KR100638033B1 - A rust elimination system of steel reinforcing for construction works - Google Patents

A rust elimination system of steel reinforcing for construction works Download PDF

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Publication number
KR100638033B1
KR100638033B1 KR1020050085081A KR20050085081A KR100638033B1 KR 100638033 B1 KR100638033 B1 KR 100638033B1 KR 1020050085081 A KR1020050085081 A KR 1020050085081A KR 20050085081 A KR20050085081 A KR 20050085081A KR 100638033 B1 KR100638033 B1 KR 100638033B1
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KR
South Korea
Prior art keywords
rust
hole
motor
hydraulic
drive motor
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KR1020050085081A
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Korean (ko)
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박영기
정원배
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(주) 유성건축사사무소
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Priority to KR1020050085081A priority Critical patent/KR100638033B1/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
    • B24B5/36—Single-purpose machines or devices
    • B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B24B29/06—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
    • B24B29/08—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only

Abstract

An apparatus for removing rust of a reinforcing rod for construction is provided to prevent lowering of the quality and the durability generated by using the rust generated reinforcing rod. An apparatus for removing rust of a reinforcing rod for construction includes a first guide(2), a second guide(3), a rust removing rotary cutter(12), and a nipper(15). A hole is formed in the first guide from the left side to the right side of a body formed of a U-shaped upper frame. The second guide has a hole. A left rotary shaft having a hole and a right rotary shaft having a hole are fixed and attached to the rust removing rotary cutter. A fastening bolt is attached to the nipper. The holes are located on one straight line.

Description

건축공사용 철근 녹 제거장치{A rust elimination system of steel reinforcing for construction works}A rust elimination system of steel reinforcing for construction works}

도1 : 본 발명의 입체도1: stereoscopic view of the present invention

도2 : 상세도(A부)2: Detailed view (part A)

도3 : 상세도(D부)Fig. 3: Detailed drawing (part D)

도4 : 단면도(B-B)Fig. 4: Cross-sectional view (B-B)

도5 : 단면도(C-C)Fig. 5: Cross section (C-C)

도6 : 상태도(녹 발생된 철근소재(14)를 유압구동모터(20)로 당기면서 녹 제거작업모습)Figure 6: State diagram (rust removal work while pulling the rust generated rebar material 14 to the hydraulic drive motor 20)

도7 : 유압작동회로도7: Hydraulic operation circuit diagram

도면의 부호Sign of drawing

(1)본체 (2)1차 가이드 (3)2차 가이드 (4)베어링 브라켓-좌 (5)베어링 브라켓-우 (6)구멍 (7)구멍 (8)회전축-우 (9)회전축-좌 (10)구멍 (11)구멍 (12)녹 제거용 회전커터 (13)벨트 (14)녹 발생된 철근소재 (15)집게 (16)조임볼트 (17)레버(lever) (18)블록(block) (19)바퀴 (20)유압구동모터 (21)ㄷ자형 상부프레임 (22)긴구멍 (23)콘트롤러(controller) (24)작은풀리 (25)유압회전모터 (26)호스 (27)방향제어밸브 (28)호스 (29)유압펌프 (30)호스 (31)구동모터 (32)커터용 강철소재 철사 (33)모터축 (34)베어링 (35)풀리 (36)전기배선(1) Main body (2) Primary guide (3) Secondary guide (4) Bearing bracket-left (5) Bearing bracket-right (6) Bore (7) Hole (8) Rotary shaft-right (9) Rotary shaft-left (10) Holes (11) Holes (12) Rotary cutters for rust removal (13) Belts (14) Rust-produced reinforcing materials (15) Grapples (16) Tightening bolts (17) Levers (18) Blocks Wheels (20) Hydraulic Drive Motors (21) C-Shaped Upper Frames (22) Long Holes (23) Controllers (24) Small Pulleys (25) Hydraulic Rotary Motors (26) Hoses (27) Directional Control Valves (28) Hoses (29) Hydraulic Pumps (30) Hoses (31) Drive Motors (32) Cutting Steel Wire (33) Motor Shafts (34) Bearings (35) Pulleys (36) Electrical Wiring

본 발명은 건축공사용 철근 녹 제거장치에 관한 것이다.The present invention relates to a rebar rust removal device for building construction.

상세히 설명하면, 상부측에 ㄷ자형 상부프레임이 장치된 본체의 상부 좌측에 녹 발생된 철근소재를 끼울 수 있는 구멍이 각각 형성된 1차 가이드와 2차 가이드를 우측방향으로 연속하여 본체 상부에 고정시켜 장치하고, 이 구멍과 우측방향으로 일직선상에 또 다른 구멍이 위치하도록, 회전축-좌와 회전축-우가 고정되어 부착된 녹 제거용 회전커터를 베어링 브라켓-좌와 베어링 브라켓-우를 이용하여 본체 상부에 장치하되, 베어링 브라켓-좌와 베어링 브라켓-우에 내장된 베어링에 의해 녹 제거용 회전커터, 회전축-좌 및 회전축-우는 일체로 회전 가능한 상태로 되게 장치하고, 녹 제거용 회전커터의 구멍 내부의 모든 면에는 직경이 0.3∼0.5mm인 커터용 강철소재 철사 여러 개를 녹제거용 회전커터의 구멍 내부의 모든 면에 고르게 분포시켜 장치해 놓으므로써 그 모양이 브러쉬 형태처럼 되도록 구성시켜 장치하여 놓고, 회전축-우의 중간위치에 풀리를 회전축-우에 고정시켜 장치한 후 이 풀리는 본체 하부에 장치한 유압회전모터에 연결된 작은풀리와 벨트로 연결시켜 장치하고, 회전축-우의 구멍과 우측방향으로 일직선상의 위치에 조임볼트와 레버가 부착되어있는 집게를 장치하고, 이 레버의 일측 끝단은 모터축의 일측 끝단에 베어링으로 연결된 블록에 고정시켜 연결하여 놓고, 유압구동모터에 연결된 모터축은 ㄷ자형 상부프레임의 측면 중앙에 형성된 긴구멍에 끼워져 베어링으로 블록과 연결하되, 이 모터축의 중간 위치에 바퀴를 달아 ㄷ자형 상부프레임 내부에 위치시켜 놓으므로써, 유압구동모터가 회전하면 모터축과 함께 바퀴가 회전하여 ㄷ자형 상부프레임에 형성된 긴구멍을 따라 왕복 이동이 가능하게 장치하고, 유압구동모터는 호스로 방향제어밸브와 연결하고 유압회전모터도 호스로 방향제어밸브와 연결한 후, 구동모터로 구동되는 유압펌프는 호스로 방향제어밸브와 연결하고 유압장치를 제어하는 콘트롤러는 전기배선으로 방향제어밸브와 구동모터에 각각 연결시켜 놓으므로써,In detail, the primary guide and the secondary guide, each of which has a hole for inserting a rust-produced reinforcing material in the upper left side of the main body equipped with the c-shaped upper frame, are fixed to the upper part of the main body continuously in the right direction. The rust removal rotary cutter is fixed to the upper part of the main body by using the bearing bracket-left and the bearing bracket-right so that the rotation shaft-left and the rotation shaft-right are attached to each other so that another hole is located in a line in the right direction. However, the bearings on the bearing bracket-left and the bearing bracket-right are installed so that the rust removal rotary cutter, the rotary shaft-left and the rotary shaft-right are rotatable integrally, and on all sides inside the hole of the rust removal rotary cutter. Several steel wires for cutters with a diameter of 0.3 to 0.5 mm are evenly distributed on all sides of the hole of the rust removal rotary cutter. The device is configured so that the shape is like a brush shape, and the pulley is fixed to the rotation shaft-right at the intermediate position of the rotation shaft-right, and the pulley is connected to the belt by a small pulley connected to the hydraulic rotation motor installed at the lower part of the main body. And a clamping bolt and a clamp attached to a lever at a position in a straight line with the hole of the rotating shaft-right, and one end of the lever is fixedly connected to a block connected to a bearing by one end of the motor shaft, The motor shaft connected to the drive motor is inserted into a long hole formed in the center of the U-shaped upper frame and connected to the block by a bearing, and the hydraulic drive motor is installed by placing a wheel in the middle position of the motor shaft and placing it inside the U-shaped upper frame. When rotated, the wheel rotates together with the motor shaft to reciprocate along the long hole formed in the U-shaped upper frame. It is equipped to move, and the hydraulic drive motor is connected with the direction control valve by the hose, and the hydraulic rotary motor is connected with the direction control valve by the hose, and the hydraulic pump driven by the drive motor is connected with the direction control valve by the hose The controller that controls the device is connected to the direction control valve and the drive motor by electric wiring.

녹 발생된 철근소재를 1차 가이드의 구멍과 2차 가이드의 구멍을 통해 회전축-좌의 구멍과 회전축-우의 구멍까지 끼우고 그 끝단을 조임볼트를 이용하여 집게로 잡아준 후, 유압구동모터를 작동시켜 긴구멍을 따라 이동시키면 녹 발생된 철근소재는 우측으로 점차 당겨져 나오게 되고, 이와 동시에 유압회전모터의 작동에 의해 벨트로 연결된 녹 제거용 회전커터를 회전시키면 그 내부에 있는 커터용 강철소재 철사 부분을 통과하는 녹 발생된 철근소재의 표면은 녹제거용 회전커터와 일체가 되어 회전하는 커터용 강철소재 철사의 회전마찰에 의해 깨끗하게 녹이 제거될 수 있게 한 건축공사용 철근 녹 제거장치에 관한 것이다.Insert the rust-produced reinforcing material through the hole of the primary guide and the hole of the secondary guide to the hole of the rotating shaft-left and the hole of the rotating shaft-right, and hold the end with tongs with a fastening bolt, and then operate the hydraulic drive motor. When moving along the long hole, the rust-produced reinforcing material is gradually pulled out to the right, and at the same time, when the rust removal rotary cutter connected to the belt is rotated by the operation of the hydraulic rotary motor, the steel material for the cutter wire therein The surface of the rust-produced rebar material passing through the rust removal device is integrated with the reinforcing steel rust removal device for building construction that can be rust removed by the rotational friction of the rotating steel wire for cutter cutter.

종래의 기술을 살펴보면, 건축공사장에서 적재해 놓거나 이동할 때 철근표면에 녹이 발생하는 문제와 녹이 발생된 철근을 그대로 건축공사에 사용하므로써 발생하는 품질저하문제와 내구성 저하 문제 등이 문제점으로 대두되었다.Looking at the prior art, problems such as rust occurs on the surface of the reinforcement when loading or moving in the construction site, and problems such as deterioration of quality and deterioration caused by using the rust generated reinforcing bar in the building construction.

이러한 문제점을 해결하기 위한 기계장치는 현재 국내외적으로 존재하지 않으며, 철근 생산 출하시 철근 표면에 페인트 도장을 하는 것이 대부분이나 이는 철근의 이동시 마찰에 의해 대부분 손상되는 문제가 있고, 건축공사장에 쌓아둘 때 페인트가 벗겨지거나 손상되어 녹이 발생하는 문제가 있고, 발생한 녹을 제거하기 어려워 녹이 발생된 철근을 그대로 건축공사에 투입하는 문제가 있다.There is no mechanism to solve these problems at home and abroad, and when rebar production is shipped, most of the paint is applied to the surface of the rebar, which is mostly damaged by friction when moving the rebar, and will be accumulated at the construction site. When paint is peeled or damaged, there is a problem that rust occurs, and it is difficult to remove the rust generated, there is a problem to put the rust generated reinforcement bar as it is.

상기와 같은 문제점을 해결하기 위하여 본 발명은,The present invention to solve the above problems,

녹 발생된 철근의 녹을 기계장치를 이용해 쉽게 제거하여 건축공사에 활용할 수 있도록, 상부측에 ㄷ자형 상부프레임이 장치된 본체의 상부 좌측에 녹 발생된 철근소재를 끼울 수 있는 구멍이 각각 형성된 1차 가이드와 2차 가이드를 우측방향으로 연속하여 본체 상부에 고정시켜 장치하고, 이 구멍과 우측방향으로 일직선상에 또 다른 구멍이 위치하도록, 회전축-좌와 회전축-우가 고정되어 부착된 녹 제거용 회전커터를 베어링 브라켓-좌와 베어링 브라켓-우를 이용하여 본체 상부에 장치하되, 베어링 브라켓-좌와 베어링 브라켓-우에 내장된 베어링에 의해 녹 제거용 회전커터, 회전축-좌 및 회전축-우는 일체로 회전 가능한 상태로 되게 장치하고, 녹 제거용 회전커터의 구멍 내부의 모든 면에는 직경이 0.3∼0.5mm인 커터용 강철소재 철사 여러 개를 녹제거용 회전커터의 구멍 내부의 모든 면에 고르게 분포시켜 장치해 놓으므로써 그 모양이 브러쉬 형태처럼 되도록 구성시켜 장치하여 놓고, 회전축-우의 중간위치에 풀리를 회전축-우에 고정시켜 장치한 후 이 풀리는 본체 하부에 장치한 유압회전모터에 연결된 작은풀리와 벨트로 연결시켜 장치하고, 회전축-우의 구멍과 우측방향으로 일직선상의 위치에 조임볼트와 레버가 부착되어있는 집게를 장치하고, 이 레버의 일측 끝단은 모터축의 일측 끝단에 베어링으로 연결된 블록에 고정시켜 연결하여 놓고, 유압구동모터에 연결된 모터축은 ㄷ자형 상부프레임의 측면 중앙에 형성된 긴구멍에 끼워져 베어링으로 블록과 연결하되, 이 모터축의 중간 위치에 바퀴를 달아 ㄷ자형 상부프레임 내부에 위치시켜 놓으므로써, 유압구동모터가 회전하면 모터축과 함께 바퀴가 회전하여 ㄷ자형 상부프레임에 형성된 긴구멍을 따라 왕복 이동이 가능하게 장치하고, 유압구동모터는 호스로 방향제어밸브와 연결하고 유압회전모터도 호스로 방향제어밸브와 연결한 후, 구동모터로 구동되는 유압펌프는 호스로 방향제어밸브와 연결하고 유압장치를 제어하는 콘트롤러는 전기배선으로 방향제어밸브와 구동모터에 각각 연결시켜 놓은 구조로 한 건축공사용 철근 녹 제거장치에 관한 것으로,Primary to form rusted reinforcing material on the upper left side of the main body equipped with a c-shaped upper frame so that the rust of reinforcing steel can be easily removed using a mechanical device. The guide and the secondary guide are fixed to the upper part of the body continuously in the right direction, and the rotation shaft-left and the rotation shaft-right are fixed to the rust removal rotary cutter so that another hole is located in a straight line with this hole in the right direction. To the upper part of the main body using the bearing bracket-left and the bearing bracket-right, and the rotating cutter, the rotating shaft-left and the rotating shaft-right for removing rust by the bearings embedded in the bearing bracket-left and the bearing bracket-right are rotatable integrally. On each side of the hole of the rust removal rotary cutter, several steel wires for cutters with a diameter of 0.3 to 0.5 mm are melted. It is evenly distributed on all sides inside the hole of the huge rotary cutter, so that the shape is shaped like a brush, and the pulley is fixed to the rotary shaft-right at the middle position of the rotary shaft. It is installed by connecting with a small pulley connected to the hydraulic rotary motor installed in the belt and a clamp, and a clamping bolt and a clamp attached to a position in a line in the right direction with the hole of the rotating shaft-right, and one end of the lever is a motor The motor shaft connected to the hydraulic drive motor is fixed to the block connected to the bearing at one end of the shaft, and the motor shaft connected to the hydraulic drive motor is inserted into the long hole formed at the center of the side of the U-shaped upper frame and connected to the block by the bearing. By placing it inside the U-shaped upper frame, when the hydraulic drive motor rotates, The wheel is rotated so that the reciprocating movement is possible along the long hole formed in the U-shaped upper frame. The hydraulic drive motor is connected to the direction control valve with a hose, and the hydraulic rotary motor is connected to the direction control valve with a hose. The hydraulic pump driven by the motor is connected to the direction control valve with a hose, and the controller for controlling the hydraulic system is related to the steel rust removal device for construction workers, which is connected to the direction control valve and the driving motor by electric wiring.

건축공사장에서 적재해 놓거나 이동할 때 철근표면에 녹이 발생하는 문제와 녹이 발생된 철근을 그대로 건축공사에 사용하므로써 발생하는 품질저하문제와 내구성 저하문제를 해결하여 건축공사장에서 사용하는 철근의 녹을 쉽게 제거할 수 있도록 하는 것을 목적으로 한다.It is easy to remove the rust of reinforcing bars used in construction by solving the problem of rust on the surface of rebar when it is loaded or moved in building construction site and deterioration of quality and durability degradation caused by using rust reinforcing bar as it is. The purpose is to make it possible.

상기와 같은 문제점을 해결하기 위하여 본 발명은,The present invention to solve the above problems,

상부측에 ㄷ자형 상부프레임이 장치된 본체의 상부 좌측에 녹 발생된 철근소재를 끼울 수 있는 구멍이 각각 형성된 1차 가이드와 2차 가이드를 우측방향으로 연속하여 본체 상부에 고정시켜 장치하고, 이 구멍과 우측방향으로 일직선상에 또 다른 구멍이 위치하도록, 회전축-좌와 회전축-우가 고정되어 부착된 녹 제거용 회전커터를 베어링 브라켓-좌와 베어링 브라켓-우를 이용하여 본체 상부에 장치하되, 베어링 브라켓-좌와 베어링 브라켓-우에 내장된 베어링에 의해 녹 제거용 회전커터, 회전축-좌 및 회전축-우는 일체로 회전 가능한 상태로 되게 장치하고, 녹 제거용 회전커터의 구멍 내부의 모든 면에는 직경이 0.3∼0.5mm인 커터용 강철소재 철사 여러 개를 녹제거용 회전커터의 구멍 내부의 모든 면에 고르게 분포시켜 장치해 놓으므로써 그 모양이 브러쉬 형태처럼 되도록 구성시켜 장치하여 놓고, 회전축-우의 중간위치에 풀리를 회전축-우에 고정시켜 장치한 후 이 풀리는 본체 하부에 장치한 유압회전모터에 연결된 작은풀리와 벨트로 연결시켜 장치하고, 회전축-우의 구멍과 우측방향으로 일직선상의 위치에 조임볼트와 레버가 부착되어있는 집게를 장치하고, 이 레버의 일측 끝단은 모터축의 일측 끝단에 베어링으로 연결된 블록에 고정시켜 연결하여 놓고, 유압구동모터에 연결된 모터축은 ㄷ자형 상부프레임의 측면 중앙에 형성된 긴구멍에 끼워져 베어링으로 블록과 연결하되, 이 모터축의 중간 위치에 바퀴를 달아 ㄷ자형 상부프레임 내부에 위치시켜 놓으므로써, 유압구동모터가 회전하면 모터축과 함께 바퀴가 회전하여 ㄷ자형 상부프레임에 형성된 긴구멍을 따라 왕복 이동이 가능하게 장치하고, 유압구동모터는 호스로 방향제어밸브와 연결하고 유압회전모터도 호스로 방향제어밸브와 연결한 후, 구동모터로 구동되는 유압펌프는 호스로 방향제어밸브와 연결하고 유압장치를 제어하는 콘트롤러는 전기배선으로 방향제어밸브와 구동모터에 각각 연결시켜 놓은 건축공사용 철근 녹 제거장치로,On the upper side, the primary guide and the secondary guide, each of which has a hole for inserting a rust-produced reinforcing material on the upper left side of the main body equipped with a c-shaped upper frame, are fixed to the upper part of the main body continuously in a right direction. The rust removal rotary cutter with the rotating shaft-left and the rotating shaft-right fixedly attached to the upper part of the main body by using the bearing bracket-left and bearing bracket-right so that another hole is located in a straight line in the right direction with the hole, the bearing bracket -The rust removal rotating cutter, the rotating shaft-the left and the rotating shaft-the right are rotatably united by the bearings embedded in the left and the bearing bracket-right, and the diameter of 0.3 ~ The shape of the 0.5mm cutter steel wire is distributed evenly on all sides of the hole of the rust removal rotary cutter. The pulley is fixed to the rotating shaft-right in the middle position of the rotating shaft-right, and the pulley is connected by a small pulley and belt connected to the hydraulic rotating motor installed at the lower part of the main body. Tightening bolts and levers are attached to the right side of the hole in the right direction and the tongs are attached. One end of the lever is fixed to the block connected to the bearing to one end of the motor shaft and connected to the hydraulic drive motor. The motor shaft is inserted into the long hole formed at the center of the side of the U-shaped upper frame and connected to the block by a bearing, and the wheel is placed at the middle position of the U-shaped upper frame and positioned inside the U-shaped upper frame. And the wheel rotates to enable reciprocating movement along the long hole formed in the U-shaped upper frame. The hydraulic drive motor is connected to the direction control valve with a hose, and the hydraulic rotary motor is connected to the direction control valve with a hose, and the hydraulic pump driven by the drive motor is connected to the direction control valve with a hose to control the hydraulic system. The controller is a rebar rust removal device for construction workers connected to the direction control valve and the driving motor by electric wiring.

종래에는 건축공사장에서 적재해 놓거나 이동할 때 철근표면에 녹이 발생하는 문제와 녹이 발생된 철근을 그대로 건축공사에 사용하므로써 발생하는 품질저하문제와 내구성 저하 문제 등이 문제점으로 대두되고 있으므로,Conventionally, problems such as rust on the surface of rebar when loading or moving in a construction site and deterioration of quality and deterioration of durability caused by using rust-reinforced bars as they are emerging as problems,

본 발명은 건축공사장에서 사용하는 철근의 녹을 쉽게 제거할 수 있도록 한 건축공사용 철근 녹 제거장치이다.The present invention is a reinforcing bar rust removal device for building construction to make it easy to remove the rust of the reinforcing bar used in the construction site.

도면을 참고하여 상세히 설명하면 다음과 같다.Referring to the drawings in detail as follows.

도1은 본 발명의 입체도이고 도2는 상세도(A부)이고 도3은 상세도(D부)이고 도4는 단면도(B-B)이고 도5는 단면도(C-C)이고 도6은 상태도(녹 발생된 철근소재(14)를 유압구동모터(20)로 당기면서 녹 제거작업 모습)이고 도7은 유압작동 회로도를 도시한 것으로, 도면의 부호는 (1)본체, (2)1차 가이드, (3)2차 가이드, (4)베어링 브라켓-좌, (5)베어링 브라켓-우, (6)구멍, (7)구멍, (8)회전축-우, (9)회전축-좌, (10)구멍, (11)구멍, (12)녹 제거용 회전커터, (13)벨트, (14)녹 발생된 철근소재, (15)집게, (16)조임볼트, (17)레버(lever), (18)블록(block), (19)바퀴, (20)유압구동모터, (21)ㄷ자형 상부프레임, (22)긴구멍, (23)콘트롤러(controller), (24)작은풀리, (25)유압회전모터, (26)호스, (27)방향제어밸브, (28)호스, (29)유압펌프, (30)호스, (31)구동모터, (32)커터용 강철소재 철사, (33)모터축, (34)베어링, (35)풀리, (36)전기배선 임을 알 수 있다.Figure 1 is a three-dimensional view of the present invention, Figure 2 is a detailed view (Part A), Figure 3 is a detailed view (Part D), Figure 4 is a cross-sectional view (BB), Figure 5 is a cross-sectional view (CC) and Figure 6 is a state view (The removal of rust while pulling the rust-produced reinforcing material 14 into the hydraulic drive motor 20) and FIG. 7 shows a hydraulic operation circuit diagram, and the reference numerals of the drawings (1) the body and (2) the primary Guide, (3) Secondary Guide, (4) Bearing Bracket-Left, (5) Bearing Bracket-Right, (6) Hole, (7) Hole, (8) Rotary Shaft-Right, (9) Rotary Shaft-Left, ( 10) holes, (11) holes, (12) rust removal rotary cutters, (13) belts, (14) rust-produced steel materials, (15) tongs, (16) tightening bolts, (17) levers , (18) block, (19) wheels, (20) hydraulic drive motor, (21) U-shaped upper frame, (22) long hole, (23) controller, (24) small pulley, ( 25) Hydraulic rotary motor, (26) hose, (27) directional control valve, (28) hose, (29) hydraulic pump, (30) hose, (31) drive motor, (32) steel wire for cutter, ( 33) Motor shaft (34) Bearing, ( 35) Pulley, (36) Electrical wiring.

상부측에 ㄷ자형 상부프레임(21)이 장치된 본체(1)의 상부 좌측에 녹 발생된 철근소재(14)를 끼울 수 있는 구멍(6)(7)이 각각 형성된 1차 가이드(2)와 2차 가이드(3)를 우측방향으로 연속하여 본체(1) 상부에 고정시켜 장치하고, 이 구멍(6)(7)과 우측방향으로 일직선상에 또 다른 구멍(10)(11)이 위치하도록, 회전축-좌(9)와 회전축-우(8)가 고정되어 부착된 녹 제거용 회전커터(12)를 베어링 브라켓-좌(4)와 베어링 브라켓-우(5)를 이용하여 본체(1) 상부에 장치하되, 베어링 브라켓-좌(4)와 베어링 브라켓-우(5)에 내장된 베어링에 의해 녹 제거용 회전커터(12), 회전축-좌(9) 및 회전축-우(8)는 일체로 회전 가능한 상태로 되게 장치하고, 녹 제거용 회전커터(12)의 구멍 내부의 모든 면에는 직경이 0.3∼0.5mm인 커터용 강철소재 철사(32) 여러 개를 녹제거용 회전커터(12)의 구멍 내부의 모든 면에 고르게 분포시켜 장치해 놓으므로써 그 모양이 브러쉬 형태처럼 되도록 구성시켜 장치하여 놓고, 회전축-우(8)의 중간위치에 풀리(35)를 회전축-우(8)에 고정시켜 장치한 후 이 풀리(35)는 본체(1) 하부에 장치한 유압회전모터(25)에 연결된 작은풀리(24)와 벨트(13)로 연결시켜 장치하고, 회전축-우(8)의 구멍(11)과 우측방향으로 일직선상의 위치에 조임볼트(16)와 레버(17)가 부착되어있는 집게(15)를 장치하고, 이 레버(17)의 일측 끝단은 모터축(33)의 일측 끝단에 베어링(34)으로 연결된 블록(18)에 고정시켜 연결하여 놓고, 유압구동모터(20)에 연결된 모터축(33)은 ㄷ자형 상부프레임(21)의 측면 중앙에 형성된 긴구멍(22)에 끼워져 베어링(34)으로 블록(18)과 연결하되, 이 모터축(33)의 중간 위치에 바퀴(19)를 달아 ㄷ자형 상부프레임(21) 내부에 위치시켜 놓으므로써, 유압구동모터(20)가 회전하면 모터축(33)과 함께 바퀴(19)가 회전하여 ㄷ자형 상부프레임(21)에 형성된 긴구멍(22)을 따라 왕복 이동이 가능하게 장치하고, 유압구동모터(20)는 호스(30)로 방향제어밸브(27)와 연결하고 유압회전모터(25)도 호스(26)로 방향제어밸브(27)와 연결한 후, 구동모터(31)로 구동되는 유압펌프(29)는 호스(28)로 방향제어밸브(27)와 연결하고 유압장치를 제어하는 콘트롤러(23)는 전기배선(36)으로 방향제어밸브(27)와 구동모터(31)에 각각 연결시켜 놓은 구조로 된 건축공사용 철근 녹 제거장치로써,Primary guides (2) formed with holes (6) and (7), respectively, for inserting the rust-produced reinforcing material (14) into the upper left side of the main body (1) equipped with a c-shaped upper frame (21) on the upper side. The secondary guide 3 is fixed to the upper part of the main body 1 continuously in the right direction, and the other holes 10 and 11 are located in a straight line with the holes 6 and 7 in the right direction. The rust removal rotary cutter 12 having the rotary shaft-left (9) and the rotary shaft-right (8) fixed thereto is attached to the main body (1) using the bearing bracket-left (4) and the bearing bracket-right (5). It is installed on the upper part, but the bearings embedded in the bearing bracket-left (4) and the bearing bracket-right (5) remove the rust removal rotary cutter 12, the rotary shaft-left 9 and the rotary shaft-right 8 integrally. Rotating cutter 12 for rust removal of several steel material wires 32 for cutters having a diameter of 0.3 to 0.5 mm on all surfaces of the hole of the rust removal rotary cutter 12. Hole By distributing it evenly on all sides of the part, it is designed to be shaped like a brush, and the pulley 35 is fixed to the rotating shaft-right 8 at an intermediate position of the rotating shaft-right 8. After the pulley 35 is connected to the small pulley 24 connected to the hydraulic rotary motor 25 installed in the lower part of the main body 1 and the belt 13, the hole 11 of the rotary shaft-right 8 And a tongs 15 to which the tightening bolt 16 and the lever 17 are attached at a position in a straight line in the right direction, and one end of the lever 17 is connected to one end of the motor shaft 33 by a bearing ( The motor shaft 33 connected to the hydraulic drive motor 20 is fixedly connected to the block 18 connected to the block 18, and is inserted into the long hole 22 formed at the center of the side surface of the U-shaped upper frame 21 to form a bearing ( 34) to the block 18, the wheel 19 is attached to the intermediate position of the motor shaft 33 when positioned inside the U-shaped upper frame (21) When the hydraulic drive motor 20 rotates, the wheel 19 rotates together with the motor shaft 33 so that the reciprocating movement is possible along the long hole 22 formed in the U-shaped upper frame 21. The hydraulic drive motor 20 is connected to the direction control valve 27 by the hose 30, and the hydraulic rotary motor 25 is also connected to the direction control valve 27 by the hose 26, and then to the drive motor 31. The driven hydraulic pump 29 is connected to the direction control valve 27 with a hose 28 and the controller 23 for controlling the hydraulic device is an electric wiring 36 with the direction control valve 27 and the drive motor 31. Rebar rust removal device for construction workers

녹 발생된 철근소재(14)를 1차 가이드(2)의 구멍(6)과 2차 가이드(3)의 구멍(7)을 통해 회전축-좌(9)의 구멍(10)과 회전축-우(8)의 구멍(11)까지 끼우고 그 끝단을 조임볼트(16)를 이용하여 집게(15)로 잡아준 후, 유압구동모터(20)를 작동시켜 긴구멍(11)을 따라 이동시키면 녹 발생된 철근소재(14)는 우측으로 점차 당겨져 나오게 되고, 이와 동시에 유압회전모터(25)의 작동에 의해 벨트(13)로 연결된 녹 제거용 회전커터(12)를 회전시키면 그 내부에 있는 커터용 강철소재 철사(32) 부분을 통과하는 녹 발생된 철근소재(14)의 표면은 녹제거용 회전커터(12)와 일체가 되어 회전하는 커터용 강철소재 철사(32)의 회전마찰에 의해 깨끗하게 녹이 제거될 수 있게 하므로써, 건축공사장에서 사용하는 철근의 녹을 쉽게 제거할 수 있게 한다.The rust-generated reinforcing material 14 is formed through the hole 6 of the primary guide 2 and the hole 7 of the secondary guide 3 through the hole 10 of the rotary shaft-left 9 and the rotary shaft-right ( 8) Insert the end of the hole 11 and hold the end thereof with the tongs 15 using the fastening bolt 16, and then operate the hydraulic drive motor 20 to move along the long hole 11 is generated rust The reinforcing material 14 is gradually pulled out to the right, and at the same time, when rotating the rust removal rotary cutter 12 connected to the belt 13 by the operation of the hydraulic rotary motor 25, the steel material for the cutter therein The surface of the rust-generated rebar material 14 passing through the wire 32 is integral with the rust removal rotary cutter 12 so that rust is cleanly removed by the rotational friction of the steel material wire 32 for cutter rotating. By making it possible, the rust of the rebar used in the construction site can be easily removed.

건축공사장에서 적재해 놓거나 이동할 때 철근표면에 녹이 발생하는 문제와 녹이 발생된 철근을 그대로 건축공사에 사용하므로써 발생하는 품질저하문제와 내구성 저하문제 등의 문제점을 해결하여 적용시키므로써,By solving the problems such as rust on the surface of the rebar when loading or moving in the construction site, and problems such as deterioration of quality and deterioration of durability caused by using the reinforcing steel bar as it is,

건축공사장에서 사용하는 철근의 녹을 쉽게 제거할 수 있도록 하는 것을 목적으로 한다.Its purpose is to make it easy to remove the rust of rebars used in construction sites.

Claims (1)

건축공사용 철근 녹 제거장치에 있어서,In the rebar rust removal device for construction workers, 상부측이 ㄷ자형 상부프레임(frame)(21)으로 형성된 본체(1)의 상부 좌측에서 우측방향으로 구멍(6)이 있는 1차 가이드(2), 구멍(7)이 있는 2차 가이드(3), 구멍(10)이 있는 회전축-좌(9)와 구멍(11)이 있는 회전축-우(8)가 고정되어 부착된 녹 제거용 회전커터(12), 조임볼트(16)가 부착된 집게(15)가 순차적으로 장치되어 있고,Primary guide (2) with holes (6) and secondary guide (3) with holes (7) from the upper left to the right side of the main body (1), the upper side of which is formed of a c-shaped upper frame (21). ), A rotating shaft-left (9) with a hole (10) and a rotating shaft-right (8) with a hole (11) to which the rust removal rotary cutter (12) and clamping bolt (16) are attached. 15 are sequentially installed, 여기에 형성되어 있는 각각의 구멍(6)(7)(10)(11)이 일직선상에 위치하도록 장치되어 있으며,Each of the holes 6, 7, 10, 11 formed therein is arranged to be in a straight line, 녹 제거용 회전커터(12)의 구멍 내부면에는 직경이 0.3∼0.5mm로 된 커터용 강철소재 철사(32) 여러 개를 녹 제거용 회전커터(12)의 구멍 내부의 모든 면에 고르게 분포시켜 장치해 놓으므로써 그 모양이 브러쉬 형태처럼 되도록 구성되어 있고, 이 녹 제거용 회전커터(12)는 베어링 브라켓-좌(4)와 베어링 브라켓-우(5)에 의해 지지되어 있고,The inner surface of the hole of the rust removal rotary cutter 12 is evenly distributed on all surfaces inside the hole of the rust removal rotary cutter 12 with several steel wires 32 for cutter having a diameter of 0.3 to 0.5 mm. The rust removal rotary cutter 12 is supported by a bearing bracket-left 4 and a bearing bracket-right 5 by mounting. 회전축-우(8)의 중간위치에 고정되어 장치된 풀리(35)는 본체(1) 하부에 있는 유압회전모터(25)에 연결된 작은풀리(24)와 벨트(13)로 연결되어 있고, ㄷ자형 상부프레임(21)의 측면에 형성된 긴구멍(21)에 끼워진 유압구동모터(20)의 모터축(33) 끝단은 베어링(34)으로 블록(18)과 연결하여 놓되, 블록(18)의 상부는 레버(17)를 이용하여 집게(15)와 고정시켜 연결하고, 모터축(33) 중간위치에는 바퀴(19)를 달아 ㄷ자형 상부프레임(21)의 내측에 위치시켜 모터축(33)이 유압구동모터(20)에 의해 회전하면 바퀴(19)는 ㄷ자형 상부프레임(21)의 내측면을 타고 이동할 수 있게 구성시켜 장치하고,The pulley 35 fixed to the intermediate position of the rotary shaft 8 is connected with a belt 13 and a small pulley 24 connected to the hydraulic rotary motor 25 under the main body 1. The end of the motor shaft 33 of the hydraulic drive motor 20 fitted into the long hole 21 formed on the side of the upper frame 21 is connected to the block 18 by a bearing 34, the block 18 of the The upper part is fixed to the tongs 15 using the lever 17, and is connected to the motor shaft 33, the wheel 19 is attached to the intermediate position of the motor shaft 33 by positioning the inner side of the U-shaped upper frame 21. When rotated by the hydraulic drive motor 20, the wheel 19 is configured to move on the inner surface of the U-shaped upper frame 21, 유압회전모터(25)와 유압구동모터(20)는 각각 호스(26)(30)로 방향제어밸브(27)에 연결시켜 놓고, 구동모터(31)에 연결된 유압펌프(29)는 호스(28)로 방향제어밸브(27)에 연결시켜 놓고, 콘트롤러(controller)(23)는 전기배선(36)으로 방향제어밸브(27)와 구동모터(31)에 연결해 놓은 것을 특징으로 하는 건축공사용 철근 녹 제거장치.The hydraulic rotary motor 25 and the hydraulic drive motor 20 are connected to the direction control valve 27 by hoses 26 and 30, respectively, and the hydraulic pump 29 connected to the drive motor 31 is connected to the hose 28. Reinforcement rust for building construction, characterized in that connected to the direction control valve 27, the controller (23) is connected to the direction control valve 27 and the drive motor (31) by the electrical wiring (36). Removal device.
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CN109108783A (en) * 2018-07-17 2019-01-01 望江县红和木业灯饰有限公司 A kind of bamboo stalk leather mill set
CN110153868A (en) * 2019-05-31 2019-08-23 宁波爵盛科技有限公司 A kind of surface polishing device of industrial pipes
KR102035527B1 (en) 2019-06-04 2019-10-23 오대근 Rust removal devece for reinforcing rod
CN111590332A (en) * 2020-06-03 2020-08-28 郑州梦铭机械科技有限公司 Steel processing device capable of automatically removing rust and cutting profile steel
CN111590332B (en) * 2020-06-03 2020-12-18 浙江西子重工机械有限公司 Steel processing device capable of automatically removing rust and cutting profile steel
CN111823111A (en) * 2020-06-17 2020-10-27 邵帅 Automatic pipe surface grinding machine
CN112247820B (en) * 2020-10-16 2023-05-12 南京中道机械科技有限公司 Solid wood cylinder polishing equipment for furniture production
CN112247820A (en) * 2020-10-16 2021-01-22 何会余 Furniture production is with wood cylinder polishing equipment
CN112276776A (en) * 2020-10-29 2021-01-29 鄂州市天信工贸股份有限公司 Aluminum alloy circular tube polishing equipment
CN113649925A (en) * 2021-08-24 2021-11-16 高雄鹰 Reinforcing bar rust cleaning device for building
CN113910078A (en) * 2021-10-19 2022-01-11 中国十七冶集团有限公司 Intelligent exposed steel bar rust removing device for constructional engineering and use method thereof
CN114559350A (en) * 2022-03-08 2022-05-31 铜陵山海智能制造有限公司 Valve rod thread rust removal device and application method thereof
CN114683154A (en) * 2022-05-10 2022-07-01 保利长大工程有限公司 Steel bar pretreatment device and treatment method for prefabricating small-radius curve beam plate
CN114683154B (en) * 2022-05-10 2023-01-17 保利长大工程有限公司 Steel bar pretreatment device and treatment method for prefabricating small-radius curve beam plate
CN114905388A (en) * 2022-05-31 2022-08-16 中信国安建工集团有限公司 Steel bar rust removal equipment and method
CN114905388B (en) * 2022-05-31 2024-01-16 中信国安建工集团有限公司 Steel bar rust removing equipment and method
CN117340761A (en) * 2023-12-06 2024-01-05 潍坊昌大建设集团有限公司 Full-automatic steel bar derusting machine
CN117340761B (en) * 2023-12-06 2024-02-23 潍坊昌大建设集团有限公司 Full-automatic steel bar derusting machine

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