KR100668124B1 - A cap and manufacturing method thereof - Google Patents

Abstract

The present invention discloses a hat and a method for producing the same, which simplify the manufacturing process to improve productivity, and are excellent in elasticity and easy to wear.

Cap of the present invention, the first piece of cloth, a plurality of cutouts are formed in only a portion of the section in the direction toward the center side, may be combined with the first piece of cloth, a plurality of cutouts are formed only in some section in the direction toward the center side A second piece of cloth, a portion of the first and second pieces of cloth overlap each other, and a crown portion having a sewing thread to keep the cut portions overlapping with each other and a coupling state, and a shade portion coupled to the crown portion and blocking sunlight do.

Hat, Crown, Shades, Sewing Thread, Sculpture, Suture

Description

Cap and manufacturing method thereof

1 is a perspective view of a hat for explaining an embodiment according to the present invention.

Figure 2 is a view showing the back of Figure 1;

3 is a cross-sectional view taken along the line A-A of FIG.

4 is a flowchart illustrating a method of manufacturing a hat according to the present invention.

The present invention relates to a hat and a manufacturing method thereof, and more particularly, to a hat and a manufacturing method thereof, which simplifies the manufacturing process to improve productivity, and is excellent in elasticity and easy to wear.

In general, the hat wraps around the head portion and includes a hemispherical crown portion, and a shading portion coupled to a portion of the crown portion to block sunlight.

The hat is cut into several pieces of fabric to form a crown, and the parts are overlapped to connect the cut pieces of fabric to each other, and then presewing, and the seam of the sealed seams is cut at approximately 5 mm intervals. And, the end of the sealed seam portion is subjected to the process of sewing by sewing a strap (strip) wrapped to a certain width so as not to loosen the seal. Another way to prevent loosening is to overlock.

The crown portion thus manufactured has a problem in that productivity is reduced due to a complicated work process. In particular, the hat manufactured by this manufacturing method has a problem that the elasticity is remarkably inferior because the fabric (cloth) forming the crown portion has elasticity, so that sewing is made in various parts after the fabrication.

Therefore, the present invention has been proposed to solve the above problems, the object of the present invention is to simplify the manufacturing process of the hat to increase the productivity as well as to make the crown portion using a stretchable fabric to maintain sufficient elasticity It is to provide a hat and a manufacturing method thereof to increase the marketability.

In addition, the present invention is to provide a hat and a method of manufacturing the same that can maintain the elasticity enough to combine the elastic band inside the crown portion can reduce the number of components and simplify the manufacturing process.

In order to achieve the above object, the present invention includes at least one or more pieces of stretch fabric and a crown portion to maintain a bonded state overlapping a portion of the piece fabric, the seam portion to which the piece fabrics are coupled is formed of a free end To provide.

The piece cloth may be provided with cutouts in a portion thereof, and the cutouts may be joined in an overlapped state to maintain their shape.

In addition, the present invention may be combined with the first piece of cloth, the first piece of cloth is formed in only a plurality of sections in a direction toward the center, the first piece of cloth is formed in only a plurality of sections in the direction toward the center It provides a cap including a two-piece cloth, a portion of the first and second pieces of cloth overlap each other, the crown portion is overlapped with each other to maintain a combined state, and the shade portion is coupled to the crown portion to block sunlight.

In addition, the present invention is a step of cutting a piece of cloth that can form a crown, after the step of cutting the piece of cloth to form a cut portion incised a portion of the piece of cloth in the center direction, after the step overlap the part of the piece of cloth It provides a method of manufacturing a cap comprising the step of coupling with a sewing thread or adhesive, and coupling the shade to the crown portion.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a perspective view for explaining an embodiment according to the present invention, Figure 2 is a rear view of Figure 1, showing a hat.

The hat may have a crown portion 1 disposed to surround the wearer's head, and may include a shade portion 3 coupled to one side of the crown portion 1.

It can be made of two pieces of cloth (5, 7) of the crown portion 1, the fabric having elasticity in the head circumference of the wearer, head height direction (arrow direction in Figure 1) can be used.

First, an embodiment of the present invention will be described in detail a hat manufactured by using two pieces of cloth (5, 7) and a method of manufacturing the hat.

A plurality of cutouts 5a and 5b are formed in the first piece of cloth 5 toward the center (direction toward the center side of the crown portion formed in a circle). In addition, a plurality of cutouts 7a and 7b are formed also in the center side in the second piece of cloth 7. That is, the first and second piece fabrics 5 and 7 are formed in the same shape so that they can be combined with each other to form a hemisphere.

In addition, the first and second piece fabrics 5 and 7 preferably form cutouts 5a, 5b, 7a, and 7b at a portion facing the center.

The cutouts 5a, 5b, 7a, and 7b are coupled to each other so that a crown portion 1 of a dome shape is formed to easily wrap the wearer.

3 is a cross-sectional view of the cut portion A-A of FIG. 2 and illustrates a state in which the first and second pieces of cloth 5 and 7 are combined. The first and second piece fabrics (5, 7) are arranged to overlap a part of each other and then combine the overlapping portion with the sewing thread (9). And the seam 10 of the portion where the pieces of cloth (5, 7) is coupled by the sewing thread (9) is made of a free end along the combined portion. That is, the seam 10 is disposed in a state that is not fixed by the sewing thread (9).

The cutouts 5a, 5b, 7a, and 7b are also arranged to overlap each other and are coupled to the sewing thread 9. That is, the cutouts 5a, 5b, 7a, and 7b provided on the first and second piece fabrics 5 and 7 are joined to the sewing thread 9, and the first and second piece fabrics 5 and 7 are combined. To make the crown portion (1) to surround the wearer's head. Here, the seam portion to which the cutouts 5a 5b, 7a and 7b are coupled is preferably formed along the cutouts 5a 5b, 7a and 7b as in the above description.

In the embodiment of the present invention has been described for convenience the example consisting of two pieces of cloth forming the crown (1), the present invention is not limited to this, it is also possible to be made in various numbers as necessary.

The first and second piece fabrics 5 and 7 are preferably made of a single piece of knitted fabric containing polyurethane. However, the piece cloth is not limited to the example described in the present invention, it is made of a material (fabric paper or cloth, etc.) that is excellent in elasticity and is not easy to loosen the cut portion (seam portion, shown in 10 in Figure 3). It is preferable.

In addition, the present invention does not need to combine the strip (strip) separately cut to the seam portion, it is possible to prevent the elasticity of the hat is reduced by the strip (strip). Therefore, the cap of the present invention can be produced more excellent stretch.

On the other hand, the present invention has a structure in which the seam portion is mainly arranged in the upper part of the head, so that the seam is not disposed on the forehead and the head circumference, thereby further improving the fit and increasing the adhesion by elasticity. .

And, the knitted fabric is preferably made of a single gastric tissue comprising 94 to 98% by weight of polyester and 6 to 2% by weight of polyurethane.

If it exceeds the above range, the insulation of the hat may be inferior or elasticity may be inferior.

The method of manufacturing the cap of the present invention, first cut the fabric to achieve the crown portion (1) to make the first, second piece cloth (5, 7) (S1). In addition, the plurality of cutouts 5a, 5b, 7a, and 7b are coupled to the first and second piece cloths 5 and 7 in a direction where they are collected to form a dome shape (S3). The cutouts 5a, 5b, 7a, 7b are cut by a conventional cutting device.

The cutouts 5a, 5b, 7a, and 7b are preferably formed in some sections of the first and second piece fabrics 5 and 7. As such, the cutouts 5a, 5b, 7a, and 7b are formed in some sections of the first and second piece fabrics 5 and 7 because the crown part 1 may be easily formed in a dome shape.

In addition, the cutouts 5a, 5b, 7a, and 7b are arranged to overlap each other to be coupled to the sewing thread 9, and the first and second piece cloths 5 and 7 are arranged to overlap each other, and the sewing thread 9 is provided for convenience. The same reference numerals will be used to describe the same) (S5).

Then, the crown portion 1 of the dome shape is manufactured, and the shade portion 3 is coupled to the crown portion 1 by sewing or the like (S7).

The hat of the present invention is separate from the seam portion connecting the first and second piece fabrics 5 and 7 and the seam portion (indicated by reference numeral 10 in FIG. 3) to which the cutout portions 5a, 5b, 7a, and 7b are connected. It is possible to omit the process of joining the strips of.

In particular, in the present invention, the first and second piece fabrics 5 and 7 are arranged in such a manner that the seam portion and the seam portion to which the cutouts 5a, 5b, 7a, and 7b are connected are directly contacted to the head side.

Since the hat is manufactured through a simple process, the production cost can be reduced, and when the crown part is manufactured, the cap can be directly manufactured using a sewing thread using a sewing thread to maintain the elasticity of the crown part.

As described above, the present invention cuts the pieces of elastic fabric and connects them to each other by sewing threads to complete the crown parts, thereby simplifying the manufacturing process, thereby improving productivity, and maintaining the elastic force of the hat as it is to improve product quality. It can be effective.

Claims (6)

At least one piece of cloth with elasticity, A portion of the piece cloth overlapped with and joined to each other; Including; Caps that the seam portion formed by the portion where the pieces of cloth and the cut portion of the piece of cloth is combined with each other forms a free end. The hat of claim 1, wherein the piece of cloth is provided with a cutout in part. The hat of claim 1, wherein the piece of cloth is a knit fabric of single gastric tissue. 4. The hat of claim 3, wherein the knit fabric is a single piece of tissue comprising 94 wt% to 98 wt% polyester and 6 wt% to 2 wt% polyurethane. Cutting a piece of cloth capable of forming a crown; Forming an incision in which a part of the piece of cloth is cut in a center direction after the cutting of the piece of cloth; Overlapping and joining a portion of the piece cloth after the step; Coupling the shade to the crown; Method of manufacturing a cap comprising a. The method of claim 5, further comprising the step of overlapping a portion of the incision after forming the incision in the piece of cloth to the sewing thread.

Images