KR100789744B1 - The wooden mat with the original surface pattern of boards and, the manufacturing method of the same - Google Patents

Abstract

A wooden mat and a method for manufacturing the same are provided to improve a fine view of the mat product, and to minimize fatigue of user's eyes even when a wooden pattern is definitely clear. A method for manufacturing a wooden mat includes the steps of: making(100) a unit wood piece by cutting a unit wood plate to a determined width in a longitudinal direction; arranging(200) many unit wood pieces densely in a shape of the unit wood plate; making(400) a unit wood section by cutting the unit wood pieces in a width direction; building up a split wood plate, having the same pattern as the unit wood plate, by arranging many unit wood sections densely; making(600) a temporarily-bonded, split wood plate by bonding many tapes on the split wood plate; bonding(700) the many temporarily-bonded, split wood plates onto a bottom plate in the state that the formers are arranged densely; making the split wood plate again by removing the tapes from the temporarily-bonded, split wood plates; and covering(900) an edge portion of the bottom plate, to which the many split wood plates are bonded, with a finishing band as a finishing process.

Description

The wooden mat with the original surface pattern of boards and, the manufacturing method of the same}

1 is a partially separated plan view of a conventional tree seat.

Figure 2 is a partially separated plan view of an embodiment of the present invention seat.

Figure 3 is a perspective view of one embodiment unit wooden board and unit wooden pieces and unit wooden pieces constituting the present invention wood seat.

Figure 4 is a plan view of one embodiment unit neck pieces arranged in a zigzag close-up.

FIG. 5 is a plan view of one embodiment unit neck pieces arranged in a zigzag manner;

Figure 6 shows one embodiment unit neck pieces arranged in dense,

  (A) is a plan view of a split wooden board before taping,

  (B) is a plan view of a tapered temporary adhesive wood block.

7 is a process flow diagram of one embodiment of the method of the present invention.

         ((Explanation of symbols for main part of drawing))

     11.Unit Wood 12,21. Bottom plate

     13,23. 22. Unit Wood

     22 '. Top unit wood piece 22 ". 1/2 unit wood piece

     24. Unit Woodcut 25. Unit Woodcut

     26. Temporary adhesive wood block 26 '. Split woodblock

According to the present invention, a plurality of unit wood boards are cut into unit wood pieces, and the unit wood pieces are bonded to the bottom plate in a racking manner to form a single wooden seat, but the entire first pattern of patterns of each wood board is intact. The present invention relates to a wooden seat having a whole wood board pattern and a manufacturing method thereof so that the same wood pattern can be maintained, that is, when a plurality of unit wood boards are bonded as they are without being cut.

In general, the traditional seat has been widely used since ancient times, but the hwamunseok is recently being pushed down by cheap Chinese production, the production volume has decreased, and the price is also expensive and not easy to store it is not being used gradually.

However, as the living room becomes a common main living space with the expansion of apartments such as apartments, the demand for flooring materials such as seats and carpets is gradually increasing.

Carpets, which have long been used in the stock-standing or nomadic peoples and are still the most widely used in hotels and large public buildings today, are not only used to sedentary lifestyles, but also to domestic homes with high temperature and high humidity in summer. There is an inadequate aspect.

In addition, the carpet is not only dusty, but also hygienic, especially in homes with children, and the price is relatively expensive, in the case of the domestic place in a cool wooden seat Demand is more trending.

Particularly, in the case of wooden seats, it used to be a seasonal commodity mainly used in summer in the case of bamboo material, but in order to feel the texture of expensive wood floor with the development of wood processing technology, maple, oak, etc. Many wood seats are sold for the four seasons, which is related to the expansion and spread of well-heated apartments in winter.

However, as the price of wood is rising, the price competitiveness of wood seats using wood is falling, and in the case of wood seats using wood, deformation of wood wood chips may be caused by sunlight and moisture in the long-term use. Widely used for furniture countertops and dining tables, wood seats using veneer glued fiber boards are produced, in which veneers are bonded to relatively inexpensive fiberboards.

Examples of the fiber board include MDF (mid-weight fiber board, MDF, mid-density fiber board) and HDD (high-weight fiber board, high-weight fiber, HDF, high-density fiber board). It is a plate material obtained by molding heat pressure or early drying of plant fiber such as wood or straw, and its use varies depending on specific gravity.

The fiber board as described above cannot be used as an exterior material because of poor surface condition, and the fiber board used for various wooden products including wood seats is used in a state where a veneer is adhered to the surface thereof. Although it can be used to have a texture almost similar to the solid wood, the conventional wood seat using a solid wood or veneer adhesive fiber board has the following aesthetic disadvantages.

Wood boards, such as solid wood and veneer adhesive fibreboard, used for wood seats, have a reasonable size, but are relatively smaller in size than wood seats, for example, to make one wood seat, depending on the size of the wood seat, Such wood boards need about 3 to 6 sheets, and in the case of small wooden boards will require a larger number.

That is, in the conventional wood seat, the wood board is cut into many pieces of unit wood pieces having a width of about 20 to 30 mm and a length of about 200 to 300 mm, for example, and then many of the cut pieces of unit wood pieces 11 are shown in FIG. 1. As shown in the figure, the bottom plate 12 is bonded to the upper surface by a racking method, and then the edge is surrounded by a finishing frame 13 and finished by sewing. Each unit pattern of adjacent unit wood pieces 11 is different from each other. It is common not to connect.

That is, in the conventional wood seat, after cutting the wood board such as veneer adhesive fiber board or solid wood board, and then collecting a large number of cut unit wood pieces in one place randomly selected unit wood pieces in the form of rectangular wood seat Because of the arrangement, the pattern patterns of adjacent unit tree pieces could not be connected at all.

Therefore, the conventional wooden seat of the structure in which the unit wood pieces having different patterns each other are randomly arranged on the plane is not preferable in terms of aesthetics as it has no regular or harmonious shape in the pattern. If the pattern of the veneer is clear due to the mismatch of the pattern, eye fatigue may be easily felt.

The present invention was devised to solve all the problems caused by the inconsistency of the pattern pattern of the conventional wood seat, and despite adhering the unit wood pieces cut from each wood board such as a wood board or a wood veneer adhesive fiber board, Tree seats and their manufacture can minimize eye fatigue even when the pattern is clear by improving the aesthetics of the seat, as well as maintaining the original unique pattern of each wood board in the seat of the tree. It is an object of the present invention to provide a method.

The object of the present invention is to provide a zigzag arrangement after longitudinal cutting of a wooden board, such as a solid wood board or veneer adhesive fiberboard, and a zigzag arrangement for the cut wooden boards, and a widthwise cutting and a widthwise cutting of the arranged cutting wood boards. Achieved by dismantling.

Prior to the description of the present invention, in order to avoid confusion in terms, it is necessary to cut each of a plurality of wooden boards having a smaller size than the wooden seats required for one wooden seat, and cut the unit wooden boards along the length direction by a predetermined width. The "unit wood piece" and the cut of the unit wood piece along the width direction by a predetermined length will be referred to as "unit wood piece".

In addition, a plurality of unit pieces of wood made from a single wooden board are taped to the upper surface so that the arrangement thereof is not disturbed before being bonded to the bottom board in a state in which the unit wood pieces are densely arranged to form an original shape, that is, a peacock shape. A plurality of unit wood pieces arranged in dense form in the previous form will be defined as "divided wood board," and a plurality of unit wood pieces tapered in a dense arranged state as "adhesive split wood board."

In general, the width of the wood seat and the length of the unit wood board is approximately the same, and the width of the wood board is smaller than the length of the wood seat, and the wood seat is divided into approximately the same size as the wood board except the cutting loss. Many wooden boards have a structure arranged in the width direction.

Wooden seat with a wooden board overall pattern of the present invention, the bottom plate; A plurality of unit wood pieces adhered to an upper surface of the bottom plate and formed in different groups by a predetermined length over the entire width along the length direction of the tree seat to form an original pattern of each of the unit wood boards to which they belong; A plurality of unit pieces are composed of a finishing frame sewn on the edge of the bottom plate bonded to.

The wood seat of the present invention configured as described above, the densely arranged unit wood pieces form a different group by a predetermined length along the longitudinal direction of the wood seat, the unit wood pieces of each group, each unit of the first before cutting As the pattern of wood boards is formed, you have a pattern pattern almost identical to the state in which a large number of unit wood boards, which are not cut, are densely arranged on the floor board and bonded together except for the cut portion loss.

That is, the wooden seat of the present invention, the unit wood pieces form a different group along the longitudinal direction of the wooden seat, each group is a technical feature that is arranged in dense form as the first unit wood board, look at the manufacturing method As follows.

The method of the present invention,

Cutting each unit wood board along the length direction by a predetermined width to make unit wood pieces;

Densely arranging the unit pieces of wood in the shape of each unit board, that is, in a quadrangular shape;

Zipping each other so that the unit pieces of wood are projected to the other side one by one;

Cutting unit wood pieces arranged in a zigzag manner in the width direction to form unit wood pieces;

Restoring the protruding portions and densely arranging them in a quadrangular shape to form a split wood board;

Adhering a tape to an upper surface of the split wooden board to make a temporary adhesive split wooden board;

Bonding a plurality of temporary adhesively divided wood blocks to the bottom plate in a densely arranged state;

Removing the tape to return the temporary wooden board to be divided into wooden boards;

It consists of sequential steps such as finishing the step of wrapping the edge with a finish frame.

At this time, the zigzag arrangement step is included in the method of the present invention, so that the unit pieces are arranged in a racking manner with each other, and the steps may be omitted when not arranged in a racking manner.

According to the wood seat of the present invention manufactured through the above series of steps, the surface pattern of each unit board before cutting can be maintained in the same state as the original state.

The purpose and detailed technical features and operational effects of the present invention will be clearly understood by the following detailed description with reference to the drawings showing preferred embodiments of the present invention.

FIG. 2 is a partial separation plane of the present invention wood seat, a perspective view of the unit wood block, the unit wood piece and the unit wood piece in FIG. 3, the top view of the unit wood pieces arranged in a zigzag form in FIG. 4, the zig-zag arrangement in FIG. A plan view of the divided unit wood pieces is shown, and a plan view of the split wood board and the temporary adhesively divided wood board is shown in FIG.

As shown, the wooden seat with a wooden board full pattern of the present invention,

A square plate bottom plate 21;

They form a different group by a certain length along the longitudinal direction of the tree seat, and are arranged in a compact manner to form the initial pattern of the unit wood board 24, each of which is formed, and the widthwise positions of the adjacent columns along the length direction do not coincide with each other. A plurality of unit wood pieces 22 adhered to an upper surface of the bottom plate 21 so as not to be stacked;

A plurality of unit wooden pieces 22 are composed of a finishing frame 23 and the like sewn to the edge of the bottom plate 21 bonded to.

And, as described above, the present invention wooden seat that the pattern of the unit wooden board is maintained,

Cutting each unit wooden board 24 along a length direction by a predetermined width to produce unit wooden pieces 25 having a length relatively longer than the width;

Densely arranging the unit neck pieces 25 on the same plane in a rectangular shape such as each unit wood board 24 before being cut;

In the state in which the unit wood pieces 25 made from each unit wood board 24 are arranged in a densely arranged manner, each unit wood piece 25 is filtered one by one from each side to 1/2 length of the length of the unit wood pieces 22. Pushing zigzag arrangement step 300;

A step 400 of making the unit wood pieces 22 by cutting the unit neck pieces 25 in the width direction while maintaining the zigzag dense arrangement;

In the zigzag form, the shape of the original unit wood board 24 has been pushed to one side by pushing the unit wood pieces 22 protruding by one half of the length of the unit wood pieces one by one at the other end. Arranging again to form a quadrangular shape to form a divided wooden board 26 'having the same pattern as the wooden board 24;

A step (600) of attaching a plurality of tapes (T) vertically and horizontally on the upper surface of the split wooden board (26 ') so as not to disturb the unit wood pieces (22);

Bonding (700) a plurality of the temporary adhesively divided wood plates (26) to the top surface of the bottom plate (21) in a densely arranged state;

Removing a tape (T) from each of the temporary adhesively divided wooden boards (26) to make the divided wooden boards (26 ');

It consists of sequential steps including a finishing step 900 and the like wrapped around the edge portion of the bottom plate 21 to which a plurality of the split wood board 26 'is bonded with a finishing frame 23.

At this time, when cutting the zigzag densely arranged unit neck pieces 25 in the width direction, at both ends of the entire dense unit wood pieces every other one half unit piece (22 ") having 1/2 length each ) Are made, and between the ends thereof, normal unit pieces 22 are made which are twice the normal length, i.e., half unit length 22 ".

That is, for example, in a state where ten unit pieces of wood are densely arranged, in a 1st, 3, 5, 7, and 9th unit piece of wood, 1/2 unit piece of wood (22 ") is located at the left end of the piece of wood. Normal unit pieces 22 are made.

In the second, fourth, sixth, eighth, and tenth unit wooden pieces, 1/2 unit wood pieces 22 " are made at the right end, and normal unit wood pieces 22 are made at the left end thereof.

Therefore, in the tree seat of the present invention, when the 1/2 unit wood piece 22 "is located at the left end of the odd row, the half row wood piece 22" is located at the right end of the even row. At this time, the arrangement state as described above may be changed as necessary, so that the 1/2 unit wood pieces 22 "are positioned at both ends of any one row, and in the column adjacent to the row, the 1/2 unit wood pieces ( 22 ").

As described above, in the method of the present invention, after cutting the longitudinal direction of each unit wooden board, these are densely arranged in the original form, and after changing the unit wooden pieces densely arranged in the form of the unit wooden board into a zigzag arrangement and performing the widthwise cutting. There is a technical feature, through this process it is possible to maintain the original pattern pattern of the unit wooden boards, while at the same time enable the stacking adhesive without arranging the individual pieces of wood individually.

In particular, the wood seat and the method of the present invention is more suitable for wood seats manufactured by using a fiber board bonded to the veneer than the wood board, which is a separate surface because the surface treatment is made in the state where the wood veneer is bonded Since the surface processing of the tool does not require the processing, the arrangement of the unit wood pieces or the wood pieces in the cutting process is easy.

In the case of solid wood board, it must be surface-treated, in order to do so, it is difficult to collectively manage the unit wood pieces or unit wood pieces made from the wood through the process of cutting and turning the wood.

The wooden seat of the present invention configured as described above, bar units are arranged densely in a racking manner, if necessary, wooden seat width direction position of each unit wooden piece in the adjacent rows coincide with each other without a dense arrangement in a racking manner. In this case, the process of pushing the unit pieces 22 to one side of the zigzag arrangement step 300 and the step 500 of forming the split wood board 26 'is omitted.

That is, the wooden seat of the present invention,

A square plate bottom plate 21;

A plurality of units adhered to the upper surface of the bottom plate 21 in a state in which different groups are formed in predetermined lengths along the length direction of the tree seats, and are arranged closely to each other so as to form an initial pattern pattern of the unit wood board 24, each of which is made. Wood pieces 22;

A plurality of unit pieces 22 may be composed of a finishing frame 23, etc. sewn on the edge portion of the bottom plate 21 bonded to,

The tree seat mentioned above,

Cutting each unit wooden board 24 along a length direction by a predetermined width to produce unit wooden pieces 25 having a length relatively longer than the width;

Densely arranging the unit neck pieces 25 on the same plane in a rectangular shape such as each unit wood board 24 before being cut;

Making unit wood pieces 22 by cutting unit wood pieces 25 in a width direction in a state in which the unit wood pieces 25 made in each unit wood board 24 are densely arranged;

Arranging the cut unit pieces 22 to form a quadrangular shape again to form a divided wooden board 26 'having the same pattern as that of the wooden board 24;

A step (600) of attaching a plurality of tapes (T) vertically and horizontally on the upper surface of the split wooden board (26 ') so as not to disturb the unit wood pieces (22);

Bonding (700) a plurality of the temporary adhesively divided wood plates (26) to the top surface of the bottom plate (21) in a densely arranged state;

Removing a tape (T) from each of the temporary adhesively divided wooden boards (26) to make the divided wooden boards (26 ');

A plurality of split wooden boards 26 'may be manufactured by sequential steps including a finishing step 900 and the like that surround the edges of the bottom plate 21 to which the split wood board 26' is bonded with the finishing frame 23.

As described above, in the wood seat having the entire woodblock pattern of the present invention, the aesthetics of the wood seat is improved because the original pattern of the woodboard is maintained as it is, and the individual wood pieces are individually made through the method of the present invention. It is possible to easily arrange the racking without arranging it, so there is an advantage of improving manufacturing productivity.

Claims (7)

delete delete delete Cutting the unit wooden boards 24 along the longitudinal direction by a predetermined width to make the unit wooden pieces 25; Densely arranging the unit wood pieces 25 in the shape of each unit wood board 24; A step (400) of making the unit wood pieces (22) by cutting the unit pieces (25) in the width direction in a state where the unit pieces (25) are densely arranged as described above; Arranging the cut unit pieces 22 again in a compact manner such that a split wooden board 26 'having the same pattern as the wooden board 24 is formed; A step (600) of attaching a plurality of tapes (T) vertically and horizontally on the upper surface of the split wooden board (26 ') so as not to disturb the unit wood pieces (22); Bonding (700) a plurality of the temporary adhesively divided wood plates (26) to the top surface of the bottom plate (21) in a densely arranged state; Removing a tape (T) from each of the temporary adhesively divided wooden boards (26) to make the divided wooden boards (26 '); Method of manufacturing a wooden seat with a whole wood board pattern, characterized in that the split wood board 26 'comprises a finishing step 900 of wrapping the edge portion of the bottom plate 21 bonded to the finishing frame 23 . 5. The method according to claim 4, wherein the wood board (24) is a wood veneer adhesive fiber board. Cutting the unit wooden boards 24 along the longitudinal direction by a predetermined width to make the unit wooden pieces 25; Densely arranging the unit pieces (25) in the shape of each unit block (24) (200) and Zigzag arranging the densely arranged unit pieces (25); A step (400) of making the unit wood pieces (22) by cutting in the width direction the unit neck pieces (25) arranged in a zigzag manner; Rearranging the unit wood pieces so as to have a quadrangular shape to form a split wood board 26 'having the same pattern as that of the wood board 24; Attaching a plurality of tapes (T) to an upper surface of the split wooden board (26 ') to create a temporary adhesive split wooden board (26); Bonding (700) a plurality of the temporary adhesively divided wood plates (26) to the top surface of the bottom plate (21) in a densely arranged state; Removing a tape (T) from each of the temporary adhesively divided wooden boards (26) to make the divided wooden boards (26 '); Manufacturing of wood seats with a wooden board full pattern, characterized in that the split wood board 26 'comprises a finishing treatment step 900 and the like wrapped around the edge portion of the bottom plate 21 bonded to the finishing frame 23, etc. Way. 7. The method according to claim 6, wherein the wood board (24) is a wood veneer adhesive fiber board.

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