KR100762466B1 - Coating solution for forming insulating film with excellent film close adhesion property and film intensity without cr and a method for making the insulation film on non-oriented electrical steel sheet by using it - Google Patents

Coating solution for forming insulating film with excellent film close adhesion property and film intensity without cr and a method for making the insulation film on non-oriented electrical steel sheet by using it Download PDF

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KR100762466B1
KR100762466B1 KR1020060072831A KR20060072831A KR100762466B1 KR 100762466 B1 KR100762466 B1 KR 100762466B1 KR 1020060072831 A KR1020060072831 A KR 1020060072831A KR 20060072831 A KR20060072831 A KR 20060072831A KR 100762466 B1 KR100762466 B1 KR 100762466B1
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film
coating
phosphate
forming
corrosion resistance
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KR1020060072831A
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Korean (ko)
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김성호
김재관
한민수
김정우
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주식회사 포스코
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Priority to KR1020060072831A priority Critical patent/KR100762466B1/en
Priority to US12/375,891 priority patent/US7976902B2/en
Priority to JP2009522700A priority patent/JP4731625B2/en
Priority to PCT/KR2007/002985 priority patent/WO2008016220A1/en
Priority to EP07747019A priority patent/EP2046899B1/en
Priority to CN2007800359154A priority patent/CN101517015B/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/07Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/14Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes

Abstract

A chrome-free coating composition for forming a dielectric film is provided to form an eco-friendly coating layer on a non-oriented electric steel sheet, and to obtain improved adhesion and strength of a coating layer before and after stress relief annealing(SRA). A chrome-free coating composition for forming a dielectric film having excellent anticorrosive property and adhesion after SRA comprises: a phosphate solution containing aluminum phosphate and zinc phosphate mixed in a ratio of 1:1 and having a solid content of 60 wt%; and based on 100g of the phosphate solution, 0.5-5g of a solid material containing cobalt hydroxide and strontium hydroxide mixed in a ratio of 1:1; 100-300g of an epoxy emulsion resin having a solid content of 20 wt%; 3-10g of aluminum having a solid content of 20%; and 0.1-6g of a Ti-based chelating agent.

Description

크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물 및 이를 이용한 무방향성 전기강판의 절연피막 형성방법{COATING SOLUTION FOR FORMING INSULATING FILM WITH EXCELLENT FILM CLOSE ADHESION PROPERTY AND FILM INTENSITY WITHOUT Cr AND A METHOD FOR MAKING THE INSULATION FILM ON NON-ORIENTED ELECTRICAL STEEL SHEET BY USING IT}COSTING SOLUTION FOR FORMING INSULATING FILM WITH EXCELLENT FILM CLOSE ADHESION PROPERTY AND FILM INTENSITY WITHOUT Cr AND A METHOD FOR MAKING THE INSULATION FILM ON NON-ORIENTED ELECTRICAL STEEL SHEET BY USING IT}

도 1은 본 발명을 설명하기 위한 콜로이달 실리카-인산 알루미늄의 화학식.1 is a chemical formula of colloidal silica-aluminum phosphate for explaining the present invention.

본 발명은 무방향성 전기강판 제조에 관한 것으로, 특히 크롬을 포함하지 않으면서도 절연피막 형성후 피막밀착성이 우수하고 응력제거소둔(SRA:Stress Relief Annealing)후 피막강도도 우수하며, 또 타발성, 용접성, 밀착성, 점적율, 외관 등의 피막특성도 향상시킨 크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물 및 이를 이용한 무방향성 전기강판의 절연피막 형성방법에 관한 것이다.The present invention relates to the production of non-oriented electrical steel sheet, and in particular, it does not contain chromium, it is excellent in film adhesion after the formation of the insulation coating, and also excellent in film strength after stress relief annealing (SRA), punchability, weldability And a coating composition for forming an insulating film having excellent coating adhesiveness and film strength before and after stress relief annealing, which also improves coating properties such as adhesion, adhesion ratio, appearance, and the like, and a method of forming an insulating coating of a non-oriented electrical steel sheet using the same. .

일반적으로, 무방향성 전기강판은 전동기나 발전기의 철심에 사용되는데, 타발가공후 자기적 특성 향상을 위해 SRA를 실시해야 하는 것과, SRA에 의한 자기적 특성 효과보다 열처리에 따른 경비손실이 클 경우 SRA를 생략하는 두 가지 형태로 구분된다.Generally, non-oriented electrical steel sheet is used for iron core of electric motor or generator, and it is necessary to perform SRA to improve magnetic characteristics after punching, and SRA when cost loss due to heat treatment is greater than magnetic characteristics effect by SRA. It is divided into two forms that omit.

이때, 무방향성 전기강판에 절연피막을 형성하는 것은 제품의 마무리 제조공정에 해당하는 것으로서, 통상 와전류의 발생을 억제시키는 전기적 특성 이외에 소정 형상으로 타발가공후 다수를 적층하여 철심으로 만들 때 금형의 마모를 억제하는 연속타발 가공성과 강판의 가공응력을 제거하여 자기적 특성을 회복시키는 SRA 과정후 철심강판간 밀착하지 않는 내스티키성(Sticky Property) 등의 기본적인 특성 및 피복제의 우수한 도포작업성과 배합후 장시간 사용 가능한 안정성 등도 요구된다.In this case, forming an insulating film on the non-oriented electrical steel sheet corresponds to the finishing manufacturing process of the product, and in addition to the electrical properties that suppress the generation of eddy currents, wear of the mold when forming a core by laminating a large number after punching into a predetermined shape. After the SRA process to restore the magnetic properties by removing the processing stress of the steel sheet and removing the processing stress of the steel sheet, the basic characteristics such as sticky property, which does not adhere to the steel cores, and the excellent coating workability of the coating agent Stability that can be used for a long time is also required.

그러나, 소형전동기기의 사용이 확대되면서 절연성 보다도 가공성, 용접성, 내식성에 유리한 피막성능을 주요한 물성으로 평가하게 되었으며, 최근에는 강판표면의 품질 또한 사용특성에 영향을 미치면서 표면품질이 우수한 전기강판을 요구하게 되었다.However, as the use of small electric motors has been expanded, the coating performance, which is more favorable for workability, weldability, and corrosion resistance than insulation, has been evaluated as the main physical properties. Asked.

이 결과, 무방향성 전기강판용 절연피막의 내열성, 절연성 등을 보강하기 위해 인산염, 크롬산염 등의 무기질계 결점을 보완한 유무기 복합 피복제가 개발되었고, 이를 이용한 절연피막 형성방법으로는 한국특허 제25106호, 제31208호 및 미국특허 4,316,751, 4,498,936 등에 잘 나타나 있다.As a result, in order to reinforce the heat resistance and insulation of the insulating film for non-oriented electrical steel sheet, an organic-inorganic composite coating material having been developed to compensate for the inorganic defects such as phosphate and chromate was developed. No. 31208 and US Pat. Nos. 4,316,751, 4,498,936 and the like.

또한, 일본특허 소50-15013호에는 중크롬산염과 초산비닐, 부타디엔-스티렌 공중합물, 아크릴 수지 등의 유기 수지 에멀젼을 주성분으로 하는 처리액을 이용하여 절연피막을 형성하는 것에 의해 고점적율, 우수한 밀착성, 펀칭성 등의 피막특 성을 지키고, 또한 SRA 후에도 양호한 피막특성이 얻어지는 절연피막 형성방법이 제안되어 있다.In addition, Japanese Patent No. 50-15013 discloses a high viscosity ratio and excellent adhesion by forming an insulating coating using a treatment liquid containing a dichromate, an organic resin emulsion such as vinyl acetate, butadiene-styrene copolymer, and an acrylic resin as a main component. A method of forming an insulating coating, which protects the coating properties such as the punching property, and the like, and in which good coating properties are obtained even after SRA, has been proposed.

하지만, 상기 예시한 기존 코팅액(피복액) 조성은 크롬산화물 함유가 필수적이고, 이에 따라 환경규제가 강화되고 있는 현실에 비추어 그 용도가 제한적일 수 밖에 없는 실정이다.However, the conventional coating liquid (coating solution) exemplified above is essential in that chromium oxide is contained, and thus its use is limited in view of the fact that environmental regulations are being strengthened.

이에, 전기강판 피복제(코팅제)의 무크롬화가 활발히 진행되고 있는데 크게 크롬산염 부재에 따른 내식성 및 밀착성 약화를 보강하기 위해 인산염을 도입하는 방법과, 콜로이달 실리카 도입을 통한 배리어 효과를 유도하는 방법으로 구분될 수 있다.Therefore, the chromium-free coating of electrical steel sheet coating material (coating agent) is actively progressed, and a method of introducing phosphate to reinforce corrosion resistance and weakening of adhesion due to lack of chromate and a method of inducing a barrier effect by introducing colloidal silica. It can be divided into.

전자는 일본 특개2004-322079에 개시되어 있는 바와 같이, 인산 Al, 인산 Ca, 인산 Zn을 적절히 혼합한 인산염을 사용하여 밀착성과 내식성을 향상시킨 것이나 금속 인산염을 사용할 경우 금속인산염에 존재하는 자유인산이 피막의 스티키(Sticky)성을 유발할 수 있는데, 일본 특개평 11-131250, 한국특허 제1999-26912에는 이와 같은 자유인산의 스티키성을 방지하기 위해 유기산 및 실란커플링제를 첨가하는 기술이 개시된 바 있다.As described in Japanese Patent Laid-Open No. 2004-322079, the adhesion and corrosion resistance are improved by using a phosphate mixed with Al, Ca, and Zn phosphates properly, or the free phosphate present in the metal phosphate when metal phosphate is used. It can cause stickyness of the film, but Japanese Patent Laid-Open No. 11-131250, Korean Patent No. 1999-26912 discloses a technique of adding an organic acid and a silane coupling agent to prevent the stickyness of such free phosphoric acid. .

한편, 후자인 콜로이달 실리카 첨가로 배리어 효과를 높인 대표적인 예로서, 한국특허 제1999-26911호, 일본특허 제3370235호에 나타난 바와 같이, 콜로이드 실리카, 알루미나 솔, 산화 지르코늄 1 종류 또는 2종류 이상 혼합된 무기물을 사용하여 SRA후 내식성, 밀착성 및 평활성을 확보하고, 실란 커플링(coupling)제 등을 첨가하여 밀착성이나 내용제성을 향상시킨 기술이 제안바 있다.On the other hand, as a representative example of the increase in the barrier effect by the addition of the latter colloidal silica, as shown in Korean Patent No. 1999-26911, Japanese Patent No. 3370235, colloidal silica, alumina sol, zirconium oxide one kind or a mixture of two or more kinds It has been proposed a technique to secure corrosion resistance, adhesion and smoothness after SRA by using the prepared inorganic material, and to improve adhesion and solvent resistance by adding a silane coupling agent or the like.

또한, 수지와 실리카의 표면적 비율이 적당한 경우 미세한 분산 피막 구조 형성 가능으로 인한 밀착성 및 내식성 향상시킨 기술이 일본특허 제3320983호를 통해 소개된 바 있다.In addition, when the ratio of the surface area of the resin and the silica is appropriate, a technique of improving adhesion and corrosion resistance due to the formation of a fine dispersed film structure has been introduced through Japanese Patent No. 3320983.

그러나, 상기에서 설명된 인산염 또는 콜로이달 실리카를 주축으로 하는 Cr-free 코팅제 모두 인산염이 가지고 있는 스티키성 및 콜로이달 실리카가 가지고 있는 내식성 향상의 한계를 각각 가지고 있으며, 이를 이용하여 완벽한 크롬 산화물 대체기술의 상용화는 아직 어려운 상태이다.However, the Cr-free coatings mainly based on the phosphate or colloidal silica described above have limitations on the stickyness of the phosphate and the corrosion resistance improvement of the colloidal silica, respectively. Is still difficult to commercialize.

뿐만 아니라, 무방향성 전기강판을 모터나 트랜스의 철심에 사용되는 경우에는 제품을 규격대로 타발한 후 일정량 매수를 겹쳐 쌓아올리고 용접 또는 접착에 의하여 철심이 된다.In addition, when a non-oriented electrical steel sheet is used for the iron core of a motor or a transformer, the product is punched according to the standard, and then a certain amount of sheets are stacked and welded or bonded to become the iron core.

이러한 작업에서 경우에 따라 SRA가 행해지기도 하는데, SRA 공정이 수반되는 경우는 특히, 소둔후의 밀착성, 절연성, 내식성 등도 중요해진다.In such work, SRA may be performed in some cases, and in the case where the SRA process is involved, adhesion, insulation, corrosion resistance, etc., after annealing become important.

대개 무방향성 전기강판 절연피막의 경우 크롬을 함유하고 있으며, 이러한 경우 SRA후 피막물성을 향상시키는데 많은 도움을 준다.In general, non-oriented electrical steel sheet insulation contains chromium, in which case it helps a lot to improve the film properties after SRA.

하지만, 크롬을 함유하지 않는 피복제의 경우에는 크롬의 대체 물질로서 인산염이 도입되는데 이때 피막중에 잔존하는 미량의 자유인산에 의한 흡습성이나 그것에 의한 소둔시의 접착성의 문제가 있다.However, in the case of the coating material which does not contain chromium, phosphate is introduced as a substitute for chromium. At this time, there is a problem of hygroscopicity due to the trace amount of free phosphoric acid remaining in the coating or adhesion during annealing.

본 발명은 상술한 바와 같은 종래 기술상의 한계성을 감안하여 이를 해결하고자 창출한 것으로, 피복제의 물성저하 현상, 특히 SRA전 밀착성 열위를 산화금속 과 인산염의 적당한 몰비에서 제조된 금속인산염에 있는 것으로 파악하였으며, 또한 SRA후 피막강도의 저하 원인으로 피복제의 주성분인 에폭시 수지와 금속인산염과의 상용성 문제에 있는 것으로 파악하여 무방향성 전기강판의 절연피복제(코팅제)의 주요 성분인 크롬산화물을 포함하지 않는 대신 인산염, 수용성 에폭시 수지, 그리고 금속산화물을 주요성분으로 하는 유무기 혼합 조성물을 적용함으로써 환경측면에서 유리하고, SRA전후 피막밀착성 및 피막강도를 향상시킬 수 있도록 한 크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물 및 이를 이용한 무방향성 전기강판의 절연피막 형성방법을 제공함에 그 주된 목적이 있다.The present invention was created in view of the limitations of the prior art as described above, and it was created to solve this problem. Also, it was found to be in the compatibility problem between epoxy resin and metal phosphate, which is the main component of the coating material, as a cause of the decrease in film strength after SRA, and included chromium oxide, which is the main component of the insulation coating agent (coating agent) of non-oriented electrical steel sheet. Instead of phosphate, water-soluble epoxy resins, and metal oxides, the organic-inorganic mixed composition is advantageous in terms of environment, and chromium-free stress relief annealing can improve the film adhesion and film strength before and after SRA. Coating composition for insulating film formation with excellent front and back film adhesion and film strength The main purpose is to provide a method for forming an insulating film of the non-oriented electrical steel sheet used.

본 발명은 상기한 기술적 과제를 달성하기 위하여, 제1인산 알루미늄과 제1인산 아연이 1:1로 혼합된 고형분비가 60중량%인 인산염 용액 100g에 대해; 코발트 하이드록사이드와 스트론튬 하이드록사이드가 1:1의 비율로 혼합된 고체: 0.5~5g, 고형분비가 20중량%인 에폭시 에멀젼 수지: 100~300g, 고형분비가 20중량%인 알루미늄 실리케이트: 3~10g, Ti 계통의 킬레이트 첨가제: 0.1~6g을 첨가하여 조성한 크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물을 제공함에 그 기술적 특징이 있다.The present invention relates to 100g of a phosphate solution having a solid content of 60% by weight in which the first aluminum phosphate and the first zinc phosphate are mixed 1: 1 in order to achieve the above technical problem; Solid mixed with cobalt hydroxide and strontium hydroxide in a ratio of 1: 1: 0.5 to 5 g, epoxy emulsion resin having a solid content of 20% by weight: 100 to 300 g, aluminum silicate having a solid content of 20% by weight: 3 to 10 g , Ti-based chelating additives: The technical characteristics of the coating composition for forming an insulating film excellent in the film adhesion and film strength before and after the stress relief annealing, which is added by adding 0.1 ~ 6g.

이때, 상기 제1인산 아연은 2.75M, 52.5%의 고형분을 가지며; 상기 제1인산 알루미늄과 제1인산 아연의 혼합액의 점도는 30~70 cp, 고체분율(고형분비)은 60중량%이고; 상기 에폭시 수지는 분자량이 1~2만, Tg(유리전이온도)는 50~60℃, 고체 분율은 20중량%인 것에도 그 특징이 있다.At this time, the first zinc phosphate has a solid content of 2.75M, 52.5%; The viscosity of the liquid mixture of the first aluminum phosphate and zinc phosphate is 30 to 70 cp, and the solid fraction (solid content ratio) is 60% by weight; The said epoxy resin has the characteristics that the molecular weight is 1-20,000, Tg (glass transition temperature) is 50-60 degreeC, and a solid fraction is 20 weight%.

또한, 상기 Ti 계통의 킬레이트 첨가제는 Triethanolamine titanate(트리에탄올아민 티타네이트), Titanium 2,2,2-nitrilotrisethanolate(2-2-2 티타늄 니트릴로트리세타놀레이트), Mixture organic titanate and inorganic phophrous compounds(유무기 티타네이트-다공질 복합물) 중에서 선택된 어느 하나인 것에도 그 특징이 있다.In addition, the chelating additive of the Ti system is Triethanolamine titanate (triethanolamine titanate), Titanium 2,2,2-nitrilotrisethanolate (2-2-2 titanium nitrilotricetanolate), Mixture organic titanate and inorganic phophrous compounds (organic and inorganic) Titanate-porous composites).

뿐만 아니라, 상기 에폭시 에멀젼 수지는 비스페놀과 에폭사이드의 조합된 구조식의 한 부분이 아크릴 그룹으로 치환되어 에멀젼 상태로 유지된 것에도 그 특징이 있다.In addition, the epoxy emulsion resin is characterized in that a part of the combined structural formula of bisphenol and epoxide is substituted with an acrylic group and kept in an emulsion state.

아울러, 상기 피복조성물을 무방향성 전기강판의 표면에 도포할 때, 도포량이 편면당 0.5~6.0 g/m2 범위가 되도록 도포한 후 350~700℃의 온도 범위에서 10~50초간 가열처리하여 절연피막을 형성한 것에도 그 기술적 특징이 있다.In addition, when the coating composition is applied to the surface of the non-oriented electrical steel sheet, the coating amount is applied so that the coating amount is in the range of 0.5 ~ 6.0 g / m 2 per one side and then heat-treated for 10 to 50 seconds in the temperature range of 350 ~ 700 ℃ The technical features are also present in forming a film.

이하에서는, 본 발명에 따른 바람직한 실시예를 보다 상세하게 설명하기로 한다.Hereinafter, a preferred embodiment according to the present invention will be described in more detail.

본 발명은 피복제(코팅제)의 내식성 및 SRA후 밀착성 저하의 원인을 피막중에 존재하는 인산염이 피막건조후 자유인산으로 존재하고 있고 이 자유인산이 피막형성 후 습기 등을 흡습하여 내식성을 저하시킴은 물론 SRA후 피막밀착성의 저하 원인으로 피복제의 주 성분인 에멀젼 유기수지와 인산염과의 상용성 문제임에 착안하여, 제1인산 알루미늄(Al(H2PO4)3) 그리고 제1인산 아연(Zn(H2PO4)2) 혼합형태의 인 산염에 코발트 수산화물(코발트 하이드록사이드:cobalt hydroxide)와 스트론튬 수산화물(스트론튬 하이드록사이드:strontium hydroxide)를 첨가하는 것에 의해 피복제(코팅제)에 크롬을 배제할 경우 생길 수 있는 내식성 및 밀착성을 극복하고 SRA후 피막밀착성을 향상시키도록 한 것이다.According to the present invention, the corrosion resistance of the coating agent (coating agent) and the decrease in adhesiveness after SRA are present in the coating as a free phosphoric acid after drying the film, and this free phosphoric acid absorbs moisture after forming the film to reduce corrosion resistance. Of course, due to the compatibility problem between the emulsion organic resin and the phosphate, the main component of the coating agent as a cause of the decrease in film adhesion after SRA, the first monophosphate (Al (H 2 PO 4 ) 3 ) and the first zinc phosphate (Zn) (H 2 PO 4 ) 2 ) Chromium is added to the coating (coating agent) by adding cobalt hydroxide (cobalt hydroxide) and strontium hydroxide (strontium hydroxide) to the mixed phosphate. It is to overcome the corrosion and adhesion that can occur when excluded and to improve the film adhesion after SRA.

예컨대, 상기 혼합 인산염(고형분비 60중량%) 100g에 대하여, 고형분비 20중량%인 에폭시 에멀젼 수지 100~300g과, 고형분비가 20중량%인 알루미늄 실리케이트 3~10g, 그리고 Ti 계통의 킬레이트(chelate) 첨가제 0.1~6g을 함유하는 피복제(코팅제)를 제조하고, 이렇게 제조된 상기 조성의 피복제를 무방향성 전기강판의 편면당 0.5~6.0g/m2 범위가 되도록 도포한 후 350~700℃의 온도 범위에서 10~30초간 가열처리하여 절연피막을 형성함으로써 내식성 및 피막밀착성을 향상시킬 수 있다.For example, with respect to 100 g of the mixed phosphate (60% by weight of solids), 100-300 g of an epoxy emulsion resin having 20% by weight of solids, 3-10g of aluminum silicate having a 20% by weight of solids, and a chelate of the Ti system A coating agent (coating agent) containing 0.1 to 6 g of an additive was prepared, and the coating agent thus prepared was coated so as to be in a range of 0.5 to 6.0 g / m 2 per side of the non-oriented electrical steel sheet, and then 350 to 700 ° C. Heat treatment for 10 to 30 seconds in the temperature range to form an insulating film can improve the corrosion resistance and film adhesion.

여기에서, 상기 에폭시 수지는 에멀젼 상태로 분자량은 1~2만, Tg(유리전이온도)는 50~60℃, 그리고 고체분율은 20중량%인 물질을 사용함이 바람직하며, 특히 비스페놀과 에폭사이드의 조합형태로 구성되어 있으나 수용성 에멀젼 상태로 존재하기 위해 구조식의 한 부분을 아크릴 그룹으로 치환된 것이 바람직하며, 고형분 중량으로 100g 미만이 되면 상대적으로 인산염의 분율이 높아져 내식성에는 유리하나 내스티키성 및 분말 석출 위험이 있고, 300g이 사용되면 내식성과 상용성이 현저히 저하되기 때문에 상기 범위값으로 첨가됨이 바람직하다.Here, the epoxy resin in an emulsion state, the molecular weight of 1 to 20,000, Tg (glass transition temperature) of 50 to 60 ℃, and the solid fraction of 20% by weight of the material is preferable, in particular of bisphenol and epoxide Although it is composed of a combination form, it is preferable that a part of the structural formula is substituted with an acryl group in order to exist in a water-soluble emulsion, and when the weight of the solid is less than 100 g, the fraction of phosphate is relatively high, which is advantageous for corrosion resistance, but it is sticky resistance and powder. There is a risk of precipitation, and when 300 g is used, corrosion resistance and compatibility are remarkably lowered, so it is preferably added in the above range.

또한, 상기 알루미늄 실리케이트는 도 1에 도시된 바와 같은 화학식을 갖는 고체분율 20중량%인 수성의 알루미나 콜로이달 실리카를 사용함이 바람직하며, 이 는 건조시 실리카의 가교반응에 의해 배리어 효과 때문에 내식성이 향상되고, 실리카 내에 존재하는 인산 알루미늄 기능기가 피복제의 주성분인 금속인산염과 상용성을 증대시키게 되며, 고형분 중량으로 3g 미만이 되면 피막의 조막성 및 내식성이 저하되고, 10g을 초과하면 SRA 전후 밀착성 저하를 초래하기 때문에 상기 범위값으로 첨가됨이 바람직하다.In addition, the aluminum silicate is preferably using an aqueous alumina colloidal silica having a solid fraction of 20% by weight having a chemical formula as shown in Figure 1, which is improved in corrosion resistance due to the barrier effect by the crosslinking reaction of silica during drying When the aluminum phosphate functional group present in the silica increases the compatibility with the metal phosphate, which is the main component of the coating agent, when the solid content is less than 3 g, the film formation and corrosion resistance of the film decreases. It is preferable to add in the above range value because it causes.

뿐만 아니라, 상기 Ti 계통의 킬레이트 첨가제는 피복제 내에 존재하면서 피복제 건조시 궁극적으로 금속인산염과 에폭시 수지를 연결하는 가교제 역할을 담당하는 것으로, 0.1g 미만으로 첨가되면 가교 역할을 수행하지 못하고, 6g 이상에서는 동일한 반응특성을 나타내므로 상기 범위값으로 첨가됨이 바람직하다.In addition, the chelating additive of the Ti system is present in the coating material and serves as a crosslinking agent that ultimately connects the metal phosphate and the epoxy resin during drying of the coating material. In the above, since it shows the same reaction characteristic, it is preferable to add in the said range value.

이때, 본 발명에서는 SRA후 피막밀착성을 향상시키도록 Ti 계통의 킬레이트(chelate) 첨가제를 도입하였는 바, 사용된 Ti 계통의 킬레이트(chelate) 첨가제로는, Triethanolamine titanate(트리에탄올아민 티타네이트), Titanium 2,2,2-nitrilotrisethanolate(2-2-2 티타늄 니트릴로트리세타놀레이트), Mixture organic titanate and inorganic phophrous compounds(유무기 티타네이트-다공질 복합물) 등이 될 수 있다.At this time, in the present invention, a chelate additive of Ti system was introduced to improve the film adhesion after SRA. As the chelate additive of the Ti system used, Triethanolamine titanate (Tethanolamine titanate), Titanium 2 , 2,2-nitrilotrisethanolate (2-2-2 titanium nitrilotricetanolate), Mixture organic titanate and inorganic phophrous compounds.

그리하여, 금속인산염 및 에폭시 수지가 포함된 피복제 건조시 Ti 킬레이트(chelate) 첨가제가 금속인산염과 에폭시 수지간의 특별한 반응을 일으켜 보다 견고한 피막을 형성하게 되며, SRA후에도 표면에 검은재와 같은 이물질이 남지 않게 된다.Thus, when drying the coating containing metal phosphate and epoxy resin, the Ti chelate additive causes a special reaction between the metal phosphate and the epoxy resin to form a more rigid coating, and no foreign matter such as black ash remains after the SRA. Will not.

이러한 Ti 계통의 킬레이트(chelate) 첨가제는 하기한 (식 1)의 (A)와 같은 화학구조식을 가지고 있으며, 피복제 내에 에폭시 수지 (식 1)의 (B)가 존재할 경우 (식 1)에서 보는 바와 같이, 특별한 화학적 반응이 발생하게 된다.The chelate additive of the Ti system has the chemical structure shown in (A) of (Formula 1) below, and when (B) of epoxy resin (Formula 1) is present in the coating agent, it is shown in (Formula 1). As such, special chemical reactions occur.

또한, Ti 계통의 킬레이트(chelate) 첨가제는 피복제 내의 주요성분중의 하나인 금속 인산염과도 (식 2) 또는 (식 3)과 같은 화학반응을 유도하게 된다.In addition, the chelate additive of the Ti system will induce a chemical reaction such as (Formula 2) or (Formula 3) with one of the main components in the coating.

(식 1)(Equation 1)

Ti(OR)4 [A] + (CH2OCHCH3)n [B]→ Ti(OR)3-(O-CH2-CH-OR-CH3)n Ti (OR) 4 [A] + (CH 2 OCHCH 3 ) n [B] → Ti (OR) 3- (O-CH 2 -CH-OR-CH 3 ) n

(식 2)(Equation 2)

Ti(OR)4 + Al(OH2PO3)3 → Ti(OR)3-O-CH2-O-Al(OH2PO3)2 + H3PO4 Ti (OR) 4 + Al (OH 2 PO 3 ) 3 → Ti (OR) 3 -O-CH 2 -O-Al (OH 2 PO 3 ) 2 + H 3 PO 4

(식 3)(Equation 3)

Ti(OR)4 + Zn(OH2PO3)2 Ti(OR)3-O-CH2-O-Zn(OH2PO3) + H3PO4 Ti (OR) 4 + Zn (OH 2 PO 3 ) 2 Ti (OR) 3 -O-CH 2 -O-Zn (OH 2 PO 3 ) + H 3 PO 4

정리하자면, 본 발명에서는 다음과 같은 방법을 통하여 산화크롬이 배제될 경우 열위되는 내식성과 SRA후 피막밀착성을 향상시키도록 한 것이다.In summary, the present invention is to improve the corrosion resistance and film adhesion after SRA inferior when chromium oxide is excluded through the following method.

첫째, 제1인산 알루미늄(Al(H2PO4)3)과, 상기 제1인산 아연(Zn(H2PO4)2)은 1:1의 혼합형태가 바람직하며, 이러한 혼합형태의 인산염에 코발트 하이드록사이드(cobalt hydoroxide)와 스트론튬 하이드록사이드(strontium hydroxide)를 첨가하 여 피막의 내열성 및 치밀성을 확보하였으며, 이에 따라 내식성이 향상되도록 하였다.First, the first aluminum phosphate (Al (H 2 PO 4 ) 3 ) and the first zinc phosphate (Zn (H 2 PO 4 ) 2 ) are preferably in a mixed form of 1: 1. Cobalt hydroxide (cobalt hydoroxide) and strontium hydroxide (strontium hydroxide) were added to ensure the heat resistance and compactness of the film, thereby improving the corrosion resistance.

이때, 금속 인산염은 잘 알려진 바와 같이, 피복제(코팅제)의 성분으로 도입될 경우 유무기 복합성분으로 구성된 피복제와 모재인 강판과의 바인더 역할을 함으로써 피복제의 밀착성을 향상시킬 뿐만 아니라 내열성이 우수한 피막 형성제로서 중요한 역할을 가진다.At this time, the metal phosphate, as is well known, when introduced as a component of the coating agent (coating agent) serves as a binder of the coating material composed of an organic-inorganic composite component and the base steel sheet to improve the adhesion of the coating material as well as heat resistance It has an important role as an excellent film forming agent.

또한, 본 발명 피복제에 사용되는 인산염 용액들은 제1인산 아연(Zn(H2PO4)2)의 경우 2.75M, 52.5% 고형분을 가지며, 이외에 제1인산 알루미늄(Al(H2PO4)3)의 제조방법은 한정하지 않으나 그들간의 배합비는 밀착성과 관계가 있는 점도와 매우 밀접한 관련을 갖으며, 배합비에 따른 용액점도는 후술하는 표 1에서와 같다.In addition, the phosphate solutions used in the coating material of the present invention have a 2.75 M, 52.5% solids in the case of the first zinc phosphate (Zn (H 2 PO 4 ) 2 ), in addition to the first aluminum phosphate (Al (H 2 PO 4 )). The production method of 3 ) is not limited, but the mixing ratio between them is very closely related to the viscosity related to the adhesion, and the solution viscosity according to the mixing ratio is shown in Table 1 below.

또한, 제1인산 알루미늄(Al(H2PO4)3)과 제1인산 아연(Zn(H2PO4)2)의 혼합 인산 수소염 제조에 사용된 인산도 특별히 한정하지는 않고, 통상적으로 사용되는 농도범위의 것을 사용할 수 있으며, 다만 혼합액의 전체적인 고형분비는 60중량% 정도로 한다.In addition, the phosphoric acid used in the preparation of the mixed hydrogen phosphate salt of the first aluminum phosphate (Al (H 2 PO 4 ) 3 ) and the first zinc phosphate (Zn (H 2 PO 4 ) 2 ) is not particularly limited. It can be used in the concentration range, but the total solid content of the mixed solution is about 60% by weight.

둘째, 인산염을 포함한 코팅제 사용시 발생될 수 있는 표면 흡습성 및 SRA후 스티키성을 인산염과 수지와의 혼합비 적정화 및 코발트 하이드록사이드(cobalt hydoroxide)와 스트론튬 하이드록사이드(strontium hydroxide)의 도입에 의해 극복하였다.Second, the surface hygroscopicity and post-SRA stickyness that can occur when using coatings containing phosphate were overcome by optimizing the mixing ratio of phosphate and resin and introducing cobalt hydroxide and strontium hydroxide. .

즉, 인산염을 다량 포함한 피복제(코팅제)를 사용하여 표면 코팅한 후 시간 이 지나면 자유인산에 의한 흡습성 또는 발분이 나타날 수 있다.In other words, after surface coating using a coating agent (coating agent) containing a large amount of phosphate, the hygroscopicity or powdering by free phosphoric acid may appear.

따라서, 자유인산에 의한 표면결함을 줄이기 위해서는 순수한 인산염과 금속산화물이 적당한 몰비로 제조되어져야 함은 물론이고, 피복제(코팅제)내에 인산염이 차지하는 성분비가 매우 중요하다.Therefore, in order to reduce the surface defects caused by free phosphoric acid, pure phosphate and metal oxides must be prepared in an appropriate molar ratio, and the component ratio of phosphate in the coating material (coating agent) is very important.

본 발명에서는 상기에서 설명한 바와 같이, 제1인산 알루미늄(Al(H2PO4)3)과 제1인산 아연(Zn(H2PO4)2)이 1:1로 혼합된 혼합용액(고형분비 60중량%) 100g에 대하여 고체부 중량으로 코발트 하이드록사이드(cobalt hydroxide)와 스트론튬 하이드록사이드(strontium hydroxide)를 2중량% 정도 첨가함을 기본으로 한다.In the present invention, as described above, the mixed solution (solid fraction) in which the first aluminum phosphate (Al (H 2 PO 4 ) 3 ) and the first zinc phosphate (Zn (H 2 PO 4 ) 2 ) are mixed 1: 1. 60% by weight) based on the weight of the solid part with respect to 100g of cobalt hydroxide (cobalt hydroxide) and strontium hydroxide (strontium hydroxide) is added based on about 2% by weight.

이는 하기 (식 4)에서 보여지는 바와 같이, 산화크롬과 인산과의 반응에 의한 자유인산의 억제 기능을 코발트 하이드록사이드(cobalt hydroxide)와 스트론튬 하이드록사이드(strontium hydroxide)가 대체하는 역할을 하며, 또한 피막의 치밀성을 좋게 하여 내식성 향상에도 커다란 기여를 하기 때문이다.As shown in Equation 4, cobalt hydroxide and strontium hydroxide replace the inhibitory function of free phosphoric acid by the reaction between chromium oxide and phosphoric acid. In addition, it contributes to improving the corrosion resistance by improving the compactness of the film.

(식 4)(Equation 4)

CrO3 + 2H3PO4 → Cr(PO4)2 + 6H2OCrO 3 + 2H 3 PO 4 → Cr (PO 4 ) 2 + 6H 2 O

셋째, SRA후 피막밀착성을 향상시키기 위해 Ti 계통의 킬레이트(chelate) 첨가제를 도입하였다.Third, a chelate additive of Ti system was introduced to improve the film adhesion after SRA.

대개, SRA후 피막강도는 유기수지와 금속인산염의 상용성과 관계있다. 즉 피복제(코팅제) 제조직후 유기수지와 금속인산염의 상용성이 좋지 않으면 육안으로 관찰되지 않는 미세한 상분리 현상 또는 두 성분간의 엉김 현상등이 발생될 수 있 다.Usually, post SRA film strength is related to the compatibility of organic resins with metal phosphates. That is, if the compatibility between the organic resin and the metal phosphate is poor immediately after the coating agent (coating agent) production, fine phase separation or entanglement between the two components may occur.

이렇게 제조된 코팅제를 이용하여 피막을 형성시킨 후 대략 750℃에서 2시간 정도의 SRA 과정을 거치게 되면, 시편 표면에 검은재와 같은 이물질들이 남아있게 되는 현상을 관찰 할 수 있는데 이러한 현상이 발견되는 최종 제품을 이용하여 모터나 콤프레서를 제작할 경우 냉각유의 급수관을 막히게 함은 물론 제품의 수명에 치명적인 영향을 미칠수 있으므로, 본 발명에서는 이러한 문제점을 해결하고자 Ti계통의 킬레이트(chelate)를 이용하여 코팅제의 주요성분들인 유기수지와 금속인산염의 상용성 및 코팅제와 소재간의 밀착성을 향상시켜 위와 같은 문제를 해결하도록 한 것이다.After forming the film using the coating agent prepared in this way, the SRA process for about 2 hours at about 750 ℃, it can be observed that the foreign material such as black ash remains on the surface of the specimen. When manufacturing a motor or a compressor using the product, as well as clogging the water supply line of the cooling oil, as well as can have a fatal effect on the life of the product, in the present invention to solve this problem, the main coating of the coating agent using the chelate of the Ti system To solve the above problems by improving the compatibility of the organic resin and metal phosphate components and the adhesion between the coating agent and the material.

통상, 전기강판의 표면처리법은 소지의 영향을 많이 받으며, 특히 규소함량이 적을수록 밀착성이 낮아지는 경향이 있고, 이러한 경향은 SRA후의 피막박리성에 대해서는 더욱 극명하다.In general, the surface treatment method of the electrical steel sheet is greatly affected by the base material, in particular, the smaller the silicon content tends to lower the adhesion, this tendency is more pronounced for the film peeling after SRA.

한편, 내식성 등 피막의 요구특성을 부여하기 위한 절연피막 처리의 약제로 산화크롬을 통상 함유시키게 되는데, 크롬 사용에 따른 절연코팅액 제조 및 라인에서의 도포처리시 피부접촉 등에 의한 인체에의 악영향과; 폐수배출시 환경문제 유발이 우려되고, 피막내 잔류 크롬 6가로 인한 타발가공시 금형의 이상마모에 따른 수명단축 등이 발생하므로 절연코팅액 제조 초기부터 사용을 배제하는 것이 이상적이다.On the other hand, chromium oxide is usually contained as a medicament for the insulation coating treatment to impart the required properties of the coating such as corrosion resistance. It is ideal to exclude use from the beginning of manufacturing insulation coating liquid since wastewater discharge may cause environmental problems and shortening of life due to abnormal wear of mold during punching due to residual chromium hexavalent.

또한, 산화크롬의 배제로 인한 내식성 및 피막치밀성 저하를 막기 위하여 본 발명에서는 금속인산염 도입을 필수로 하는데, 이를테면 제1인산 알루미 늄(Al(H2PO4)3)과 제1인산 아연(Zn(H2PO4)2) 혼합형태의 인산 수소염이 그것이다.In addition, metal phosphate is essential in the present invention in order to prevent corrosion and film denseness due to the exclusion of chromium oxide, for example, monobasic aluminum phosphate (Al (H 2 PO 4 ) 3 ) and zinc phosphate monobasic (Zn). (H 2 PO 4 ) 2 ) mixed hydrogen phosphate salts.

이때, 본 발명에서는 다양한 금속 인산염 즉, 제1인산 알루미늄(Al(H2PO4)3)과 제1인산 아연(Zn(H2PO4)2), 그리고 제1인산 마그네슘(Mg(H2PO4)2) 등 다양한 금속 인산염을 대상으로 여러 조합을 만들어 에폭시 계통의 수지와 혼합한 후 내식성 시험을 거쳐 제1인산 알루미늄(Al(H2PO4)3과 제1인산 아연(Zn(H2PO4)2)을 50/50, 즉 1:1의 비율로 혼합한 혼합용액이면서, 이때의 고형분비가 60중량%, 점도가 30-70 cp인 것을 사용하도록 하는데 이는 이때가 내식성에 가장 좋은 특성을 나타내기 때문이다.At this time, in the present invention, various metal phosphates, that is, the first aluminum phosphate (Al (H 2 PO 4 ) 3 ) and the first zinc phosphate (Zn (H 2 PO 4 ) 2 ), and the first magnesium phosphate (Mg (H 2 Various combinations are prepared for various metal phosphates such as PO 4 ) 2 ), mixed with epoxy resins, and subjected to corrosion resistance tests to test aluminum monophosphate (Al (H 2 PO 4 ) 3 and zinc monophosphate (Zn (H)). 2 PO 4 ) 2 ) is a mixed solution of 50/50, that is, a ratio of 1: 1, and the solid content at this time is 60% by weight, the viscosity of 30-70 cp is used, which is the best for corrosion resistance This is because it exhibits characteristics.

점도를 이와 같이 한정하는 이유는 제1인산 알루미늄(Al(H2PO4)3)이 높은 경우에는 적정 점도를 유지할 수 없고, 또한 건조후 스티키(sticky)한 성질을 나타내며; 제1인산 아연(Zn(H2PO4)2)의 비율이 높으면 내식성의 감소를 가져와 소기의 목적을 달성 할 수 없으므로 상기 점도의 범위가 바람직하고, 특히 50 cp 정도가 가장 바람직하다.The reason for limiting the viscosity in this manner is that when the monoaluminum phosphate (Al (H 2 PO 4 ) 3 ) is high, the proper viscosity cannot be maintained and the sticky property after drying is exhibited; If the ratio of zinc monophosphate (Zn (H 2 PO 4 ) 2 ) is high, the corrosion resistance is reduced and the desired purpose cannot be achieved, and thus the range of the viscosity is preferable, and particularly about 50 cp is most preferred.

그러나, 코팅제에 인산염을 사용할 경우 상기에서 언급한 바와 같이 자유인산에 의한 표면 스티키(sticky) 또는 분말형태의 석출이 문제가 된다.However, when the phosphate is used in the coating agent, as mentioned above, surface sticky or powdery precipitation by free phosphoric acid is a problem.

따라서, 본 발명에서는 이러한 문제를 해결하고 상기 (식 4)에서와 같이 산화크롬과 자유인산의 반응을 대신하는 물질을 찾고자 광범위한 금속산화물 또는 수산화물을 적용하여 그 효과를 검증하였으며, 그 결과 코발트 하이드록사이 드(cobalt hydoroxide)와 스트론튬 하이드록사이드(strontium hydroxide)가 1:1로 혼합된 고체를 고체중량비로 0.5~5g, 특히 2g 정도를 인산염에 녹여 첨가하는 것이 가장 좋은 효율을 나타내었다.Therefore, in the present invention, to solve this problem and to find a substance that substitutes the reaction of chromium oxide and free phosphoric acid as in the above (Equation 4), the effect was verified by applying a wide range of metal oxides or hydroxides, and as a result cobalt hydroxide The best efficiency was obtained by adding 0.5 ~ 5g, especially 2g, of a solid mixed with cobalt hydoroxide and strontium hydroxide in a solid weight ratio to about 0.5 g.

이때, 상기 코발트 하이드록사이드(cobalt hydoroxide)와 스트론튬 하이드록사이드(strontium hydroxide)를 1:1의 비율로 혼합하는 이유는, 코발트 하이드록사이드(cobalt hydoroxide)의 비율이 높아지면 내식성 증가되는 반면, 금속 인산염의 점도를 증가시켜 코팅제의 또다른 주요성분인 에폭시 수지와 상용성을 감소시키며, 스트론튬 하이드록사이드(strontium hydroxide)의 비율을 증가시키면 내식성 향상에 한계가 있으므로 이들을 동일 혼합비로 혼합한 다음 점도가 30-70 cp, 특히 50 cp 정도인 인산염 용액 100g에 고체중량비로 0.5~5g, 특히 2g 정도가 첨가되도록 하여 표면 스티키(sticky), 분말 석출 방지 및 내식성을 향상시킬 수 있도록 한 것이다.At this time, the reason for mixing the cobalt hydroxide (strobalium hydroxide) and strontium hydroxide (strontium hydroxide) in a ratio of 1: 1, while the increase in the ratio of cobalt hydroxide (cobalt hydoroxide) increases the corrosion resistance, Increasing the viscosity of the metal phosphate reduces the compatibility with the epoxy resin, another major component of the coating.Increasing the ratio of strontium hydroxide limits the corrosion resistance. Is added to 0.5 ~ 5g, especially 2g in the solid weight ratio to 100g of phosphate solution of 30-70 cp, especially 50 cp to improve the surface sticky (sticky), powder precipitation prevention and corrosion resistance.

그리고, 본 발명에 따른 절연피막을 형성하는 방법은 상술한 바와 같은 피복조성물, 즉 처리액을 무방향성 전기강판 표면에 건조 피막 두께, 즉 도포량이 편면당 0.5~6.0 g/m2 범위가 되도록 도포한 후 350~700℃의 온도 범위에서 10~50 초간 가열처리하여 이루어진다.In addition, the method for forming an insulating coating according to the present invention is applied to the coating composition, that is, the treatment liquid as described above on the surface of the non-oriented electrical steel sheet, so that the dry coating thickness, that is, the coating amount is in the range of 0.5 ~ 6.0 g / m 2 per one side After heat treatment for 10 to 50 seconds in the temperature range of 350 ~ 700 ℃.

여기에서, 도포량이 0.5 g/m2 이하일 경우 절연성이 낮아 절연코팅제로서의 기능이 미미하며 6.0 g/m2 이상일 경우 과도포에 따른 피막 건조 문제 및 피막자중에 의한 균열로 견고한 피막을 형성하기 어렵다.Here, the application amount is 0.5 g / m 2 or less in insulation is a function of insulating coatings insignificant decrease, and 6.0 g / m 2 or more when it is difficult to form a solid film to cracking due to the film drying problems and film weight of the excessive fabric.

또한, 건조온도 350℃ 이하에서는 성분내의 인산염의 미건조가 의심이 되며 상대적으로 700℃ 이상에서는 성분내의 유기 에멀젼의 열화로 인한 피막 색상변화로 위의 온도조건에서 건조함을 기본으로 한다.In addition, the drying temperature of 350 ℃ or less is suspected that the drying of the phosphate in the component is suspected, and relatively above 700 ℃ is based on drying under the above temperature conditions due to the film color change due to deterioration of the organic emulsion in the component.

이로써, 무방향성 전기강판 절연코팅제가 갖추어야 할 밀착성과 내식성이 우수한 절연코팅이 형성되게 된다.As a result, an insulation coating having excellent adhesion and corrosion resistance that the non-oriented electrical steel sheet insulation coating agent should have is formed.

이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명한다.Hereinafter, the present invention will be described in more detail with reference to Examples.

[실시예 1]Example 1

중량비로 Si:0.1%를 함유하고, 판 두께 0.50mm 무방향성 전기강판(120×60 mm)을 공시재로 하고, 그 위에 각종 처리액을 코팅바를 이용하여 0.5~6.0 g/m2 범위에서 도포하였다.Si: 0.1% by weight, 0.50mm non-oriented electrical steel sheet (120 × 60 mm) as a test material, and various treatment liquids are applied thereon in a range of 0.5 to 6.0 g / m 2 using a coating bar. It was.

또한, 이렇게 도포된 시편을 650℃ 에서 수초간 건조한 뒤 공냉하였다.In addition, the applied specimen was dried at 650 ° C. for several seconds and then air cooled.

이후, 평가를 위해 SRA는 건조한 100% N2 가스분위기하 750℃에서 2시간 열처리하였으며, 절연성은 300 PSI 압력하에서 입력 0.5V, 1.0A의 전류를 통하였을 때의 수납전류값으로 측정하였고, 밀착성은 SRA 전,후 시편을 10, 20, 30~100mm인 원호에 접하여 180°구부릴 때 피막박리가 없는 최소 원호직경으로 측정하였으며, 피막외관은 줄무늬, 광택 유무 등을 육안 관찰하여 평가하였다.Then, for evaluation, SRA was heat treated for 2 hours at 750 ° C under a dry 100% N 2 gas atmosphere, and insulation was measured by the received current value when a current of 0.5 V and 1.0 A was input under 300 PSI pressure. The specimens before and after the SRA were measured with a minimum arc diameter without film peeling when they were bent 180 ° by contact with an arc of 10, 20, 30 ~ 100mm, and the appearance of the film was evaluated by visual observation of streaks and gloss.

그리고, 내식성은 5%, 35℃, NaCl 용액에 8시간 동안 시편의 녹 발생 유무를 평가한 것으로서 본 실시예에서는 녹 발생면적이 5% 이하일 경우 우수, 20% 이하일 경우 양호, 20~50%일 경우 약간 불량, 50% 이상에서는 불량으로 표시하였다.In addition, the corrosion resistance was evaluated for 5 hours at 35 ℃, NaCl solution for 8 hours in the presence of rust generation in the present embodiment, the rust generation area is excellent when 5% or less, good when 20% or less, 20-50% days In case of a slight defect, more than 50% was marked as defective.

또한, SRA후 피막강도는 SRA후 피막상에 일정크기의 점착테이프를 부쳤다 떼었을 때 나타나는 피막박리분의 부착 유무 및 테이프의 오염정도를 이미지 프로세싱 기법을 이용하여 정량화(%)하였다.In addition, the film strength after SRA was quantified (%) using the image processing technique to determine the adhesion of the film peeling powder and the degree of contamination of the tape, which appeared when a certain amount of adhesive tape was attached to the film after the SRA.

예를들어, 0 이면 SRA후 피막표면으로부터 피막박리분이 없다는 것을 의미하고, 100 이면 테이프 면적의 전체가 피막박리분으로 오염되어 있다는 것을 의미한다. 따라서, 이 숫자가 높을수록 피막강도가 좋지 않음을 나타낸다.For example, 0 means that there is no film peeling from the film surface after SRA, and 100 means that the entire tape area is contaminated with film peeling. Therefore, the higher this number, the poorer the film strength.

하기한 표 1은 고형분비 60중량%인 제1인산 알루미늄과 제1인산 아연을 50/50 혼합된 상태인(점도 30~70cp, 특히 50cp) 용액 100g에 코발트 하이드록사이드와 스트론튬 하이드록사이드를 50/50 혼합한 고체를 고체 중량비로 2g 정도 첨가하였을 때 Ti 킬레이트 첨가제와 콜로이달 실리카의 양을 달리하여 제조한 피복제를 나타내고 있으며, 이때 인산염과 용액과 에폭시 수지의 중량비는 상호 성분의 안정성 측면에서 1:2.1 수준으로 조정하였다. 또한, 표 2는 이렇게 제조된 피복제를 2.5g/m2 도포, 건조한 후 피막의 특성을 나타내고 있다.Table 1 below shows cobalt hydroxide and strontium hydroxide in 100 g of a mixture of aluminum monophosphate and zinc monophosphate having a solid content of 60% by weight in a 50/50 mixture (viscosity 30 to 70 cp, especially 50 cp). When a 50/50 mixed solid is added in a weight ratio of about 2 g, the coating agent is prepared by varying the amount of Ti chelate additive and colloidal silica, and the weight ratio of phosphate, solution, and epoxy resin is the stability of the mutual component. At 1: 2.1 level. In addition, Table 2 shows the characteristics of the coating after coating and drying the coating material thus prepared 2.5g / m 2 .

Figure 112006055565893-pat00001
Figure 112006055565893-pat00001

(여기에서, Co.hy+St.hy는 코발트 하이드록사이드+스트론튬 하이드록사이드를 의미한다)Wherein Co.hy + St.hy means cobalt hydroxide + strontium hydroxide

특히, 표 2는 본 발명에서 제조된 피복제(코팅제), 즉 코발트 하이드록사이드(cobalt hydroxide)와 스트론튬 하이드록사이드(strontium hydroxide)가 첨가된 제1인산 알루미늄(Al(H2PO4)3) 그리고 제1인산 아연(Zn(H2PO4)2) 혼합형태(고형분비 60중량%)의 인산염 100g에, 고형분비가 20중량%인 에폭시 에멀젼 수지 210g을 혼합하고, 알루미늄 실리케이트 0.5~5.0g, Ti 계통의 킬레이트(chelate) 첨가제 0.05~8.0g으로 그 첨가량을 달리하였을 경우 내식성 및 피막 물성의 변화를 나타내고 있다.In particular, Table 2 shows the coating (coating agent) prepared in the present invention, that is, the first aluminum phosphate (Al (H 2 PO 4 ) 3 added with cobalt hydroxide and strontium hydroxide) ) And 100 g of phosphate in a mixed form of zinc phosphate (Zn (H 2 PO 4 ) 2 ) (60 wt% solids), 210 g of an epoxy emulsion resin having a 20 wt% solids ratio, and 0.5 to 5.0 g of aluminum silicate. , Ti-chelate (chelate) additive of 0.05 ~ 8.0g when the addition amount is different shows the change in corrosion resistance and film properties.

Figure 112006055565893-pat00002
Figure 112006055565893-pat00002

상기 표 2에서와 같이, 시험재 11-8번과 11-9번과 같이 코발트 하이드록사이드(cobalt hydroxide)와 스트론튬 하이드록사이드(strontium hydroxide)가 첨가된 고형분비가 60중량%인 제1인산 알루미늄(Al(H2PO4)3)과 제1인산 아연(Zn(H2PO4)2) 혼합형태의 인산염 100g에 알루미늄 실리케이트 1.0~3.0g, 그리고 Ti 계통의 킬레이트(chelate) 첨가제 0.1~0.5g을 첨가하였을 때 내식성 및 피막밀착성이 향상됨을 확인하였으며, 이는 기존의 크롬이 함유된 타입의 피복제(코팅제) 대비 동등이상의 수준을 가짐이 확인되었다.As shown in Table 2, mono-phosphate monophosphate having 60% by weight of solid content added with cobalt hydroxide and strontium hydroxide as in test materials 11-8 and 11-9 100 g of phosphate mixed with (Al (H 2 PO 4 ) 3 ) and monophosphate (Zn (H 2 PO 4 ) 2 ), 1.0 to 3.0 g of aluminum silicate, and 0.1 to 0.5 of a chelate additive of Ti system When g was added, it was confirmed that the corrosion resistance and the film adhesion were improved, which had an equivalent level or higher than that of the coating material (coating agent) of the conventional chromium-containing type.

이상에서 상세히 설명한 바와 같이, 본 발명은 코발트 하이드록사이드와 스트론튬 하이드록사이드가 첨가된 제1인산 알루미늄과 제1인산 아연 혼합형태의 인산염을 에폭시 계통의 수지와 혼합한 뒤 알루미늄 실리케이트와 Ti 계통의 킬레이트 첨가제를 기본으로 하는 피복제(코팅제)를 사용하여 무방향성 전기강판 절연피막을 형성하였을 경우 SRA 전후 피막밀착성 및 피막강도가 우수한 크롬이 배제된 무방향성 전기강판 절연피막을 형성할 수 있게 된다.As described in detail above, the present invention is a mixture of aluminum silicate and Ti-based phosphate of cobalt hydroxide and strontium hydroxide added phosphate in the mixed form of the first aluminum phosphate and zinc phosphate When a non-oriented electrical steel sheet insulating film is formed using a coating agent (coating agent) based on a chelating additive, it is possible to form a non-oriented electrical steel sheet insulating film without chromium having excellent film adhesion and film strength before and after SRA.

Claims (6)

제1인산 알루미늄과 제1인산 아연이 1:1로 혼합되어 있으며, 고형분비가 60중량%인 인산염 용액 100g에 대해;To 100 g of a phosphate solution in which monobasic aluminum phosphate and zinc monophosphate are mixed 1: 1 and having a solid content of 60% by weight; 코발트 하이드록사이드와 스트론튬 하이드록사이드가 1:1의 비율로 혼합된 고체: 0.5~5g,Solid mixed with cobalt hydroxide and strontium hydroxide in a ratio of 1: 1: 0.5-5 g, 고형분비가 20중량%인 에폭시 에멀젼 수지: 100~300g,Epoxy emulsion resin with solid content of 20% by weight: 100-300 g, 고형분비가 20중량%인 알루미늄 실리케이트: 3~10g,Aluminum silicate with 20% solids: 3 ~ 10g, Ti 계통의 킬레이트 첨가제: 0.1~6g을 첨가하여 조성한 것을 특징으로 하는 크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물.Ti-based chelate additive: A coating composition for forming an insulating film having excellent film adhesion and film strength before and after stress relief annealing excluding chromium, characterized in that 0.1 ~ 6g is added. 청구항 1에 있어서;The method according to claim 1; 상기 제1인산 아연은 2.75M, 52.5%의 고형분을 가지며; 상기 제1인산 알루미늄과 제1인산 아연의 혼합액의 고형분비는 60중량%, 점도는 30~70 cp이고; 상기 에폭시 수지는 분자량이 1~2만, Tg는 50~60℃, 고체분율은 20중량%인 것을 특징으로 하는 크롬이 배제된 응력제거소둔 전후 피막밀착성 및 피막강도가 우수한 절연피막 형성용 피복조성물.The first zinc phosphate has a solid content of 2.75 M, 52.5%; Solid content ratio of the liquid mixture of aluminum monophosphate and zinc phosphate monobasic is 60% by weight, and the viscosity is 30-70 cps; The epoxy resin has a molecular weight of 1 ~ 20,000, Tg is 50 ~ 60 ℃, solid content is 20% by weight, characterized in that the coating composition for forming an insulating film excellent before and after the film removal stress removal annealing, characterized in that the stress removal annealing. . 청구항 2에 있어서;The method according to claim 2; 상기 Ti 계통의 킬레이트 첨가제는 Triethanolamine titanate(트리에탄올아민 티타네이트), Titanium 2,2,2-nitrilotrisethanolate(2-2-2 티타늄 니트릴로트리세타놀레이트), Mixture organic titanate and inorganic phophrous compounds(유무기 티타네이트-다공질 복합물) 중에서 선택된 어느 하나인 것을 특징으로 하는 크롬이 배제된 내식성과 응력제거소둔후 피막밀착성이 우수한 절연피막 형성용 피복조성물.The chelating additives of the Ti system include Triethanolamine titanate, Titanium 2,2,2-nitrilotrisethanolate (2-2-2 titanium nitrilotricetanolate), Mixture organic titanate and inorganic phophrous compounds Porous composites) coating composition for forming an insulating coating having excellent corrosion resistance after chromium-free corrosion resistance and the film adhesion after stress annealing characterized in any one selected from. 청구항 1에 있어서;The method according to claim 1; 상기 에폭시 수지는 비스페놀과 에폭사이드의 조합된 구조식의 한 부분이 아크릴 그룹으로 치환되어 에멀젼 상태로 유지된 것을 특징으로 하는 크롬이 배제된 내식성과 응력제거소둔후 피막밀착성이 우수한 절연피막 형성용 피복조성물.The epoxy resin is a coating composition for forming an insulating film having excellent coating adhesion after corrosion resistance and stress relief annealing, which is chromium-excluded, characterized in that one part of the combined structural formula of bisphenol and epoxide is substituted with an acryl group and kept in an emulsion state. . 청구항 1에 있어서;The method according to claim 1; 상기 Ti 계통의 킬레이트 첨가제는 Triethanolamine titanate(트리에탄올아민 티타네이트), Titanium 2,2,2-nitrilotrisethanolate(2-2-2 티타늄 니트릴로트리세타놀레이트), Mixture organic titanate and inorganic phophrous compounds(유무기 티타네이트-다공질 복합물) 중에서 선택된 어느 하나인 것을 특징으로 하는 크롬이 배제된 내식성과 응력제거소둔후 피막밀착성이 우수한 절연피막 형성용 피복조성물.The chelating additives of the Ti system include Triethanolamine titanate, Titanium 2,2,2-nitrilotrisethanolate (2-2-2 titanium nitrilotricetanolate), Mixture organic titanate and inorganic phophrous compounds Porous composites) coating composition for forming an insulating coating having excellent corrosion resistance after chromium-free corrosion resistance and the film adhesion after stress annealing characterized in any one selected from. 청구항 1 내지 청구항 5 중에서 선택된 어느 한 항의 피복조성물을 무방향성 전기강판의 표면에 도포할 때,When applying the coating composition of any one of claims 1 to 5 on the surface of the non-oriented electrical steel sheet, 도포량이 편면당 0.5~6.0 g/m2 범위가 되도록 도포한 후 350~700℃의 온도 범위에서 10~50초간 가열처리하여 절연피막을 형성한 것을 특징으로 하는 크롬이 배제된 내식성과 응력제거소둔후 피막밀착성이 우수한 절연피막 형성용 피복조성물을 이용한 무방향성 전기강판의 절연피막 형성방법.The coating amount was applied so as to be in the range of 0.5 to 6.0 g / m 2 per side, and then heat-treated for 10 to 50 seconds at a temperature range of 350 to 700 ° C. to form an insulating coating. A method of forming an insulating film of a non-oriented electrical steel sheet using a coating composition for forming an insulating film having excellent after-film adhesion.
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