KR100753941B1 - Method of making non-polluting products - Google Patents
Method of making non-polluting products Download PDFInfo
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- KR100753941B1 KR100753941B1 KR20010000911A KR20010000911A KR100753941B1 KR 100753941 B1 KR100753941 B1 KR 100753941B1 KR 20010000911 A KR20010000911 A KR 20010000911A KR 20010000911 A KR20010000911 A KR 20010000911A KR 100753941 B1 KR100753941 B1 KR 100753941B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61G—TRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
- A61G17/00—Coffins; Funeral wrappings; Funeral urns
- A61G17/007—Coffins; Funeral wrappings; Funeral urns characterised by the construction material used, e.g. biodegradable material; Use of several materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/029—Feeding; Proportioning; Controlling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/007—Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/02—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from particles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W90/00—Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
- Y02W90/10—Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics
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- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
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- Dry Formation Of Fiberboard And The Like (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
본 발명은 무공해 제작물을 제조하기 위한 것으로서, 농산물 섬유질 쓰레기 재료를 모으는 단계; 상기 재료를 건조시키는 단계; 상기 재료를 파우더 형태로 만들기 위하여 잘게 부수는 단계; 폴리글리콜, 셀룰로오즈 및 포름알데히드 등의 바인더와 혼합물을 만들기 위하여 바인더와 상기 파우더를 혼합하는 단계; 및 혼합물을 제작물로 제조하는 단계로 구성되며, 상기 제조된 제작물은 농산물 쓰레기를 재활용하여 제조된 무공해 제작물로서, 저렴하고, 유해한 잔유물 없이 자연적으로 분해되는 특징을 가지고 있다. The present invention is to produce a pollution-free production, comprising the steps of collecting the agricultural fibrous waste material; Drying the material; Crushing the material to form a powder; Mixing the binder and the powder to form a mixture with a binder such as polyglycol, cellulose and formaldehyde; And a step of preparing the mixture as a manufactured product, the manufactured product is a pollution-free manufactured product manufactured by recycling agricultural waste, and is inexpensive and has a characteristic of being naturally decomposed without harmful residues.
무공해, 농산물 쓰레기, 재활용, 일회용저장용기Pollution-free, agricultural waste, recycling, disposable storage containers
Description
도 1은 본 발명에 따라 제조된 관의 사시도,1 is a perspective view of a tube manufactured according to the present invention,
도 2는 본 발명에 따라 제조된 다른 관의 사시도,2 is a perspective view of another tube manufactured according to the present invention;
도 3은 본 발명에 따라 제조된 골회 용기의 측면도.
3 is a side view of a bone container made in accordance with the present invention.
*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *
100, 100' : 관 11 : 관 몸체 100, 100 ': tube 11: tube body
12 : 뚜껑 21 : 상부 패널 12: lid 21: top panel
22 : 하부 패널 23 : 전면 패널22: lower panel 23: front panel
24 : 후면 패널 25 : 우측 패널24: rear panel 25: right panel
26 : 좌측 패널 31 : 골회 용기26: left panel 31: bone container
32 : 덮개
32: cover
본 발명은 무공해 제작물의 제조방법에 관한 것으로서, 더욱 상세하게는 환경적으로 안전한 바인더와 섬유질의 농산물 쓰레기를 이용하여 관, 일회용 음식보관 용기 등의 무공해 컨테이너를 제조하는 방법에 관한 것이다. The present invention relates to a method for manufacturing a pollution-free product, and more particularly, to a method for manufacturing a pollution-free container such as a tube or a disposable food storage container using an environmentally safe binder and fibrous agricultural waste.
일반적으로 관을 제조할 때 사용되는 가공원료의 주재료로 대부분 나무를 사용하기 때문에 생산 단가가 비싸고, 방대한 나무를 벌채해야 되기 때문에 환경적으로도 해롭다. In general, most of the wood is used as the main raw material of the processing raw materials used in the manufacture of pipes, so the production cost is high, and the large trees have to be felled, which is environmentally harmful.
또한, 통상적인 일회용 음식 보관 용기를 제조하는 데 사용하는 가공원료에는 플라스틱이나 종이류 등의 재료를 포함하고 있는 바, 플라스틱은 자연적으로 분해되지 않기 때문에 연소시 유독가스를 배출시키고, 종이류는 물과 기름에 대한 저항성이 낮고, 단가가 높은 문제점이 있다.
In addition, since the raw materials used to manufacture conventional disposable food storage containers contain materials such as plastics and papers, the plastics do not decompose naturally, so they emit toxic gases during combustion. There is a problem of low resistance to, and high unit cost.
따라서 본 발명의 목적은 버려지는 농산물 쓰레기를 재활용하여 공해가 없고 경제적인 제작물을 제조하는 방법을 제공함에 있다. Therefore, an object of the present invention is to provide a method for producing a pollution-free and economical production by recycling the discarded agricultural waste.
또한 본 발명의 다른 목적은 유독한 잔류물을 남기지 않으면서 자연적으로 분해되어 무공해한 경제적인 제작물을 제조하는 방법을 제공함에 있다. It is another object of the present invention to provide a method for producing an economical product which is naturally decomposed and pollution-free without leaving toxic residues.
본 발명의 상기한 목적 및 다른 목적들은 하기 발명의 구성 및 작용으로부터 명백해질 것이다.
The above and other objects of the present invention will become apparent from the construction and operation of the following invention.
본 발명에 따르면, 무공해 제작물을 제조하는 방법에 있어서, 농산물 섬유질 쓰레기 재료를 모으는 단계; 상기 재료를 건조시키는 단계; 상기 재료를 파우더 형태로 만들기 위하여 잘게 부수는 단계; 폴리글리콜, 셀룰로오즈 및 포름알데히드 등의 바인더와 혼합물을 만들기 위하여 바인더와 상기 파우더를 혼합하는 단계; 및 혼합물을 제작물로 성형하는 단계로 구성된다. According to the present invention, there is provided a method for producing a pollution-free product, the method comprising: collecting agricultural fibrous waste material; Drying the material; Crushing the material to form a powder; Mixing the binder and the powder to form a mixture with a binder such as polyglycol, cellulose and formaldehyde; And molding the mixture into the workpiece.
이와같은 본 발명을 더욱 상세하게 설명하면 다음과 같다.The present invention will be described in more detail as follows.
본 발명에 따른 제조방법의 제 1 실시예는, 본 발명의 무공해 제작물을 제조하기 위하여 먼저 가공원료가 되는 섬유질의 농산물 쓰레기를 모으는 단계로서, 쓰레기로는 벼, 밀, 수수 등의 식물의 줄기, 벼, 밀, 수수 등의 수확물의 껍질, 옥수수 속대, 사탕수수, 콩 등의 식물의 잔유물, 나무 대패밥 및 톱밥 등으로 구성되는 일군으로부터 선택된다. The first embodiment of the manufacturing method according to the present invention is a step of collecting the fibrous agricultural waste which becomes a processing raw material in order to manufacture the pollution-free manufactured product of the present invention, and the waste includes stems of plants such as rice, wheat, sorghum, It is selected from the group consisting of shells of harvests such as rice, wheat and sorghum, corn cobs, sugarcane, residues of plants such as soybeans, wood rice and sawdust.
이 실시예에서는, 식물의 줄기를 재료의 주재료로 선택하여 사용하였다. 상기 모은 재료를 원심건조기을 사용하거나 태양건조 방법으로 건조시켰다. 상기 건조된 줄기를 잘게 갈아 40∼120 메쉬(mesh) 크기의 파우더로 만들었다. In this example, the stem of the plant was selected and used as the main material of the material. The collected material was dried using a centrifugal dryer or sun drying method. The dried stem was finely ground to a powder of 40 to 120 mesh size.
상기 파우더를 혼합물로 성형하기 위해 바인더와 섞어 믹서에 넣고, 2500∼3000의 rpm으로 15∼30분 동안 혼합시켰다. The powder was mixed with a binder to form a mixture into a mixer and mixed for 15-30 minutes at a rpm of 2500-3000.
본 발명에 사용된 바인더는 폴리글리콜, 셀룰로오즈 및 포름알데히드 등을 사용하였는 바, 여기서 폴리글리콜은 폴리에틸렌글리콜을 사용하였고, 이들의 사용량은 폴리에틸렌글리콜 5∼15 중량%, 셀룰로오즈 5∼15 중량%, 포름알데히드 75∼85 중량%로 하는 것이 바람직하다. As the binder used in the present invention, polyglycol, cellulose, formaldehyde, etc. were used, wherein the polyglycol used polyethylene glycol, and the amount thereof used was 5-15 wt% of polyethylene glycol, 5-15 wt% of cellulose, and form. It is preferable to use 75-85 weight% of aldehydes.
한편, 바인더 이외에 황산염, 스테아린산염(stearate) 및 물 등을 추가로 혼합시킬 수 있다. 예를 들면, 폴리에틸렌글리콜 10 중량%, 셀룰로오즈 10중량%, 포름알데히드 80 중량%를 섞어 주재료인 바인더를 제조하였다. 상기 제조된 바인더 약 22 중량%, 황산염 4 중량%, 스테아린산염 4 중량%, 물 12 중량%, 섬유질 쓰레기 재료의 파우더를 56 중량%를 혼합하였다. 상기 황산염은 황산바륨, 황산철, 황산아연, 황산마그네슘 및 황산크롬 등이 있으며, 스테아린산염은 스테아린산마그네슘, 스테아린산칼슘, 스테아린산아연, 스테아린산알루미늄 및 스테아린산바륨 등이 있다. Meanwhile, in addition to the binder, sulfates, stearates, water, and the like may be further mixed. For example, 10 wt% polyethylene glycol, 10 wt% cellulose, and 80 wt% formaldehyde were mixed to prepare a binder as a main material. About 22% by weight of the prepared binder, 4% by weight of sulfate, 4% by weight of stearate, 12% by weight of water, and 56% by weight of the powder of the fibrous waste material were mixed. The sulfate may include barium sulfate, iron sulfate, zinc sulfate, magnesium sulfate and chromium sulfate, and the stearate may be magnesium stearate, calcium stearate, zinc stearate, aluminum stearate and barium stearate.
한편, 상기 혼합된 혼합물을 고압력과 약 185∼200℃ 온도의 몰드에서 몰딩시켜 생성된 제작물을 냉각시킨 후 몰드에서 꺼내 공기건조시켰다. 최종적으로 제조된 제작물을 페인트로 코팅하여, 본 발명에 따른 다양한 형태의 컨테이너를 제조하였다. Meanwhile, the mixed mixture was molded in a mold at a high pressure and a temperature of about 185 to 200 ° C. to cool the produced product, and then air-dried out of the mold. Finally, the manufactured product was coated with paint to prepare various types of containers according to the present invention.
도 1을 참조하면, 본 발명에 따라 제조된 관(100)은 단일체로 제조된 관 몸체(11)와 뚜껑(12)으로 구성된다. Referring to FIG. 1, a
도 2를 참조하면, 본 발명의 방법에 의해 제조된 또 다른 관(100')은 상부 패널(21), 하부 패널(22), 전면 패널(23), 후면 패널(24), 우측 패널(25), 좌측 패널(26)을 조립함으로써 형성된다. Referring to FIG. 2, another
도 3을 참조하면, 본 발명의 방법은 상부를 덮는 뚜껑(32)을 열고 닫음으로써 골회를 보관하는 골회 용기(31)를 제작하는데 사용될 수 있다. Referring to FIG. 3, the method of the present invention can be used to make a
한편, 본 발명의 제 2 실시예는 음식 저장 용기를 제조하는 것이다. 상기의 제 1 실시예에서 제조된 것과 같이 벼, 밀, 수수 등의 식물의 줄기, 벼, 밀, 수수 등의 수확물의 껍질, 옥수수 속대, 사탕수수, 콩 등의 식물의 잔유물, 나무 대패밥 및 톱밥 등의 농산물 섬유질 쓰레기를 주재료로 사용하였다. On the other hand, a second embodiment of the present invention is to manufacture a food storage container. As prepared in the first embodiment, stems of plants such as rice, wheat and sorghum, husks of crops such as rice, wheat and sorghum, residues of plants such as corncobs, sugar cane and soybeans, wood planers and sawdust Agricultural fibrous waste such as was used as a main material.
먼저, 상기 재료에서 선택된 농산물 쓰레기 재료를 먼지와 다른 불순물을 제거하기 위하여 세척한 다음, 원심건조기나 태양건조 등을 선택적으로 이용하여 건조시켰다. 건조된 재료를 80∼120 메쉬의 크기를 가진 파우더로 잘게 갈았다. 이 파우더를 옥수수전분, 감자전분 등의 곡물가루로부터 얻어진 전분가루, 폴리에틸렌글리콜 등의 폴리글리콜, 셀룰로오즈, 포름알데히드, 황산염, 스테아린산염, 표면형성제(skin forming agent) 및 물과 같이 믹서 내에서 혼합시켰다. First, the agricultural waste material selected from the material was washed to remove dust and other impurities, and then dried using a centrifugal dryer or sun drying. The dried material was ground finely into powder having a size of 80-120 mesh. This powder is mixed in a mixer such as starch powder obtained from grain flour such as corn starch and potato starch, polyglycol such as polyethylene glycol, cellulose, formaldehyde, sulfate, stearic acid salt, skin forming agent and water. I was.
예를 들면, 폴리에틸렌글리콜 10 중량%, 셀룰로오즈 10 중량%, 포름알데히드 80 중량%를 섞어 본 발명에 따른 독특한 바인더를 제조하였다. 표면형성제는 상기 바인더 60 중량%, 염화칼슘 20 중량%, 알루미나 20 중량%를 혼합하여 제조하였다.그 다음, 파우더 84 중량%와 전분 2 중량%, 상기 제조된 바인더 0.9중량%, 황산염 0.05중량%, 스테아린산염 0.05 중량%, 표면형성제 1 중량%, 물 12 중량%를 혼합하였다. For example, 10% by weight polyethylene glycol, 10% by weight cellulose and 80% by weight formaldehyde were mixed to prepare a unique binder according to the present invention. The surface former was prepared by mixing 60% by weight of the binder, 20% by weight of calcium chloride, and 20% by weight of alumina. Then, 84% by weight of powder and 2% by weight of starch, 0.9% by weight of the prepared binder, and 0.05% by weight of sulfate. , 0.05% by weight stearate, 1% by weight of the surface-forming agent, 12% by weight of water was mixed.
본 발명에서 사용한 황산염은 황산바륨, 황산철, 황산아연, 황산마그네슘, 황산크롬 등이며, 스테아린산염은 스테아린산마그네슘, 스테아린산칼슘, 스테아린산아연, 스테아린산알루미늄 및 스테아린산바륨 등이다. The sulfates used in the present invention are barium sulfate, iron sulfate, zinc sulfate, magnesium sulfate, chromium sulfate, and the like, and stearates are magnesium stearate, calcium stearate, zinc stearate, aluminum stearate, and barium stearate.
한편, 믹서 내에서 상기의 성분들을 섞어 혼합물을 제조한 다음, 그 혼합물을 고압력과 120∼185℃의 온도로 압축몰드에서 7∼50초 동안 몰딩시켰다. 연속적 으로, 몰딩된 제작물을 건조시켜 자외선 빔을 사용하여 살균 소독하였다. 만일, 섬유성 쓰레기 재료가 탈색반응을 일으키고 몰딩된 제작물이 착색되고 패턴을 형성하게 되면, 착색 및 패턴형성이 되기 전에 건조 및 살균을 두 번 행할 수 있다. Meanwhile, a mixture was prepared by mixing the above components in a mixer, and then the mixture was molded for 7 to 50 seconds in a compression mold at a high pressure and a temperature of 120 to 185 ° C. Subsequently, the molded article was dried and sterilized using an ultraviolet beam. If the fibrous waste material causes a decolorization reaction and the molded article is colored and forms a pattern, it can be dried and sterilized twice before coloring and patterning.
상기에서 서술한 바와 같이, 환경문제와 공해문제를 해결할 수 있는 것을 제외하고라도, 제 2 실시예에 의한 방법은 다음의 효과들을 더 제공할 수 있다. As described above, except that the environmental problem and the pollution problem can be solved, the method according to the second embodiment can further provide the following effects.
본 발명의 제 2 실시예에서 제조된 제작물은 130℃까지의 높은 온도에서도 물이나 기름에 6시간동안 안정하다. 또한 토양에 매몰시킬 때, 본 제작물은 3개월 내에 유기물질 내로 분해되어 비료의 역할을 하며, 수중에 버려지게 될 때는 짧은 시간 내에 분해되어 수생동물의 사료로 제공되는 잇점이 있다.
The manufactured article prepared in the second embodiment of the present invention is stable for 6 hours in water or oil even at a high temperature of up to 130 ° C. In addition, when buried in the soil, the product is decomposed into organic matter within 3 months to serve as a fertilizer, when it is discarded in water is decomposed within a short time to provide the feed for aquatic animals.
이상의 결과로부터, 본 발명에 의해 제조된 무공해 제작물은 주재료로 사용되는 가공재료를 농산물 쓰레기로부터 쉽게 구할 수 있으며, 단가가 낮기 때문에 경제적이며, 농산물 쓰레기는 계절이나 종류에 구애받지 않고 어디서나 구할 수 있는 장점이 있다. From the above results, the pollution-free manufactured article produced by the present invention can be easily obtained from agricultural waste, the processing material used as the main material, it is economical because the unit price is low, and agricultural waste can be obtained anywhere regardless of season or type There is this.
또한 본 제작물은 유독한 공해물질을 남기지 않고 자연적으로 분해되기 때문에 환경적으로 유해하지 않으며, 경도가 높다. In addition, this product is not environmentally harmful because of its natural decomposition without leaving toxic pollutants, and its hardness is high.
또한 본 제작물을 토양에 묻을 경우, 토양 내의 유기 물질내로 분해되어 비료로 사용될 수 있다.Also, when the product is buried in the soil, it can be broken down into organic matter in the soil and used as a fertilizer.
또한 본 제작물은 종래 단단한 재목으로 제조되던 나무관을 대체할 수 있기 때문에 단단한 나무재목의 소비를 줄일 수 있어 경제적인 관을 제공할 수 있다. 또한 농산물 쓰레기를 주 가공재료로 사용하기 때문에 쓰레기 재활용의 잇점을 제외하더라도, 대량의 나무를 벌목함에 따른 환경적인 문제를 피할 수 있다. In addition, the present product can replace the conventional wooden coffin made of solid wood can reduce the consumption of solid wood can provide an economical pipe. In addition, since agricultural waste is used as the main processing material, it is possible to avoid environmental problems caused by logging a large amount of trees, even if the waste recycling benefits are excluded.
또한 본 발명에서 제조된 관은 소각하는 동안 어떤 유독가스도 배출하지 않는다. In addition, the tube produced in the present invention does not emit any toxic gas during incineration.
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Citations (5)
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US5354621A (en) * | 1992-07-02 | 1994-10-11 | Beltec International | Biodegradable construction material and manufacturing method |
US5411691A (en) * | 1994-02-09 | 1995-05-02 | Kuo-Chung Chang-Chien | Method of manufacturing containers from husks |
KR100186715B1 (en) * | 1996-05-17 | 1999-04-01 | 김철갑 | Thermal insulator composition containing rice husk and rice straw |
KR20000006940A (en) * | 1999-11-13 | 2000-02-07 | 김영복 | Vessel used to natural materials. |
JP2000229312A (en) * | 1999-02-10 | 2000-08-22 | Seibu Electric & Mach Co Ltd | Manufacture of container made of biodegradable material |
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US5354621A (en) * | 1992-07-02 | 1994-10-11 | Beltec International | Biodegradable construction material and manufacturing method |
US5411691A (en) * | 1994-02-09 | 1995-05-02 | Kuo-Chung Chang-Chien | Method of manufacturing containers from husks |
KR100186715B1 (en) * | 1996-05-17 | 1999-04-01 | 김철갑 | Thermal insulator composition containing rice husk and rice straw |
JP2000229312A (en) * | 1999-02-10 | 2000-08-22 | Seibu Electric & Mach Co Ltd | Manufacture of container made of biodegradable material |
KR20000006940A (en) * | 1999-11-13 | 2000-02-07 | 김영복 | Vessel used to natural materials. |
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