KR100668471B1 - Functional grey yarn and the manufacture - Google Patents

Functional grey yarn and the manufacture Download PDF

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KR100668471B1
KR100668471B1 KR1020050059185A KR20050059185A KR100668471B1 KR 100668471 B1 KR100668471 B1 KR 100668471B1 KR 1020050059185 A KR1020050059185 A KR 1020050059185A KR 20050059185 A KR20050059185 A KR 20050059185A KR 100668471 B1 KR100668471 B1 KR 100668471B1
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yarn
functional material
functional
liquid
agent
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KR20070003304A (en
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배은숙
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배은숙
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/73Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
    • D06M11/74Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/84Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising combined with mechanical treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M23/00Treatment of fibres, threads, yarns, fabrics or fibrous goods made from such materials, characterised by the process
    • D06M23/08Processes in which the treating agent is applied in powder or granular form
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02Natural fibres, other than mineral fibres
    • D06M2101/04Vegetal fibres
    • D06M2101/06Vegetal fibres cellulosic
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32Polyesters
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16Synthetic fibres, other than mineral fibres
    • D06M2101/30Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/34Polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/16Physical properties antistatic; conductive
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S57/00Textiles: spinning, twisting, and twining
    • Y10S57/901Antistatic

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Nanotechnology (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Woven Fabrics (AREA)

Abstract

본 발명은 제직용 실을 제조함에 있어서 원적외선 방사, 수맥파차단, 음이온 발산, 공기정화, 살균 등의 간강에 유익한 기능을 가진 물질을 원사에 효과적으로 침투시켜 그러한 기능을 매우 강화한 직물을 제공할 수 있도록 하려는 것이다.The present invention is intended to provide a fabric having a very strengthened function by effectively penetrating the yarn with a material having a beneficial function in the liver, such as far-infrared radiation, water-blocking, anion divergence, air purification, sterilization in the production of woven yarn. will be.

방법의 요지를 살펴보면 기능성 물질을 나노입자로 분말화 한 기능성 물질과 물을 혼합하여 기능성 물질액을 준비하는 공정과; 이러한 기능성 물질액을 호부공정에 사용되는 호제, 유제, 대전방지제, 침투제로 된 호부제와 혼합하여 주는 공정과; 기능성 물질액과 혼합된 호부제가 담긴 호부통체(10)에 원사를 제조하기 위한 여러가닥의 가느다란 실을 롤러(20)들을 이용하여 통과시켜 줌으로써 실에 호부제와 기능성 물질이 동시에 가느다란 각각의 실 가닥의 표면에 부착되게 하는 공정과; 건조를 통하여 원사의 제조를 완성하는 공정으로 이루어짐을 특징으로 한다.Looking at the gist of the method comprising the steps of preparing a functional material liquid by mixing the functional material and water powdered functional material into nanoparticles; Mixing such a functional material liquid with a foaming agent comprising a powder, an emulsion, an antistatic agent and a penetrant used in the foaming process; Through the rollers 20, a plurality of thin threads for manufacturing yarns are passed through the arc cylinder 10 containing the adjuvant mixed with the functional material liquid, and the adjuvant and the functional substance are respectively thin. Making it adhere to the surface of the thread strand of; Characterized by consisting of a process of completing the yarn through drying.

기능성 물질, 싸이징, 호부공정, 기능성 원사, 2차건조 Functional material, sizing, blowing process, functional yarn, secondary drying

Description

기능성 원사 및 그 제조방법{Functional grey yarn and the manufacture}Functional yarn and its manufacture {Functional gray yarn and the manufacture}

도 1은 본 발명에 의한 실의 제조과정을 도시한 공정도1 is a process chart showing the manufacturing process of the yarn according to the present invention

***도면중 주요 부분에 대한 부호의 설명****** Description of the symbols for the main parts of the drawings ***

10: 호부통체 10: housewife

20: 롤러20: roller

본 발명은 제직용 실을 제조함에 있어서 원적외선 방사, 수맥파차단, 음이온 발산, 공기정화, 살균 등의 간강에 유익한 기능을 가진 물질을 원사에 효과적으로 침투시켜 그러한 기능을 매우 강화한 직물을 제공할 수 있도록 하려는 것이다.The present invention is intended to provide a fabric having a very strengthened function by effectively penetrating the yarn with a material having a beneficial function in the liver, such as far-infrared radiation, water-blocking, anion divergence, air purification, sterilization in the production of woven yarn. will be.

주지된 바와 같이 근래에는 건강에 대한 관심이 매우 고조되고 있는 실정으로서, 인체에 휴대하거나 가정, 사무실 등의 장소에 비치하는 형태로 건강에 도움을 줄 수 있는 물질들이 각광을 받고 있는데, 대표적인 예로는 황토, 게르마늄, 맥반석, 운모, 옥, 은(銀) 등의 광물질이나 숯 등이 있으며, 기타, 자연의 동식물에서 추출하거나 화학적인 결합에 의해 얻을 수 있는 물질 등이 있을 수 있다. As is well known in recent years, the interest in health is very high, and materials that can help health in the form of being carried on the human body or placed in places such as homes and offices are in the spotlight. There are minerals such as loess, germanium, elvan, mica, jade, silver, and charcoal, and the like, which may be extracted from natural plants and animals or obtained by chemical bonding.

이러한 물질들에서 얻을 수 있는 효과로는 여러가지의 원적외선 효과, 공기 정화, 음이온 발산, 항균, 탈취 등 다양하면서도 건강에 매우 도움이 되는 효과를 얻을 수 있는 것이다. The effects that can be obtained from these substances are various far-infrared effects, air purification, anion divergence, antibacterial, deodorization, etc., various and very beneficial effects can be obtained.

특히 근래에는 상기와 같은 기능들을 인체가 얻는 여러가지 방법 중에서도 의류나 침구와 같은 섬유제품을 통하여 건강과 관련한 기능을 얻고자 하는 욕구가 매우 높은 현실이다.In particular, in recent years, the desire to obtain a function related to health through a textile product such as clothing or bedding among the various ways that the human body to obtain the above functions is a very high reality.

이와 같이 섬유제품에 건강과 관련한 기능을 추가하는 종래의 방법을 살펴보면 상기와 같은 기능을 가진 물질을 미세하게 분말화한 후에 염색공정을 이용하여 염색과 동시에 기능성물질을 원단에 침투시키거나 또는, 염색공정과는 별도로 기능성 물질을 침투시키기 위한 공정을 두어 염색공정과 같이 섬유에 잘 흡수되는 액체와 혼합하여 수용액으로 만든 후, 이러한 수용액에 제직된 직물에 침지시켜 분말화된 기능성 물질이 섬유제품에 고착되도록 하는 것이다. As described above, in the conventional method of adding a function related to health to a textile product, after finely powdering a substance having the function described above, a dyeing process is used to infiltrate a functional material into a fabric or dye at the same time, or dyeing. Apart from the process, a process for penetrating the functional material is made, mixed with a liquid which is well absorbed into the fiber, such as a dyeing process, made into an aqueous solution, and then immersed in a fabric woven in such an aqueous solution to fix the powdered functional material to the textile product. To make it possible.

그러나 이러한 종래의 방법에 의하면 제직된 직물의 경우 기능성 물질이 미세하게 분말화된 것이더라도 호부와 연사, 제직 등의 여러 가공 공정에 의해 원사 자체가 매우 견고하게 압축된 상태이므로 기능성 물질이 원사 자체에는 거의 침투하지 못한 상태임은 분명한 것이며, 제직된 직물의 경우도 각 원사 간에 기능성 물질이 침투할 틈새가 거의 없으므로 기능성 물질이 직물의 표면에 집중적으로 고착될 수밖에 없는 것이다. However, according to the conventional method, even in the case of the woven fabric, even though the functional material is finely powdered, the yarn itself is compressed very firmly by various processing processes such as arcing, weaving, weaving, and the like. Obviously, it is almost infiltrated, and even in the case of woven fabrics, functional materials are bound to the surface of the fabric because there is little gap between functional yarns.

이러한 현상에 의해 직물에 기능성 물질의 기능을 첨가하는 작업을 실시하더라도 그 착상되는 비율이 매우 저조한 것이어서 당연히 그 효과가 미미한 것이며, 그나마 고착된 기능성 물질은 직물의 표면에 대부분이 고착되므로 사용이나 세탁 등에 의해 기능성 물질이 쉽게 분리되어 버리므로 장시간 그 효과를 기대하기에는 턱없이 부족한 정도였던 것이다.Due to this phenomenon, even if the work of adding a functional material to the fabric is carried out, the rate of implantation is very low, and thus the effect is insignificant. However, the functional material adhered to the surface of the fabric is mostly adhered to the surface of the fabric. By the functional material is easily separated by so long it was not enough to expect the effect.

또한, 종래의 방법에 의하면 직물의 제직이 완료된 후에 기능성 물질을 침투시키고 건조시키는 등과 같이 별도의 공정을 추가하여야 하므로 시간적인 낭비도 큰 문제가 된다 할 것이다.In addition, according to the conventional method, since we need to add a separate process such as penetrating and drying the functional material after weaving of the fabric is completed, it will be a big waste of time.

본 고안은 상기한 문제점을 감안하여 안출한 것으로서, 섬유제품에 유용한 기능을 효율적으로 첨가하기 위하여 원사를 제조하는 과정 중 적절한 단계에서 효과적으로 기능성 물질을 원사에 침투시킴으로써 별도의 침투공정이 필요치 아니한 것은 물론이고, 기능성 물질이 매우 다량으로 원사의 내부에 침투되고 오랜 시간 그 효능을 유지할 수 있도록 하는 것을 목적으로 하는 것이다. The present invention has been devised in view of the above problems, and in order to efficiently add useful functions to textile products, it is necessary to effectively penetrate the functional material into the yarn at an appropriate stage in the process of manufacturing the yarn, so that a separate infiltration process is not necessary. The purpose is to allow a very large amount of functional material to penetrate inside the yarn and maintain its efficacy for a long time.

본 발명은 원사를 제조하는 공정 중에서 원사에 풀을 먹이는 호부공정(싸이징)에서 호부제를 만들기 위해 호제 등의 재료를 혼합하는 과정에서 기능성 물질을 첨가하여 호제 등과 기능성 물질이 같이 원사에 침투되도록 함을 특징으로 하는바, 이하 첨부된 도면에 의거 본 발명의 바람직한 실시예를 상세히 살펴보면 다음과 같다.The present invention is to add a functional material in the process of mixing the material such as the agent in order to make the agent in the hoisting process (sizing) to feed the yarn in the yarn manufacturing process so that the agent and the like to penetrate the yarn together. Bar, characterized in detail below with reference to the preferred embodiment of the present invention based on the accompanying drawings.

도 1은 본 발명의 실시에 대한 공정도, 도 2는 본 발명에 의한 호부공정 상태도이다.1 is a process chart of the practice of the present invention, Figure 2 is a state diagram of the call process according to the present invention.

기능성 물질액 준비공정Functional material liquid preparation process

본 발명은 우선 상기한 황토, 게르마늄, 맥반석, 운모, 옥, 은(銀) 등의 광물질이나 숯, 기타 자연의 동식물에서 추출하거나 화학적인 결합에 의한 물질 등과 같이 건강에 도움이 되는 기능을 가진 기능성 물질을 나노입자로 분말화 한 기능성 물질과 물을 혼합하여 기능성 물질액을 준비하는 공정이 요구된다.
상기 기능성 물질을 나노 입자로 분말화 하는 방법으로는 가스증발-응축법(Gas Evaporation Method)과 기상합성법(Mixed Gas Method) 등의 기상을 이용한 제조법과, 침전법(Precipitation)과 분무건조법(Spray Drying) 등의 액체를 이용한 제조법 및 기계적인 힘을 이용한 기계적 분쇄법(Mechanical Alloying)등 공지된 나노제조방법을 기능성 물질의 종류 등 조건에 따라 선택하여 사용한다.
The present invention is first extracted from minerals such as loess, germanium, elvan, mica, jade, silver, charcoal, and other natural flora and fauna, or a functional having a function that is beneficial to health, such as by chemical bonding There is a need for a process of preparing a functional material liquid by mixing a functional material powdered with nanoparticles with water.
As a method of powdering the functional material into nanoparticles, a method using a gas phase such as a gas evaporation method and a mixed gas method, a precipitation method and a spray drying method Known nano-manufacturing methods such as the production method using a liquid such as a) and the mechanical alloying method using a mechanical force are selected according to the type of functional material and the like.

혼합공정Mixing process

이러한 기능성 물질액을 호부공정에 사용되는 호제, 유제, 대전방지제, 침투제 등과 혼합하여 호부제를 준비한다.This functional material liquid is mixed with a scavenger, an emulsion, an antistatic agent, a penetrant, and the like used in the scavenger to prepare a scavenger.

상기 호부제를 준비할 때의 기능성 물질과 호제 등 기타 성분들의 비율은 실험에 의해 다음과 같은 비율이 적당함을 도출해 내었다.In the preparation of the above-mentioned adjuvant, the ratio of the functional substance and the other ingredients such as the adjuvant derived the following ratio by experiment.

호제와 기능성 물질액의 배합 비율(부피를 기준으로 한 비율임)Blending ratio of the liquid and the functional liquid (based on volume) 원사종류 Yarn Type 제직기 기종   Weaving Machine 호부제의 구성비Composition ratio of adjuvants 기능액Functional fluid 호제Appeal 유제emulsion 대전방지제Antistatic agent 침투제Penetrant 폴리에스테르 Polyester 워터제트Water jet 1One 22 0.020.02 0.020.02 00 에어제트, 레피어, 기타Air Jet, Rapier, Other 1One 0.70.7 0,0010,001 0.0010.001 00 나일론 nylon 워터제트Water jet 1One 1.61.6 0.0270.027 0.0270.027 0.0130.013 에어제트, 레피어, 기타Air Jet, Rapier, Other 1One 0.150.15 0.010.01 0.010.01 0.0060.006 면사Cotton yarn 에어제트, 레피어, 기타Air Jet, Rapier, Other 1One 0.80.8 0.0010.001 0.0010.001 혼방사Blended yarn 에어제트, 레피어, 기타Air Jet, Rapier, Other 1One 1One 0.0270.027 0.0270.027 연사 Speaker 워터제트Water jet 1One 00 0.010.01 0.010.01 0.0130.013 에어제트, 레피어, 기타Air Jet, Rapier, Other 1One 00 0.020.02 0.020.02 0.0130.013

호부공정Call process

도 2와 같이 기능성 물질액과 혼합된 호부제가 담긴 호부통체(10)에 원사를 제조하기 위한 여러 가닥의 가느다란 실을 롤러(20)들을 이용하여 통과시켜 줌으로써 실에 호부제와 기능성 물질이 동시에 가느다란 각각의 실 가닥의 표면에 부착되는 것이고, 건조를 거치게 되면 실 가닥들이 서로 간에 엉킴과 동시에 호부제에 의해 한 가닥의 원사가 되면서 그 내부의 기능성 물질은 이탈하지 못하게 갇히는 형태가 되는 것이다.2, a thin thread of various strands for manufacturing yarn is passed through the rollers 20 through the arc cylinder 10 containing the adjuvant mixed with the functional material liquid as shown in FIG. At the same time, the thin is attached to the surface of each thread strand, and when dried, the thread strands are entangled with each other and at the same time become a yarn of one strand by a scavenger and the functional material inside is trapped so as not to escape. .

1차 건조공정1st drying process

호부공정이 완료된 후에는 일차적으로 150 ~ 170℃의 고온에서 급격히 건조시킨다. 따라서 원사가 건조되면서 수분과 함께 증발되는 양을 극소화한다.After the hoisting process is completed, it is first drastically dried at a high temperature of 150 ~ 170 ℃. This minimizes the amount of evaporation with moisture as the yarn dries.

2차 건조공정2nd drying process

다시 120 ~ 130℃의 실린더를 통과하면서 2차 건조와 기능액의 물질들이 원사에 깊이 침투되어 들어가는 공정을 실시함으로써 원사제조가 완료된다. Yarn production is completed by performing the process of the second drying and the functional liquid penetrating deeply into the yarn while passing through the cylinder at 120 to 130 ° C.

이러한 방법에 의해 제조된 원사는 여러 겹의 실 가닥이 결합되어 이루어지는 원사 내부의 각각의 실 가닥 표면에 기능성 물질이 도포되어 고착된 상태가 되는 것이다. The yarn produced by this method is in a state in which a functional material is applied and fixed to the surface of each yarn strand inside the yarn formed by combining several layers of yarn strands.

도면중 미 설명된 부호 30은 건조기이다.Reference numeral 30 in the figure is a dryer.

이와 같은 본 발명에 의하면, 제직용 원사를 제조하는 공정에서 제직에 사용될 수 있는 한 가닥의 원사를 만들기 위해 미세한 여러 개의 실 가닥을 호부처리 하는데 있어서, 여러개의 가느다란 실 가닥이 느슨하게 모인 상태에서 호부처리와 동시에 기능성 물질을 실 가닥의 표면에 고착되게 함으로써 많은 량의 기능성 물질 분말이 원사에 고착될 수 있는 것이다. According to the present invention, in the process of manufacturing a weaving yarn in the process of making a plurality of fine yarn strands to make a single yarn that can be used for weaving, a number of thin thread strands in the state of loosely gathered By treating the functional material with the surface of the thread strand simultaneously with the treatment, a large amount of functional material powder can be fixed to the yarn.

또한, 이와 같이 많은 량의 기능성 물질이 실 가닥에 포함된 상태로 호부처리에 의해 뭉쳐진 원사들이 제직에 사용되므로 기능성 물질이 호부제에 의해 분리되지 되지 않고 오래도록 고착상태를 유지하면서 그 기능을 다할 수 있는 것이며, 동시에 제직이 완료되면 원사가 서로간에 견고하게 밀착되므로 그러한 기능성 물질의 이탈방지가 더욱 효과적으로 이루어질 수 있다.In addition, since the yarns agglomerated by the abrasion treatment with a large amount of the functional material contained in the thread strand are used for weaving, the functional material can not be separated by the aspiration agent and can perform its function while maintaining a fixed state for a long time. At the same time, when weaving is completed, the yarns are firmly adhered to each other, so that the escape of such functional materials can be more effectively achieved.

그리고 본 고안의 중요한 특징 중의 하나는 원사를 제조하는 과정에서 호부처리와 동시에 기능성 물질의 처리가 가능하다는데 있는 것으로서, 별도의 기능성 물질을 처리하는 공정이 필요치 않고 호부처리와 동시에 공정이 이루어지므로 시간의 낭비 없이 신속한 기능성 물질의 처리가 가능하게 된다.In addition, one of the important features of the present invention is that it is possible to process the functional material at the same time as the call treatment in the process of manufacturing the yarn, it is not necessary to process a separate functional material, because the process is performed simultaneously with the call treatment time It is possible to quickly process the functional material without waste.

이상 설명한 바와 같은 본 발명에 의하면, 원사를 제조하는 과정에서 여러개의 가느다란 실 가닥을 호부처리하여 한 가닥의 원사를 만드는 공정에서 호부와 동시에 기능성 물질의 침투가 이루어지므로, 기능성 물질을 침투시키기 위한 별도의 공정이 필요치 아니하여 생산에 필요한 시간을 단축시킬 수 있는 것이다.According to the present invention as described above, in the process of manufacturing a yarn to process a number of thin thread strands in the process of making a single yarn, at the same time the infiltration of the functional material and at the same time, so as to penetrate the functional material There is no need for a separate process to reduce the time required for production.

또한, 원사를 이루는 가느다란 실 가닥이 느슨하게 결합된 상태에서 기능성 물질의 침투가 이루어지고 동시에 호부에 의해 실 가닥이 뭉쳐진 후 다시 제직에 의해 원사가 압축되는 상태가 되므로, 매우 다량의 기능성 물질이 침투 및 고착되는 것은 물론이고 장시간 사용을 하더라도 고착된 기능성 물질의 탈락을 최소화할 수가 있어서 기능성 물질에 의한 효과를 반영구적으로 누릴 수 있게 되는 것이다. In addition, since the penetration of the functional material is made in the state that the thin thread strands forming the yarn are loosely coupled and at the same time, the yarn strands are compressed by weaving after the thread strands are aggregated by the hoe, so that a large amount of the functional material penetrates. And it is possible to minimize the falling off of the functional material is fixed even if used for a long time, as well as being able to semi-permanently enjoy the effect by the functional material.

Claims (7)

기능성 물질과 물을 혼합하여 기능성 물질액을 준비하는 공정과, 롤러를 이용하여 기능성 물질액에 실을 통과시켜 기능성 물질이 부착되게 한 후 건조하는 공정으로 이루어지는 원사 제조방법에 있어서,In the yarn manufacturing method consisting of a step of preparing a functional material liquid by mixing the functional material and water, and a step of passing the yarn through the functional material liquid using a roller to attach the functional material and then drying. 기능성 물질은 나노입자로 분말화 하여 사용하고,The functional material is powdered into nanoparticles, 이러한 기능성 물질액을 호부공정에 사용되는 호제, 유제, 대전방지제, 침투제로 된 호부제와 혼합하여 주는 공정과,A process of mixing such a functional material liquid with a foaming agent made of a foaming agent, an emulsion, an antistatic agent, and a penetrant used in the foaming process; 기능성 물질액과 혼합된 호부제가 담긴 호부통체(10)에 원사를 제조하기 위한 여러가닥의 가느다란 실을 롤러(20)들을 이용하여 통과시켜 주는 공정과,A process of passing the thin thread of several strands for producing a yarn through the rollers 20 through the arc cylinder 10 containing the adjuvant mixed with the functional material liquid, 건조공정을 통하여 원사의 제조를 완성하되,Finish the manufacture of the yarn through the drying process, 건조시에는 호부공정이 완료된 후에 일차적으로 150 ~ 170℃의 고온에서 급격히 건조시키는 1차 건조공정과,In the drying process, the first drying step of rapidly drying at a high temperature of 150 ~ 170 ℃ after the hoisting process is completed, 다시 120 ~ 130℃의 실린더를 통과하면서 2차 건조와 기능액의 물질들이 원사에 깊이 침투되어 들어가도록 하는 2차 건조공정으로 이루어지는 것을 특징으로 하는 기능성 원사의 제조방법.The second method of manufacturing a functional yarn, characterized in that the secondary drying step to pass through the cylinder of 120 ~ 130 ℃ and the material of the functional liquid penetrates deeply into the yarn. 삭제delete 제 1항에 있어서,The method of claim 1, 제조하는 원사가 폴리에스터일 경우이고 워터제트직기용에는 기능성 물질액과 호제의 배합비율이 1:2이고, 에어제트나 레피어직기일 경우에는 기능성 물질액액과 호제의 배합비율이 1:0.7인 것을 특징으로 하는 기능성 원사의 제조방법.If the yarn to be manufactured is polyester, and the water jet looms have a ratio of 1: 2 to the functional material solution and the agent, and the air jet or repier looms have a ratio of 1: 0.7 to the functional material solution and the agent. Method for producing a functional yarn, characterized in that. 제 1항에 있어서,The method of claim 1, 제조하는 원사가 나일론일 경우이고 워터제트직기용에는 기능성 물질액과 호제의 배합비율이 1:1.6이고, 에어제트나 레피어직기일 경우에는 기능성 물질액액과 호제의 배합비율이 1:0.15인 것을 특징으로 하는 기능성 원사의 제조방법.When the yarn to be manufactured is nylon and the water jet weaving machine uses a mixture ratio of functional material solution and glue 1: 1.6, and in the case of an air jet or repier weaving machine, the blending ratio of functional material solution solution and glue is 1: 0.15. Method for producing a functional yarn characterized in that. 제 1항에 있어서,The method of claim 1, 제조하는 원사가 면사일 경우는 기능성 물질액액과 호제의 배합비율이 1:0.8이고, 혼방사일 경우에는 기능성 물질액액과 호제의 배합비율이 1:1인 것을 특징으로 하는 기능성 원사의 제조방법.The method of manufacturing a functional yarn, characterized in that the blending ratio of the functional liquid solution and the coating agent is 1: 0.8 when the yarn to be manufactured is cotton yarn, and the blending ratio of the functional liquid solution and the coating agent is 1: 1 when the yarn is mixed. 제1항에 있어서,The method of claim 1, 제조하는 원사가 연사된 실일 경우에는 호제를 포함하지 않고 기능성 물질액만을 투입하여 호부제를 만드는 것을 특징으로 하는 기능성 원사의 제조방법.When the yarn to be manufactured is a yarn that is twisted, the manufacturing method of the functional yarn, characterized in that it is added to the functional material liquid only without making a favorite agent. 삭제delete
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JPH0431343A (en) * 1990-05-28 1992-02-03 Nitto Boseki Co Ltd Conductive glass fiber and production thereof
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JPH0431343A (en) * 1990-05-28 1992-02-03 Nitto Boseki Co Ltd Conductive glass fiber and production thereof
JPH09188966A (en) * 1995-12-28 1997-07-22 Makoto Yamamoto Coated yarn for cloth

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