KR100722954B1 - Functional finishing board with fire retardant and sound absorbing function - Google Patents

Functional finishing board with fire retardant and sound absorbing function Download PDF

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Publication number
KR100722954B1
KR100722954B1 KR1020060042408A KR20060042408A KR100722954B1 KR 100722954 B1 KR100722954 B1 KR 100722954B1 KR 1020060042408 A KR1020060042408 A KR 1020060042408A KR 20060042408 A KR20060042408 A KR 20060042408A KR 100722954 B1 KR100722954 B1 KR 100722954B1
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South Korea
Prior art keywords
basalt
board
flame retardant
fabric
flame
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KR1020060042408A
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Korean (ko)
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이춘규
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주식회사 쎄코텍
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022—Non-woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/108—Rockwool fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/306—Resistant to heat
    • B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84—Sound-absorbing elements
    • E04B1/86—Sound-absorbing elements slab-shaped
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/92—Protection against other undesired influences or dangers
    • E04B1/94—Protection against other undesired influences or dangers against fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Building Environments (AREA)

Abstract

본 발명은 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드에 관한 것으로, 난연성을 갖는 재질로 이루어진 난연보드(10)와, 상기 난연보드(10)의 외측에 부착되며 현무암 섬유(22)를 불규칙하게 배열하여 시트 모양으로 제작된 현무암 부직포(20) 및, 상기 현무암 부직포(20)의 외측에 부착되며 여러 가닥의 현무암 섬유(37)로 이루어진 현무암 섬유다발(36)을 두 다발 이상 서로 꼬아서 형성된 경사(32)와 위사(34)가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어져 제조된 현무암 직물(30)을 포함하여 구성되며, 이러한 마감보드에 의하면 난연 및 흡음 기능이 우수할 뿐만 아니라 높은 원적외선 방사와 항균 및 탈취 기능과 별도의 음이온 코팅에 의한 음이온 발생 기능이 구비된 기능성 보드로서의 장점도 가질 수 있다.The present invention relates to a functional building finishing board having a flame retardant and sound-absorbing function, the flame-retardant board 10 made of a material having a flame-retardant, and attached to the outside of the flame retardant board 10 and irregularly arranged basalt fibers 22 A basaltic nonwoven fabric 20 formed in a sheet shape, and a basaltic fiber bundle 36 attached to an outer side of the basalt nonwoven fabric 20 and composed of several strands of basalt fibers 37 twisted together at least two bundles ( 32) and the weft yarn 34 is composed of a basalt fabric 30 is produced by weaving alternately downwards and upwards to each other, and according to such a finish board is not only excellent flame retardant and sound-absorbing function but also high far-infrared radiation and It can also have advantages as a functional board equipped with antibacterial and deodorizing function and anion generating function by a separate anion coating.

현무암, 섬유, 마감, 건축, 난연, 흡음 Basalt, Fiber, Finish, Architectural, Flame Retardant, Sound Absorption

Description

난연 및 흡음 기능을 갖는 기능성 건축용 마감보드{Functional Finishing Board with Fire Retardant and Sound Absorbing Function}Functional Finishing Board with Fire Retardant and Sound Absorbing Function}

도1은 본 발명에 따른 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드를 나타낸 단면도;1 is a cross-sectional view showing a functional building finishing board having a flame retardant and sound absorption function according to the present invention;

도2는 도1의 요부 상세도;Figure 2 is a detail view of the main part of Figure 1;

도3은 본 발명의 마감보드를 이루는 현무암 부직포를 나타낸 상세도;Figure 3 is a detailed view showing the basalt nonwoven fabric forming a finishing board of the present invention;

도4는 본 발명의 마감보드를 이루는 현무암 직물을 나타낸 상세도;Figure 4 is a detailed view showing the basalt fabric constituting the finishing board of the present invention;

도5는 본 발명의 현무암 직물을 이루는 현무암 섬유의 직조 구조를 설명하기 위한 도면이다.5 is a view for explaining the weave structure of basalt fibers constituting the basalt fabric of the present invention.

※도면의 주요부분에 대한 부호의 설명※※ Explanation of symbols about main part of drawing ※

10 : 난연보드 20 : 현무암 부직포10: flame retardant board 20: basalt nonwoven fabric

22 : 현무암 섬유 30 : 현무암 직물22: basalt fiber 30: basalt fabric

32 : 경사 34 : 위사32: warp 34: weft

36 : 현무암 섬유다발 37 : 현무암 섬유36: basalt fiber bundle 37: basalt fiber

40 : 난연본드40: flame retardant bond

본 발명은 건축용 마감보드에 관한 것으로서, 특히 난연보드의 표면에 난연 및 흡음 기능을 갖는 현무암 직물 및 현무암 부직포를 부착하여 구성된, 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a finishing board for building, and more particularly, to a functional building finishing board having a flame retardant and sound absorption function, which is formed by attaching a basalt fabric and a basalt nonwoven fabric having a flame retardant and sound absorption function to a surface of a flame retardant board.

일반적으로 건축용 마감보드는 건축물의 외부에 사용되는 외부마감보드와 건축물의 내부를 마감하는 내부마감보드를 포함한다.In general, a building finishing board includes an external finishing board used for the exterior of the building and an internal finishing board for finishing the interior of the building.

이러한 건축용 마감보드는 사용처에 적합한 기능을 가져야 하며, 대체적으로, 실내마감보드는 난연성(또는 불연성), 흡음성 및 건강에 좋은 기능을 요구한다.Such building finishing boards should have a function appropriate to the application, and in general, interior finishing boards require flame retardant (or non-flammable), sound absorption and good health.

내부마감보드는 대개 암면, 석고보드 또는 합판보드 등이 이용된다.Internal finishing boards are usually rock wool, gypsum board or plywood board.

이들 중, 암면은 발암성 물질의 배출 논란에 의해 현재는 거의 사용되지 않는다.Among them, rock wool is rarely used at present due to the discharge controversy of carcinogenic substances.

그리고, 합판보드는 무게가 가볍고 가격이 저렴하며 내충격성도 강할 뿐만 아니라 타 건축자재와의 혼합사용이 용이한 장점이 있으나 화재에 취약한 단점이 있다.In addition, plywood boards are light in weight, low in price, strong in impact resistance, and can be easily used in combination with other building materials. However, they are vulnerable to fire.

또한, 석고보드는 비교적 가격이 저렴하고 시공이 비교적 어렵지 않은 장점이 있으나, 강도대비 중량이 무겁고 내충격성이 약해 다루기 쉽기 않고 차음성, 내수성 등이 다소 떨어지는 단점을 갖는다. 게다가, 합판보드에 비해 내화성이 강하지만 화재발생시 석고보드의 결정수가 유리되어 벽체가 쉽게 붕괴되는 단점을 갖는다.In addition, gypsum board has the advantages of relatively low cost and relatively difficult construction, but has a disadvantage in that it is not easy to handle due to the heavy weight to strength and the impact resistance is weak, and the sound insulation, water resistance, etc. are somewhat inferior. In addition, the fire resistance is stronger than that of plywood boards, but the water of the gypsum board is released in the event of fire has the disadvantage that the wall easily collapses.

특히, 이들 종래의 내부마감보드는 흡음성능이 취약하며, 대개 별도로 구비되는 흡음재가 시공된다.In particular, these conventional inner finishing boards are poor in sound absorption performance, and usually provided with sound absorbing material provided separately.

주로 사용되는 흡음재는 크게 무기계와 유기계 재료가 사용되어지며, 무기계 재료는 암면, 글라스 울, 유리섬유 등이 알려져 있고, 유기계 재료는 폴리에스터 섬유가 이용되거나 우레탄, 폴리프로필렌, 폴리에틸렌 등의 수지를 발포시킨 재료가 알려져 있다.Mainly used sound absorbing materials are inorganic and organic materials, and inorganic materials are known as rock wool, glass wool, glass fiber, etc., and organic materials are polyester fiber or foamed resin such as urethane, polypropylene, polyethylene, etc. Known materials are known.

무기계 재료가 사용된 흡음재는 유기계 재료가 사용된 흡음재에 비하여 불에 잘 타지 않기 때문에 난연성 측면에서 우수하지만, 제조 공정상 발생하는 각종 분진 등이 인체에 유해할 뿐만 아니라 수분 등에 취약하여 장시간 사용시 흡음 및 단열 성능이 저하되는 단점을 갖는다.Sound-absorbing materials using inorganic materials are excellent in flame retardancy because they do not burn well compared to sound-absorbing materials using organic materials, but various dusts generated during the manufacturing process are not only harmful to the human body but also vulnerable to moisture and so on. It has the disadvantage that the thermal insulation performance is lowered.

그리고, 유기계 재료가 사용된 흡음재중 발포 공정을 통해 제조되는 것들은 무기계 재료가 사용된 흡음재에 비하여 무게가 가볍고 내수성이 우수한 장점을 갖는 반면, 화재 발생시 유독가스가 발생할 뿐만 아니라 단독 사용이 곤란하며 충격에 약한 단점을 갖는다. 또한, 폴리에스터 섬유로 제조된 흡음재도 화재에 취약하여 별도의 방염 및 난연 처리가 필요하다.In addition, the sound absorbing material using the organic material is manufactured through the foaming process has the advantages of light weight and excellent water resistance compared to the sound absorbing material using the inorganic material, while toxic gas is not only generated in the event of a fire, it is difficult to use alone and impact on Has a weak disadvantage. In addition, the sound absorbing material made of polyester fiber is also vulnerable to fire and requires a separate flame retardant and flame retardant treatment.

따라서, 본 발명은 상기한 종래의 문제점을 해결하기 위하여 안출된 것으로서, 현무암 섬유로 흡음 기능을 갖도록 직물 및 부직포를 제작하고 이렇게 제작된 직물 및 부직포를 난연보드의 표면에 부착함에 의해 흡음 및 난연 기능을 모두 발휘될 수 있도록 한 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드를 제공함에 그 목적이 있다.Accordingly, the present invention has been made in order to solve the above-mentioned problems, sound-absorbing and flame-retardant function by making the fabric and non-woven fabric to have a sound-absorbing function of basalt fibers and attaching the fabric and non-woven fabric thus produced on the surface of the flame-retardant board The purpose is to provide a functional building finishing board having a flame retardant and sound-absorbing function so that all can be exerted.

상기한 목적을 달성하기 위한 기술적인 구성으로서, 본 발명은, 건축물의 표면을 이루는 통상의 마감보드에 있어서, 난연성을 갖는 재질로 이루어진 난연보드와, 상기 난연보드의 외측에 부착되며 현무암 섬유를 불규칙하게 배열하여 시트 모양으로 제작된 현무암 부직포 및, 상기 현무암 부직포의 외측에 부착되며 여러 가닥의 현무암 섬유로 이루어진 현무암 섬유다발을 두 다발 이상 서로 꼬아서 형성된 경사와 위사가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어져 제조된 현무암 직물을 포함하여 구성됨을 특징으로 하는 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드를 마련함에 의한다.As a technical configuration for achieving the above object, the present invention, in the conventional finishing board forming the surface of the building, a flame retardant board made of a material having a flame retardant, and attached to the outside of the flame retardant board irregular basalt fibers The basalt nonwoven fabric arranged in the form of a sheet and the basalt fiber bundle attached to the outside of the basalt nonwoven fabric and formed by twisting two or more bundles of basalt fibers composed of several strands of basalt fibers alternately pass each other downwardly and upwardly. By providing a functional building finishing board having a flame-retardant and sound-absorbing function, characterized in that it comprises a basalt fabric woven into.

이하, 본 발명의 바람직한 일실시예를 첨부된 도면에 의거하여 보다 상세하게 설명하고자 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

도1은 본 발명에 따른 불연 및 흡음 기능을 갖는 건축용 마감보드를 나타낸 단면도이다.1 is a cross-sectional view showing a building finishing board having a non-combustible and sound-absorbing function according to the present invention.

본 발명의 마감보드(1)는 난연보드(10)와, 상기 난연보드(10)의 표면에 부착된 현무암 부직포(20)와, 상기 현무암 부직포(20)의 표면에 부착된 현무암 직물(30)로 이루어진다.The finishing board 1 of the present invention is a flame retardant board 10, the basalt nonwoven fabric 20 attached to the surface of the flame retardant board 10, and the basalt fabric 30 attached to the surface of the basalt nonwoven fabric 20 Is made of.

상기 난연보드(10)는 세라믹 보드 등 통상적으로 알려진 난연성을 갖는 재질로 이루어지며, 특별한 재질로 한정하지는 않는다.The flame retardant board 10 is made of a material having a commonly known flame retardant such as a ceramic board, and is not limited to a special material.

상기 현무암 부직포(20)와 현무암 직물(30)은 현무암 섬유로 제작되며, 이러 한 현무암 섬유는 대한민국 특허출원번호 제2002-14999호에 제시된 현무암 연속섬유 및 제2004-113112호에 제시된 현무암 단섬유이거나 기타 종래에 알려진 다른 기술로 제조된 현무암 섬유이다.The basalt nonwoven fabric 20 and the basalt fabric 30 are made of basalt fibers, and these basalt fibers are basaltic continuous fibers presented in Korean Patent Application No. 2002-14999 and basalt short fibers presented in 2004-113112. Other basalt fibers made by other techniques known in the art.

이러한 현무암 섬유는 수천만년 이상 풍화가 이루어지고 안정화과정을 거친 현무암만으로 제조된 환경친화적 섬유로서 내열성, 내알카리성, 기계적인 물성 등이 뛰어나다. 특히 현무암 섬유는 내열성이 우수하여 불에 잘 타지 않는 난연사의 용도로 사용될 수 있다.The basalt fiber is an environmentally friendly fiber made of basalt that has been weathered and stabilized for tens of millions of years and is excellent in heat resistance, alkali resistance, and mechanical properties. In particular, basalt fibers may be used for the use of flame retardant yarns that do not burn well because of excellent heat resistance.

상기 현무암 부직포(20)는 현무암 연속섬유 또는 현무암 단섬유에 의해 제조될 수 있으며, 상기 현무암 직물(30)은 현무암 연속섬유에 의해 제조될 수 있다.The basalt nonwoven fabric 20 may be made of basalt continuous fibers or basalt short fibers, and the basalt fabric 30 may be made of basalt continuous fibers.

상기 난연보드(10)와 현무암 부직포(20) 및 현무암 부직포(20)와 현무암 직물(30)은 다양한 방법에 의해 서로 부착 고정될 수 있다.The flame retardant board 10 and the basalt nonwoven fabric 20 and the basalt nonwoven fabric 20 and the basalt fabric 30 may be attached and fixed to each other by various methods.

본 발명의 실시예에서는 난연본드(40)에 의해 상기 난연보드(10)와 현무암 부직포(20) 및 현무암 부직포(20)와 현무암 직물(30)을 서로 부착시키며, 이렇게 난연본드(40)에 의해 부착된 마감보드(1)가 도2에 도시된다.In the embodiment of the present invention, the flame retardant board 10 and the basalt nonwoven fabric 20 and the basalt nonwoven fabric 20 and the basalt fabric 30 are attached to each other by the flame retardant bond 40, and thus the flame retardant bond 40 The attached finishing board 1 is shown in FIG.

상기 난연본드(40)는 예컨대 대흥화학공업(주)의 난연본드(제품명: D-5250NF, D-261N) 등과 같이 접착 성능이 우수하면서 난연성을 갖는 본드 종류이면 충분하다. 물론, 상기 난연보드(10)와 현무암 부직포(20)를 접착시키는데 사용되는 난연본드와, 상기 현무암 부직포(20)와 현무암 직물(30)을 접착시키는데 사용되는 난연본드는 서로 동일하거나 다르게 선택될 수 있다.The flame retardant bond 40 is sufficient to be a bond type having excellent adhesive performance and flame retardancy, such as a flame retardant bond (product name: D-5250NF, D-261N) of Daeheung Chemical Co., Ltd., for example. Of course, the flame retardant bond used to bond the flame retardant board 10 and the basalt nonwoven fabric 20 and the flame retardant bond used to bond the basalt nonwoven fabric 20 and the basalt fabric 30 may be the same or different. have.

상기 현무암 부직포(20)는 도3에 도시된 것처럼 현무암 섬유(22)를 적당히 배열하여 알려진 다양한 기계적 및 화학적 방법 등, 예컨대 접착제나 섬유 자체의 융착력 등을 이용하여 붙인 시트 모양의 천으로 제작된다.The basalt nonwoven fabric 20 is fabricated from a sheet-like cloth attached by using a variety of known mechanical and chemical methods, such as adhesive or adhesive strength of the fiber itself, by appropriately arranging the basalt fibers 22 as shown in FIG. .

이러한 현무암 부직포(20)에 사용되는 현무암 섬유(22)는 장섬유 또는 단섬유일 수 있으며, 장섬유의 경우 소정 길이로 절단하여 사용되어도 좋다.The basalt fibers 22 used in the basalt nonwoven fabric 20 may be long fibers or short fibers, and in the case of long fibers may be used by cutting to a predetermined length.

또한, 상기 현무암 부직포(20)의 제작에 이용되는 현무암 섬유(22)는 1 가닥으로 형성되거나 여러 가닥이 꼬여진 상태로 사용되거나 기타 다양한 형태로 사용될 수 있다. 물론, 현무암 부직포(20)에 사용되는 현무암 섬유(22)의 굵기도 다양하게 선택될 수 있다.In addition, the basalt fibers 22 used for the production of the basalt nonwoven fabric 20 may be formed in one strand, twisted or used in various forms. Of course, the thickness of the basalt fibers 22 used in the basalt nonwoven fabric 20 may also be variously selected.

이렇게 제작된 현무암 부직포(20)는 현무암 섬유(22)의 불규칙한 배열에 의해 현무암 섬유(22) 사이에 많은 공간이 형성되며, 이 공간의 존재는 흡음 성능을 향상시키는 역할을 한다.Thus produced basalt nonwoven fabric 20 is formed by the irregular arrangement of the basalt fibers 22 a lot of space between the basalt fibers 22, the presence of this space serves to improve the sound absorption performance.

상기 현무암 직물(30)은 본 발명의 건축용 마감보드(1)의 외표면, 즉 외부에서 보여지는 표면을 이루며, 이를 도4 및 도5를 참조하여 설명한다.The basalt fabric 30 constitutes the outer surface of the building finishing board 1 of the present invention, that is, the surface seen from the outside, which will be described with reference to FIGS. 4 and 5.

도4는 본 발명의 현무암 직물을 나타낸 상세도이며, 도5는 본 발명의 현무암 직물을 이루는 현무암 섬유의 직조 구조를 설명하기 위한 도면이다.Figure 4 is a detailed view showing the basalt fabric of the present invention, Figure 5 is a view for explaining the weave structure of the basalt fibers constituting the basalt fabric of the present invention.

본 발명의 현무암 직물(30)은 경사(32)와, 이 경사(32)와 직교되는 위사(34)를 포함하며, 상기 경사(32)와 위사(34)는 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어진다.The basalt fabric 30 of the present invention comprises a warp 32 and a weft yarn 34 orthogonal to the warp 32, wherein the warp 32 and the weft yarn 34 alternately pass downwards and upwards. Weave together.

상기 경사(32)와 위사(34)는 동일한 구조를 가지며, 이는 도5에 도시된 것처럼 두 다발 또는 그 이상의 현무암 섬유다발(36)을 서로 꼬아서 만들어진 형태를 갖는다.The warp yarns 32 and the weft yarns 34 have the same structure, which is made by twisting two or more basalt fiber bundles 36 with each other, as shown in FIG.

상기 섬유다발(36)은 각각 여러 가닥의 현무암 섬유(37)로 이루어지며, 이들 현무암 섬유(37)는 서로 꼬아서 만들어진 형태를 가져도 좋다.The fiber bundles 36 are each composed of several strands of basalt fibers 37, and these basalt fibers 37 may have a form made by twisting each other.

또한 직조의 패턴을 달리해서 시각적으로 미려함을 나타내도 좋다.In addition, different patterns of the weave may be visually beautiful.

이렇게 직조된 현무암 직물(30)은 통기성을 가지며 아울러 질감효과와 건축내장재로서의 미려함이 우수하다.The basalt fabric 30 woven in this way is breathable and excellent in texture and beauty as a building interior material.

상기 현무암 직물(30)의 현무암 섬유다발(36)을 이루는 현무암 섬유(37)의 굵기와 가닥수는 현무암 직물(30)의 통기성 또는 흡음성을 결정짓는 요인이 된다. 즉, 현무암 섬유다발(36)을 이루는 현무암 섬유(37)의 굵기를 크게 할수록 통기성이 커짐은 물론 현무암 직물(30)의 경사(32)와 위사(34) 사이의 공간이 커져 흡음성이 향상된다. 또한, 현무암 섬유다발(36)을 이루는 현무암 섬유(37)의 가닥수를 증가시킬수록 현무암 섬유다발(36)의 외경 크기가 증가되어 현무암 섬유(37)의 굵기를 크게 하는 효과와 동일한 효과를 나타낸다. 따라서, 시공되는 장소의 특성에 적합한 통기성 및 흡음성을 갖도록 현무암 섬유(37)의 굵기와 가닥수를 적정하게 설정하면 된다.The thickness and number of strands of the basalt fibers 37 constituting the basalt fiber bundle 36 of the basalt fabric 30 are factors that determine the breathability or sound absorption of the basalt fabric 30. That is, as the thickness of the basalt fibers 37 constituting the basalt fiber bundle 36 increases, the air permeability increases, and the space between the warp 32 and the weft 34 of the basalt fabric 30 increases, thereby improving sound absorption. In addition, as the number of strands of the basalt fibers 37 constituting the basalt fiber bundle 36 increases, the outer diameter size of the basalt fiber bundles 36 is increased, thereby exhibiting the same effect as the effect of increasing the thickness of the basalt fibers 37. . Therefore, what is necessary is just to set the thickness and number of strands of the basalt fiber 37 suitably so that it may have air permeability and sound absorption suitable for the characteristic of the place to be constructed.

이렇게 제작된 현무암 직물(30)은 난연본드(40)를 매개로 현무암 부직포(20)의 표면에 부착된다. 이때, 상기 현무암 직물(30)의 가장자리 부위는 난연보드(10)의 테두리를 감싸도록 부착된 것이 좋다. 보다 바람직하게는, 현무암 직물(30)의 가장자리 부위는 난연보드(10)의 테두리 및 난연보드(10)의 하부면 가장자리 부위를 모두 감싸도록 부착된 것이 좋다.The basalt fabric 30 thus produced is attached to the surface of the basalt nonwoven fabric 20 via the flame retardant bond 40. At this time, the edge portion of the basalt fabric 30 is preferably attached to surround the edge of the flame retardant board (10). More preferably, the edge portion of the basalt fabric 30 may be attached to surround both the edge of the flame retardant board 10 and the edge portion of the lower surface of the flame retardant board 10.

물론, 상기 현무암 부직포(20) 및 현무암 직물(30)을 이루는 현무암 섬유의 외표면에 별도의 난연처리를 하거나 또는 현무암 섬유와 별도의 난연섬유를 꼬아서 만든 형태를 취하여도 좋다.Of course, the outer surface of the basalt fibers constituting the basalt nonwoven fabric 20 and the basalt fabric 30 may be subjected to a separate flame retardant treatment or twisted basalt fibers and a separate flame retardant fiber.

한편, 상기 현무암 부직포(20) 및 현무암 직물(30)은 특허출원 제2006-18840호에 제시된 코아사를 이용하여 제작될 수 있으며, 이렇게 코아사를 이용할 경우에는 소비자가 원하는 다양한 색상을 낼 수 있어 내장재로서의 미려함을 나타낼 수 있다.On the other hand, the basalt non-woven fabric 20 and basalt fabric 30 can be produced using the core yarns presented in Patent Application No. 2006-18840, in the case of using the core yarns can produce a variety of colors desired by consumers It can show the beauty as interior materials.

상기한 구조를 갖는 본 발명의 건축용 마감보드(1)는 통상적인 방법과 동일한 방법으로 시공되어 건축용 마감재로서의 기능을 수행한다.The building finishing board 1 of the present invention having the above structure is constructed in the same manner as a conventional method to perform a function as a building finishing material.

예컨대, 시멘트 몰타르나 에폭시 수지접착제 등의 건축용 접착재를 통해 벽체에 직접 부착되거나, 마감보드를 관통하는 나사못 또는 마감보드와 벽체를 연결하는 금속판 등의 기계적 결합수단을 통해 벽체에 고정될 수 있다.For example, it may be directly attached to the wall through a building adhesive such as cement mortar or epoxy resin adhesive, or may be fixed to the wall through a mechanical coupling means such as a screw penetrating the finishing board or a metal plate connecting the finishing board and the wall.

이러한 본 발명의 건축용 마감보드(1)는 난연, 불연성 및 흡음성은 물론 건강에도 좋은 기능을 갖는다.The building finishing board 1 of the present invention has a good flame retardancy, nonflammability and sound absorption as well as good health.

먼저, 난연 및 불연성은 마감보드(1)의 현무암 부직포(20) 및 현무암 직물(30)을 이루는 현무암 섬유가 갖는 자체의 성질에 기인하며, 전술한 것처럼 현무암 섬유는 현무암만으로 제조된 환경친화적 섬유로서 내열성, 내알카리성, 기계적인 물성, 건강에 좋은 원적외선 방사 기능이 뛰어나다.First, the flame retardancy and non-combustibility is due to the nature of the basalt fibers constituting the basalt nonwoven fabric 20 and the basalt fabric 30 of the finishing board (1), as described above, basalt fibers as an environmentally friendly fiber made of basalt only It is excellent in heat resistance, alkali resistance, mechanical properties and far-infrared radiation for health.

다음, 흡음성은 현무암 부직포(20) 및 현무암 직물(30)이 담당한다.Next, the sound absorption is carried out by the basalt nonwoven fabric 20 and the basalt fabric 30.

상기 현무암 부직포(20)는 불규칙한 현무암 섬유의 배열에 의해 형성된 많은 공간을 가지며 그 공간은 소음을 난반사시켜 흡음 기능을 수행한다.The basalt nonwoven fabric 20 has a lot of space formed by an arrangement of irregular basalt fibers, the space diffuses the noise to perform the sound absorption function.

그리고, 상기 현무암 직물(30)은 여러 가닥의 현무암 섬유로 이루어진 섬유다발을 꼬아서 형성된 경사(32)와 위사(34)가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어짐으로써 현무암 섬유 사이 및 경사(32)와 위사(34) 사이에 많은 공간이 형성되며, 이 공간에 의해 흡음 기능이 향상된다.In addition, the basalt fabric 30 is interwoven between the basalt fibers and the inclined (32) and the weft yarn 34 formed by twisting a bundle of fibers consisting of several strands of basalt fibers alternately passed downwards and upwards. Many spaces are formed between the 32 and the weft yarn 34, and the sound absorption function is improved by this space.

또한, 본 발명의 마감보드를 이루는 현무암 직물(30)은 건축물의 외부 또는 내부 표면을 이루는 것으로 현무암 섬유로 구성됨에 따른 광택성과, 여러 가닥의 현무암 섬유로 이루어진 섬유다발을 꼬아서 형성된 경사(32)와 위사(34)가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어지는 직조구조에 따른 미려함 및 질감효과를 갖는다.In addition, the basalt fabric 30 constituting the finishing board of the present invention to form the outer surface or the inner surface of the building as a glossiness composed of basalt fibers, the inclined 32 formed by twisting a fiber bundle consisting of several strands of basalt fibers And weft 34 has a beautiful and textured effect according to the weaving structure weave so as to pass through each other down and up alternately.

상술한 바와 같이 본 발명에 따른 난연 및 흡음 기능과 건강에 좋은 기능을 갖는 기능성 건축용 마감보드에 따르면 다음과 같은 효과를 갖는다.According to the functional building finishing board having a flame retardant and sound absorption function and a healthy function according to the present invention as described above has the following effects.

먼저, 난연보드의 표면에 부착된 현무암 부직포와 현무암 직물에 의해 난연 및 불연성을 갖는다.First, it is flame retardant and nonflammable by basalt nonwoven fabric and basalt fabric attached to the surface of the flame retardant board.

다음, 현무암 섬유의 불규칙한 배열 구조를 갖는 현무암 부직포와, 여러 가닥의 현무암 섬유로 이루어진 섬유다발을 꼬아서 형성된 경사와 위사가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어지는 직조구조를 갖는 현무암 직물에는 많은 공간들이 존재하고, 이 공간들은 소음의 난반사 등을 유발시켜 흡음성을 향상시키는 기능을 수행한다.Next, basalt nonwoven fabrics having an irregular arrangement of basalt fibers, and basalt fabrics formed by twisting a bundle of fibers composed of several strands of basalt fibers, have a weaving structure in which weaves are interwoven alternately downward and upward. Spaces exist, and these spaces function to improve sound absorption by causing diffuse reflection of noise and the like.

게다가, 섬유다발을 꼬아서 형성된 경사와 위사가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어지는 현무암 직물의 직조구조는 건축물 표면의 미려함은 물론 질감효과를 향상시키는 우수한 효과를 갖는다.In addition, the weave structure of the basalt fabric in which the warp and weft yarns formed by twisting the fiber bundles are alternately interwoven downwardly and upwardly has an excellent effect of improving the texture effect as well as the beauty of the building surface.

또한, 현무암 섬유의 자체 기능인 높은 원적외선 방사와 항균 및 탈취 기능 으로 건축물, 특히 실내의 마감재로 사용되었을 때 쾌적한 실내 환경이 구현될 수 있다.In addition, with a high far-infrared radiation and antibacterial and deodorizing functions of basalt fibers, a comfortable indoor environment can be realized when used as a finishing material in buildings, especially indoors.

또한, 현무암 부직포나 현무암 직물의 제작에 사용되는 현무암 섬유의 표면에 음이온을 발생시키는 코팅재를 코팅 처리하는 경우, 음이온이 지속적으로 발생되어 건강상의 측면에서 매우 유용하다.In addition, when coating the coating material that generates anions on the surface of the basalt fibers used in the production of basalt nonwoven fabric or basalt fabric, anion is continuously generated, which is very useful in terms of health.

Claims (4)

건축물의 표면을 이루는 통상의 마감보드에 있어서,In the normal finishing board forming the surface of the building, 난연성을 갖는 재질로 이루어진 난연보드(10)와, 상기 난연보드(10)의 외측에 부착되며 현무암 섬유(22)를 불규칙하게 배열하여 시트 모양으로 제작된 현무암 부직포(20) 및, 상기 현무암 부직포(20)의 외측에 부착되며 여러 가닥의 현무암 섬유(37)로 이루어진 현무암 섬유다발(36)을 두 다발 이상 서로 꼬아서 형성된 경사(32)와 위사(34)가 서로 아래쪽과 위쪽으로 번갈아 가면서 통과되게 엮어져 제조된 현무암 직물(30)을 포함하여 구성됨을 특징으로 하는 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드.A flame retardant board 10 made of a material having flame retardancy, a basalt nonwoven fabric 20 attached to an outer side of the flame retardant board 10 and made of a sheet shape by irregularly arranging the basalt fibers 22, and the basalt nonwoven fabric ( 20) attached to the outside of the basalt fiber bundle (36) consisting of several strands of basalt fibers (37) twisted with each other two or more bundles (32) and wefts (34) to pass through each other down and up alternately Functional building finishing board having a flame-retardant and sound-absorbing function, characterized in that comprising a woven basalt fabric (30). 제1항에 있어서, 상기 난연보드(10)와 현무암 부직포(20) 및 상기 현무암 부직포(20)와 현무암 직물(30)은 난연본드에 의해 서로 고정됨을 특징으로 하는 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드.According to claim 1, wherein the flame-retardant board 10 and the basalt nonwoven fabric 20, the basalt nonwoven fabric 20 and the basalt fabric 30 is fixed to each other by a flame retardant bond for functional building having a functional and sound-absorbing function Finish board. 제1항에 있어서, 상기 현무암 섬유다발(36)은 여러 가닥의 현무암 섬유(37)를 서로 꼬아서 형성시킴을 특징으로 하는 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드.2. The finishing board of claim 1, wherein the basalt fiber bundles (36) are formed by twisting basalt fibers (37) of several strands together. 제1항에 있어서, 상기 현무암 직물(30)은 그 가장자리 부위가 난연보드(10) 의 테두리 및 난연보드(10)의 하부면 가장자리 부위를 모두 감싸도록 부착됨을 특징으로 하는 난연 및 흡음 기능을 갖는 기능성 건축용 마감보드.The flame-retardant and sound-absorbing function of claim 1, wherein the basalt fabric 30 is attached to cover the edge of the flame retardant board 10 and the edge of the lower surface of the flame retardant board 10. Functional building finish board.
KR1020060042408A 2006-05-11 2006-05-11 Functional finishing board with fire retardant and sound absorbing function KR100722954B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653994A (en) * 2016-07-25 2018-02-02 吴淑环 A kind of inorfil cloth or its composite sheet material are used for the application of building protection layer
CN108868181A (en) * 2017-05-11 2018-11-23 吴淑环 A kind of construction wall or prefabricated panels for installing high-strength durable fiber cloth
KR20220084759A (en) * 2020-12-14 2022-06-21 한국세라믹기술원 Non-flammable sound absorbing structure

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KR20040104512A (en) * 2002-03-15 2004-12-10 지요다 우테 가부시키가이샤 Composite plate of plaster and inorganic fiber, and method of producing the same
KR20050071426A (en) * 2005-06-15 2005-07-07 손진호 Rigid fireproof and soundfroof material using inorganic fiber and thereby manufacturing method

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KR20040104512A (en) * 2002-03-15 2004-12-10 지요다 우테 가부시키가이샤 Composite plate of plaster and inorganic fiber, and method of producing the same
KR20030075660A (en) * 2002-03-20 2003-09-26 주식회사 쎄코텍 Method for manufacturing basalt fibers continuously and apparatus for its manufacture
KR20050071426A (en) * 2005-06-15 2005-07-07 손진호 Rigid fireproof and soundfroof material using inorganic fiber and thereby manufacturing method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107653994A (en) * 2016-07-25 2018-02-02 吴淑环 A kind of inorfil cloth or its composite sheet material are used for the application of building protection layer
CN108868181A (en) * 2017-05-11 2018-11-23 吴淑环 A kind of construction wall or prefabricated panels for installing high-strength durable fiber cloth
KR20220084759A (en) * 2020-12-14 2022-06-21 한국세라믹기술원 Non-flammable sound absorbing structure
KR102464169B1 (en) * 2020-12-14 2022-11-04 한국세라믹기술원 Non-flammable sound absorbing structure

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