KR100781821B1 - Process for preparing carbapenem compound - Google Patents

Process for preparing carbapenem compound Download PDF

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KR100781821B1
KR100781821B1 KR1020060014951A KR20060014951A KR100781821B1 KR 100781821 B1 KR100781821 B1 KR 100781821B1 KR 1020060014951 A KR1020060014951 A KR 1020060014951A KR 20060014951 A KR20060014951 A KR 20060014951A KR 100781821 B1 KR100781821 B1 KR 100781821B1
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meropenem
solvent
precursor
solution
trihydrate
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KR20070082294A (en
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문순구
김용립
조미숙
황인성
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    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C99/00Subject matter not provided for in other groups of this subclass
    • A62C99/009Methods or equipment not provided for in groups A62C99/0009 - A62C99/0081
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C13/00Portable extinguishers which are permanently pressurised or pressurised immediately before use
    • A62C13/76Details or accessories
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B17/00Fire alarms; Alarms responsive to explosion
    • G08B17/02Mechanical actuation of the alarm, e.g. by the breaking of a wire
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B18/00Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
    • A62B18/02Masks
    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62BDEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
    • A62B7/00Respiratory apparatus
    • A62B7/02Respiratory apparatus with compressed oxygen or air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21LLIGHTING DEVICES OR SYSTEMS THEREOF, BEING PORTABLE OR SPECIALLY ADAPTED FOR TRANSPORTATION
    • F21L4/00Electric lighting devices with self-contained electric batteries or cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/55Design of synthesis routes, e.g. reducing the use of auxiliary or protecting groups

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Abstract

본 발명은 카르바페넴계 첨단 항생물질인 메로페넴·3H2O[(1R,5S,6S)-2-[((2'S,4'S)-(2'-디메틸아미노카르보닐)피롤리딘-4'-일티오]-6-[(R)-1-하이드록시에틸]-1-메틸 카르바펜-2-엠-3-카르복실산,삼수화물]의 제조방법에 관한 것으로, 출발물질인 M-2-포스페이트와 프롤린 유도체를 합성하여 얻은 메로페넴 전구체의 카르복실기 보호기인 PNB(paranitrobenzyl)기를 산업적으로 간편하면서도 높은 수율로 제거하는 방법과, 메로페넴 전구체를 제조한 후 목적물질인 메로페넴 삼수화물을 제조하는 공정에서 동결건조 방법이나 컬럼크로마토그라피에 의한 정제법을 사용하지 않고 단순 혼합용매에 의한 침전방법을 사용함으로써, 목적물질인 메로페넴 삼수화물의 수율을 크게 개선함은 물론 산업적으로 매우 간편하면서도 생산원가를 크게 절감할 수 있는 새로운 제조방법을 제공한다.The present invention is a carbapenem-based advanced antibiotic, meropenem.3H2O [(1R, 5S, 6S) -2-[((2'S, 4'S)-(2'-dimethylaminocarbonyl) pyrrolidin-4'-yl. Thio] -6-[(R) -1-hydroxyethyl] -1-methyl carbafen-2-m-3-carboxylic acid, trihydrate], which is a starting material M-2- Process to remove PNB (paranitrobenzyl) group, which is a carboxyl protecting group of meropenem precursor obtained by synthesizing phosphate and proline derivatives, in an industrially simple and high yield, and to prepare meropenem trihydrate after preparing meropenem precursor By using the precipitation method using a simple mixed solvent instead of the freeze-drying method or the column chromatography purification method, the yield of meropenem trihydrate, the target substance, is greatly improved, and the production cost is very simple and industrially. New manufacturing methods that can greatly reduce The ball.

카르바페넴, 메로페넴 Carbapenem, Meropenem

Description

카르바페넴계 화합물의 제조방법{Process for preparing carbapenem compound}Process for preparing carbapenem compound

본 발명은 카르바페넴(carbapenem)계 최고의 항생물질로서 우수한 효능과 안정성을 갖고 있는 메로페넴(meropenem)의 제조방법에 관한 것으로, 더욱 상세하게는 최종 물질의 핵심 중간체인 메로페넴 전구체의 카르복실(carboxyl)기를 보호하고 있는 p-니트로벤질(p-nitrobenzyl)기를 간편하게 높은 수율로 제거하는 방법과, 목적물질인 메로페넴 삼수화물의 정제공정 중 종래기술인 산업적으로 고비용, 저효율의 동결건조법이나 칼럼크로마토그라피에 의한 정제방법을 사용하지 않고 단순한 용매 침전법에 의한 결정화 방법을 발명함으로써, 목적물질을 고수율, 고순도로 산업적으로 저렴하게 생산할 수 있는 새로운 제조방법에 관한 것이다.The present invention relates to a method of preparing meropenem having excellent efficacy and stability as a carbapenem-based antibiotic, and more particularly, to the carboxyl of the meropenem precursor, which is a key intermediate of the final substance. Easy removal of p-nitrobenzyl groups protecting carboxyl groups in high yield and purification of merpenem trihydrate, a target substance, by industrially high cost and low efficiency freeze drying or column chromatography By inventing a crystallization method by a simple solvent precipitation method without using a purification method by the present invention, a new production method that can industrially produce the target material in high yield, high purity at low cost.

카르복실기 보호기로서 4-니트로벤질, 4-메톡시벤질, 디페닐메틸 또는 알릴 등이 페니실린이나 세팔로스포린 항생물질 분야에서 물질분자의 보호기로 많이 사용된다.As the carboxyl group protecting group, 4-nitrobenzyl, 4-methoxybenzyl, diphenylmethyl or allyl are commonly used as protecting groups of substance molecules in the penicillin or cephalosporin antibiotics.

메로페넴 합성기술에 대한 종래의 제조기술을 살펴보면, 일반적으로 발표된 메로페넴의 제조공정은 하기 반응식 1의 제조공정도와 같이, 트랜스-4-하이드록시- L-프롤린(trans-4-hydroxy-L-proline)을 출발물질로 하여 p-니트로벤질옥시 카르보닐클로라이드(p-nitrobenzyloxy carbonylchloride)를 메톡시-벤질 클로라이드(methoxy-benzyl chloride)와 함께 반응시켜 트랜스-1-(p-니트로벤질옥시카르보닐)-4-하이드록시-L-프롤린, p-메톡시벤질에스테르(trans-1-(p-nitrobenzyloxy carbonyl)-4-hydroxy-L-proline, p-methoxy benzyl ester)를 얻고, 여기에 티오우레아(thiourea)를 디에톡시카르보닐디아지드(diethoxy carbonyl diazide) 및 트리페닐포스핀(triphenylphosphine), 트리플루오로아세트산(trifluoroacetic acid), DCC와 함께 반응시킨 후 1N 가성소다로 가수분해 하면 메로페넴의 핵심 측쇄(side chain)의 하나인 시스-4-메르캅토-N,N-디메틸-1-(p-니트로벤질옥시카르보닐)-L-프롤린아미드[cis-4-mercapto-N,N-dimethyl-1-(p-nitrobenzyloxycarbonyl-L-prolin amide 또는 (2s-cis)-2-[(dimethylamino)carbonyl]-4-mercapto-1-pyrrolidine carboxylic acid(4-nitrophenyl)methyl ester, 분자량: 353.39, MP: 118 내지 120℃]를 얻는다.Looking at the conventional manufacturing technology for the meropenem synthesis technology, the manufacturing process of the meropenem generally published is the trans-4-hydroxy-L-proline (trans-4-hydroxy-L) p-nitrobenzyloxy carbonylchloride is reacted with methoxy-benzyl chloride, starting with -proline as a starting material, and trans-1- (p-nitrobenzyloxycarbonyl) is reacted with methoxy-benzyl chloride. ) -4-hydroxy-L-proline, p-methoxybenzyl ester (trans-1- (p-nitrobenzyloxy carbonyl) -4-hydroxy-L-proline, p-methoxy benzyl ester) to obtain thiourea (thiourea) is reacted with diethoxy carbonyl diazide, triphenylphosphine, trifluoroacetic acid and DCC, and then hydrolyzed with 1N caustic soda to form the core of meropenem. Cis-4-mercap, one of the side chains -N, N-dimethyl-1- (p-nitrobenzyloxycarbonyl) -L-prolineamide [cis-4-mercapto-N, N-dimethyl-1- (p-nitrobenzyloxycarbonyl-L-prolin amide or (2s -cis) -2-[(dimethylamino) carbonyl] -4-mercapto-1-pyrrolidine carboxylic acid (4-nitrophenyl) methyl ester, molecular weight: 353.39, MP: 118-120 ° C.].

이 화합물을 M-2-포스페이트[4R--3-[(diphenyloxy-phosphinl)oxy]-6-(1-hydroxyethyl)-4-methyl-7-oxo-1-azabicyclo[3,2,0]hept-2-ene-2-carboxylic acid (4-nitrophenyl)methyl ester, 분자량: 594.52]와 반응시켜 메로페넴 전구체[4-nitrobenzyl(5S,6S)-3-[((3S,5S)-5-[(dimethylamino)carbonyl]-1-{[(4-nitro benzyl)oxy]carbonyl}pyrrolidinyl)sulfanyl]-6-[(1R)-1-hydroxyethyl-7-oxo-1-azabicyclo[3,2,0]hept-2-ene-2-carboxylate, 분자량: 697.73]를 얻은 후, 카르복실기의 보호기인 p-니트로벤질기를 촉매인 10% 팔라듐 카본(palladium carbon)의 존재하에 수소로 접촉환원하면 크루드(crude) 메로페넴을 얻고, 이를 무균공정으로 적당한 물과 용매로 결정화시켜 최종 목적물인 무균 결정형 메로페넴 삼수화물(분자량: 437.47)을 얻는다.This compound was converted to M-2-phosphate [4R--3-[(diphenyloxy-phosphinl) oxy] -6- (1-hydroxyethyl) -4-methyl-7-oxo-1-azabicyclo [3,2,0] hept 2-ene-2-carboxylic acid (4-nitrophenyl) methyl ester, molecular weight: 594.52] to react the meropenem precursor [4-nitrobenzyl (5S, 6S) -3-[((3S, 5S) -5- [ (dimethylamino) carbonyl] -1-{[(4-nitro benzyl) oxy] carbonyl} pyrrolidinyl) sulfanyl] -6-[(1R) -1-hydroxyethyl-7-oxo-1-azabicyclo [3,2,0] hept-2-ene-2-carboxylate, molecular weight: 697.73], and if the p-nitrobenzyl group, the protecting group of the carboxyl group, is catalytically reduced with hydrogen in the presence of 10% palladium carbon as a catalyst, the crude Meropenem is obtained, which is crystallized in a suitable water and solvent in a sterile process to obtain sterile crystalline meropenem trihydrate (molecular weight: 437.47) as the final target.

Figure 112006011310714-pat00001
Figure 112006011310714-pat00001

본 발명과 관련된 보다 상세한 종래기술(대한민국 특허공개 제1986-4062호( 스미토모) 및 미국특허 제4,943,569호(스미토모제약 등))을 기술하면, 상기공정 중 M-2-포스페이트를 프롤린 유도체와 반응시켜 카르복실기가 p-메톡시벤질기 또는 p-니트로벤질기로 보호되어 있는 메로페넴 전구체를 제조한 뒤, 이를 적당량의 THF(tetrahydrofuran)와 에탄올의 혼합용매에 용해시킨 후 10% 팔라듐-카본 존재하의 모르폴리노프로판술폰산(morpholinopropanesulfonic acid) 완충용액으로 실온에서 3시간동안 수소화시킨 후, 촉매를 여과시키고 THF와 에탄올을 감압증류한 후 잔류용액을 에틸아세테이트(EA)로 세척한 뒤 수용액 중의 용매를 감압증류한 후 동결건조법 등을 이용하여 목적하는 무정형의 메로페넴을 65% 정도의 수율로 얻고, 이를 다시 결정화 공정을 거처 목적물인 메로페넴 삼수화물을 얻는다.If more detailed prior art related to the present invention (Korean Patent Publication No. 1986-4062 (Sumitomo) and US Patent No. 4,943,569 (Sumitomo Pharmaceutical, etc.) is described, M-2-phosphate is reacted with a proline derivative during the above process. After preparing a meropenem precursor in which a carboxyl group is protected with a p-methoxybenzyl group or a p-nitrobenzyl group, it is dissolved in an appropriate amount of a mixed solvent of THF (tetrahydrofuran) and ethanol, followed by morpholic in the presence of 10% palladium-carbon. After hydrogenating with morpholinopropanesulfonic acid buffer solution at room temperature for 3 hours, the catalyst was filtered, THF and ethanol were distilled under reduced pressure, the remaining solution was washed with ethyl acetate (EA), and the solvent in the aqueous solution was distilled under reduced pressure. After lyophilization, the desired amorphous meropenem is obtained in a yield of about 65%, and this is again subjected to crystallization to obtain meropenem as a target product. Get trihydrate.

그러나, 상기 방법은 공정이 복잡하고 장치비도 매우 고가이며, 고가인 팔라듐-카본을 사용하여야 하는 문제와 폭발 위험이 매우 큰 수소가스를 사용하여야 하기 때문에 산업적 이용에 많은 제약이 따를 뿐만 아니라, 수율도 50 내지 65% 정도로 비교적 낮아 비효율적이다.However, the method is not only limited to industrial use because of the complicated process and the high cost of equipment, and the use of expensive palladium-carbon and the high risk of explosion. It is relatively low, such as 50 to 65%.

또는 크루드 메로페넴의 카르복실기가 p-메톡시벤질기 또는 p-니트로벤질기로 보호되어 있는 메로페넴 전구체를 트리플루오로아세트산과 아니솔(anisole)로 실온에서 반응시켜 p-메톡시벤질기 또는 p-니트로벤질기를 제거하는 기술과, 사용용매를 메틸렌 클로라이드와 m-디메톡시벤젠(dimethoxybenzene), 트리플루오로아세트산을 사용하는 방법 등도 소개되어 있으나, 수율도 매우 낮을 뿐만 아니라 최종 단계에서 칼럼 크로마토그라피로 정제해야 하는 등 대량 생산시 설비비용과 효율면에서 많은 문제가 있다.Or a meropenem precursor in which the carboxyl group of the crude meropenem is protected with p-methoxybenzyl group or p-nitrobenzyl group at room temperature with trifluoroacetic acid and anisole to react with p-methoxybenzyl group or p Techniques for removing nitrobenzyl groups and using solvents such as methylene chloride, m-dimethoxybenzene, and trifluoroacetic acid have been introduced, but yields are very low and column chromatography is performed at the final stage. There are many problems in terms of equipment cost and efficiency in mass production, such as purification.

또한, 대한민국 특허공개 제1999-32285호 및 대한민국 특허등록 제215551호에 의하면, 카르바페넴계 이민화합물의 C-3 위치에 있는 카르복실기의 보호기를 아세트산, 포름산, 메타크레졸, 트리플루오로아세트산 또는 염화알루미늄 등의 루이스산을 이용하여 -20 내지 100℃에서 1 내지 20시간 반응시켜 보호기인 p-니트로벤질기를 효과적으로 제거하는 방법 등이 소개되어 있다.In addition, according to Korean Patent Publication No. 1999-32285 and Korean Patent Registration No. 215551, the protecting group of the carboxyl group in the C-3 position of the carbapenem type imine compound is acetic acid, formic acid, metacresol, trifluoroacetic acid or aluminum chloride. A method of effectively removing the p-nitrobenzyl group, which is a protecting group, by reacting at -20 to 100 ° C for 1 to 20 hours using Lewis acid such as is introduced.

이 제조방법을 상세히 살펴보면, 반응물을 메타크레졸에 녹이고 50 내지 60℃로 가열하여 2 내지 10시간 반응시킨 후 에틸아세테이트와 물을 첨가하고 탄산수소나트륨으로 pH를 10 정도로 맞춘 후 물층을 분리하고 6 N 염산으로 다시 pH를 2로 조절한 후 에틸아세테이트로 추출한 후 황산마그네슘으로 건조한 후 감압증류하여 용매를 제거한 다음 잔사를 탄산수소나트륨 수용액에 녹여 동결건조하여 목적물을 얻는 방법으로서, 이 제조방법은 상기 수소 직접접촉환원법보다는 진일보한 제조공정으로 평가되나, 수율이 9.73%, 21%, 42%, 68%, 85%, 94% 등으로 반응물에 따라 매우 불규칙하며, 동결건조 방법을 사용해야 하는 문제가 있다.Looking at this preparation method in detail, the reactant was dissolved in methacresol, heated to 50-60 ° C. and reacted for 2 to 10 hours, then ethyl acetate and water were added, the pH was adjusted to about 10 with sodium bicarbonate, and the water layer was separated. The pH was adjusted to 2 again with hydrochloric acid, extracted with ethyl acetate, dried over magnesium sulfate, distilled under reduced pressure to remove the solvent, and the residue was dissolved in an aqueous sodium bicarbonate solution to freeze-dried to obtain a target product. Although it is evaluated as an advanced manufacturing process rather than a direct contact reduction method, the yield is 9.73%, 21%, 42%, 68%, 85%, 94%, etc., very irregular depending on the reactants, and there is a problem in that a lyophilization method should be used.

또한, 한국화학연구소에서 발명한 공법에서는 이민화합물을 디옥산(dioxane) 또는 THF에 용해시키고 실온에서 0.1몰의 모르폴리노프로판술폰산 완충용액(pH 7.0) 및 10% 팔라듐 탄소 또는 플래티늄 옥사이드(platinum oxide)를 첨가하고 수소 대기하(10 psi)에서 2 내지 6.5시간 반응시킨 후 촉매는 셀리트(Celite)로 여과하고 휘발성 용매를 감압 제거한 후 잔류물을 에틸아세테이트와 디에틸에테르로 세척한 뒤 수용액층에 잔류하는 유기용매를 감압증류하여 적당량으로 만든 후 Dilion CHP-20P를 이용하는 칼럼 크로마토그라피를 사용하여 분리하고 동결건조하여 백색 결정을 얻은 후 재결정과정을 거처 목적물을(46% 내지 55.3%) 얻는 방법이 소개되어 있으나, 이 제조법은 공정이 매우 복잡하면서도 대량생산에 고비용이 소요될 것으로 판단되어 산업화하기에는 경쟁력이 없어 보인다.In addition, in the method invented by the Korea Research Institute of Chemical Technology, the imine compound is dissolved in dioxane or THF and 0.1 mol of morpholinopropanesulfonic acid buffer solution (pH 7.0) and 10% palladium carbon or platinum oxide (platinum oxide) at room temperature. ) And reacted under hydrogen atmosphere (10 psi) for 2 to 6.5 hours, the catalyst was filtered through Celite, the volatile solvent was removed under reduced pressure, the residue was washed with ethyl acetate and diethyl ether, and then the aqueous layer. After distilling under reduced pressure to obtain an appropriate amount of the organic solvent remaining in the column, it was separated by column chromatography using Dilion CHP-20P, lyophilized to obtain white crystals, and then recrystallized to obtain the target product (46% to 55.3%). Although this process is introduced, the process is very complicated and it is expected to cost a lot for mass production. Uh seems.

본 발명의 목적은 카르바페넴계 항생제인 메로페넴 삼수화물의 제조방법 중 메로페넴 전구체의 카르복실기를 보호하고 있는 p-니트로벤질기를 간편하게 제거하는 새로운 방법과, 냉동건조법이나 칼럼 크로마토그라피 정제공정을 사용하지 않고 메로페넴의 불용 혼합용매를 이용한 단순한 침전법을 사용함으로써, 메로페넴 삼수화물을 고수율 및 고순도로 상업적으로 생산할 수 있는 새로운 제조방법을 제공하는 것이다.An object of the present invention is to easily remove the p-nitrobenzyl group protecting the carboxyl group of the meropenem precursor in the preparation method of the carbapenem antibiotic meropenem trihydrate, and do not use a freeze-drying method or a column chromatography purification step. By using a simple precipitation method using an insoluble mixed solvent of meropenem, it is to provide a new manufacturing method that can produce meropenem trihydrate commercially in high yield and high purity.

본 발명은 상기한 목적을 달성하기 위하여, 화학식 1로 표시되는 메로페넴 전구체를 크레졸과 방향족 용매로 구성되는 탈보호용 혼합용매와 반응시켜 메로페넴 전구체의 카르복실기 보호기인 p-니트로벤질기를 제거한 후, 메로페넴 불용성 용매와 용해성 용매를 포함하는 결정화용 혼합용매에 적가하여 화학식 2로 표시되는 메로페넴의 삼수화물 결정을 얻는 것을 특징으로 하는 메로페넴의 제조방법을 제공한다.In order to achieve the above object, the meropenem precursor represented by the formula (1) is reacted with a deprotection mixed solvent composed of cresol and an aromatic solvent to remove p-nitrobenzyl group, which is a carboxyl group protecting group of merofenem precursor, and then merope Provided is a dropwise addition of a mixed solvent for crystallization comprising a nem insoluble solvent and a soluble solvent to provide a method for producing meropenem, characterized by obtaining a trihydrate crystal of meropenem represented by the formula (2).

Figure 112006011310714-pat00002
Figure 112006011310714-pat00002

Figure 112006011310714-pat00003
Figure 112006011310714-pat00003

본 발명에서 사용되는 크레졸은 메타크레졸이 바람직하고, 방향족 용매는 톨루엔, 벤젠, 자일렌 중에서 선택되는 1종 이상이며, 이러한 방향족 용매 5 내지 30 부피%와 크레졸로 구성되는 탈보호용 혼합용매를 사용함으로써 p-니트로벤질기를 90% 이상 높은 수율로 제거할 수 있었으며, 바람직한 방향족 용매의 조성비율은 혼합용매 전체 부피에 대하여 10 내지 25 부피%이다.The cresol used in the present invention is preferably metacresol, and the aromatic solvent is at least one selected from toluene, benzene, and xylene, by using a deprotective mixed solvent composed of 5 to 30% by volume of such an aromatic solvent and cresol. The p-nitrobenzyl group could be removed in a high yield of 90% or more, and the composition ratio of the preferred aromatic solvent is 10 to 25% by volume based on the total volume of the mixed solvent.

본 발명에서 메로페넴 전구체의 탈보호기 반응은 70 내지 80℃에서 1 내지 3시간 동안 수행하는 것이 바람직하다. 70℃ 미만에서 반응시킬 경우 탈보호 반응 수율이 떨어지며, 반응시간이 1시간 미만일 경우 역시 미반응물이 잔존하고 3시간을 초과할 경우 더 이상의 반응이 진행되지 않는다.In the present invention, the deprotection group reaction of the meropenem precursor is preferably performed at 70 to 80 ° C. for 1 to 3 hours. The yield of the deprotection reaction is lowered when the reaction is lower than 70 ° C., and when the reaction time is less than 1 hour, the unreacted substance remains.

본 발명에서 사용되는 결정화용 혼합용매는 메로페넴 불용성 용매, 메로페넴 용해성 용매 및 증류수로 조성되며, 그 조성비는 부피비로서 50 : 45 : 5가 바람직 하다.The mixed solvent for crystallization used in the present invention is composed of meropenem insoluble solvent, meropenem soluble solvent and distilled water, the composition ratio is preferably 50: 45: 5 as the volume ratio.

본 발명에서 사용되는 메로페넴 불용성 용매는 메틸렌 클로라이드, 클로로포름, 사염화탄소 중에서 선택되는 1종 이상의 클로로메탄류 용매이며, 메로페넴 용해성 용매는 아세톤 또는 이소프로필알코올인 것이 바람직하다.The meropenem insoluble solvent used in the present invention is at least one chloromethane solvent selected from methylene chloride, chloroform and carbon tetrachloride, and the meropenem soluble solvent is preferably acetone or isopropyl alcohol.

이와 같이 결정화 공정에서 목적물질이 전혀 용해되지 않는 용매와 일부가 용해되는 용매를 혼합하여 사용할 경우, 합성중 미반응물, 즉 불순물이 목적물의 침전과정 중에서 제거되는 효과가 있으며, 여기서 불용성 용매인 클로로메탄의 비율이 높을 경우 수율은 향상되나 품질의 저하를 초래하고 반대로 용해성 용매(아세톤, 이소프로필알코올 등)의 비율이 높을 경우에는 품질은 좋아지나 수율이 저하되는 경향이 있다. 따라서 결정화용 혼합용매의 혼합비는 메로페넴 불용성 용매 : 메로페넴 용해성 용매 : 증류수가 부피비로서 50 : 45 : 5인 것이 바람직하다.As such, when a solvent in which a target substance is not dissolved and a solvent in which a target is dissolved in a mixture is used in the crystallization process, an unreacted substance, that is, impurities are removed during the precipitation of the target substance during synthesis, where chloromethane, an insoluble solvent, is removed. If the ratio is high, the yield is improved, but the quality is deteriorated. On the contrary, if the ratio of the soluble solvent (acetone, isopropyl alcohol, etc.) is high, the quality is good but the yield tends to be lowered. Therefore, the mixing ratio of the mixed solvent for crystallization is preferably 50: 45: 5 as the volume ratio of meropenem insoluble solvent: meropenem soluble solvent: distilled water.

본 발명에서 결정화용 혼합용매를 이용한 결정화 공정은 0 내지 5℃에서 수행하는 것이 바람직하다. 온도가 0℃ 미만일 경우 수화물의 생성에 지장을 주며, 5℃를 초과할 경우 생성물이 용매에 다시 용해될 수 있다.In the present invention, the crystallization process using the mixed solvent for crystallization is preferably carried out at 0 to 5 ℃. If the temperature is below 0 ° C., the production of hydrates is hindered. If the temperature is above 5 ° C., the product may be dissolved in the solvent again.

본 발명은 카르바페넴계 첨단 항생제인 메로페넴·3H2O((1R,5S,6S)-2-[(2'S,4'S)-(2'-dimethylaminocarbonyl)pyrrolidine-4'-ylthio]-6-[(R)-1-hydroxy ethyl]-1-methyl-carbapen-2-em-3-apen-2-em-3-carboxylic acid, 분자량=437.47)의 신규한 제조방법에 관한 것이다.The present invention provides a carbapenem-based advanced antibiotic, meropenem.3H2O ((1R, 5S, 6S) -2-[(2'S, 4'S)-(2'-dimethylaminocarbonyl) pyrrolidine-4'-ylthio] -6-[(R ) -1-hydroxy ethyl] -1-methyl-carbapen-2-em-3-apen-2-em-3-carboxylic acid, molecular weight = 437.47).

본 발명은 반응식 2와 같이 메로페넴 삼수화물의 제조공정 중 핵심공정인 M-2-포스페이트를 프롤린 유도체와 합성하고 여기서 얻어진 화학식 1로 표시되는 메 로페넴 전구체[4-nitrobenzyl(5S,6S)-3-[((3S,5S)-5-[(dimethylamino)carbonyl]-1-{[(4-nitrobenzyl)oxy]carbonyl}pyrrolidinyl)sulfanyl]-6-[(1R)-1-hydroxyethyl-7-oxo-1-azabicyclo[3,2,0]hept-2-ene-2-carboxylate, 분자량=697.73]의 C-3 위치에 있는 카르복실기 보호기와 피롤리딘의 카르복실기를 보호하고 있는 p-니트로벤질기를 제거하여 메로페넴 삼수화물을 고수율 및 고순도로 저렴하게 대량 생산할 수 있는 방법을 제공한다.The present invention synthesizes M-2-phosphate, which is a key step in the preparation of meropenem trihydrate, with a proline derivative, as shown in Scheme 2, and the meropenem precursor represented by Chemical Formula 1 [4-nitrobenzyl (5S, 6S)- 3-[((3S, 5S) -5-[(dimethylamino) carbonyl] -1-{[(4-nitrobenzyl) oxy] carbonyl} pyrrolidinyl) sulfanyl] -6-[(1R) -1-hydroxyethyl-7- carboxyl protecting group at C-3 position of oxo-1-azabicyclo [3,2,0] hept-2-ene-2-carboxylate, molecular weight = 697.73] and p-nitrobenzyl group protecting carboxyl group of pyrrolidine Removal provides a method for mass production of meropenem trihydrate at low cost with high yield and high purity.

Figure 112006011310714-pat00004
Figure 112006011310714-pat00004

본 발명의 핵심기술을 보다 상세하게 설명하면, 메로페넴의 핵심중간체인 메로페넴 전구체를 크레졸과과 톨루엔 등의 방향족 용매가 적당 비율로 조성되는 혼합용매에 용해시키고 70 내지 80℃로 온도를 올린 후 1 내지 3시간 반응시킨다.To describe the core technology of the present invention in more detail, after dissolving the meropenem precursor, which is the core intermediate of meropenem, in a mixed solvent in which an aromatic solvent such as cresol and toluene is formed in an appropriate ratio, and raising the temperature to 70 to 80 ℃ 1 To 3 hours.

다음, 에틸아세테이트와 물을 첨가하여 교반시킨 후 탄산수소나트륨 수용액과 같은 알칼리 수용액을 가하여 pH를 9 내지 12로 조절한 뒤 물층을 분리한 후, 수층에 잔류하는 크레졸 등의 유기용제를 에틸아세테이트와 같은 유기용매로 2 내 지 3회 세척하여 잔류하는 크레졸 등을 제거하고, 불순물이 존재할 경우 셀라이트(Celite) 여과를 실시하여 이물질을 제거한다.Next, the mixture was stirred with ethyl acetate and water, an aqueous alkali solution such as an aqueous sodium bicarbonate solution was added to adjust the pH to 9-12, and the water layer was separated. Then, an organic solvent such as cresol remaining in the aqueous layer was mixed with ethyl acetate. After washing 2-3 times with the same organic solvent to remove the remaining cresol, etc. If impurities are present in the celite (Celite) filtration to remove the foreign matter.

다음, 상기 수층에 묽은 염산과 같은 약산성 수용액을 가하여 pH를 1 내지 4로 조절한 후, 다시 에틸아세테이트, 에탄올과 같은 용매로 반응물을 추출한 뒤, 추출한 유기용액을 포화 소금물로 1 내지 2회 세척한 후 용액의 2/3 내지 3/4 정도를 감압증류하여 유기용매를 제거한다.Next, the pH was adjusted to 1 to 4 by adding a weakly acidic aqueous solution such as dilute hydrochloric acid to the aqueous layer, and then extracted with a solvent such as ethyl acetate and ethanol, and then the extracted organic solution was washed 1 to 2 times with saturated brine. After 2/3 to 3/4 of the solution by distillation under reduced pressure to remove the organic solvent.

다음, 잔류 용액을 미리 0 내지 5℃ 정도로 냉각시킨 메틸렌 클로라이드, 클로로포름과 같은 클로로메탄류의 용매와 아세톤, 이소프로필알코올 등과 증류수를 적당하게 혼합한 용매에 강하게 교반하면서 서서히 적가 분산시키면 목적하는 물질인 메로페넴 삼수화물이 백색의 결정으로 얻어진다.Next, if the residual solution is slowly added dropwise with strong stirring in a solvent in which a solvent of chloromethane, such as methylene chloride and chloroform, which has been cooled to about 0 to 5 ° C. in advance, and acetone, isopropyl alcohol, and distilled water is mixed appropriately, Meropenem trihydrate is obtained as white crystals.

다음, 생성된 결정을 0 내지 5℃에서 더 교반한 후 여과하고 메틸렌클로라이드와 아세톤 등으로 세척한 다음 30 내지 40℃에서 감압건조하면 백색결정의 순수한 메로페넴 삼수화물이 얻어진다.Next, the resulting crystals were further stirred at 0 to 5 ° C., filtered, washed with methylene chloride and acetone, and then dried under reduced pressure at 30 to 40 ° C. to obtain pure meropenem trihydrate of white crystals.

본 발명은 종래기술의 문제점을 보완한 새로운 고부가가치의 기술로서, 카르바페넴계 이민화합물의 카르복실기 보호기인 p-니트로벤질기를 효과적으로 제거할 수 있고, 결정형 메로페넴 삼수화물을 메로페넴 전구체로부터 얻을 때 종래의 2단계에서 1단계의 공정으로 단축하여 고수율로 생산할 수 있어 산업화에 매우 유용한 발명이다.The present invention is a novel high value-added technology that solves the problems of the prior art, and can effectively remove the p-nitrobenzyl group, which is a carboxyl protecting group of a carbapenem-based imine compound, and obtains a crystalline meropenem trihydrate from a meropenem precursor. It is a very useful invention for industrialization as it can be produced in high yield by shortening the process from 2 to 1 step.

[실시예 1]Example 1

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 톨루엔 10 ㎖에 녹이고 온도를 75℃로 가열하였다. 1.5시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트 20 ㎖로 2 내지 3회 세척하여 잔류의 메타크레졸을 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 50 ml of metacresol and 10 ml of toluene and the temperature was heated to 75 ° C. After stirring for 1.5 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous sodium bicarbonate solution was added to raise the pH to about 10. The aqueous layer was separated, and then the aqueous layer was washed 2-3 times with 20 ml of ethyl acetate. Residual metacresol was removed.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 2 내지 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 1 내지 2회 세척한 후 용액의 3/4 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 0 내지 5℃ 정도로 냉각시킨 메틸렌클로라이드와 아세톤, 증류수(50:45:5)의 혼합용매 50 ㎖에 적가 분산시켜 백색의 침전물을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted two to three times with 50 ml of ethyl acetate. The organic solvent was removed by distillation under reduced pressure. The remaining solution was added dropwise to 50 ml of a mixed solvent of methylene chloride, acetone, and distilled water (50: 45: 5) that had been cooled to about 0 to 5 ° C in advance to obtain a white precipitate.

30분 정도 더 교반시킨 후 여과하고 메틸렌 클로라이드와 아세톤(50:50)의 혼합용매 10 ㎖씩으로 2회에 걸처 세척한 뒤 30 내지 40℃에서 감압건조하여 11.99 g(수율: 94.5%)의 결정형 메로페넴 삼수화물을 얻었다.The mixture was stirred for about 30 minutes more, filtered, washed twice with 10 ml of a mixed solvent of methylene chloride and acetone (50:50), and dried under reduced pressure at 30 to 40 ° C. to give 11.99 g (yield: 94.5%) of crystalline merope. Nem trihydrate was obtained.

'H-NMR(D3O4): 1.22(3H,d,J=6.7Hz), 1.30(3H,d,J=6.2Hz), 1.91(1H,m), 3.01(3H,s), 3.07(3H,s), 3.30-3.49(3H,m), 3.66(1H,m), 4.05(1H,m), 4.21-4.29(2H,m)'H-NMR (D 3 O 4 ): 1.22 (3H, d, J = 6.7 Hz), 1.30 (3H, d, J = 6.2 Hz), 1.91 (1H, m), 3.01 (3H, s), 3.07 (3H, s), 3.30-3.49 (3H, m), 3.66 (1H, m), 4.05 (1H, m), 4.21-4.29 (2H, m)

UVλ nm 295UVλ nm 295

IR(KBr)Cm- 3400, 1750, 1650IR (KBr) Cm - 3400, 1750, 1650

[실시예 2]Example 2

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 자일렌 10 ㎖에 녹이고 온도를 75℃로 가열하였다. 2시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트 20 ㎖로 2 내지 3회 세척하여 잔류의 메타크레졸을 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 50 ml of metacresol and 10 ml of xylene and the temperature was heated to 75 ° C. After stirring for 2 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous sodium bicarbonate solution was added to raise the pH to about 10. The aqueous layer was separated, and then the aqueous layer was washed 2-3 times with 20 ml of ethyl acetate. Residual metacresol was removed.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 2 내지 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 1 내지 2회 세척한 후 용액의 3/4 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 50 ㎖의 메틸렌클로라이드와 아세톤, 증류수(50:45:5)의 혼합용매에 적가 분산시켜 백색의 침전물을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted two to three times with 50 ml of ethyl acetate. The extracted organic solution was washed one to two times with saturated brine, and then about 3/4 of the solution was added. The organic solvent was removed by distillation under reduced pressure. The remaining solution was dispersed dropwise into 50 ml of a mixture of methylene chloride, acetone, and distilled water (50: 45: 5) that had been cooled to about 5 ° C in advance to obtain a white precipitate.

약 30분 정도 더 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 10 ㎖의 아세톤 10 ㎖로 차례로 세척한 뒤 30 내지 40℃에서 감압건조하여 11.84 g(수율: 93.3%)의 결정형 메로페넴 삼수화물을 얻었다.After stirring for about 30 minutes more, it was filtered, washed sequentially with 10 ml of methylene chloride and 10 ml of 10 ml of acetone, and then dried under reduced pressure at 30 to 40 ° C to give 11.84 g (yield: 93.3%) of crystalline meropenem trihydrate. Got it.

[실시예 3]Example 3

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 벤젠 10 ㎖에 녹이고 온도를 70℃로 가열하였다. 2.5시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트 20 ㎖로 2 내지 3회 세척하여 잔류의 메타크레졸을 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 50 ml of metacresol and 10 ml of benzene and the temperature was heated to 70 ° C. After stirring for 2.5 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous sodium bicarbonate solution was added to raise the pH to about 10. The aqueous layer was separated, and the aqueous layer was washed 2-3 times with 20 ml of ethyl acetate. Residual metacresol was removed.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 2회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 2/3 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 50 ㎖의 메틸렌클로라이드와 아세톤, 증류수(50:45:5)의 혼합용매에 적가 분산시켜 백색의 침전물을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to about 2, and then the reaction product was extracted twice with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and the solution was distilled under reduced pressure. Solvent was removed. The remaining solution was dispersed dropwise into 50 ml of a mixture of methylene chloride, acetone, and distilled water (50: 45: 5) that had been cooled to about 5 ° C in advance to obtain a white precipitate.

약 30분 정도 더 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 10 ㎖의 아세톤으로 차례로 세척한 뒤 30 내지 40℃에서 감압건조하여 11.29 g(수율: 89.1%)의 결정형 메로페넴 삼수화물을 얻었다.The mixture was stirred for about 30 minutes more, filtered, washed sequentially with 10 ml of methylene chloride and 10 ml of acetone, and dried under reduced pressure at 30 to 40 ° C. to obtain 11.29 g (yield: 89.1%) of crystalline meropenem trihydrate.

'H-NMR(D3O4): 1.22(3H,d,J=6.7Hz), 1.30(3H,d,J=6.2Hz), 1.91(1H,m), 3.01(3H,s), 3.07(3H,s), 3.30-3.49(3H,m), 3.66(1H,m), 4.05(1H,m), 4.21-4.29(2H,m)'H-NMR (D 3 O 4 ): 1.22 (3H, d, J = 6.7 Hz), 1.30 (3H, d, J = 6.2 Hz), 1.91 (1H, m), 3.01 (3H, s), 3.07 (3H, s), 3.30-3.49 (3H, m), 3.66 (1H, m), 4.05 (1H, m), 4.21-4.29 (2H, m)

UVλ nm 295UVλ nm 295

IR(KBr)Cm- 3400, 1750, 1650IR (KBr) Cm - 3400, 1750, 1650

[실시예 4]Example 4

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 60 ㎖ 및 톨루엔 20 ㎖에 녹이고 온도를 70℃로 가열하였다. 2.5시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트로 25 ㎖로 3회 세척하여 잔류의 메타크레졸을 제거하고, 불순물을 셀라이트 여과를 실시하여 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 60 ml of metacresol and 20 ml of toluene and the temperature was heated to 70 ° C. After stirring for 2.5 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous solution of sodium bicarbonate was added to raise the pH to about 10. The aqueous layer was separated, and the aqueous layer was washed three times with 25 ml of ethyl acetate. Metacresol was removed and impurities were removed by celite filtration.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테 이트 50 ㎖로 2 내지 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 4/5 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 30 ㎖의 메틸렌클로라이드와 3 ㎖의 증류수, 15 ㎖의 아세톤으로 조성된 혼합용매에 적가 분산시켜 백색의 결정이 생성된 후 약 30분간 0 내지 5℃에서 추가로 교반한 후 여과하고 10 ㎖의 메틸렌클로라이드와 10 ㎖의 아세톤으로 차례로 2회 세척한 뒤 40℃에서 감압건조하여 12.18 g(수율: 96%)의 결정형 메로페넴 삼수화물을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted two or three times with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and about 4/5 of the solution was removed. The organic solvent was removed by distillation under reduced pressure. The remaining solution was added dropwise to a mixed solvent composed of 30 ml of methylene chloride, 3 ml of distilled water, and 15 ml of acetone, which had been cooled to about 5 ° C. in advance, to form white crystals. After stirring, the mixture was filtered, washed twice with 10 ml of methylene chloride and 10 ml of acetone, and then dried under reduced pressure at 40 ° C. to obtain 12.18 g (yield: 96%) of crystalline meropenem trihydrate.

[실시예 5]Example 5

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 톨루엔 10 ㎖에 녹이고 온도를 75℃로 가열하였다. 2시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트로 2회 세척하여 잔류의 메타크레졸을 제거하고, 불순물을 셀라이트 여과하여 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 50 ml of metacresol and 10 ml of toluene and the temperature was heated to 75 ° C. After stirring for 2 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous solution of sodium bicarbonate was added to raise the pH to about 10. The aqueous layer was separated, and the aqueous layer was washed twice with ethyl acetate. The impurities were removed by celite filtration.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 2 내지 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 3/4 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 30 ㎖의 메틸렌클로라이드와 5 ㎖의 증류수, 10 ㎖의 이소프로필알코올로 조성된 혼합용매에 적가 분산시켜 백색의 결정을 얻었다.6 N hydrochloric acid was added to the solution to reduce the pH to 2, and then the reaction product was extracted two to three times with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and the solution was distilled under reduced pressure about 3/4 of the solution. To remove the organic solvent. The remaining solution was added dropwise to a mixed solvent composed of 30 ml of methylene chloride, 5 ml of distilled water, and 10 ml of isopropyl alcohol, which had been cooled to about 5 ° C in advance, to obtain white crystals.

약 30분 정도 5℃에서 추가로 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 10 ㎖의 아세톤으로 차례로 세척한 뒤 40℃에서 감압건조하여 11.74 g(수 율: 92.5%)의 결정형 메로페넴 삼수화물을 얻었다.The mixture was further stirred at 5 ° C. for about 30 minutes, filtered, washed sequentially with 10 ml of methylene chloride and 10 ml of acetone, and dried under reduced pressure at 40 ° C. to give 11.74 g (yield: 92.5%) of crystalline meropenem trihydrate. Got.

[실시예 6]Example 6

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 자일렌 10 ㎖에 녹이고 온도를 75℃로 가열하여 2시간 동안 반응시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트로 3회 세척하여 잔류의 메타크레졸을 제거하고, 불순물을 셀라이트 여과하여 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 50 ml of metacresol and 10 ml of xylene, heated at 75 ° C. for 2 hours, and stirred with addition of 30 ml of ethyl acetate and 30 ml of water, followed by carbonic acid. Aqueous solution of sodium hydrogen was added to raise the pH to about 10, and the aqueous layer was separated. The aqueous layer was washed three times with ethyl acetate to remove residual metacresol, and impurities were removed by Celite filtration.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 4/5 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 40 ㎖의 클로로포름과 5 ㎖의 증류수, 10 ㎖의 아세톤으로 조성된 혼합용매에 적가 분산시켜 백색의 결정을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted three times with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and then distilled under reduced pressure to about 4/5 of the solution. Solvent was removed. The remaining solution was dispersed dropwise into a mixed solvent composed of 40 ml of chloroform, 5 ml of distilled water, and 10 ml of acetone, which had been cooled to about 5 ° C in advance, to obtain white crystals.

약 30분 정도 5℃에서 더 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 아세톤(50:50)의 혼합용매로 2회 세척한 뒤 35℃에서 감압건조시켜 11.99 g(수율: 94.5%)의 결정형 메로페넴 삼수화물을 얻었다.After further stirring at about 5 ° C. for about 30 minutes, the mixture was filtered, washed twice with 10 ml of a mixture of methylene chloride and acetone (50:50), and dried under reduced pressure at 35 ° C. to obtain 11.99 g (yield: 94.5%) of crystalline form. Meropenem trihydrate was obtained.

'H-NMR(D3O4): 1.22(3H,d,J=6.7Hz), 1.30(3H,d,J=6.2Hz), 1.91(1H,m), 3.01(3H,s), 3.07(3H,s), 3.30-3.49(3H,m), 3.66(1H,m), 4.05(1H,m), 4.21-4.29(2H,m)'H-NMR (D 3 O 4 ): 1.22 (3H, d, J = 6.7 Hz), 1.30 (3H, d, J = 6.2 Hz), 1.91 (1H, m), 3.01 (3H, s), 3.07 (3H, s), 3.30-3.49 (3H, m), 3.66 (1H, m), 4.05 (1H, m), 4.21-4.29 (2H, m)

UVλ nm 295UVλ nm 295

IR(KBr)Cm- 3400, 1750, 1650IR (KBr) Cm - 3400, 1750, 1650

[실시예 7]Example 7

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 50 ㎖ 및 톨루엔과 벤젠 각 5 ㎖로 조성된 혼합용매에 녹이고 온도를 75℃로 가열하였다. 2시간 동안 교반시킨 후 에틸아세테이트 30 ㎖와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 에틸아세테이트로 3회 세척하여 잔류의 메타크레졸을 제거하고, 불순물을 셀라이트 여과를 실시하여 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in a mixed solvent composed of 50 ml of metacresol and 5 ml of toluene and benzene, respectively, and the temperature was heated to 75 ° C. After stirring for 2 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous solution of sodium bicarbonate was added to raise the pH to about 10. The aqueous layer was separated, and the aqueous layer was washed three times with ethyl acetate. The impurities were removed by celite filtration.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 3/4 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 40 ㎖의 사염화탄소와 5 ㎖의 증류수, 10 ㎖의 아세톤으로 조성된 혼합용매에 적가 분산시켜 백색의 결정을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted three times with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and the solution was distilled under reduced pressure to about 3/4 of the organic solvent. Solvent was removed. The residual solution was dispersed dropwise into a mixed solvent composed of 40 ml of carbon tetrachloride, 5 ml of distilled water, and 10 ml of acetone, which had been cooled to about 5 ° C. in advance, to obtain white crystals.

약 5℃에서 30분 정도 더 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 10 ㎖의 아세톤으로 차례로 세척한 뒤 40℃에서 감압건조시켜 11.79 g(수율: 93%)의 결정형 메로페넴 삼수화물을 얻었다.After stirring for about 30 minutes at 5 ℃, filtered and washed sequentially with 10 ml of methylene chloride and 10 ml of acetone, and dried under reduced pressure at 40 ℃ to obtain 11.79 g (yield: 93%) of crystalline meropenem trihydrate. .

[실시예 8]Example 8

20 g의 메로페넴 전구체(0.29 mmol)를 메타크레졸 60 ㎖ 및 자일렌 5 ㎖에 녹이고 온도를 75℃로 가열하였다. 3시간 동안 교반시킨 후 에틸아세테이트 30 ㎖ 와 물 30 ㎖를 첨가하여 교반시킨 다음 탄산수소나트륨 수용액을 가하여 pH를 10 정도로 올린 후 수층을 분리한 다음 수층을 30 ㎖의 에틸아세테이트로 3회 세척하여 잔류의 메타크레졸을 제거하고, 불순물을 셀라이트 여과를 실시하여 제거하였다.20 g of meropenem precursor (0.29 mmol) was dissolved in 60 ml of metacresol and 5 ml of xylene and the temperature was heated to 75 ° C. After stirring for 3 hours, 30 ml of ethyl acetate and 30 ml of water were added to the mixture, followed by stirring. Then, an aqueous sodium bicarbonate solution was added to raise the pH to about 10. The aqueous layer was separated, and the aqueous layer was washed three times with 30 ml of ethyl acetate. Metacresol was removed and impurities were removed by celite filtration.

상기 용액에 6 N의 염산을 가하여 pH를 2 정도로 내린 다음 다시 에틸아세테이트 50 ㎖로 3회 반응물을 추출한 뒤 추출한 유기용액을 포화소금물로 2회 세척한 후 용액의 3/4 정도를 감압증류하여 유기용매를 제거하였다. 잔류 용액을 미리 5℃ 정도로 냉각시킨 20 ㎖의 메틸렌클로라이드와 5 ㎖의 증류수, 20 ㎖의 아세톤으로 조성된 혼합용매에 적가 분산시켜 백색의 결정을 얻었다.6 N hydrochloric acid was added to the solution to lower the pH to 2, and then the reaction product was extracted three times with 50 ml of ethyl acetate. The extracted organic solution was washed twice with saturated brine, and the solution was distilled under reduced pressure to about 3/4 of the organic solvent. Solvent was removed. The remaining solution was dispersed dropwise into a mixed solvent composed of 20 ml of methylene chloride, 5 ml of distilled water, and 20 ml of acetone, which had been cooled to about 5 ° C in advance, to obtain white crystals.

약 30분 정도 5℃에서 추가로 교반시킨 후 여과하고 10 ㎖의 메틸렌 클로라이드와 10 ㎖의 아세톤으로 차례로 세척한 뒤 40℃에서 감압건조하여 11.84 g(수율: 93.3%)의 결정형 메로페넴 삼수화물을 얻었다.The mixture was further stirred at 5 ° C. for about 30 minutes, filtered, washed sequentially with 10 ml of methylene chloride and 10 ml of acetone, and dried under reduced pressure at 40 ° C. to obtain 11.84 g (yield: 93.3%) of crystalline meropenem trihydrate. Got it.

'H-NMR(D3O4): 1.22(3H,d,J=6.7Hz), 1.30(3H,d,J=6.2Hz), 1.91(1H,m), 3.01(3H,s), 3.07(3H,s), 3.30-3.49(3H,m), 3.66(1H,m), 4.05(1H,m), 4.21-4.29(2H,m)'H-NMR (D 3 O 4 ): 1.22 (3H, d, J = 6.7 Hz), 1.30 (3H, d, J = 6.2 Hz), 1.91 (1H, m), 3.01 (3H, s), 3.07 (3H, s), 3.30-3.49 (3H, m), 3.66 (1H, m), 4.05 (1H, m), 4.21-4.29 (2H, m)

UVλ nm 295UVλ nm 295

IR(KBr)Cm- 3400, 1750, 1650IR (KBr) Cm - 3400, 1750, 1650

본 발명은 메로페넴 전구체 화합물의 합성시 카르복실기나 아미노기의 보호 에 통상 사용되는 p-니트로벤질기, p-메톡시벤질기 등을 산업적으로 간편하고도 경제적으로 제거하는 방법과, 메로페넴 삼수화물을 제조하는 공정에서 동결건조 방법이나 컬럼크로마토그라피에 의한 정제법을 사용하지 않고 단순 혼합용매에 의한 침전방법을 사용함으로써, 목적물질인 메로페넴 삼수화물의 수율을 크게 개선함은 물론 산업적으로 매우 간편하면서도 생산원가를 크게 절감할 수 있는 새로운 제조방법을 제공한다.The present invention provides a method for industrially and simply and economically removing p-nitrobenzyl, p-methoxybenzyl, and the like, which are commonly used to protect carboxyl groups or amino groups in the synthesis of meropenem precursor compounds, and meropenem trihydrate. In the manufacturing process, the freeze-drying method or the purification method by column chromatography is used instead of the precipitation method using a simple mixed solvent, which greatly improves the yield of the target substance meropenem trihydrate, and is very simple in industry. It provides a new manufacturing method that can greatly reduce the production cost.

Claims (6)

화학식 1로 표시되는 메로페넴 전구체를 크레졸과 방향족 용매로 구성되는 탈보호용 혼합용매와 반응시켜 메로페넴 전구체의 카르복실기 보호기인 p-니트로벤질기를 제거한 후, 메틸렌 클로라이드, 클로로포름 중에서 선택되는 1종 이상의 메로페넴 불용성 용매와 아세톤 또는 이소프로필알코올의 메로페넴 용해성 용매를 포함하는 결정화용 혼합용매에 적가하여 화학식 2로 표시되는 메로페넴의 삼수화물 결정을 얻는 것을 특징으로 하는 메로페넴의 제조방법.After reacting the meropenem precursor represented by the formula (1) with a deprotected mixed solvent composed of cresol and an aromatic solvent to remove the p-nitrobenzyl group, which is a carboxyl protecting group of the meropenem precursor , at least one meropenem selected from methylene chloride and chloroform A method for producing meropenem, characterized by obtaining a trihydrate crystal of meropenem represented by the formula (2) by dropwise addition to a mixed solvent for crystallization comprising an insoluble solvent and a meropenem soluble solvent of acetone or isopropyl alcohol . [화학식 1][Formula 1]
Figure 112007034033655-pat00005
Figure 112007034033655-pat00005
[화학식 2][Formula 2]
Figure 112007034033655-pat00006
Figure 112007034033655-pat00006
제1항에 있어서, 상기 크레졸은 메타크레졸이며, 상기 방향족 용매는 톨루엔, 벤젠, 자일렌 중에서 선택되는 1종 이상인 것을 특징으로 하는 메로페넴의 제 조방법.The method of claim 1, wherein the cresol is metacresol, and the aromatic solvent is one or more selected from toluene, benzene, and xylene. 제1항에 있어서, 상기 메로페넴 전구체의 탈보호기 반응은 70 내지 80℃에서 1 내지 3시간 동안 수행하는 것을 특징으로 하는 메로페넴의 제조방법.The method of claim 1, wherein the deprotection group reaction of the meropenem precursor is performed at 70 to 80 ° C. for 1 to 3 hours. 삭제delete 제1항에 있어서, 상기 결정화용 혼합용매는 메로페넴 불용성 용매 : 메로페넴 용해성 용매 : 증류수가 50 : 45 : 5의 부피비로 구성되는 것을 특징으로 하는 메로페넴의 제조방법.The method of claim 1, wherein the mixed solvent for crystallization is meropenem insoluble solvent: meropenem soluble solvent: distilled water 50: 45: 5. 제1항에 있어서, 상기 결정화용 혼합용매에 의한 결정화 공정이 0 내지 5℃에서 수행되는 것을 특징으로 하는 메로페넴의 제조방법.The method of claim 1, wherein the crystallization process by the mixed solvent for crystallization is carried out at 0 to 5 ℃.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100869165B1 (en) 2007-09-13 2008-11-19 조동옥 Process for preparing meropenem
WO2010104336A3 (en) * 2009-03-13 2010-12-23 주식회사 대웅제약 Improved method for preparing meropenem using zinc powder

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0256377A1 (en) * 1986-07-30 1988-02-24 Sumitomo Pharmaceuticals Company, Limited Carbapenem compound in crystalline form, and its production and use
WO2005118586A1 (en) * 2004-06-02 2005-12-15 Sandoz Ag Meropenem intermediate in crystalline form

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0256377A1 (en) * 1986-07-30 1988-02-24 Sumitomo Pharmaceuticals Company, Limited Carbapenem compound in crystalline form, and its production and use
WO2005118586A1 (en) * 2004-06-02 2005-12-15 Sandoz Ag Meropenem intermediate in crystalline form

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100869165B1 (en) 2007-09-13 2008-11-19 조동옥 Process for preparing meropenem
WO2010104336A3 (en) * 2009-03-13 2010-12-23 주식회사 대웅제약 Improved method for preparing meropenem using zinc powder

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