KR100623042B1 - A manufacturing method of soap - Google Patents

Abstract

The present invention relates to an automatic soap manufacturing apparatus, each of which is provided with a waste tank and a processing unit provided with an agitator and an additive input unit on both sides of the upper side, and a filter unit provided with one vibrating strainer is installed at the bottom thereof, and the soap is quantitatively determined at the bottom thereof. It is made by dividing the metering unit to be weighed and one packaged unit to be sealed by packing the weighed soap into three layers.

According to the present invention as described above, since one filtering part and a packing part are installed at the lower ends of the two processing parts, the working line can be operated without a break.

In addition, the present invention takes about 20-40 minutes of soap production time by using sodium carbonate, forget-me-not, zeolite and PC without using caustic soda, so that a large amount of soap is produced in a short time, two manufacturing lines and one packaging It is a useful invention that can produce a large amount of soap in a short time without the operator due to the line.

Description

A manufacturing method of soap

1 is a block diagram showing a manufacturing process of the powder soap according to the present invention

2 is a schematic front view showing the entire manufacturing line of the present invention.

Figure 3 is a schematic side view showing the entire production line of the present invention

4 is a schematic perspective view showing an agitator of the present invention

Figure 5 is a side view showing the operating state of the stirrer of the present invention

6 is a cross-sectional view showing an operating state of the stirrer of the present invention

7 is a cross-sectional view showing an operating state of the discharge device of the stirrer of the present invention

8 is a schematic perspective view showing the present invention filtering portion

9 a, b, c is a front view showing the operation order of the filtering portion of the present invention

10 is a schematic perspective view showing another embodiment of the present invention;

11 is a schematic perspective view showing a solid soap line of the present invention

12 is a schematic perspective view showing a liquid soap line of the present invention.

           ** Description of symbols for the main parts of the drawing **

1. Waste cooking oil storage 2. Metering 3. Additive input

4. Stirrer 5. Filter part 6. Packing part

7. 7 '. Waste oil wells 8. Agitator 9. 31. Weighbridge

10. 15. Heater 13. Packing 14. Lid

16. 29. Motor 17. Rotating shaft 18. Sliding plate

19. Rotating body 20. Discharge valve 21. Cylinder

22. Link 23. Guide rail 24. Block

25. Mesh plate 26. Campan 27. Push rod

28. Pulley 30. Reservoir 32. Discharge valve

33. Mold

The present invention relates to an automatic soap manufacturing apparatus, which allows to prepare powder soap, solid soap, and water soap with two manufacturing units and one packaging line, and to easily add various additives added to the soap in a short time. The purpose is to make soap in large quantities.

In general, a soap manufacturing method has been prepared by adding caustic soda to waste oil or vegetable oil, stirring and heating, followed by cooling.

However, the above method was not able to manufacture a large amount of soap, and in order to prepare powder soap, water soap and solid soap, the production line had to be installed separately, which should occupy a large space. There should be a problem such as causing unnecessary expenses.

Meanwhile, the applicant has invented a soap manufacturing machine (utility model registration No. 0122560) and a soap manufacturing apparatus (patent registration No. 0316560) using waste cooking oil in order to solve the problems as described above. same.

Looking at the configuration of the former soap maker, a guide rail is installed on the upper edge of the soap maker main body, and a plurality of transfer frames having fastening holes are fastened therein, and the transfer is carried by a cylinder installed at each corner. Install the device, install several 1.2.3.4 valves in the upper front of the main body, and install the inlet where the motor and pump are installed in the rear, and cool the soap by the cooling device (not shown) on one side of the inlet. Cooling unit is installed, and the upper side of the main body is equipped with a melting furnace with a stirrer inside, so that the inner space is formed by doubling the melting furnace, this space is connected to a separate external boiler (not shown) The hot water flows and the heating part is installed on the other side by installing a control box and a boiler that generates steam. And, to the input part side of the main body hayeoseo conveyor belt is that the capacity of the regulator and the drier and grinder installed in the installation install the powder soap manufacturing machine which.

However, the above-mentioned design is complicated in structure and wastes unnecessary energy by continuously heating a large-capacity furnace, and when an additive (gold, silver, chitosan, etc.) is added to the soap, it must be added to the furnace itself. By doing so, there is a problem in that it is suitable for producing a large amount of soap, but inadequate for the production of a small amount of soap.

Meanwhile, the latter invention was invented by the applicant, and a caustic soda stirrer mixing water and caustic soda and an edible oil storage tank storing waste cooking oil are installed on one side of the main body and connected to the first stirrer, and the first stirrer is sodium carbonate. It is connected to the second stirrer connected to the storage tank, but the stirring blade rotated by the motor is installed on the first stirrer and the second stirrer, and an extruder is installed on one side of the second stirrer, and a vibration storage hopper on the upper part thereof. Is installed, the lower part is installed a drying unit is installed with a transfer screw.

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At the end of the conveying screw, a vertical conveying part equipped with a vertical conveying bucket elevator is installed so that soap can be conveyed vertically, a grinder is installed at the end of the vertical conveying part, and the stirring is rotated by a motor at one side thereof. A storage tank with wings is installed, and a transport screw is installed at the bottom of the storage tank, and a measuring tank is installed at the end of the transport screw.

However, the above invention requires several installation tanks (caustic soda storage tanks, waste cooking oil storage tanks, mixing tanks, soda carbon dioxide storage tanks, agitator tanks, etc.) to occupy unnecessary space and thus require a large installation space. Due to the unnecessary expenditure and the bulky device is complicated installation and high weight, it is difficult to transport, so all the installation work is difficult to waste manpower.

In addition, the above method has a problem in that it is difficult to clean the transfer means using the screw, and when the type of soap is replaced, the residue is left in the screw, and thus the soap produced at first is disposed of.

Meanwhile, in the conventional soap manufacturing method, caustic soda is added to waste oil or vegetable oil, and the mixture is cut off while heating. Then, sodium carbonate is added and stirred again, the mass is pulverized, and the crushed soap is made into uniform particles through a hopper, and then the transfer screw Transported through and stored in the storage tank and weighing the stored soap by quantitative and then packed in the packaging.

However, in the above method, the caustic soda was added to the waste cooking oil and stirred for about 4 hours.Then, the mixture was heated and mixed with sodium carbonate to prepare a soap, and the soap was cooled for about 1 day. By weighing and packaging the following, there is a disadvantage in that the manufacturing time of the soap takes a long time, and there is a problem that it is difficult to mass-produce the product.

 In addition, since the conventional method can be packaged on the next day after mixing the raw material of the soap, when producing a small amount of soap there is a problem in the production of the product because the entire line has to play.

The present invention has been invented to reduce the size of the entire line by reducing the applicant's patent process, thereby reducing the time and space for soap manufacturing, the processing unit provided with a waste tank, a stirrer and an additive input, respectively on both sides It is installed by dividing the filter part installed with one vibrating strainer at the bottom, and the metering part for weighing soap at the bottom and the packing part for packing the weighed soap in a bag and packing it in three layers. will be.

In addition, the present invention is produced by mixing and stirring the soap and waste oil or vegetable oil with sodium carbonate, forget-me-not and zeolite and PC, so that the production time can be produced in 20-40 minutes in a short time can be produced in large quantities and by installing two mixing stirrers By allowing the soap in the stirrer on the other to be withdrawn while one side is agitated, the soap production line can be operated without a break so that a large amount of product can be produced in a short time, and the present invention will be described in detail with reference to the accompanying drawings. Is as follows.

In the waste cooking oil reservoir, a stirrer receiving the waste cooking oil and mixing with caustic soda and a pulverizer for crushing the lumped soap supplied from the stirrer,
The soap manufacturing line is divided into four layers, but on the fourth floor, a waste cooking oil storage unit (1) having a stirrer is installed on both sides. The installed stirrer 4 is provided, and one filtering portion 5 is installed on the second floor, and the packing portion 6 for weighing and packing soap is installed on the first floor of the lower layer. Is a heater installed in each reservoir, and 35 shows a meter used to prepare a liquid soap or a solid soap.

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That is, in more detail, the waste oil reservoirs 7 and 7 'are respectively installed on both sides of the upper portion, but inside the waste oil reservoirs, the stirring device 8 is installed to be rotated by the motor, and the lower portion of the waste oil reservoir is installed. (9), but the outlet of each waste oil reservoir is located in the weighing tank so that it can be opened and closed by the valve, and the bottom of each waste oil reservoir (7) (7 ') and the weighing tank (9) 10) Install.

A stirrer 4 is installed at the lower end of the weighing tank 9 and connected with a pipe installed in the weighing tank 9, and an additive inlet 3 is provided in the front of the weighing tank 9.

On both sides of the stirrer (4) to install and close the lid 14 is sealed by the packing (13), the heater 15 is installed on both sides of the bottom, the inside is rotated by the motor (16) The rotary shaft 17 is installed, but the several plates 18 are fixedly fixed to the rotary shaft 17 at regular intervals, and the rotors are provided between the plates 18 and the plates of the rotary shaft 17 at the rear end of the stirrer 4, respectively. 19 is installed in the stirrer case, and a discharge valve 20 is installed at the bottom of the central portion of the stirrer 4 so as to be opened and closed by the cylinder 21 and the link 22.

The filtering portion 5 is installed on the upper rails on both sides of the guide rail 23, the upper side of the mesh plate 25 is provided with the blocking plate 24 is installed on both sides of the mesh plate 25 of the front A push rod 27 fastened to the cam plate 26 is installed at the center portion, and a pulley 28 is attached to the cam plate shaft so that the mesh plate 25 can be rotated by connecting with the motor 29 as a belt so that the mesh plate 25 can be moved back and forth. do.

A storage bin 30 is installed at the lower end of the mesh plate 23, and a measuring container 31 is installed at the lower end of the storage container 30 to contain a predetermined amount in a bag, and one side of the measuring container 31 is disposed by a conveyor. It is made by installing the packing part 6 which is pressed and fixed by heat while moving to.

On the other hand look at the time of producing a solid soap using the present invention.

Install the discharge valve 31 on one side of the lower end of the metering section (2). This outlet valve is connected to the first floor, and then, liquid soap is put in a separate molding frame in the first floor, and the soap is cooled.

In addition, if you want to manufacture a liquid soap is to put the soap into the packaging container from the valve and packaging.

And the method of adding the additives when preparing the powder soap is as follows.

When powder soap contains additional additives such as gold powder, silver powder, chitosan, etc., gold powder, silver powder, or various additives (powder or liquid, etc.) are added to the additive input unit 3 installed in the front of the metering unit 2. Then, put sodium carbonate, forget-me-not and zeolite, and PC in the inside of the stirrer 4, close the lid in this state, and let the waste cooking oil in the measuring tank 9 into the inside of the stirrer 4, and at the same time, the additive Open the valve in the inlet (3) is to add the additives together.

Opening the valve in the additive input unit 3 as described above is that the additive in the reservoir is introduced into the inside of the stirrer 4 together with the oil in the weighing tank and mixed with the stirrer and stirred together.

Referring to the method and configuration of the present invention as described above in detail as follows.

Waste oil or vegetable oil is added to each waste oil storage container (7) (7 ') and stored. At this time, since each heater is installed on the bottom of each waste oil storage container (7) (7 ') to prevent the waste cooking oil from being hardened, the oil is not hardened in the storage container.

In the above state, the valves of the waste oil storage tanks 7 and 7 'are opened to introduce the waste cooking oil into the measuring tank 9, and at the same time, the lid 14 provided on both sides of the agitator 4 is opened separately. Add measured sodium carbonate, forget-me-not and zeolite, and PC.

At this time, the blending amount of the waste cooking oil and sodium carbonate, the forget-me-not and zeolite, and the PC is set in advance, and then the amount is set, and the metered waste cooking oil is supplied to the inside of the stirrer 4 into which the sodium carbonate, the forget-me-not and zeolite, and PC are fed. You just have to.

When the stirrer 4 is operated in this state, the motor 16 installed on one side of the stirrer 4 is operated to rotate the rotary shaft 17 installed in the stirrer 4. Due to this, the plate 18 installed on the rotary shaft 17 rotates to mix waste cooking oil and sodium carbonate.

On the other hand, since both sides of the bottom of the stirrer 4 are provided with the heater 15, the waste oil can be prevented from solidifying inside the stirrer, and when the stirrer 4 stops operating, it is installed at the lower end of the stirrer 4. The cylinder 21 for activating the discharge valve is operated, which causes the link 22 coupled to the rod of the cylinder 21 to rotate so that the ball valve rotates to open the discharge port while the rotary shaft rotates. Through this outlet, the powdered soap in the stirrer 4 is discharged | emitted.

When the stirrer 4 is operated as described above, the rotary shaft 17 installed inside the stirrer 4 is rotated by the motor 16, and thus the mill 18 installed on the rotary shaft 17. ) Will rotate together with the waste cooking oil and sodium carbonate.

At this time, since the rotating body 19 provided on the inner rear of the stirrer 4 main body is installed between the mill and the mill, the soap raw material can be smoothly mixed with the mill 18 by rotating in the 90 ° direction.

That is, when agitated in the stirrer 4, the waste cooking oil and soda carbonate, forage and zeolite, and the PC are mixed with the lumps, and the lumps are made of the plates 18 of the rotary shaft 17 installed in the stirrer 4 and Since it hits the rotating body 19 will be mixed and pulverized at the same time.

The waste cooking oil heated as described above is mixed with sodium carbonate and pulverized, thereby cooling the temperatures of the heated stirrers.

After the mixing is carried out as described above, the soap discharged through the outlet is supplied to the filtration unit installed in the lower end thereof, and the soap supplied to the filtration unit 5 falls to the upper portion of the catching network 25, and the strainer is cam plate 26. By moving back and forth back and forth by shaking only the soap particles of a certain size is to be sent to the storage tank 30 at the bottom.

That is, when the motor 29 rotates while rotating the rotating shaft, the cam plate 26 installed on the rotating shaft rotates together. As a result, the link 27 fastened to the cam plate 26 moves back and forth, and the strainer 25 ) And then pull.

When the cam plate 26 is operated as described above, the strainer 25 is moved forwards and backwards on the guide rails 23 installed at both ends of the lower end, and the soap lumps in the strainer 25 are crushed by the shaking. Pass through the strainer 25 is to be collected in the storage tank (30).

On the other hand, because the blocking plate 24 inclined inwardly is installed on both upper sides of the strainer 30, foreign matter other than the soap falling from the stirrer 4 to the strainer 25 will not fall into the strainer 25.

The soap collected in the storage tank 30 as described above is supplied to the automatic weighing container 31 through the outlet of the lower end and the soap is weighed by the amount set in the automatic weighing container and then put in a plastic bag.

The plastic bag containing soap is guided so that the upper end of the plastic bag can pass through the upper part of the banding machine installed on one side, and when it is placed, it is moved to one side by a conveyor belt installed at the front and rear of the banding machine. As the plastic wrapper containing soap leaves the banding machine, the upper end is fused and sealed, so the plastic wrapper is sold in a box.

Meanwhile, the measuring container and the banding machine are already generally used in the market, and in the present invention, such a device is purchased and used in a general store, and thus, the detailed description and description will be omitted.

Meanwhile, the solid soap manufacturing method according to the present invention will be described.

At the lower end, a measuring tank 9 is installed at the lower end of the waste oil storage tank 7 and 7 'which is a heater, and a discharge valve 32 which can be opened and closed at the lower end of the measuring container 9 is installed. The valve is to put the liquid soap into the solid soap mold 33, then move the mold to the cooling unit to cool.

In addition, the liquid soap manufacturing method using the present invention will be described.

A measuring tank 9 is installed at the lower end of the waste cooking oil storage tanks 7 and 7 ', and mixed with water by adding caustic carry separately weighed with waste cooking oil and mixed with water. At this time, since the heater is installed on the bottom of the waste cooking oil reservoir, it is possible to prevent the waste cooking oil from solidifying. Since the stirring device 8 is installed inside the waste cooking oil reservoirs 7 and 7 ', mixing is easily performed. To produce liquid soap.

In the above state, a separate storage container is placed on the lower end of the valve 32 installed in the waste cooking oil storage containers 7 and 7 ', and the liquid soap is put into the storage container and packed.

When the liquid soap is calculated as described above and introduced into the storage container (vinyl bag, bottle, etc.), the upper end may be fused with heat or the lid may be sealed.

As described above, the present invention installs a processing unit provided with a waste tank and an agitator and an additive input unit at an upper side thereof, and installs a filtration unit equipped with a vibrating strainer at the lower end thereof, and a metering unit and a measured soap unit for measuring the amount of soap at the lower end thereof. It is made by dividing the packing part which is enclosed in a bag and sealed to be divided into three layers, and since one filtering part and a packing part are installed in the lower end of two processing parts, a working line can be operated without a break.

In addition, the present invention takes about 20-40 minutes of soap production time by using sodium carbonate, forget-me-not, zeolite and PC without using caustic soda, so that a large amount of soap is produced in a short time, two manufacturing lines and one packaging It is a useful invention that can produce a large amount of soap in a short time without the operator due to the line.

As described above, the present invention has been described in detail only with respect to the described embodiments, but it will be apparent to those skilled in the art that various modifications and variations are possible within the technical spirit of the present invention, and such modifications and modifications belong to the appended claims. will be.

Claims (6)

delete delete In the waste cooking oil reservoir, a stirrer receiving the waste cooking oil and mixing with caustic soda and a pulverizer for crushing the lumped soap supplied from the stirrer, Install the waste cooking oil reservoirs 7 and 7 'on both sides of the upper part, but install the stirring device 8 inside each waste oil reservoir to be rotated by the motor, and the measuring tank 9 in the lower center part. However, the outlet of each waste oil reservoir is located in the weighing tank so that it can be opened and closed by a valve, and a heater 10 is installed on the bottom of each waste oil storage tank (7) (7 ') and the weighing tank (9). With that: The lower end of the weighing tank (9) is provided with a stirrer (4) connected to the pipe installed in the weighing tank (9), and the front of the weighing tank (9) by installing an additive inlet (3): On both sides of the stirrer (4) to install and close the lid 14 is sealed by the packing (13), the heater 15 is installed on both sides of the bottom, the inside is rotated by the motor (16) The rotary shaft 17 is installed, but the several plates 18 are fixedly installed on the rotary shaft 17 at regular intervals, and the inner end of the stirrer 4 is placed on the stirrer case between the plate 18 and the plate of the rotary shaft 17. Each of the rotors 19 is installed, and a discharge valve 20 is installed at the bottom of the central portion of the stirrer 4 so as to be opened and closed by the cylinder 21 and the link 22. The filtering portion 5 is installed on the upper rails on both sides of the guide rail 23, the upper side of the mesh plate 25 is provided with the blocking plate 24 is installed on both sides of the mesh plate 25 of the front A push rod 27 fastened to the cam plate 26 is installed at the center portion, and a pulley 28 is attached to the cam plate shaft so that the mesh plate 25 can be rotated by connecting with the motor 29 as a belt so that the mesh plate 25 can be moved back and forth. What was done A storage bin 30 is installed at the lower end of the mesh plate 23, and a measuring container 31 is installed at the lower end of the storage container 30 to contain a predetermined amount in a bag, and one side of the measuring container 31 is disposed by a conveyor. Apparatus for producing a soap, characterized in that by installing a packing (6) which is pressed and fixed by heat while moving to. delete delete The soap manufacturing apparatus according to claim 3, wherein two stirrers are installed to be sequentially discharged to the strainer.

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