존재하지 않아서 그 표면지에 그림이나 무늬를 인쇄하기 어려울 뿐 만 아니라 재질이 약하여 쉽게 찢어지거나 파손되는등의 단점이 있었다. Conventional cardboard is not only existed to be made of a double-ply paper coated with polyethylene paper, it is not only difficult to print pictures or patterns on the surface paper, but also had a disadvantage that the material is weak and easily torn or broken.

본 발명은 여러시험을 거쳐 세겹의 판지를 개발한 것으로, 재질이 견고할 뿐만 아니라 표면지에 선명한 인쇄를 할 수 있어서 상품성이 향상되고 내구성이 증가하여 실용성은 물론, 제품의 품질을 높일 수 있도록 된 세겹판지 제조방법을 제공 한다. 본 발명의 판지는 부직포와 폴리에틸렌판과 종이가 결합된 세겹판지로, 이 세겹판지는 일정속도로 공급되는 폴리에틸렌판의 일면에 유성접착제를 전이시킨 후 고온챔버를 거치게하여 순수접착제만 남게될 때 종이를 급지하여 이 종이에 접착제가 점착된 폴리에틸렌판이 코팅되어져 두겹 판지가 만들어지도록 하고, 이러한 두겹판지를 55°~60°C 의 숙성실에서 48시간이상 숙성시키는 제1공정과, 이 제1공정을 마친 두겹판지를 제1공정과 동일한 방식으로 폴리에틸렌판의 이면에 유성접착제를 전이시킨 후 고온챔버를 거치게 하여 이면의 순수접착제만 남게 될 때 부직포를 급지하여 이 부직포에 접착제가 점착된 두겹판지가 코팅되어져 세겹 판지가 만들어지도록 한후 이를 55°~60°C 의 숙성실에서 48시간이상 숙성시키는 제2공정에 의해 제조된다. 따라서 부직포면에 직접 선명한 인쇄가 가능하여 종래와 같이 인쇄따로 코팅따로 제작하여 코팅하던 문제를 해결할 수 있으며, 내구성과 품질이 뛰어난 판지를 제공할 있게 된 것이다. The present invention has developed three layers of cardboard through a number of tests, the material is not only solid, but also capable of vivid printing on the surface of the paper to improve the marketability and durability to increase the practicality as well as the quality of the product triple Provide cardboard manufacturing method. The cardboard of the present invention is a three-ply paper, which is a non-woven fabric, a polyethylene plate and paper are combined, this triple paper is transferred to the one side of the polyethylene plate supplied at a constant speed after passing the oil-based adhesive through a high temperature chamber to leave only the pure adhesive paper The paper is coated with an adhesive-coated polyethylene sheet to make a double-ply paperboard, and the first step of aging this double-ply paper in a aging room at 55 ° to 60 ° C for at least 48 hours, and the first step In the same manner as in the first process, the double-ply paper is transferred to the back surface of the polyethylene plate, and then passed through a high temperature chamber to supply the non-woven fabric when only the pure adhesive on the back surface remains. After the triple cardboard is made, it is manufactured by the second process of aging for at least 48 hours in a aging room at 55 ° -60 ° C. Therefore, it is possible to print directly on the surface of the non-woven fabric can solve the problem of coating separately produced by coating separately as in the prior art, to provide a cardboard with excellent durability and quality.

이하 첨부도면을 참고하여 본발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명, 도1과 같이, 폴리에틸렌판(B)을 가운데 두고 그 하면(혹은 일면)에 종이(C)가 코팅되고 그 상면(혹은 이면)에 부직포(A)가 코팅되어 이루어지는 세겹판지를 제공하기 위하여, 도2와같이, 로울러(10)에 감겨진 폴리에틸렌판(20)을 일정 텐션(Tension)을 갖추고서 공급하는 제1급지 과정과, 이 제1급지 과정을 거쳐 공급되는 폴리에틸렌판(20)이 유성접착제 전이 로울러(30)와 압축로울러(40)사이를 지나면서 그 일면에 유성접착제(50)가 점착되는 접착제 전이 과정과, 이 전이과정 을 거친 폴리에틸렌판(20)을 약 12m 의 챔버(Chamber)속에서 50~60m/분의 속도로 이동시키면서 70℃ ~90℃범위에서 진행방향을 따라 점차 높게 가열시켜서 순수접착제만 남게 하는 접착제 잔류과정과, 이 접착제 잔류과정을 거친 폴리에틸렌판(20)을 압축 로울러(60)와 히팅로울러(70)사이로 통과시킴과 동시에 종이(80)를 제2급지시켜서 상기 로울러(60,70)사이에서 종이(80)에 폴리에틸렌판(20)이 코팅되도록 하는 두겹판지형성과정과, 이 두겹판지를 로울러에 감아 55℃ ~60℃ 의 숙성실에서 48시간이상 숙성시켜서 완전한 두겹판지(100)의 코팅상태가 이루어지도록 하는 숙성과정 들로 이루어지는 제1공정과; In the present invention, as shown in Fig. 1, a paper (C) is coated on the lower surface (or one side) with a polyethylene plate (B) in the center, and a non-woven fabric (A) is coated on the upper surface (or the back side) to provide a triple board. In order to supply the polyethylene plate 20 wound on the roller 10 with a certain tension, as shown in FIG. 2, the polyethylene plate 20 supplied through the first feeding process is provided. An adhesive transition process in which the oily adhesive agent 50 is adhered to one surface of the oily adhesive transition roller 30 and the compression roller 40, and the polyethylene plate 20 which has undergone this transition process are carried out in a chamber of about 12 m. In the process of 50 ~ 60m / min in the chamber) and gradually heated along the direction of progress in the range of 70 ℃ ~ 90 ℃ adhesive residual process to leave only the pure adhesive, and the polyethylene plate through this adhesive residual process (20) Between the compression roller (60) and the heating roller (70) At the same time, the paper 80 is second-feeded and the second paper is formed between the rollers 60 and 70 so that the polyethylene plate 20 is coated on the paper 80, and the paper is wound around the roller. A first process consisting of aging processes for aging for 48 hours or more in a aging room at a temperature of 60 ° C. to 60 ° C. such that the coating state of the complete double-ply cardboard 100 is achieved;

도3과 같이 상기 두겹판지(100)를 일정 텐션(Tension)을 갖추고서 공급하는 제3급지 과정과, 제3급지 과정을 거쳐 공급되는 두겹판지(100)를 유성접착제 전이 로울러(30)와 압축로울러(40)사이를 지나게 하여 그 이면에 유성접착제(50)가 점착되는 접착제 전이 과정과, 이 전이과정을 거친 두겹판지(100)를 약 12m 의 챔버(Chamber)속에서 50~60m/분의 속도로 이동시키면서 70℃ ~90℃범위에서 진행방향을 따라 점차 높게 가열시켜서 순수접착제만 남게 하는 접착제 잔류과정과, 이 접착제 잔류과정을 거친 두겹판지(100)를 압축 로울러(60)와 히팅로울러(70)사이로 통과시킴과 동시에 부직포(110)를 급지시켜서 상기 로울러(60,70)사이에서 두겹판지(100)이면에 부직포(100)가 코팅되도록 하는 세겹판지 형성과정과, 이 세겹판지를 로울러에 감아 55℃ ~60℃ 의 숙성실에서 48시간이상 숙성시켜서 완전한 세겹판지의 코팅상태가 이루어지도록 하는 숙성과정 들로 이루어지는 제2공정으로 이루어진다.As shown in FIG. 3, the second paper feeding process for supplying the double paperboard 100 with a predetermined tension and the double paperboard 100 supplied through the third paper feeding process are compressed with the planetary adhesive transfer roller 30. The adhesive transfer process in which the oil-based adhesive agent 50 adheres to the back surface of the rollers 40, and the double-ply paper 100 subjected to the transfer process are carried out in a chamber of about 12 m in a range of 50 to 60 m / min. While moving at a speed, the adhesive residue process of heating gradually higher in the range of 70 ° C. to 90 ° C. in the advancing direction, leaving only the pure adhesive, and the compression roller 60 and the heating roller of the double-ply paper 100 subjected to the adhesive residual process. 70) and the process of forming a triple cardboard to feed the nonwoven fabric 110 at the same time to pass the non-woven fabric 100 between the rollers (60, 70), the non-woven fabric 100 is coated between the rollers (60, 70), and the triple cardboard to the roller 48 hours in the aging room 55 ℃ ~ 60 ℃ It is composed of a second process consisting of the aging process to achieve the aging of the complete triple cardboard coating by aging.

상기한 공정을 거쳐 만들어진 본 발명의 세겹판지는 폴리에틸렌판을 가운데 두고 그 하면(혹은 일면)에 종이가 코팅되고 그 상면(혹은 이면)에 부직포가 코팅되어 이루어지며, 주로 종이상자나 골판지 상자등과 같이 경량이면서도 견고성을 요하는 곳에 사용된다. 이때 표면지는 골판지가 되어 외부의 긁힘이나 찢김에 강하면서 인쇄면으로 사용할 수 있으며,종이는 상자내부에 위치하게 되므로 깨끗하고 곰팡이 나지 않는 방습효과를 배가시키게 된다.The triple board of the present invention made through the above process is made of a polyethylene coated paper on the lower surface (or one surface) and a non-woven fabric on the upper surface (or the rear surface), and is mainly made of a paper box or a cardboard box. Likewise, it is used where it is lightweight and requires robustness. At this time, the surface paper becomes corrugated paper and can be used as a printing surface while being resistant to external scratches and tears, and since the paper is located inside the box, it doubles the clean and mildew-proof and moisture proof effect.

상기한 구성에 의해 제조된 본 발명의 세겹판지는 재질이 견고할 뿐만 아니라 부직포에 직접 선명한 인쇄를 할 수 있어서 인쇄 후에 별도로 접착시키는 종래의 문제점을 해결함은 물론 공정이 간단해지고, 상품성의 향상과 판지의 내구성이 증가하여 소비자에게는 고품질의 제품을 실용적으로 사용할 수 있는 실용성을 제공할 수 있는 효과를 갖는다. The triple board of the present invention produced by the above-described configuration is not only durable, but also capable of clear printing directly on the nonwoven fabric, which solves the conventional problem of adhering separately after printing, as well as simplifying the process and improving the merchandise. The durability of the paperboard is increased to have the effect of providing consumers with the practicality to use a high quality product practically.

Claims (1)

로울러(10)에 감겨진 폴리에틸렌판(20)을 텐션(Tension)을 갖추고서 공급하는 제1급지 과정과, 이 제1급지 과정을 거쳐 공급되는 폴리에틸렌판(20)이 유성접착제 전이 로울러(30)와 압축로울러(40)사이를 지나면서 그 일면에 유성접착제(50)가 점착되는 접착제 전이 과정과, 이 전이과정을 거친 폴리에틸렌판(20)을 12m 의 챔버(Chamber)속에서 50~60m/분의 속도로 이동시키면서 70℃ ~90℃범위에서 진행방향을 따라 점차 높게 가열시켜서 순수접착제만 남게 하는 접착제 잔류과정과, 이 접착제 잔류과정을 거친 폴리에틸렌판(20)을 압축 로울러(60)와 히팅로울러(70)사이로 통과시킴과 동시에 종이(80)를 제2급지시켜서 상기 로울러(60,70)사이에서 종이(80)에 폴리에틸렌판(20)이 코팅되도록 하는 두겹판지형성과정과, 이 두겹판지를 로울러에 감아 55℃ ~60℃ 의 숙성실에서 48시간이상 숙성시켜서 완전한 두겹판지(100)의 코팅상태가 이루어지도록 하는 숙성과정 들로 이루어지는 제1공정과; The first paper feeding process for supplying the polyethylene plate 20 wound on the roller 10 with tension, and the polyethylene plate 20 supplied through the first paper feeding process may be an oil-based adhesive transfer roller 30. And the adhesive transfer process in which the oil-based adhesive agent 50 is adhered to one surface while passing between the compression rollers 40 and the polyethylene plate 20 which has undergone this transfer process, 50-60 m / min in a 12 m chamber. While remaining at a high temperature in the range of 70 ° C. to 90 ° C. while moving at a speed of, the adhesive residue process leaves only the pure adhesive, and the polyethylene plate 20 subjected to the adhesive residue process has a compression roller 60 and a heating roller. A double-ply paper forming process for passing the paper through the paper (70) and at the same time a second paper feed so that the polyethylene plate (20) is coated on the paper (80) between the rollers (60, 70), this double paper We wind up in roller and are 48 hours in aging room of 55 degrees Celsius-60 degrees Celsius A first process consisting of aging processes for aging at least over to make the coating state of the complete double-ply cardboard 100 made; 상기 두겹판지(100)를 텐션(Tension)을 갖추고서 공급하는 제3급지 과정과, 제3급지 과정을 거쳐 공급되는 두겹판지(100)를 유성접착제 전이 로울러(30)와 압축로울러(40)사이를 지나게 하여 그 이면에 유성접착제(50)가 점착되는 접착제 전이 과정과, 이 전이과정을 거친 두겹판지(100)를 12m 의 챔버(Chamber)속에서 50~60m/분의 속도로 이동시키면서 70℃ ~90℃범위에서 진행방향을 따라 점차 높게 가열시켜서 순수접착제만 남게 하는 접착제 잔류과정과, 이 접착제 잔류과정을 거친 두겹판지(100)를 압축 로울러(60)와 히팅로울러(70)사이로 통과시킴과 동시에 부직포(110)를 급지시켜서 상기 로울러(60,70)사이에서 두겹판지(100)이면에 부직포(100)가 코팅되도록 하는 세겹판지 형성과정과, 이 세겹판지를 로울러에 감아 55℃ ~60℃ 의 숙성실에서 48시간이상 숙성시켜서 완전한 세겹판지의 코팅상태가 이루어지도록 하는 숙성과정 들로 이루어지는 제2공정으로 이루어져서, 폴리에틸렌판(B)을 가운데 두고 그 하면(혹은 일면)에 종이(C)가 코팅되고 그 상면(혹은 이면)에 부직포(A)가 코팅되어 이루어지는 세겹판지를 제공할 수 있도록 된 세겹판지의 제조방법.A third paper feeding process for supplying the double-ply paper 100 with tension and a double-ply paper 100 supplied through the third paper feeding process between the planetary adhesive transfer roller 30 and the compression roller 40 are provided. The adhesive transfer process in which the oil-based adhesive agent 50 is adhered to the back surface of the adhesive agent, and 70 ° C. while moving the double-ply paper 100 subjected to the transfer process at a speed of 50 to 60 m / min in a chamber of 12 m. The adhesive residual process of heating gradually higher along the traveling direction in the range of ˜90 ° C., leaving only the pure adhesive, and passing the double-ply cardboard 100 subjected to the adhesive residual process between the compression roller 60 and the heating roller 70. At the same time by feeding the non-woven fabric 110, the process of forming a triple cardboard to coat the non-woven fabric 100 on the back of the double-layer cardboard (100) between the rollers (60, 70), and wound the triple-layer paper on the roller 55 ℃ ~ 60 ℃ Mature at least in 48 hours It consists of the second process consisting of the aging process to make the coating state of a triple board, the paper (C) is coated on the lower surface (or one side) with the polyethylene plate (B) in the center and on the upper surface (or the back side) Method for producing a triple cardboard to provide a triple cardboard is coated with a nonwoven fabric (A).
KR1020060032554A 2006-04-11 2006-04-11 Triple-plies- sheet manufacturing process KR100795299B1 (en)

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR970014842A (en) * 1995-09-04 1997-04-28 아델하이트 비드묄르 · 게오르크 크리스토프 Adhesive coating device

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR970014842A (en) * 1995-09-04 1997-04-28 아델하이트 비드묄르 · 게오르크 크리스토프 Adhesive coating device

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