KR100691464B1 - Polypropylene resin composition for decoration sheet - Google Patents
Polypropylene resin composition for decoration sheet Download PDFInfo
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- KR100691464B1 KR100691464B1 KR1020050012833A KR20050012833A KR100691464B1 KR 100691464 B1 KR100691464 B1 KR 100691464B1 KR 1020050012833 A KR1020050012833 A KR 1020050012833A KR 20050012833 A KR20050012833 A KR 20050012833A KR 100691464 B1 KR100691464 B1 KR 100691464B1
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- ethylene
- polypropylene resin
- resin composition
- propylene random
- Prior art date
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- -1 Polypropylene Polymers 0.000 title claims abstract description 37
- 239000004743 Polypropylene Substances 0.000 title claims abstract description 36
- 229920001155 polypropylene Polymers 0.000 title claims abstract description 36
- 239000011342 resin composition Substances 0.000 title claims abstract description 28
- 238000005034 decoration Methods 0.000 title description 4
- 239000002667 nucleating agent Substances 0.000 claims abstract description 14
- 229920005674 ethylene-propylene random copolymer Polymers 0.000 claims abstract description 13
- 229920005989 resin Polymers 0.000 claims abstract description 11
- 239000011347 resin Substances 0.000 claims abstract description 11
- 239000000945 filler Substances 0.000 claims abstract description 10
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 9
- 239000003054 catalyst Substances 0.000 claims abstract description 8
- 239000000314 lubricant Substances 0.000 claims abstract description 8
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 6
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 6
- 239000004611 light stabiliser Substances 0.000 claims abstract description 6
- 239000000654 additive Substances 0.000 claims abstract description 5
- 230000003472 neutralizing effect Effects 0.000 claims abstract description 4
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 claims description 24
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 16
- 239000005977 Ethylene Substances 0.000 claims description 16
- 229920001400 block copolymer Polymers 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- 238000012661 block copolymerization Methods 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical group [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 6
- 239000008116 calcium stearate Substances 0.000 claims description 6
- 235000013539 calcium stearate Nutrition 0.000 claims description 6
- 238000007334 copolymerization reaction Methods 0.000 claims description 6
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 239000000155 melt Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 239000000600 sorbitol Substances 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 235000021355 Stearic acid Nutrition 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 claims description 2
- 229960001545 hydrotalcite Drugs 0.000 claims description 2
- 229910001701 hydrotalcite Inorganic materials 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 claims description 2
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- 239000008117 stearic acid Substances 0.000 claims description 2
- 239000000454 talc Substances 0.000 claims description 2
- 229910052623 talc Inorganic materials 0.000 claims description 2
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 claims description 2
- 230000002087 whitening effect Effects 0.000 abstract description 4
- 239000002981 blocking agent Substances 0.000 abstract description 3
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 abstract description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 6
- 238000003490 calendering Methods 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920005629 polypropylene homopolymer Polymers 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- HZVFRKSYUGFFEJ-YVECIDJPSA-N (2r,3r,4s,5r)-7-phenylhept-6-ene-1,2,3,4,5,6-hexol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=CC1=CC=CC=C1 HZVFRKSYUGFFEJ-YVECIDJPSA-N 0.000 description 2
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229920005676 ethylene-propylene block copolymer Polymers 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- YXNWJSNQLUUFMR-ZZVYKPCYSA-N (2R,3R,4S,5R)-5-methyl-7-phenylhept-6-ene-1,2,3,4,5,6-hexol Chemical compound C[C@@](C(O)=CC1=CC=CC=C1)(O)[C@@H](O)[C@H](O)[C@H](O)CO YXNWJSNQLUUFMR-ZZVYKPCYSA-N 0.000 description 1
- DKBCURTUXYMRFB-LXTVHRRPSA-N (2r,3r,4s,5r)-7-(3,4-dimethylphenyl)hept-6-ene-1,2,3,4,5,6-hexol Chemical compound CC1=CC=C(C=C(O)[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO)C=C1C DKBCURTUXYMRFB-LXTVHRRPSA-N 0.000 description 1
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229920006124 polyolefin elastomer Polymers 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- ZHROMWXOTYBIMF-UHFFFAOYSA-M sodium;1,3,7,9-tetratert-butyl-11-oxido-5h-benzo[d][1,3,2]benzodioxaphosphocine 11-oxide Chemical compound [Na+].C1C2=CC(C(C)(C)C)=CC(C(C)(C)C)=C2OP([O-])(=O)OC2=C1C=C(C(C)(C)C)C=C2C(C)(C)C ZHROMWXOTYBIMF-UHFFFAOYSA-M 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/26—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating
- A23L3/28—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by irradiation without heating with ultraviolet light
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/003—Control or safety devices for sterilisation or pasteurisation systems
Abstract
본 발명은 데코시트용 폴리프로필렌 수지 조성물에 관한 것으로서, 보다 상세하게는 폴리프로필렌 수지 40~99.8중량%와, 광안정제 0.01~1.0중량%, 산화방지제 0.01~1.0중량%, 촉매잔류물 중화제 0.01~1.0중량%, 충전제 5~50중량%, 블로킹 방지제 0.2~5중량%, 활제 0.1~10중량% 및 핵제 0.05~1.0중량%로 이루어진 군으로부터 선택되는 2종 이상의 첨가제를 포함하여 이루어지는 것을 특징으로 하는, 유연성 및 연신성이 우수한 데코시트용 폴리프로필렌 수지 조성물에 관한 것이다.The present invention relates to a polypropylene resin composition for decor sheet, more specifically, 40 to 99.9 wt% of polypropylene resin, 0.01 to 1.0 wt% of light stabilizer, 0.01 to 1.0 wt% of antioxidant, 0.01 to 1.0 of catalyst residue neutralizing agent 1.0% by weight, filler 5-50% by weight, anti-blocking agent 0.2-5% by weight, 0.1-10% by weight of lubricant and 0.05-1.0% by weight of nucleating agent, characterized in that it comprises a two or more additives The present invention relates to a polypropylene resin composition for decor sheet excellent in flexibility and stretchability.
데코시트, 내백화성, 딥 드로잉성, 에틸렌-프로필렌 랜덤 공중합체, 프로필렌 수지 조성물 Deco sheet, whitening resistance, deep drawing property, ethylene-propylene random copolymer, propylene resin composition
Description
본 발명은 데코시트용 폴리프로필렌 수지 조성물에 관한 것으로서, 보다 상세하게는 캘린더링 가공이 가능하며, 유연성 및 연신성이 우수한 데코시트용 폴리프로필렌 수지 조성물에 관한 것이다.The present invention relates to a polypropylene resin composition for decor sheet, and more particularly, to a polypropylene resin composition for decor sheet capable of calendering processing and excellent in flexibility and stretchability.
현재 환경 문제의 대두로, 친환경 건축자재 및 내외장 마감재에 대한 관심이 높아지고 있다. 그 중 데코레이션 시트(이하, 데코시트)는 장롱, 싱크대, 수납장과 같은 가구에 나무 무늬와 같은 장식을 표현하기 위한 시트를 의미하며, 통상 원목이 매우 고가이기 때문에, 재생나무를 이용하여 만들어진 목판에 나무 무늬 및 여러 무늬를 표현하기 위해 사용된다. 현재까지, 이와 같은 데코 시트 재료로 PVC가 이용되었으나, 환경 호르몬을 함유하며, 연소시 다이옥신이 발생하는 문제점이 대두되어, 친환경소재로의 개발 중요성이 점차 고조되고 있다. As the current environmental issues, interest in environmentally friendly building materials and interior and exterior finishing materials is increasing. Among them, a decoration sheet (hereinafter, a decoration sheet) means a sheet for expressing a decoration such as a tree pattern on furniture such as a dresser, a sink, a storage cabinet, and a wooden board made of recycled wood because the wood is usually very expensive. It is used to express wood patterns and various patterns. Until now, PVC has been used as such a deco sheet material, but it contains environmental hormones, and the problem that dioxin occurs during combustion, the importance of development as an environmentally friendly material is gradually increasing.
대부분의 데코시트는 캘린더링(calendering) 공법에 의하여 제조되며, 미국 특허 제4,1444,304호에서는 25~75중량%의 폴리올레핀계 수지를 25~75중량%의 식물성 섬유와 혼합하여 캘린더링 방법을 이용하여 필름 및 시트를 제조하는 방법이 개 시되어 있으며, 미국특허 제5,439,628호에는 폴리프로필렌에 많은 양의 충전제를 첨가하므로써, 캘린더롤의 표면과 용융물 사이의 점착성을 감소시켜 필름 및 시트를 제조하는 방법이 개시되어 있다.Most decor sheets are manufactured by a calendering method, and in US Patent No. 4,1444,304, a calendering method is obtained by mixing 25 to 75% by weight of polyolefin resin with 25 to 75% by weight of vegetable fiber. A method for producing films and sheets using the present invention is disclosed. US Pat. No. 5,439,628 describes the production of films and sheets by adding a large amount of filler to polypropylene, thereby reducing the adhesion between the surface of the calender roll and the melt. A method is disclosed.
한편, 한국특허 제220892호에는 분자량 560,000~1,200,000g/mol인 폴리프로필렌 수지에 고밀도 폴리에틸렌 및 선형저밀도 폴리에틸렌으로 이루어진 수지와 충전제, 실리카겔, 활제 및 안정제를 첨가하여, 데코시트를 제조하는 방법이 개시되어 있다. 그러나 이와 같은 수지 조성물에서는, 사용되는 수지의 유연성 및 연신이 부족하므로 딥 드로잉(deep drawing)시 복잡한 문양의 표현이 어렵다는 단점이 있다. On the other hand, Korean Patent No. 220892 discloses a method for producing a decor sheet by adding a resin, a filler made of high density polyethylene and linear low density polyethylene, a silica gel, a lubricant and a stabilizer to a polypropylene resin having a molecular weight of 560,000 to 1,200,000 g / mol. have. However, in such a resin composition, since the flexibility and stretching of the resin used is insufficient, it is difficult to express complex patterns during deep drawing.
본 발명은 상기와 같은 문제를 해결하기 위한 것으로, 캘린더링 가공이 가능하며, 유연성 및 연신이 우수하여 시트 가공시 백화현상을 없애고, 복잡한 문양의 표현이 가능한 시트 제조에 이용가능한 폴리프로필렌 수지 조성물의 제공을 목적으로 한다. The present invention is to solve the above problems, it is possible to calendering process, excellent flexibility and elongation to eliminate the whitening phenomenon during sheet processing, the polypropylene resin composition which can be used for the production of a sheet capable of expressing complex patterns It is for the purpose of providing.
본 발명의 폴리프로필렌 수지 조성물은, 폴리프로필렌 40~99.8중량%와, 광안정제 0.01~1.0중량%, 산화방지제 0.01~1.0중량%, 촉매잔류물 중화제 0.01~1.0중량%, 충전제 5~50중량%, 블로킹 방지제 0.2~5중량%, 활제 0.1~10중량% 및 핵제 0.05~1.0중량%로 이루어진 군으로부터 선택되는 2종 이상의 첨가제 0.2~60중량%를 포함하여 이루어지는 것을 특징으로 한다.The polypropylene resin composition of the present invention is 40 to 99.9 wt% polypropylene, 0.01 to 1.0 wt% light stabilizer, 0.01 to 1.0 wt% antioxidant, 0.01 to 1.0 wt% catalyst residue neutralizing agent, 5 to 50 wt% filler And 0.2 to 60% by weight of two or more additives selected from the group consisting of 0.2 to 5% by weight of antiblocking agent, 0.1 to 10% by weight of lubricant and 0.05 to 1.0% by weight of nucleating agent.
본 발명의 폴리프로필렌 수지 조성물을 구성하는 상기 폴리프로필렌 수지는에틸렌-프로필렌 랜덤 공중합체, 또는 결정성 에틸렌-프로필렌 랜덤 공중합부분과탄성 에틸렌-프로필렌 블록 공중합부분을 함유하는 에틸렌-프로필렌 랜덤-블록 공중합체인 것이 바람직하다.The polypropylene resin constituting the polypropylene resin composition of the present invention is an ethylene-propylene random copolymer or an ethylene-propylene random-block copolymer containing a crystalline ethylene-propylene random copolymer portion and an elastic ethylene-propylene block copolymer portion. It is preferable.
본 발명에서 폴리프로필렌 수지로서 사용되는 상기 에틸렌-프로필렌 랜덤 공중합체는 용융지수가 0.1~10g/10분인 것이 바람직한데, 0.1g/10분 미만이면 조성물의 성형성이 열세해지고, 10g/10분을 초과하면 충격강도가 급격히 저하되는 문제가 있기 때문이다.In the present invention, the ethylene-propylene random copolymer used as the polypropylene resin preferably has a melt index of 0.1 to 10 g / 10 minutes. If the ethylene-propylene random copolymer is less than 0.1 g / 10 minutes, the moldability of the composition is inferior and 10 g / 10 minutes is used. It is because there is a problem that the impact strength is sharply lowered.
또한, 본 발명에서 폴리프로필렌 수지로서 사용되는 에틸렌-프로필렌 랜덤 공중합체의 에틸렌 함량은 0.5~10중량%인 것이 바람직한데, 에틸렌 함량이 0.5중량% 미만이면 공중합체의 결정화도가 필요 이상으로 높아져 생성된 조성물의 유연성 및 연신력을 저하시키게 되며, 10중량%를 초과하면 결정화도가 급격히 저하되어 내열성이 떨어져 장기간 시트로의 사용에 제약을 받을 수 있기 때문이다.In addition, the ethylene content of the ethylene-propylene random copolymer used as the polypropylene resin in the present invention is preferably 0.5 to 10% by weight. If the ethylene content is less than 0.5% by weight, the degree of crystallinity of the copolymer is higher than necessary to produce This is because the flexibility and elongation of the composition is lowered, and when it exceeds 10% by weight, the crystallinity is sharply lowered and heat resistance is lowered, which may limit the use of the sheet for a long time.
본 발명에서 폴리프로필렌 수지로서 사용되는 상기 에틸렌-프로필렌 랜덤-블록 공중합체는 두가지 중합이 반응기에서 순차적으로 진행되므로써 제조될 수 있다. 먼저, 중합반응장치에 에틸렌과 프로필렌을 동시에 투입하여 에틸렌과 프로필렌을 랜덤 공중합시켜 결정성 에틸렌-프로필렌 랜덤 공중합부분을 얻은 후, 이어지는 일련의 반응에서 탄성 에틸렌-프로필렌 블록 공중합부분을 더 형성시키므로써, 최종적으로 에틸렌-프로필렌 랜덤-블록 공중합체가 만들어진다.The ethylene-propylene random-block copolymer used as the polypropylene resin in the present invention can be prepared by two polymerizations proceeding sequentially in a reactor. First, ethylene and propylene are simultaneously introduced into the polymerization reactor to random copolymerize ethylene and propylene to obtain a crystalline ethylene-propylene random copolymerization portion, and then further form an elastic ethylene-propylene block copolymerization portion in a subsequent series of reactions. Finally, an ethylene-propylene random-block copolymer is made.
상기 에틸렌-프로필렌 랜덤-블록 공중합체는 상기 결정성 에틸렌-프로필렌 랜덤 공중합부분 65~95중량%와 상기 탄성 에틸렌-프로필렌 블록 공중합부분 5~35중량%를 함유하는 것이 바람직하다. 탄성 에틸렌-프로필렌 블록 공중합부분이 5중량% 미만이면 내충격 특성에 문제가 있고, 35중량% 초과이면 딥드로잉시 백화 발생의 문제가 있기 때문이다. The ethylene-propylene random-block copolymer preferably contains 65 to 95% by weight of the crystalline ethylene-propylene random copolymerization part and 5 to 35% by weight of the elastic ethylene-propylene block copolymerization part. If the elastic ethylene-propylene block copolymerization part is less than 5% by weight, there is a problem in impact resistance, and if it exceeds 35% by weight, there is a problem of whitening during deep drawing.
상기 에틸렌-프로필렌 랜덤-블록 공중합체에 있어서, 상기 결정성 에틸렌-프로필렌 랜덤 공중합부분중의 에틸렌 함량은 0.5~10중량%인 것이 바람직하다. 에틸렌 함량이 0.5중량% 미만이면 공중합체의 결정화도가 필요 이상으로 높아져 생성된 조성물의 유연성 및 연신력을 저하시키게 되며, 10중량%를 초과하면 결정화도가 급격히 저하되어 내열성이 떨어져 장기간 시트로의 사용에 제약을 받을 수 있기 때문이다.In the ethylene-propylene random-block copolymer, the ethylene content in the crystalline ethylene-propylene random copolymerization portion is preferably 0.5 to 10% by weight. If the ethylene content is less than 0.5% by weight, the degree of crystallinity of the copolymer is higher than necessary to reduce the flexibility and elongation of the resulting composition. If the content is more than 10% by weight, the crystallinity is rapidly lowered and the heat resistance is lowered. This can be restricted.
또한, 상기 에틸렌-프로필렌 랜덤-블록 공중합체에 있어서, 상기 탄성 에틸렌-프로필렌 블록 공중합부분중의 에틸렌 함량은 20~70중량%인 것이 바람직하다. 에틸렌 함량이 20중량% 미만이거나 70중량% 초과인 경우에는, 공중합체의 탄성이 감소하여 내충격성이 저하되기 때문이다.Further, in the ethylene-propylene random-block copolymer, the ethylene content in the elastic ethylene-propylene block copolymerization portion is preferably 20 to 70% by weight. This is because when the ethylene content is less than 20% by weight or more than 70% by weight, the elasticity of the copolymer decreases and impact resistance decreases.
또한, 본 발명에서 사용되는 상기 에틸렌-프로필렌 랜덤-블록 공중합체의 n-데칸 용매에 대한 가용 부분의 절대 점도는 0.5~4.0dl/g인 것이 바람직하다. 절대점도가 0.5dl/g 미만인 경우에는 조성물의 가공시 성형직후에는 분산성이 양호하나, 에틸렌-프로필렌 랜덤 공중합부분의 결정화도가 진행됨에 따라 제품 표면으로 빠져 나오는 현상이 발생하여 제품의 외관을 크게 해치게 되고, 절대 점도가 4.0dl/g을 초과하는 경우에는 조성물의 성형시 에틸렌-프로필렌 블록 공중합부분의 분자량이 증가하여 연신율이 감소하기 때문이다.Moreover, it is preferable that the absolute viscosity of the soluble part with respect to the n-decane solvent of the said ethylene propylene random-block copolymer used by this invention is 0.5-4.0 dl / g. If the absolute viscosity is less than 0.5 dl / g, the dispersibility is good immediately after molding during the processing of the composition, but as the crystallinity of the ethylene-propylene random copolymerization progresses, a phenomenon occurs to the surface of the product, which greatly damages the appearance of the product. When the absolute viscosity exceeds 4.0 dl / g, the molecular weight of the ethylene-propylene block copolymerization portion is increased during molding of the composition, thereby reducing the elongation.
본 발명의 폴리프로필렌 수지 조성물에는 본 발명의 목적을 벗어나지 않는 범위 내에서 공지의 각종 첨가제 0.2~60중량%가 첨가될 수 있는데, 예를 들면 광안정제 0.01~1.0중량%, 산화방지제 0.01~1.0중량%, 촉매잔류물 중화제 0.01~1.0중량%, 충전제 5~50중량%, 블로킹 방지제 0.2~5중량%, 활제 0.1~10중량% 및 핵제 0.01~1.0중량%가 첨가되는 것이 바람직하다.To the polypropylene resin composition of the present invention, 0.2 to 60% by weight of various known additives can be added within the range without departing from the object of the present invention, for example, 0.01 to 1.0% by weight of light stabilizer, 0.01 to 1.0% by weight of antioxidant. %, 0.01 to 1.0% by weight of catalyst residue neutralizing agent, 5 to 50% by weight of filler, 0.2 to 5% by weight of antiblocking agent, 0.1 to 10% by weight of lubricant and 0.01 to 1.0% by weight of nucleating agent are preferably added.
이때, 상기 촉매잔류물 중화제로는 칼슘스테아레이트 또는 하이드로탈사이트(예, DHT-4A)를 사용할 수 있으며, 상기 충전제는 탄산칼슘, 탈크, 카올린, 셀룰로오스 파우더 및 이산화티타늄으로 이루어진 군으로부터 하나 이상 선택될 수 있으며, 상기 블로킹 방지제는 실리카, 메틸렌비스스테아라마이드, 에틸렌비스스테아라마이드 및 이들의 혼합물로 이루어진 군으로부터 하나 이상 선택될 수 있으며, 상기 활제는 칼슘스테아레이트, 징크스테아레이트 및 스테아릭산으로 이루어진 군으로부터 하나 이상 선택될 수 있다. In this case, calcium stearate or hydrotalcite (eg, DHT-4A) may be used as the catalyst residue neutralizer, and the filler may be selected from the group consisting of calcium carbonate, talc, kaolin, cellulose powder, and titanium dioxide. The anti-blocking agent may be selected from the group consisting of silica, methylene bis stearamide, ethylene bis stearamide and mixtures thereof, wherein the lubricant is calcium stearate, zinc stearate and stearic acid. One or more may be selected from the group consisting of.
또한, 상기 핵제는 알루미늄 히드록시 디-터셔리-부틸 벤조에이트와 같은 알루미늄계 핵제, 소듐 2,2'-메틸렌비스(4,6-디-터셔리-부틸페닐)포스페이트와 같은 나트륨계 핵제, 벤질리덴 솔비톨, 메틸벤질리덴 솔비톨, 에틸벤질리덴 솔비톨 또는 3,4-디메틸벤질리덴 솔비톨과 같은 솔비톨계 핵제로 이루어진 군으로부터 하나 이상 선택될 수 있다.Further, the nucleating agent may be an aluminum-based nucleating agent such as aluminum hydroxy di-tertiary-butyl benzoate, a sodium-based nucleating agent such as sodium 2,2'-methylenebis (4,6-di-tert-butylphenyl) phosphate, One or more selected from the group consisting of sorbitol-based nucleating agents such as benzylidene sorbitol, methylbenzylidene sorbitol, ethylbenzylidene sorbitol or 3,4-dimethylbenzylidene sorbitol.
본 발명의 폴리프로필렌 수지 조성물을 제조하는 방법은 특별한 제한이 없고, 당업자에게 보편적으로 알려진 폴리프로필렌 수지 조성물을 제조하는 방법을 사용할 수 있다. 예를 들면, 상기의 각 성분들을 원하는 순서에 따라 자유롭게 선택하여 혼합할 수 있는데, 통상 상기 각 성분들과 기타 첨가제를 필요한 양 첨가하여, 니더, 롤, 반바리 믹서 등의 혼련기와 1축 또는 2축 압출기 등을 사용하여 혼련하는 방법이 사용될 수 있다.The method for producing the polypropylene resin composition of the present invention is not particularly limited, and a method for producing a polypropylene resin composition commonly known to those skilled in the art can be used. For example, each of the above components can be freely selected and mixed according to a desired order. Usually, by adding the necessary amounts of each of the above components and other additives, a kneader such as a kneader, a roll, a short-barrier mixer, or a single shaft or two A method of kneading using a screw extruder or the like can be used.
본 발명은 하기의 실시예에 의하여 보다 구체적으로 이해될 수 있으며, 하기의 실시예는 본 발명을 예시하기 위한 것으로, 본 발명의 보호범위를 제한하고자 하는 것은 아니다.The present invention can be understood in more detail by the following examples, the following examples are intended to illustrate the invention, not intended to limit the scope of the invention.
실시예 1~3 및 비교예 1~3Examples 1-3 and Comparative Examples 1-3
하기의 표 1에 나타낸 구성성분의 조성 및 함량으로, 이축압출기를 이용하여 성분들을 용융, 혼합하여, 폴리프로필렌 수지 조성물을 제조하였다.To the composition and content of the components shown in Table 1 below, the components were melted and mixed using a twin screw extruder to prepare a polypropylene resin composition.
물성측정Property measurement
실시예 1~3 및 비교예 1~3에서 얻어진 폴리프로필렌 수지 조성물의 물성의 측정은 하기의 방법 및 기준으로 행하였으며, 그 결과를 하기의 표 1에 나타내었다.The physical properties of the polypropylene resin compositions obtained in Examples 1 to 3 and Comparative Examples 1 to 3 were measured by the following methods and criteria, and the results are shown in Table 1 below.
용융지수 : ASTM D1238에 의거하여 230℃, 2.16kg에서 측정Melt index: measured at 230 ° C and 2.16 kg based on ASTM D1238
인장신율 : ASTM D638에 의거하여 4호형 시편을 제작하여 측정 Tensile Elongation: measured by making No. 4 specimen in accordance with ASTM D638
굴곡 탄성율(FM) : ASTM D790에 의거하여 4호형 시편을 제작하여 측정Flexural Modulus (FM): measured by making No. 4 specimen in accordance with ASTM D790
열변형 온도(HDT) : ASTM D648에 의거하여 4호형 시편을 이용하여 측정Heat deflection temperature (HDT): measured using No. 4 specimens in accordance with ASTM D648
표 1Table 1
* 호모 폴리프로필렌 : HY200, 삼성토탈(주)제 * Homo polypropylene: HY200, made by Samsung Total Co., Ltd.
* 에틸렌-프로필렌 랜덤 공중합체 : * Ethylene-propylene random copolymer:
실시예 1:RB200, 에틸렌:2.6중량%, 삼성토탈(주)제 Example 1: RB200, Ethylene: 2.6% by weight, manufactured by Samsung Total Co., Ltd.
실시예 3:RB210, 에틸렌:4.0중량%, 삼성토탈(주)제 Example 3: RB210, ethylene: 4.0% by weight, manufactured by Samsung Total Co., Ltd.
* 에틸렌-프로필렌 랜덤-블록 공중합체 : CS200, 2.6중량%의 에틸렌을 함유하는 결정성 에틸렌-프로필렌 랜덤 공중합부분 85중량%와 40중량%의 에틸렌을 함유하는 탄성 에틸렌-프로필렌 블록 공중합부분 15중량%를 함유, 삼성토탈(주)제 * Ethylene-propylene random-block copolymer: CS200, 85% by weight of crystalline ethylene-propylene random copolymer part containing 2.6% by weight of ethylene and 15% by weight of elastic ethylene-propylene block copolymer part containing 40% by weight of ethylene Containing, made by Samsung Total Co., Ltd.
* 광안정제 : IRGAFOS 168, Ciba Specialty Chemicals제 * Light stabilizer: IRGAFOS 168, made by Ciba Specialty Chemicals
* 산화방지제 : IRGANOX 1010 * Antioxidant: IRGANOX 1010
* 촉매잔류물 중화제 : 칼슘스테아레이트 * Catalyst residue neutralizer: Calcium stearate
* 충전제 : 탄산칼슘(17중량%) + 이산화티타늄(5중량%) * Filler: Calcium Carbonate (17% by weight) + Titanium Dioxide (5% by weight)
* 블록킹 방지제 : 실리카 * Antiblocking Agent: Silica
* 활제 : 칼슘스테아레이트 * Lubricant: Calcium Stearate
* 핵제 : 벤질리덴 솔비톨 * Nucleating Agent: Benzylidene Sorbitol
상기 표 1에서 알 수 있는 바와 같이, 폴리프로필렌 수지로서 에틸렌-프로필렌 랜덤 공중합체를 사용한 실시예 1과 에틸렌-프로필렌 랜덤-블록 공중합체를 사용한 실시예 2의 폴리프로필렌 수지 조성물은, 호모 폴리프로필렌을 사용한 비교예 1~3의 폴리프로필렌 수지 조성물에 비하여, 인장신율이 높아 연신율이 우수하며, 굴곡 탄성율 및 열변형 온도가 낮아 유연성이 향상됨을 알 수 있다.As can be seen from Table 1, the polypropylene resin composition of Example 1 using an ethylene-propylene random copolymer as a polypropylene resin and Example 2 using an ethylene-propylene random-block copolymer, the homopolypropylene Compared with the polypropylene resin compositions of Comparative Examples 1 to 3 used, the tensile elongation is high, the elongation is excellent, and the flexural modulus and the heat deformation temperature are low, indicating that the flexibility is improved.
또한, 폴리프로필렌 수지로서 에틸렌-프로필렌 랜덤-블록 공중합체를 사용한 실시예 2의 폴리프로필렌 수지 조성물은, 에틸렌-프로필렌 랜덤 공중합체를 사용한 실시예 1 또는 3의 폴리프로필렌 수지 조성물에 비하여, 연신성과 유연성이 더 우수하였다.In addition, the polypropylene resin composition of Example 2 using the ethylene-propylene random-block copolymer as the polypropylene resin was more extensible and flexible than the polypropylene resin composition of Example 1 or 3 using the ethylene-propylene random copolymer. Was better.
더욱이, 실시예 3의 폴리프로필렌 수지 조성물이 실시예 1의 폴리프로필렌 수지 조성물에 비하여, 인장신율이 높고, 굴곡 탄성율 및 열변형 온도가 낮은 바, 본 발명의 범위내에서 에틸렌 함량이 증가할수록 폴리프로필렌 수지 조성물의 연신성과 유연성이 우수함을 알 수 있다.Moreover, the polypropylene resin composition of Example 3 has a higher tensile elongation, a lower flexural modulus and a heat deformation temperature than the polypropylene resin composition of Example 1, so that the polypropylene increases as the ethylene content increases within the scope of the present invention. It can be seen that the stretchability and flexibility of the resin composition are excellent.
본 발명의 폴리프로필렌 수지 조성물에 의하면, 캘린더링 가공이 가능하며, 유연성 및 연신이 우수하여 시트 가공시 백화현상을 없애고, 복잡한 문양의 표현이 가능한 시트 제조가 가능하다. According to the polypropylene resin composition of the present invention, it is possible to calendering process, excellent in flexibility and elongation to eliminate whitening phenomenon during sheet processing, it is possible to manufacture a sheet capable of expressing a complex pattern.
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KR20020011290A (en) * | 2000-08-01 | 2002-02-08 | 추두련 | Polypropylene composition provided by the calendering process for decoration sheet and method for preparing polypropylene film and sheet using the same |
JP3478288B2 (en) | 2001-01-22 | 2003-12-15 | 三井化学株式会社 | Polyolefin resin composition for calender molding, composition for calender molding, and molded article |
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JPH02160853A (en) * | 1989-11-16 | 1990-06-20 | Mitsui Toatsu Chem Inc | Polyolefin sheet for decorative panel |
JPH07188483A (en) * | 1993-12-27 | 1995-07-25 | Kyowa Leather Cloth Co Ltd | Polyolefin resin composition and production of film or sheet |
KR20020011290A (en) * | 2000-08-01 | 2002-02-08 | 추두련 | Polypropylene composition provided by the calendering process for decoration sheet and method for preparing polypropylene film and sheet using the same |
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