KR100616442B1 - Heat load of pre-heater - Google Patents
Heat load of pre-heater Download PDFInfo
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- KR100616442B1 KR100616442B1 KR1020050074189A KR20050074189A KR100616442B1 KR 100616442 B1 KR100616442 B1 KR 100616442B1 KR 1020050074189 A KR1020050074189 A KR 1020050074189A KR 20050074189 A KR20050074189 A KR 20050074189A KR 100616442 B1 KR100616442 B1 KR 100616442B1
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- ptc
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- metal terminal
- preheater
- bent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H1/2215—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant the heat being derived from electric heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/02—Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant
- B60H1/03—Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant and from a source other than the propulsion plant
- B60H1/034—Heating, cooling or ventilating [HVAC] devices the heat being derived from the propulsion plant and from a source other than the propulsion plant from the cooling liquid of the propulsion plant and from an electric heating device
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24H—FLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
- F24H9/00—Details
- F24H9/18—Arrangement or mounting of grates or heating means
- F24H9/1854—Arrangement or mounting of grates or heating means for air heaters
- F24H9/1863—Arrangement or mounting of electric heating means
- F24H9/1872—PTC
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/48—Heating elements having the shape of rods or tubes non-flexible heating conductor embedded in insulating material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/00007—Combined heating, ventilating, or cooling devices
- B60H1/00021—Air flow details of HVAC devices
- B60H2001/00114—Heating or cooling details
- B60H2001/00128—Electric heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60H—ARRANGEMENTS OF HEATING, COOLING, VENTILATING OR OTHER AIR-TREATING DEVICES SPECIALLY ADAPTED FOR PASSENGER OR GOODS SPACES OF VEHICLES
- B60H1/00—Heating, cooling or ventilating [HVAC] devices
- B60H1/22—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant
- B60H2001/2228—Heating, cooling or ventilating [HVAC] devices the heat being derived otherwise than from the propulsion plant controlling the operation of heaters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/02—Heaters using heating elements having a positive temperature coefficient
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
Abstract
개시된 내용은 PTC의 일면배치에 적당하고 부품수를 줄이며, PTC 배치/조립에 맞는 간단한 수용구조가 제공된 프리히터의 히트로드에 관한 것이다.Disclosed is a heat rod of a preheater which is suitable for one side arrangement of PTC, reduces the number of parts, and is provided with a simple receiving structure suitable for PTC placement / assembly.
이것은,this is,
PTC(110)와, 이 PTC(110)가 안착되도록 양측 연부를 따라 걸림테(123)를 형성한 안착부(122)와 PTC(110)의 상,하단부 이동을 차단하도록 상기 걸림테(123)보다 길게 연장되어 절곡된 유동방지부(124)를 소정간격을 두고 연속/형성한 금속단자(120)와; 상기 금속단자(120)의 저면과 절곡부(124)상면을 따라 접착되어 절연되는 접착 절연체(150)와; 상기 금속단자(110)가 안착되는 수용공간(132)을 형성한 수용부재(130); 및 상기 수용부재(130)상단에 안착/결합되는 커버부재(140)를 포함하며, 상기 수용부재(130)는 그 상면 양측을 따라 길이방향으로 턱부(133)와 절곡부(134)를 형성하고, 이 턱부(133)에 상기 커버부재(140)를 안착한 상태에서 절곡부(134)를 내측으로 절곡시켜 결합하는 특징을 갖는다.PTC 110, the seating portion 122 formed with a hook 123 along both edges so that the PTC 110 is seated and the hook 123 to block the movement of the upper and lower ends of the PTC 110 A metal terminal 120 continuously / formed at a predetermined interval to extend the longer and bent flow prevention portion 124; An adhesive insulator 150 that is bonded and insulated along the bottom surface of the metal terminal 120 and the upper surface of the bent portion 124; An accommodation member 130 having an accommodation space 132 on which the metal terminal 110 is seated; And a cover member 140 seated / coupled to an upper end of the receiving member 130, wherein the receiving member 130 forms a jaw portion 133 and a bent portion 134 in the longitudinal direction along both sides of the upper surface thereof. In the state in which the cover member 140 is seated on the jaw portion 133, the bent portion 134 is bent inward to engage.
이 프리히터의 히트로드는 PTC의 배치 구조를 금속단자에서 가능하게 한 특징으로 갖는다.The heat rod of this preheater is characterized by enabling the arrangement structure of the PTC in the metal terminal.
프리히터, 히트로드. Preheater, heat rod.
Description
도 1a는 종래 프리히터 히트로드의 분해사시도이고, 도 1b는 종래 프리히터 히트로드의 단면도이고,Figure 1a is an exploded perspective view of a conventional preheater heat rod, Figure 1b is a cross-sectional view of a conventional preheater heat rod,
도 2는 본 발명 프리히터 히트로드 사시도이고, 2 is a perspective view of the present invention preheater heat rod,
도 3은 본 발명 프리히터 히트로드의 분해사시도이고,3 is an exploded perspective view of the preheater heat rod of the present invention;
도 4a는 본 발명 프리히터 히트로드의 평면도이고, 도 4b는 본 발명 프리히터 히트로드의 요부 발췌도이고,Figure 4a is a plan view of the present invention preheater heat rod, Figure 4b is an excerpt of the main portion of the present invention preheater heat rod,
도 5a는 본 발명 프리히터 히트로드의 단면도로서 도 4a의 A-A선 단면도이고, 도 5b는 B-B선 단면도이다.FIG. 5A is a cross-sectional view taken along line A-A of FIG. 4A as a cross-sectional view of the present invention preheater heat rod, and FIG. 5B is a cross-sectional view taken along line B-B.
※ 도면의 주요 부분에 대한 부호의 설명※ Explanation of codes for main parts of drawing
110: PTC, 120:금속단자, 122:안착부, 123:걸림테, 124:유동방지부, 110: PTC, 120: metal terminal, 122: seating part, 123: hook frame, 124: flow prevention part,
130:수용부재, 132:수용공간, 133:턱부, 134:절곡부, 140: 커버부재,130: accommodation member, 132: accommodation space, 133: jaw, 134: bent portion, 140: cover member,
150:접착 절연체.150: adhesive insulator.
본 발명은 프리히터의 히트로드에 관한 것이다. The present invention relates to a heat rod of a preheater.
일반적으로 자동차등에서 냉각수 가열전 순간 발열되는 발열수단을 대체하는 새로운 부품으로서 이중 화재의 위험이 적고, 수명이 길어 반영구적으로 사용할 수 있는 금속단자가 탄착되는 수용체를 통해 정특성서미스터(正抵抗溫度係數를 가진 정특성서미스터:positive temperature coefficient thermistor, 이하 'PTC'라 함)가 널리 보급되어 있다.In general, it is a new component that replaces the heating means that generate heat immediately before heating the cooling water in automobiles. Positive temperature coefficient thermistor (hereinafter referred to as 'PTC') is widely used.
이러한 PTC를 이용한 난방용 예열장치에 적용되는 PTC 수용구조는 그 외측에 발열 및 방열을 위한 부품들이 함께 구현되어야 하므로 이것들을 고려한 절연가능한 다양한 배치구조가 제안되고 있다.Since the PTC receiving structure applied to the heating preheating apparatus using PTC must be implemented together with components for heat generation and heat dissipation on the outside thereof, various insulated arrangements considering these are proposed.
이중에서 본 출원인 선출원 제안한 예열장치의 PTC 수용구조는, Among them, the PTC receiving structure of the preheating device proposed by the applicant of the present application,
제 1전극이 인가되는 판형의 금속단자(11)와, 이 금속단자(11)가 눌려져 탄착되도록 광폭의 일측면의 양연부를 따라 소정간격으로 경사돌기(14)를 형성하고, 이 경사돌기(14)가 형성된 내측으로 판면을 갖는 수용홈(12)을 마련하며, 이 수용홈(12)이 마련된 판면들의 사이에 삽지공(16)을 교호로 형성한 수용체(10); 상기 수용체에 금속단자(11)와 면접하도록 삽입되는 PTC(13); 상기 PTC(13)가 적층된 상태로 수용되는 수용공간(15)을 형성한 대략 ㄷ형상의 단면으로 이루어지고 제 2전극이 인가되는 커버부재(1); 상기 커버부재(1)의 개구측에서 접속/고정되는 I 형상 단면의 덮개부재(2);및 상기 PTC(13)와, 수용체(10)와, 커버부재(1),덮개부재(2)로서 이루어진다.A plate-
그러나, 이러한 수용구조는,However, this accommodation structure
첫째, 구조가 복잡하여 부품단가는 물론 이를 조립하기 위한 공정등에서 단 가상승의 요인을 가지며, First, due to the complicated structure, there is a factor of virtual winning in the unit cost as well as the process for assembling it.
둘째, PTC를 단자의 양측면에 대응시켜 배치하여야 함에 따라 비효율적인 PTC 배치구조를 갖게 됨은 물론 PTC가 많아져 단가상승의 요인이 되어 왔다. Second, since PTC must be arranged in correspondence with both sides of the terminal, it has an inefficient PTC layout structure and, as a result, the number of PTCs has been a factor of increase in unit cost.
셋째, PTC의 배치를 일측면에만 구성할 경우 반대쪽에는 이에 대응하는 접착 절연체를 보강배치하여야 하므로 이를 근본적인 구조의 개선이 필요로 되었다. Third, when the arrangement of the PTC is configured only on one side, it is necessary to reinforce the corresponding adhesive insulator on the opposite side, and thus it is necessary to improve the fundamental structure.
본 발명은 종래의 이와 같은 문제점과 필요성을 감안하여 PTC의 일면배치에 적당한 조립구조를 제공함과 아울러 PTC 발열효율을 극대화시키며,부품수가 줄어들어 단가면에서 유리하며, PTC 배치/조립에 맞는 간단한 수용구조를 갖는 프리히터의 히트로드를 제공하는 데에 그 목적이 있다. The present invention provides a suitable assembly structure for one side arrangement of PTC in consideration of the problems and necessity of the prior art, and maximizes the PTC heating efficiency, the number of parts is reduced, which is advantageous in terms of unit cost, and a simple accommodating structure suitable for PTC arrangement / assembly. The purpose is to provide a heat load of the preheater having a.
상기한 본 발명의 목적을 달성허기 위한 프리히터의 히트로드는,The heat rod of the preheater for achieving the above object of the present invention,
PTC와; 상기 PTC가 안착되도록 양측 연부를 따라 걸림테를 형성한 안착부와 PTC의 상,하단부 이동을 차단하도록 상기 걸림테보다 길게 연장되어 절곡된 유동방지부를 소정간격을 두고 연속/형성한 금속단자와; 상기 금속단자의 저면과 절곡부 상면을 따라 접착되어 절연되는 접착 절연체와; 상기 금속단자가 안착되는 수용공간을 형성한 수용부재; 및 상기 수용부재상단에 안착/결합되는 커버부재를 포함하는 히트로드를 제공한다.With PTC; A metal terminal which is continuous / formed at predetermined intervals with a seating portion formed with a hook frame along both edges of the PTC so as to seat the PTC, and a flow preventing portion bent longer than the hook frame to block movement of the upper and lower ends of the PTC; An adhesive insulator bonded and insulated along the bottom surface of the metal terminal and the upper surface of the bent portion; A receiving member forming a receiving space in which the metal terminal is seated; And it provides a heat rod comprising a cover member seated / coupled to the upper end of the receiving member.
상기 프리히터의 히트로드의 상기 수용부재는 그 상면 양측을 따라 길이방향으로 턱부를 형성하고, 이 턱부는 상기 커버부재를 안착한 상태에서 내측으로 절곡 되게 함이 바람직하다.The accommodation member of the heat rod of the preheater is preferably formed in the longitudinal direction along both sides of the upper surface, the jaw portion is bent inward in the state in which the cover member is seated.
이하 본 발명의 바람직한 실시예를 첨부 도면에 의거 구체적으로 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
첨부 도면중 도 2는 본 발명 프리히터의 히트로드의 사시도이고, 도 3은 본 발명 프리히터의 히트로드의 분해사시도이고, 도 4a는 본 발명 프리히터의 히트로드의 조립후 상태를 나타내는 평면도이고, 도 4b는 본 발명 프리히터의 프리히터의 부분 확대도면이다.2 is a perspective view of a heat rod of the preheater of the present invention, FIG. 3 is an exploded perspective view of the heat rod of the preheater of the present invention, and FIG. 4A is a plan view showing a state after assembly of the heat rod of the preheater of the present invention. 4B is a partially enlarged view of the preheater of the preheater of the present invention.
상기 도면들에 따르는 본 발명 프리히터의 히트로드는 PTC(110)와, 금속단자(120)와, 수용부재(130)와, 커버부재(140) 및 접착 절연체(150)로 이루어진다.The heat rod of the preheater of the present invention according to the drawings consists of a PTC (110), a metal terminal (120), a receiving member (130), a cover member (140) and an adhesive insulator (150).
구체적으로 상기 금속단자(120)는 상기 PTC(110)가 안착되도록 양측 연부를 따라 걸림테(123)를 형성한 안착부(122)와, PTC(110)의 상,하단부 이동을 차단하도록 상기 걸림테(123)보다 길게 연장되어 절곡된 유동방지부(124)를 소정간격을 두고 교호로 연속/형성한다.In detail, the
상기 접착 절연체(150)는 금속단자(120)의 저면과 절곡부(124)상면을 따라 접착되어 금속단자(120)의 저면 수용부재(130) 및 상면의 커버부재(140)와의 접촉시 절연되게 한다.The
수용부재(130)는 상기 금속단자(120)가 안착되는 수용공간(132)을 형성하며, 그 상면 양측을 따라 길이방향으로 턱부(133)와 절곡부(134)를 형성하고, 이 턱부(133)에 상기 커버부재(140)를 안착한 상태에서 절곡부(134)를 내측으로 절곡되게 하여서 된다. The receiving
첨부 도면중 도 5a는 본 발명 프리히터 히트로드의 단면도로서 도 4a의 A-A선 단면도이고, 도 5b는 B-B선 단면도이다 5A is a cross-sectional view taken along line A-A of FIG. 4A and FIG. 5B is a cross-sectional view taken along line B-B in the accompanying drawings.
상기 도면들에서 도시하는 바와 같이 본 발명 프리히터의 히트로드는 먼저 금속단자(120)의 안착부(122)에 PTC(110)를 안착/지지시킨다. 이 상태서 PTC(110)는 상,하단부측이 유동방지부(124)에 의하여 상,하 이동이 방지된다.As shown in the drawings, the heat rod of the preheater of the present invention first mounts / supports the
또한, 상기 금속단자(120)의 저면과 절곡부(124)상면을 따라 접착되는 접착 절연체(150)로서 상기 유동방지부(124)의 상면과, 저면이 각각 수용부재(130)과 커버부재(140)와 절연된다. 접착 절연체(150)는 절연테이프를 금속단자(120)를 따라 부착함에 의하여 실시가능하다.In addition, as the
이후 PTC(110)를 안착/지지한 금속단자(120)를 상기 수용부재(130)의 수용공간(132)내측에 수용한 뒤 커버부재(140)를 그 턱부(133)에 재치시켜 덮고난 뒤 절곡부(134)를 스웨이징 혹은 코킹등의 방법으로 덮개부재(140)에 절곡/결합시킨다.Thereafter, the
한편, 상기 금속단자(120)에 안착되는 상기 PTC(110)는 양측 연부를 따라 걸림테(123)를 형성한 안착부(122)에 PTC(110)를 안착시키면 상기 걸림테(123)보다 길게 연장되어 절곡된 유동방지부(124)에 의하여 상,하방의 이동을 차단하게 된다.On the other hand, the
상술한 바와 같이 본 발명은 종래 PTC 예열장치의 PTC 수용구조가 갖는 문제점을 개선한 것으로 PTC의 일면 배치에 적당하고 부품수를 줄이며, PTC 배치/조립에 맞는 간단한 수용구조가 제공된다.As described above, the present invention improves the problems of the PTC receiving structure of the conventional PTC preheater and is suitable for the one side arrangement of the PTC, the number of parts is reduced, and a simple accommodation structure suitable for the PTC arrangement / assembly is provided.
본 발명 프리히터의 히트로드는 종래 히트로드와 달리 금속단자를 통하여 PTC가 수용되게 하므로서 간단한 PTC 수용구조를 제공하게 되며, 이로 인하여 전체적으로 예열장치의 구조를 간단화함은 물론 단가를 저렴화한 효과를 갖는다. The heat rod of the preheater of the present invention provides a simple PTC receiving structure by allowing PTC to be accommodated through a metal terminal, unlike the conventional heat rod, thereby simplifying the structure of the preheater as a whole and reducing the unit cost. .
Claims (2)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100724618B1 (en) * | 2005-10-27 | 2007-06-04 | 모딘코리아 유한회사 | Assembling method of PTC rod assembly |
KR100791665B1 (en) | 2006-08-22 | 2008-01-03 | 모딘코리아 유한회사 | Ptc rod assembly and pre-heater including the same |
KR101313895B1 (en) | 2011-11-01 | 2013-10-01 | 동아하이테크 주식회사 | Heat Rod Structure of Pre-Heater for Vehicle |
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KR20050031024A (en) * | 2003-09-27 | 2005-04-01 | 모딘코리아 유한회사 | Heating elements assembly for ptc heater |
KR100492374B1 (en) | 2005-01-08 | 2005-05-30 | 모딘코리아 유한회사 | PTC rod assembly and Pre-heater including the same |
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JPH04258982A (en) * | 1991-02-14 | 1992-09-14 | Murata Mfg Co Ltd | Heater of fixing device for copying machine |
KR20050018535A (en) * | 2003-08-16 | 2005-02-23 | 동아전기부품 주식회사 | heating apparatus for vehicle |
KR20050031024A (en) * | 2003-09-27 | 2005-04-01 | 모딘코리아 유한회사 | Heating elements assembly for ptc heater |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100724618B1 (en) * | 2005-10-27 | 2007-06-04 | 모딘코리아 유한회사 | Assembling method of PTC rod assembly |
KR100791665B1 (en) | 2006-08-22 | 2008-01-03 | 모딘코리아 유한회사 | Ptc rod assembly and pre-heater including the same |
KR101313895B1 (en) | 2011-11-01 | 2013-10-01 | 동아하이테크 주식회사 | Heat Rod Structure of Pre-Heater for Vehicle |
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