KR100616367B1 - Method for manufacturing embossing wallpaper - Google Patents

Method for manufacturing embossing wallpaper Download PDF

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KR100616367B1
KR100616367B1 KR1020020044640A KR20020044640A KR100616367B1 KR 100616367 B1 KR100616367 B1 KR 100616367B1 KR 1020020044640 A KR1020020044640 A KR 1020020044640A KR 20020044640 A KR20020044640 A KR 20020044640A KR 100616367 B1 KR100616367 B1 KR 100616367B1
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paper
embossed
adhesive
roller
wallpaper
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KR1020020044640A
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Korean (ko)
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KR20040011183A (en
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김두현
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김두현
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18Paper- or board-based structures for surface covering
    • D21H27/20Flexible structures being applied by the user, e.g. wallpaper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/56Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00Coated paper; Coating material
    • D21H19/36Coatings with pigments
    • D21H19/44Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
    • D21H19/64Inorganic compounds
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/50Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by form
    • D21H21/52Additives of definite length or shape
    • D21H21/54Additives of definite length or shape being spherical, e.g. microcapsules, beads
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/02Patterned paper
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/0082Wall papers
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21HPULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H5/00Special paper or cardboard not otherwise provided for
    • D21H5/02Patterned paper

Abstract

본 발명은 엠보싱벽지 제조방법에 관한 것으로서, 전/후면지가 엠보싱 무늬의 손상없이 서로 부착되도록 함으로써, 전/후면지의 접합강도를 향상시킬 수 있고, 전/후면지 사이의 폐쇄공간부에 접착제가 발포충전되도록 하여 제조과정 및 도배과정에서는 물론 도배후에도 상기 엠보싱 무늬의 형상을 그대로 보지할 수 있도록 하는 것을 목적으로 한다. The present invention relates to a method for manufacturing an embossed wall paper, and by adhering the front and back papers to each other without damaging the embossed pattern, it is possible to improve the bonding strength of the front and back paper, and the adhesive is foamed in the closed space between the front and back paper An object of the present invention is to ensure that the shape of the embossed pattern is retained as it is in the manufacturing process and the papering process as well as after the papering.

본 발명에 따르면, 엠보싱 로울러(51), 상기 엠보싱 로울러의 양쪽에 차례로 접동하는 페이퍼 로울러(53) 및 압동로울러(54)를 이용하여, 인쇄된 전면지(S1)를 엠보싱 로울러와 페이퍼 로울러와의 사이로 통과시켜 전면지에 엠보싱 무늬(F)를 형성하고, 이 전면지와 접착제(A)가 도포된 후면지(S2)를 엠보싱 로울러와 압동로울러와의 사이로 통과시켜 접합지(S3)를 형성한다. 이 접합지의 접착제를 건조공정을 통해 경화시켜 엠보싱벽지를 제조하며, 상기 접착제는 건조공정에서 발포되어 상기 엠보싱 무늬에 의해 전/후면지 사이에 형성되는 폐쇄공간부(G)에 충전된다. According to the present invention, using the embossed roller 51, the paper roller 53 and the pressure roller 54 which slide in turn on both sides of the embossed roller, the printed front face paper S1 is formed between the embossed roller and the paper roller. An embossed pattern (F) is formed on the front side paper by passing therebetween, and the front side paper and the back side paper (S2) coated with the adhesive (A) are passed between the embossing roller and the pressure roller to form the bonding paper (S3). The adhesive of the bonding paper is cured through a drying process to produce an embossed wallpaper, and the adhesive is filled in the closed space G formed between the front and back papers by foaming in the drying process.

벽지, 엠보싱벽지Wallpaper, embossing

Description

엠보싱벽지 제조방법{METHOD FOR MANUFACTURING EMBOSSING WALLPAPER}Embossing wallpaper manufacturing method {METHOD FOR MANUFACTURING EMBOSSING WALLPAPER}

도 1은 본 발명에 따른 엠보싱벽지 제조방법을 수행하기 위한 장치를 나타내는 구성도이다. 1 is a block diagram showing an apparatus for performing the embossed wallpaper manufacturing method according to the present invention.

도 2는 도 1의 부분 확대도이다. FIG. 2 is a partially enlarged view of FIG. 1.

도 3은 본 발명에 따른 엠보싱벽지 제조방법을 나타내는 블록도이다. 3 is a block diagram showing a method for manufacturing an embossed wallpaper according to the present invention.

도 4는 본 발명에 따른 제조방법에 의해 제조된 엠보싱벽지의 예를 나타내는 부분 확대 단면도이다. 4 is a partially enlarged cross-sectional view showing an example of an embossed wallpaper produced by the manufacturing method according to the present invention.

도 5는 종래 엠보싱벽지의 일 예를 나타내는 일부 확대 단면도이다. 5 is a partially enlarged cross-sectional view showing an example of a conventional embossed wallpaper.

도 6은 종래 엠보싱벽지의 다른 예를 나타내는 일부 확대 단면도이다. 6 is a partially enlarged cross-sectional view showing another example of a conventional embossed wallpaper.

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

51 : 엠보싱 로울러, 52 : 요철무늬, 51: embossed roller, 52: uneven pattern,

53 : 페이퍼 로울러, 54 : 압동로울러, 53: paper roller, 54: pressure roller,

A : 접착제, F : 엠보싱 무늬, A: adhesive, F: embossed pattern,

G : 폐쇄공간부, S : 엠보싱벽지, G: closed space part, S: embossed wallpaper,

S1 : 전면지, S2 : 후면지, S1: front side, S2: rear side,

S3 : 접합지S3: junction

본 발명은 엠보싱벽지 제조방법에 관한 것으로서, 특히 엠보싱 무늬가 형성됨과 아울러 표면이 인쇄된 전면지와 이 전면지와 접합되는 후면지와의 사이에 상기 엠보싱 무늬에 의해 형성되는 폐쇄공간부에 접착제가 충전되도록 함과 아울러 전/후면지가 엠보싱 무늬의 손상없이 서로 부착되도록 함으로써, 전/후면지의 접합강도를 향상시킬 수 있고, 제조과정 및 도배과정에서는 물론 도배후에도 상기 엠보싱 무늬의 형상을 그대로 보지할 수 있는 엠보싱벽지 제조방법에 관한 것이다. The present invention relates to a method for manufacturing an embossed wall paper, and in particular, an adhesive is formed in a closed space formed by the embossed pattern between an embossed pattern formed and a front surface printed on the surface and a back sheet bonded to the front surface. In addition to being filled, the front and rear papers can be attached to each other without damaging the embossed pattern, thereby improving the bonding strength of the front and back papers, and the shape of the embossed pattern can be retained in the manufacturing process and the papering process as well as after the papering. It relates to an embossed wallpaper manufacturing method.

엠보싱벽지의 제조과정을 살펴보면, 평량이 70g∼100g 정도인 2매의 원지(전/후면지)의 어느 한 쪽에 접착제를 도포하여 원지들을 서로 접합하여 접합지를 만들고, 이 접합지중 상기 전면지의 표면에 색상과 무늬를 인쇄하는 한편 접합지를 외주면에 무늬형성요철이 형성된 엠보싱 롤러와 지지롤러 사이를 통과시킴으로써 엠보싱 무늬를 형성하는 것이 일반적이다. 또한, 전면지의 표면에 색상과 무늬를 먼저 인쇄한 다음 전/후면지중 어느 한 쪽에 접착제를 도포하여 전/후면지를 서로 접합하여 접합지를 만들고, 상기한 것처럼 엠보싱 무늬를 형성하는 방법도 많이 채용된다. Looking at the manufacturing process of the embossed wallpaper, by applying an adhesive to one of the two sheets (front / back) of the basis weight of about 70g ~ 100g bonded to each other to make a bond paper, of the bond paper on the surface of the front paper It is common to form an embossed pattern by printing a color and a pattern while passing the bonding paper between the embossing roller and the support roller having the pattern forming irregularities on the outer circumferential surface thereof. In addition, printing the color and pattern on the surface of the front paper first, and then applying an adhesive to either of the front / back paper to bond the front / back paper to each other to form a bonding paper, as described above, a number of methods for forming an embossed pattern is also employed.

상기한 방법에 의해 제조된 엠보싱벽지의 구조가 도 5에 도시되어 있다. 이 엠보싱벽지(100)에 있어서는 전/후면지(110, 120)가 전체적으로 접합되어 있기 때문에 전/후면지(110, 120)의 접합강도는 우수하다. 그러나, 이 엠보싱벽지(100)를 도배할 경우 후면지(120)의 이면에 풀칠을 하여 도배하게 되는데, 엠보싱 무늬(112)에 의해 후면지(120)의 이면쪽에 요홈(122)이 존재하므로 후면지(120)가 벽면에 전체적으로 부착되지 못하고 요홈(122)을 제외한 부분만이 부착된다. 따라서, 벽면에 대한 엠보싱벽지(100)의 부착력이 그만큼 저하될 수밖에 없어 엠보싱벽지(100)가 벽면으로부터 들뜨는 현상이 발생할 우려가 있다. 더욱이 도배과정에서는 벽면에 엠보싱벽지(100)가 잘 부착되도록 하기 위하여 엠보싱벽지(100)를 벽면쪽으로 수건이나 빗자루 등의 도구로 문지르게 되는데, 이 때문에 풀의 수분에 의해 늘어나 유연해진 엠보싱 무늬(112)가 요홈(122)쪽으로 눌려 그 형태를 유지하지 못하거나 훼손되는 현상이 발생하므로 건조후 엠보싱 무늬(112)의 입체감이 감소되어 벽면을 미려하게 장식할 수 없는 문제가 발생한다. 또한 요홈(122)에 풀이 끼게 되므로 곰팡이 발생의 원인을 제공하는 문제점도 있다. The structure of the embossed wallpaper produced by the above method is shown in FIG. In the embossed wallpaper 100, since the front and back papers 110 and 120 are joined together as a whole, the bonding strength of the front and back papers 110 and 120 is excellent. However, when the paper embossed wallpaper 100 is pasted on the back of the backing paper 120, the paper, the embossed pattern 112 to the back surface of the back paper 120 by the embossed pattern 112, so the rear Edge 120 is not attached to the wall as a whole, only the portion except the groove 122 is attached. Therefore, the adhesive force of the embossed wallpaper 100 to the wall surface is inevitably lowered, and there is a possibility that the embossed wallpaper 100 is lifted from the wall surface. In addition, in the papering process, the embossed wallpaper 100 is rubbed with a tool such as a towel or a broom to the wall surface so that the embossed wallpaper 100 is attached well to the wall surface. ) Is pressed toward the grooves 122 to maintain its shape or damage occurs, so the three-dimensional feeling of the embossed pattern 112 is reduced after drying, so that the wall surface cannot be beautifully decorated. In addition, since the grooves are caught in the grooves 122, there is a problem of providing a cause of mold occurrence.

상기한 바와 같은 문제점을 해결하고자 전면지에만 엠보싱 가공에 의해 무늬가 형성되고, 엠보싱 가공이 되지 않은 후면지를 상기 전면지에 부착하여 엠보싱벽지를 제조하는 기술들이 다양하게 제안되었는데, 그 대표적인 것으로 국내 특허공고 제1991-3890호에 개시된 것을 들 수 있다. In order to solve the problems as described above, a pattern is formed by embossing only on the front side paper, and various techniques have been proposed for manufacturing embossed wallpaper by attaching the back side paper which is not embossed to the front side paper, which is representative of domestic patent announcement. And those disclosed in US Pat. No. 1991-3890.

선행기술에 의하면, 장식지를 외주면에 요철무늬가 형성된 철로울러와 접착로울러 사이로 통과시켜 엠보싱 무늬를 형성하고, 이 장식지와 풀칠되어 이송되는 보강지를 상기 철로울러와 접하는 접동로울러 사이로 통과시킴으로써 장식지 및 보강지를 접착할 수 있다. 이 기술에 의해 제조된 엠보싱벽지의 예가 도 6에 도시되어 있다. According to the prior art, the decorative paper and the reinforcing paper by passing the decorative paper between the roller and the adhesive roller with the irregularities formed on the outer circumferential surface to form an embossing pattern, and the reinforcing paper conveyed by pasting the decorative paper through the sliding roller in contact with the iron roller It can be bonded. An example of an embossed wallpaper produced by this technique is shown in FIG. 6.

선행기술에 의한 엠보싱벽지(200)에 있어서는 장식지(210) 및 보강지(220)의 접합시 철로울러의 요철무늬에 의해 엠보싱 무늬(212)가 손상되지 않고 철로울러 및 접동로울러에 의해 지지된다는 점에서 장식지(210) 및 보강지(220)의 접합과정에서 접합불량이 해소될 수 있고, 도배시 보강지(220)의 이면이 벽면에 완전히 부착된다는 점에서 엠보싱벽지(200)의 벽면에 대한 부착력이 향상된다는 이점은 있다. 그러나, 이 경우에는 도 5의 엠보싱벽지(100)와는 달리 장식지(210)와 보강지(220)가 완전히 접합되지 않고 엠보싱 무늬(212)를 제외한 부분만 접합됨에 따라 장식지(210)와 보강지(220)의 접합품질이 낮다. 이 때문에, 엠보싱 무늬(212)에 의해 장식지(210) 및 보강지(220) 사이에 형성되는 폐쇄공간부(214)를 중심으로 장식지(210)가 보강지(220)로부터 박리되어 장식지(210)가 들뜰 우려가 있고, 제조된 엠보싱벽지(200)를 도배하는 과정이나 도배후에 상기 폐쇄공간부(214) 때문에 엠보싱 무늬(212)가 눌려 손상되는 현상은 여전히 막을 수 없다. In the embossed wallpaper 200 according to the prior art, the embossed pattern 212 is supported by the iron roller and the sliding roller without being damaged by the uneven pattern of the iron roller when the decorative paper 210 and the reinforcement paper 220 are joined. In the process of joining the decorative paper 210 and the reinforcement paper 220 in the bonding process can be eliminated, the adhesive force to the wall surface of the embossed wallpaper 200 in that the back surface of the reinforcement paper 220 is completely attached to the wall during the delivery This has the advantage of being improved. In this case, however, unlike the embossed wallpaper 100 of FIG. 5, the decorative paper 210 and the reinforcement paper 220 are not completely bonded, and only the portions except the embossed pattern 212 are bonded to the decorative paper 210 and the reinforcement paper ( 220) The bonding quality is low. For this reason, the decorative paper 210 is separated from the reinforcing paper 220 around the closed space 214 formed between the decorative paper 210 and the reinforcing paper 220 by the embossed pattern 212, and the decorative paper 210 is separated. There is a risk of being lifted, and the phenomenon of embossing pattern 212 being pressed and damaged by the closed space portion 214 after the process of papering the manufactured embossed wallpaper 200 or still cannot be prevented.

본 발명은 상기한 종래 문제점들을 고려하여 이루어진 것으로서, 엠보싱 무늬가 형성됨과 아울러 표면이 인쇄된 전면지와 이 전면지와 접합되는 후면지와의 사이에 상기 엠보싱 무늬에 의해 형성되는 폐쇄공간부에 접착제가 충전되도록 함과 아울러 전/후면지가 엠보싱 무늬의 손상없이 서로 부착되도록 함으로써, 전/후면지의 접합강도를 향상시킬 수 있고, 제조과정 및 도배과정에서는 물론 도배후에도 상기 엠보싱 무늬의 형상을 그대로 보지할 수 있도록 하는 것을 목적으로 한다. The present invention has been made in consideration of the above-described conventional problems, and the adhesive is formed in the closed space formed by the embossed pattern between the front surface paper on which the embossed pattern is formed and the front surface printed on the surface and the back sheet bonded to the front paper. And the front and back papers are attached to each other without damaging the embossed pattern, thereby improving the bonding strength of the front and back papers, and retain the shape of the embossed pattern as it is in the manufacturing process and the papering process as well as after the papering. The purpose is to make it possible.

상기 목적을 달성하기 위하여, 본 발명에 따른 엠보싱벽지 제조방법은, 외주면에 요철무늬가 형성된 엠보싱 로울러, 상기 엠보싱 로울러의 양쪽에 차례로 접동하는 페이퍼 로울러 및 압동로울러를 이용하여, 표면이 인쇄된 전면지를 상기 엠보싱 로울러와 페이퍼 로울러와의 사이로 통과시켜 전면지에 엠보싱 무늬를 형성하고, 이 전면지와 접착제가 도포된 후면지를 상기 엠보싱 로울러와 압동로울러와의 사이로 통과시켜 상기 접착제에 의해 서로 접합하여 접합지를 형성한 후, 상기 접합지의 접착제를 건조공정을 통해 경화시켜 엠보싱벽지를 제조하는 방법에 있어서: 상기 접착제는 방수/방습을 위하여 아크릴계 에멀젼형 바인더를 주재로 하고, 전체에 대하여 20∼80wt%의 유연성 부여용 탄산칼슘 또는 탈크 및 2∼4wt%의 합성수지용 발포제를 상기 바인더에 각각 혼합하여 이루어지고;
건조과정에서 상기 접착제가 발포되어 엠보싱 무늬에 의해 형성되는 상기 전면지와 후면지 사이의 폐쇄공간부에 발포된 접착제가 충전되어 엠보싱 무늬(F)의 형태가 유지되도록 하는 것을 특징으로 한다.
In order to achieve the above object, the embossing wall paper manufacturing method according to the present invention, using an embossed roller having a concave-convex pattern formed on the outer circumferential surface, using a paper roller and a pressure roller sliding in turn on both sides of the embossed roller, the front paper with the surface printed An embossed pattern is formed on the front side paper by passing between the embossed roller and the paper roller, and the front side paper and the back side coated with the adhesive pass through the embossed roller and the pressure roller to be bonded to each other by the adhesive to form a bonding paper. In the method of manufacturing an embossed wallpaper by curing the adhesive of the bonding paper through a drying process: the adhesive is based on an acrylic emulsion-type binder for waterproof / moisture-proof, giving a flexibility of 20 to 80wt% with respect to the whole Calcium carbonate or talc and 2 to 4 wt% synthetic resin blowing agent It is made by mixing each of the more;
In the drying process, the adhesive is foamed so that the foamed adhesive is filled in the closed space between the front paper and the back paper formed by the embossed pattern to maintain the form of the embossed pattern (F).

본 발명에 따르면, 상기 발포제로서 캡슐이 아크릴계 수지로 형성되어 이루어진 캡슐발포제가 채용될 수 있고, 상기 캡슐발포제는 그 발포온도가 80∼120℃ 범위의 저온인 것이 바람직하다. According to the present invention, a capsule foaming agent consisting of a capsule formed of an acrylic resin may be employed as the foaming agent, and the capsule foaming agent is preferably at a low temperature of 80 to 120 ° C.

또한, 상기 접착제의 도포두께는 20∼100㎛인 것이 바람직하다. Moreover, it is preferable that the application thickness of the said adhesive agent is 20-100 micrometers.

또한, 본 발명은, 외주면에 요철무늬가 형성된 엠보싱 로울러, 상기 엠보싱 로울러의 양쪽에 차례로 접동하는 페이퍼 로울러 및 압동로울러를 이용하여, 표면이 인쇄된 전면지를 상기 엠보싱 로울러와 페이퍼 로울러와의 사이로 통과시켜 전면지에 엠보싱 무늬를 형성하고, 이 전면지와 접착제가 도포된 후면지를 상기 엠보싱 로울러와 압동로울러와의 사이로 통과시켜 상기 접착제에 의해 서로 접합하여 접합지를 형성한 후, 상기 접합지의 접착제를 건조공정을 통해 경화시켜 엠보싱벽지를 제조하는 방법에 있어서: 상기 엠보싱 무늬에 의해 전/후면지 사이에 형성되는 폐쇄공간부가 80㎛ 이하의 깊이로 형성될 경우 상기 폐쇄공간부에 접착제가 충전되도록 20∼50㎛의 도포두께로 상기 후면지에 접착제를 과량 도포하고; 상기 접착제로는 방수/방습을 위하여 아크릴계 에멀젼형 바인더를 주재로 하여 이루어진 것을 사용함을 특징으로 한다. In addition, the present invention, by using an embossed roller having a concave-convex pattern on the outer circumferential surface, a paper roller and a pressure roller that slides on both sides of the embossed roller in turn, the front surface is printed between the embossed roller and the paper roller An embossed pattern is formed on the front side paper, and the front side paper and the back side coated with adhesive are passed between the embossing roller and the pressure roller to be bonded to each other by the adhesive to form a bonding paper, and then the adhesive of the bonding paper is dried. In the method of manufacturing the embossed wallpaper by curing through: when the closed space portion formed between the front and back paper by the embossed pattern to a depth of 80㎛ or less 20 to 50㎛ so that the adhesive is filled in the closed space portion Excessively applying an adhesive to the backing paper with an application thickness of; The adhesive is characterized in that it is made of an acrylic emulsion-based binder for the waterproof / moisture-proof.

본 발명의 특징 및 이점들은 첨부도면에 의거한 다음의 상세한 설명으로 더욱 명백해질 것이다. 이에 앞서, 본 명세서 및 청구범위에 사용된 용어나 단어는 발명자가 그 자신의 발명을 가장 최선의 방법으로 설명하기 위해 용어의 개념을 적절하게 정의할 수 있다는 원칙에 입각하여 본 발명의 기술적 사상에 부합하는 의미와 개념으로 해석되어야만 한다. The features and advantages of the present invention will become more apparent from the following detailed description based on the accompanying drawings. Prior to this, the terms or words used in the present specification and claims are defined in the technical spirit of the present invention on the basis of the principle that the inventor can appropriately define the concept of the term in order to explain his invention in the best way. It must be interpreted to mean meanings and concepts.

도 1 및 도 2에는 본 발명에 따른 엠보싱벽지 제조방법을 수행하기 위한 제조장치가 도시되어 있고, 도 3에는 본 발명에 따른 엠보싱벽지 제조방법을 나타내는 블록도가 도시되어 있으며, 도 4에는 상기 제조장치를 이용하여 본 발명에 따른 제조방법에 의하여 제조된 엠보싱벽지(S)의 예가 도시되어 있다. 1 and 2 shows a manufacturing apparatus for performing the embossed wallpaper manufacturing method according to the invention, Figure 3 is a block diagram showing a method for manufacturing an embossed wallpaper according to the invention, Figure 4 shows the manufacturing An example of an embossed wallpaper S produced by the manufacturing method according to the invention using the device is shown.

도 4에 도시된 엠보싱벽지(S)는, 표면에 소정의 색상과 무늬가 인쇄되고 엠보싱 가공에 의해 엠보싱 무늬(F)가 형성된 전면지(S1)의 이면에 접착제(A)에 의해 후면지(S2)가 합지되고, 상기 엠보싱 무늬(F)에 의해 전/후면지(S1, S2) 사이에 형성되는 폐쇄공간부(G)에는 상기 접착제(A)가 발포충전되어 이루어진다. The embossed wallpaper S shown in FIG. 4 is printed on the back surface by a adhesive A on the back surface of the front paper S1 on which a predetermined color and pattern are printed and the embossed pattern F is formed by embossing. S2) is laminated, and the adhesive A is foamed and filled in the closed space G formed between the front and rear papers S1 and S2 by the embossed pattern F.

상기한 바와 같은 엠보싱벽지(S)를 제조하기 위한 제조장치는, 도 1 및 도 2에 도시된 바와 같이, 전면지(S1)를 급지하는 제1급지수단(10)과; 상기 제1급지수단(10)으로부터 이송되는 전면지(S1)의 표면에 소정의 색상과 무늬를 인쇄하는 적어도 하나의 인쇄수단(30)과; 후면지(S2)를 급지하는 제2급지수단(20)과; 상기 제2급지수단(20)으로부터 이송되는 후면지(S2)의 일면에 접착제(A)를 도포하는 접착제도포수단(40)과; 외주면에 요철무늬(52)가 형성된 엠보싱 로울러(51), 상기 엠보싱 로울러(51)의 양쪽에 차례로 접동하는 페이퍼 로울러(53) 및 압동로울러(54)를 구비하여, 인쇄된 전면지(S1)를 상기 엠보싱 로울러(51)와 페이퍼 로울러(53)와의 사이로 통과시켜 전면지(S1)에 엠보싱 무늬(F)를 형성하고, 이 전면지(S1)와 접착제(A)가 도포된 후면지(S2)를 상기 엠보싱 로울러(51)와 압동로울러(54)와의 사이로 통과시켜 상기 접착제(A)에 의해 서로 접합하여 접합지(S3)를 형성하는 엠보싱 접합수단(50)과; 상기 접합지(S3)를 건조하여 접착제(A)를 경화시킴과 동시에 엠보싱 무늬(F)에 의해 전/후면지(S1, S2) 사이에 형성되는 폐쇄공간부(G)에 상기 접착제(A)를 발포충전시키는 건조수단(60)과; 그리고, 건조과정을 거쳐 제조완료된 엠보싱벽지(S)를 롤 형태로 권취하는 권취수단(70);을 포함하여 이루어진다.  The manufacturing apparatus for manufacturing the embossed wallpaper (S) as described above, as shown in Figs. 1 and 2, the first paper feeding means (10) for feeding the front paper (S1); At least one printing means (30) for printing a predetermined color and pattern on the surface of the front sheet (S1) conveyed from the first paper feeding means (10); A second paper feeding means 20 for feeding the back paper S2; Adhesive applying means (40) for applying an adhesive (A) to one surface of the backing paper (S2) conveyed from the second paper feeding means (20); An embossed roller 51 having a concave-convex pattern 52 formed on an outer circumferential surface thereof, and a paper roller 53 and a press roller 54 which slide in turn on both sides of the embossed roller 51, have a printed front face paper S1. Passing between the embossed roller 51 and the paper roller 53 to form an embossed pattern (F) on the front paper (S1), the back paper (S2) coated with the front paper (S1) and the adhesive (A) An embossing joining means (50) for passing through the embossed rollers (51) and the pressure rollers (54) to be bonded to each other by the adhesive (A) to form a bonding paper (S3); Drying the bonding paper (S3) to cure the adhesive (A) and at the same time the adhesive (A) in the closed space portion (G) formed between the front / back paper (S1, S2) by the embossed pattern (F) Drying means for foaming and filling (60); And, the winding means 70 for winding the embossed wallpaper (S) manufactured through a drying process in the form of a roll; is made.

상기 제1급지수단(10) 및 제2급지수단(20)은 롤 형태로 권취된 전면지(S1)를 해권가능하게 지지하는 거치대(11, 21)를 각각 구비한다. The first paper feeding means 10 and the second paper feeding means 20 are provided with cradles 11 and 21 for supporting the front paper S1 wound in a roll shape so as to be openable.

인쇄수단(30)은 잉크를 담는 잉크받이(31)와, 상기 잉크가 외주면에 부착되도록 배치되는 인쇄로울러(32)와, 그리고 상기 인쇄로울러(32)의 외주면에 접하는 압동로울러(33)를 구비한다. 따라서, 상기 인쇄로울러(32)와 압동로울러(33) 사이로 전면지(S1)가 통과하면 전면지(S1)의 표면에 소정의 색상과 무늬가 인쇄될 수 있다. 전면지(S1)의 표면에 다양한 색상과 무늬를 인쇄할 수 있도록 다수 개의 인쇄수단(30)이 차례로 설치될 수 있으며, 도 1에는 3개의 인쇄수단이 설치된 것이 예시되어 있다. The printing means 30 includes an ink receiver 31 containing ink, a printing roller 32 arranged to attach the ink to the outer circumferential surface, and a pressure roller 33 in contact with the outer circumferential surface of the printing roller 32. do. Therefore, when the front paper S1 passes between the printing roller 32 and the pressure roller 33, a predetermined color and pattern may be printed on the surface of the front paper S1. A plurality of printing means 30 may be installed in sequence so as to print various colors and patterns on the front surface S1, and FIG. 1 illustrates that three printing means are installed.

엠보싱 접합수단(50)을 구성하는 페이퍼 로울러(53)의 외주면에는 엠보싱 로울러(51)의 요철무늬(52)와 대응하는 홈(미도시)이 형성된다. 그리고, 압동로울러(33)의 외주면은 평탄면으로 이루어지는 것이 바람직하다. On the outer circumferential surface of the paper roller 53 constituting the embossing joining means 50, grooves (not shown) corresponding to the uneven pattern 52 of the embossing roller 51 are formed. The outer circumferential surface of the pressure roller 33 is preferably made of a flat surface.

접착제도포수단(40)은 접착제(A)를 공급하는 접착제 받이(41)와, 상기 접착제(A)가 외주면에 부착되도록 배치되는 접착로울러(42)와, 그리고 상기 접착로울러(42)의 외주면에 접하는 압동로울러(43)를 구비한다. 따라서, 상기 접착로울러(42)와 압동로울러(43) 사이로 후면지(S2)가 통과하면 후면지(S2)의 일면에 접착제(A)가 도포될 수 있다. The adhesive applying means 40 includes an adhesive support 41 for supplying the adhesive A, an adhesive roller 42 disposed to attach the adhesive A to an outer circumferential surface, and an outer circumferential surface of the adhesive roller 42. A contact roller 43 is provided. Therefore, when the back paper S2 passes between the adhesive roller 42 and the pressure roller 43, an adhesive A may be applied to one surface of the back paper S2.

상기 건조수단(60)은 제조장치의 상부에 구비된 가열건조실(61)을 구비한다. The drying means 60 is provided with a heating drying chamber 61 provided on the upper portion of the manufacturing apparatus.

미설명부호 R은 전면지(S1), 후면지(S2), 접합지(S3) 및 엠보싱벽지(S)를 이송안내하기 위한 안내로울러를 나타내고, B1, B2는 이송여유길이를 제공하기 위한 워킹배드를 각각 나타낸다. Reference numeral R denotes a guide roller for guiding the front paper S1, the back paper S2, the bonding paper S3, and the embossed wall paper S, and B1 and B2 are walking to provide a transfer free length. Each represents a bad.

다음에, 상기한 바와 같은 제조장치를 통하여 엠보싱벽지(S)를 제조하는 과정을 도 3을 참조하면서 구체적으로 설명한다. Next, the process of manufacturing the embossed wallpaper S through the above manufacturing apparatus will be described in detail with reference to FIG. 3.

<전면지 급지공정><Front Paper Feeding Process>

제1급지수단(10)의 거치대(11)에 롤 형태로 권취된 전면지(S1)를 해권가능하게 지지시키고, 해권되는 전면지(S1)가 안내로울러(R)들을 따라 인쇄수단(30)쪽으 로 이송되도록 한다. 해권되는 전면지(S1)는 일정 길이가 엠보싱벽지 제조장치의 제1워킹배드(B1)에 수용되도록 이송됨으로써 엠보싱벽지(S)의 전체 제조공정상 생산속도에 따라 무리없이 전면지(S1)가 인쇄수단(30)쪽으로 이송될 수 있다. The front paper S1 wound in the form of a roll is supported on the holder 11 of the first paper feeding means 10 in a reciprocating manner, and the front paper S1 being unsealed is printed along the guide rollers R. To be transported to the The front paper S1 to be released is transported so that a predetermined length is accommodated in the first working bed B1 of the embossing wallpaper manufacturing apparatus so that the front paper S1 is printed without difficulty according to the production speed in the entire manufacturing process of the embossing wallpaper S. It may be conveyed towards the means 30.

<인쇄공정><Printing process>

전면지(S1)는 제1워킹배드(B1)로부터 안내로울러(R)들을 따라 인쇄수단(30)으로 이송되어, 인쇄로울러(32)와 압동로울러(33)와의 사이를 통과한다. 따라서, 잉크받이(31)로부터 인쇄로울러(32)의 외주면에 부착된 잉크가 인쇄로울러(32)의 외주면에 형성된 소정의 무늬(미도시)에 따라 인쇄됨으로써 전면지(S1)의 표면에 소정의 색상과 무늬가 인쇄된다. 상기 색상과 무늬는 다수 개의 인쇄수단(30)을 차례로 거침으로써 추가될 수 있다. The front paper S1 is transferred from the first working bed B1 to the printing means 30 along the guide rollers R, and passes between the printing roller 32 and the pressure roller 33. Therefore, the ink attached to the outer circumferential surface of the printing roller 32 from the ink receiver 31 is printed according to a predetermined pattern (not shown) formed on the outer circumferential surface of the printing roller 32 so that the ink on the surface of the front surface paper S1 is fixed. Colors and patterns are printed. The color and pattern may be added by passing through a plurality of printing means 30 in sequence.

<엠보싱 무늬 형성공정><Embossing Pattern Forming Process>

인쇄수단(30)을 거쳐 인쇄된 전면지(S1)는 엠보싱 접합수단(50)을 구성하는 엠보싱 로울러(51)와 페이퍼 로울러(53) 사이를 통과한다. 따라서, 전면지(S1)는 엠보싱 로울러(51)의 외주면에 형성된 요철무늬(52)에 의해 엠보싱가공되므로 전면지(S1)에는 엠보싱 로울러(51)의 요철무늬(52)와 같은 엠보싱 무늬(F)가 형성될 수 있다. The front paper S1 printed through the printing means 30 passes between the embossing roller 51 and the paper roller 53 constituting the embossing bonding means 50. Therefore, the front surface paper S1 is embossed by the uneven pattern 52 formed on the outer circumferential surface of the embossed roller 51, so the front surface paper S1 has the same embossed pattern F as the uneven pattern 52 of the embossed roller 51. ) May be formed.

<후면지 급지공정><Back Paper Feeding Process>

제1급지수단(10)의 거치대에 롤 형태로 권취된 후면지(S2)를 해권가능하게 지지시키고, 해권되는 후면지(S2)가 안내로울러(R)들을 따라 접착제도포수단(40)쪽으로 이송되도록 한다. 해권되는 후면지(S2)는 일정 길이가 엠보싱벽지 제조장치의 제2워킹배드(B2)에 수용되도록 이송됨으로써 엠보싱벽지(S)의 전체 제조공정상 생산속도에 따라 무리없이 후면지(S2)가 접착제도포수단(40)쪽으로 이송될 수 있다. The backing paper S2 wound in the form of a roll is supported on the holder of the first paper feeding means 10 so that the backing paper S2 to be unsealed is transferred along the guide rollers R to the adhesive applying means 40. Be sure to The backing paper (S2) that is unsealed is transported to be accommodated in a second working bed (B2) of the embossing wallpaper manufacturing apparatus, so that the backing paper (S2) is glued according to the production speed in the entire manufacturing process of the embossing wallpaper (S). It can be transferred toward the application means (40).

<접착제 도포공정><Adhesive Coating Process>

후면지(S2)는 제2워킹배드(B2)로부터 안내로울러(R)들을 따라 접착제도포수단(40)으로 이송되어, 접착로울러(42)와 압동로울러(43)와의 사이를 통과한다. 따라서, 접착제 받이(41)로부터 접착로울러(42)의 외주면에 부착된 접착제(A)가 후면지(S2)의 일면에 도포될 수 있다. The back paper S2 is transferred from the second working bed B2 to the adhesive applying means 40 along the guide rollers R, and passes between the adhesive roller 42 and the pressure roller 43. Therefore, the adhesive A attached to the outer circumferential surface of the adhesive roller 42 from the adhesive support 41 may be applied to one surface of the back paper S2.

본 발명에 따르면, 접착제(A)가 건조공정에서 발포되어 상기 엠보싱 무늬(F)에 의해 전/후면지(S1, S2) 사이에 형성되는 폐쇄공간부(G)에 충전되어 엠보싱 무늬(F)의 형태가 보지되도록 하기 위하여, 접착제(A)로서 방수 및 방습의 기능이 있는 아크릴계 에멀젼형 바인더(acrylic based copolymer)를 주재로 하고, 이 바인더에, 전체에 대하여 20∼80wt%의 탄산칼슘 또는 탈크와, 2∼4wt%의 합성수지용 발포제를 각각 혼합하여 이루어진 것이 채용된다. According to the present invention, the adhesive (A) is foamed in the drying process is filled in the closed space (G) formed between the front / back paper (S1, S2) by the embossed pattern (F) embossed pattern (F) In order to keep the form of, as an adhesive (A), an acrylic emulsion-based binder (acrylic based copolymer) having a function of waterproofing and moisture proofing is mainly used, and in this binder, 20 to 80wt% of calcium carbonate or talc And a mixture of 2 to 4 wt% of a foaming agent for synthetic resin are employed.

상기 발포제로서 일반적인 합성수지용 유기발포제 또는 무기발포제가 채용되어도 좋으나, 캡슐이 아크릴계 수지로 형성되어 이루어진 캡슐발포제가 채용되는 것이 가장 바람직하다. 또한, 상기 캡슐발포제의 경우 그 발포온도가 80∼120℃ 범위의 저온인 것이 바람직한데, 이 캡슐발포제의 경우 건조과정에서 120℃보다 약간 높은 온도를 적용함으로써 고온으로 엠보싱벽지(S)가 변형되는 현상을 방지할 수 있는 이점이 있다. As the foaming agent, a general organic foaming agent or inorganic foaming agent for synthetic resin may be employed, but a capsule foaming agent in which the capsule is formed of an acrylic resin is most preferably employed. In addition, in the case of the capsule foaming agent it is preferable that the foaming temperature is a low temperature of 80 ~ 120 ℃ range, in the case of this capsule foaming agent embossed wallpaper (S) is deformed at a high temperature by applying a temperature slightly higher than 120 ℃ in the drying process There is an advantage that can prevent the phenomenon.

접착제(A)가 건조공정에서 발포되어 상기 엠보싱 무늬(F)에 의해 전/후면지(S1, S2) 사이에 형성되는 폐쇄공간부(G)에 충분히 충전경화될 수 있도록 하기 위하여, 폐쇄공간부(G)의 크기에 따라 접착제(A)의 도포두께는 20∼100㎛ 범위인 것이 바람직하다. In order for the adhesive A to be foamed in a drying process and to be sufficiently filled and cured in the closed space G formed between the front and rear papers S1 and S2 by the embossing pattern F, the closed space portion According to the size of (G), it is preferable that the application thickness of the adhesive agent (A) is 20-100 micrometers.

상기한 바와 같이 접착제(A)를 건조시 발포되도록 하는 것은 폐쇄공간부(G)의 깊이가 80㎛ 이상인 경우에 주로 적용되는 것이 바람직하다. As described above, it is preferable that the adhesive A be foamed upon drying, when the depth of the closed space G is 80 μm or more.

<접합공정><Joining process>

엠보싱 무늬(F)가 형성된 전면지(S1)와 접착제(A)가 도포된 후면지(S2)는 엠보싱 접합수단(50)을 구성하는 엠보싱 로울러(51)와 압동로울러(54)와의 사이를 함께 통과함으로써 접합지(S3)로 형성된다. 물론 후면지(S2)의 접착제 도포면이 전면지(S1)의 이면에 접하는 상태로 전/후면지(S1, S2)가 엠보싱 로울러(51)와 압동로울러(54)와의 사이를 통과하여야 한다. 이와 같이 전/후면지(S1, S2)가 엠보싱 로울러(51)와 압동로울러(54)와의 사이로 통과하면 엠보싱 로울러(51)의 요철무늬(52)가 압동로울러(54)에 의해 강한 압력을 받으면서 전면지(S1)의 엠보싱 무늬(F)의 골 부분에 알맞게 밀착된다. 따라서, 전면지(S1)중 엠보싱 무늬(F)를 제외한 부분이 후면지(S2)에 접합되는 상태가 양호하게 이루어질 수 있으므로 접합지(S3)의 접합불량이 해소됨과 아울러 접합과정에서 엠보싱 무늬(F)가 눌리지 않아 엠보싱 무늬(F)의 손상이 전혀 발생하지 않는다. The front paper S1 having the embossed pattern F and the back paper S2 coated with the adhesive A have a space between the embossing roller 51 and the pressure roller 54 constituting the embossing joining means 50 together. By passing through, it is formed of bonding paper S3. Of course, the front and rear paper (S1, S2) must pass between the embossed roller 51 and the pressure roller 54 in a state where the adhesive coated surface of the back paper (S2) is in contact with the back surface of the front paper (S1). When the front and rear papers S1 and S2 pass between the embossed roller 51 and the pressure roller 54, the uneven pattern 52 of the embossed roller 51 receives a strong pressure by the pressure roller 54. It adheres to the valley part of the embossed pattern F of the front paper S1 suitably. Therefore, the part of the front side paper S1 except for the embossed pattern F can be made in a good state of being bonded to the back side paper S2, so that the poor bonding of the bonding paper S3 and the embossing pattern in the bonding process ( No damage to the embossed pattern F occurs because F) is not pressed.

상기 접합과정에서 엠보싱 로울러(51)에 비하여 압동로울러(54)의 회전각속도를 다소 더 크게 하거나 엠보싱 로울러(51)의 직경보다 압동로울러(54)의 직경을 더 크게 하여 래디얼 속도를 높이면 전면지(S1)와 엠보싱 로울러(51)와의 밀착성이 더 커지므로 접합품질을 더욱 향상시킬 수 있다. 또한, 이와 같이 밀착성이 향상되면 후면지(S2)에 도포된 접착제(A)의 잉여량이 엠보싱 무늬(F)에 의해 전/후면지(S1, S2) 사이에 형성되는 폐쇄공간부(G) 쪽으로 밀려 폐쇄공간부(G)에 대한 접착제(A)가 충전상태가 양호해질 수 있는 이점도 있다. In the joining process, the rotational angular velocity of the pressure roller 54 is slightly larger than that of the embossed roller 51 or the diameter of the pressure roller 54 is larger than the diameter of the embossed roller 51 to increase the radial speed. Since the adhesion between S1) and the embossed roller 51 becomes greater, the bonding quality can be further improved. In addition, when the adhesion is improved in this way, the excess amount of the adhesive A applied to the back paper S2 is toward the closed space G formed between the front and back papers S1 and S2 by the embossed pattern F. There is also an advantage that the adhesive A to the closed space portion G can be filled in a good state.

<건조공정><Drying process>

전/후면지(S1, S2)가 접합되어 이루어진 접합지(S3)는 안내로울러(R)들을 따라 건조수단(60)을 통과함으로써 건조되며, 이 건조과정에서 상기 접착제(A)가 경화됨과 동시에 폐쇄공간부(G)에 충전된 접착제(A)는 발포되어 폐쇄공간부(G)가 접착제(A)에 의해 완전히 충전된다. Bonding paper (S3) is formed by bonding the front / back paper (S1, S2) is dried by passing through the drying means 60 along the guide rollers (R), while the adhesive (A) is cured in this drying process The adhesive A filled in the closed space G is foamed so that the closed space G is completely filled by the adhesive A. FIG.

<권취공정><Winding process>

접합지(S3)의 건조가 완료되어 이루어진 엠보싱벽지(S)는 권취수단(70)에 의해 규격화된 길이만큼 롤 형태로 권취되어 재단된 후, 포장되어 출하된다. The embossed wallpaper S, which is completed by drying of the bonding paper S3, is wound and cut in roll form by a length normalized by the winding means 70, and then packaged and shipped.

한편, 본 발명에 따르면, 상기한 공정들중 접착제 도포공정에 있어서 발포제가 함유되지 않는 접착제(A)를 과량 도포하는 것에 의해서도 상기 폐쇄공간부(G)에 접착제가 충전되도록 할 수 있는데, 이 경우에는 상기 폐쇄공간부(G)의 깊이가 80㎛ 이하인 경우에 주로 적용될 수 있다. 즉, 폐쇄공간부(G)가 80㎛ 이하의 깊이로 형성될 경우 상기 폐쇄공간부에 접착제가 충전되도록 20∼50㎛의 도포두께로 상기 후면지에 접착제를 과량 도포하면, 접합공정시 상기 접착제(A)가 폐쇄공간부(G)로 밀려 들어가 폐쇄공간부(G)가 접착제(A)로 충전되므로 건조공정시 상기 접착제(A)가 경화되어 엠보싱 무늬(F)의 형태가 그대로 보지될 수 있는 것이다. 물론 이 경 우에도 엠보싱 벽지(S)의 늘어남, 변형 등을 방지하기 위하여 접착제(A)로서 아크릴계 에멀젼형 바인더를 주재로 하여 이루어진 것을 사용하는 것이 바람직하다. Meanwhile, according to the present invention, the adhesive may be filled in the closed space G even by excessively applying the adhesive A which does not contain a foaming agent in the adhesive applying process among the above processes. It can be mainly applied when the depth of the closed space (G) is 80㎛ or less. That is, when the closed space G is formed to a depth of 80 μm or less, when the adhesive is excessively applied to the backing paper with a coating thickness of 20 to 50 μm so that the adhesive is filled in the closed space, the adhesive ( Since A) is pushed into the closed space portion G and the closed space portion G is filled with the adhesive A, the adhesive A is cured during the drying process so that the form of the embossed pattern F can be retained as it is. will be. Of course, in this case as well, it is preferable to use an acrylic emulsion-type binder as a main agent to prevent elongation, deformation, etc. of the embossed wallpaper S.

<실시예><Example>

다음에, 본 발명의 제조방법에 따라 제조된 엠보싱벽지들과, 다른 제조방법을 통하여 제조된 엠보싱벽지들에 대하여 그 품질을 비교하였다. Next, the quality of the embossed wallpaper manufactured according to the manufacturing method of the present invention and the embossed wallpaper manufactured through another manufacturing method were compared.

<실시예 1><Example 1>

모노머 계통이 메틸 메타 아크릴레이트를 주재로 하여 중합된 아크릴계 에멀젼형 바인더에, 접착제 전체에 대하여 20∼80wt%의 탄산칼슘 또는 탈크와, 접착제 전체에 대하여 3wt% 내외의 일반적인 합성수지용 유기발포제 또는 무기발포제를 각각 혼합하여 접착제를 조성하고, 이 접착제를 엠보싱 무늬(F)에 의해 형성되는 폐쇄공간부(G)의 크기를 감안하여 20∼100㎛ 범위의 두께로 후면지(S2)의 일면에 단계적으로 도포한 후, 후면지(S2)와 엠보싱가공된 전면지(S1)를 엠보싱 접착수단으로 접착시켜 접합지(S3)를 만들었다. 그리고, 상기 접합지(S3)를 180∼220℃의 가열건조실(61)을 통과시켜 건조함으로써 엠보싱벽지를 제조하였다. 20 to 80 wt% of calcium carbonate or talc with respect to the whole adhesive, and 3 wt% or more of general synthetic resin organic foaming agent or inorganic foaming agent to an acrylic emulsion type binder polymerized based on methyl methacrylate as a monomer system Are mixed to form an adhesive, and considering the size of the closed space portion G formed by the embossing pattern F, the adhesive is stepwise on one surface of the backing paper S2 with a thickness in the range of 20 to 100 μm. After application, the backing paper S2 and the embossed front paper S1 were bonded by embossing bonding means to make a bonding paper S3. Then, the bonded paper S3 was passed through a heat-drying chamber 61 at 180 to 220 ° C. to dry, thereby producing an embossed wallpaper.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 일반적인 합성수지용 유기발포제 또는 무기발포제에 의한 발포온도가 고온인 관계로 표면에 약간의 일그러짐 현상은 발견되었으나, 바인더와, 탄산칼슘 또는 탈크의 배합비율이 50:50일 경우에는 엠보싱벽지 자체의 유연성과 폐쇄공간부(G)에 충전되어 경화된 발포접착제의 탄력성이 양호하여 엠보싱 무늬(F)가 탄력적으로 보지되는 것을 알 수 있었다. As a result of inspecting the quality of the embossed wallpaper, a slight distortion was found on the surface due to the high foaming temperature of the general organic foaming agent or inorganic foaming agent for general synthetic resin, but the blending ratio of the binder, calcium carbonate or talc was 50 In the case of 50: the embossed wallpaper itself and the elasticity of the foamed adhesive hardened and filled in the closed space (G) was good, it can be seen that the embossed pattern (F) is elastically retained.

<실시예 2><Example 2>

발포제를, 발포온도가 80∼120℃ 범위의 저온이고 캡슐이 아크릴계 수지로 형성된 캡슐발포제로 대체한 것 이외에는 실시예 1과 동일하게 수행하여 접합지(S3)를 만들고, 이 접합지(S3)를 120℃의 가열건조실(61)을 통과시켜 건조함으로써 엠보싱벽지를 제조하였다. Except the foaming agent was replaced with a capsule foaming agent having a low temperature in the foaming temperature range of 80 ~ 120 ℃ and the capsule formed of an acrylic resin in the same manner as in Example 1 to make a bonding paper (S3), this bonding paper (S3) An embossed wallpaper was produced by passing through a heat drying chamber 61 at 120 ° C.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 엠보싱벽지 자체의 유연성이 양호함은 물론 그 변형이 발생하지 않음을 알 수 있었다. As a result of inspecting the quality of the embossed wallpaper, it was found that not only the flexibility of the embossed wallpaper itself was good but also that the deformation did not occur.

<실시예 3><Example 3>

접착제(A)로서 아크릴계 에멀젼형 바인더를 주재로 하여 이루어지고 발포제 및 탄산칼슘(또는 탈크)가 함유되지 않은 것을 사용하고, 폐쇄공간부(G)가 80㎛ 이하의 깊이로 형성되는 엠보싱벽지(S)에 대하여 후면지(S2)에 상기 접착제(A)를 20∼50㎛의 도포두께로 과량 도포하였다는 것을 제외하고, 전술한 실시예들과 같은 과정으로 엠보싱벽지를 제조하였다. An embossed wallpaper (S) formed of an acrylic emulsion-based binder as a main agent and containing no foaming agent and calcium carbonate (or talc), and having a closed space portion G formed to a depth of 80 μm or less (S). Embossing wallpaper was prepared in the same manner as in the above-described examples, except that the adhesive (A) was excessively coated on the backing paper S2 with a coating thickness of 20 to 50 μm.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 엠보싱벽지 자체의 유연성이 양호함은 물론 그 변형이 발생하지 않음을 알 수 있었다. As a result of inspecting the quality of the embossed wallpaper, it was found that not only the flexibility of the embossed wallpaper itself was good but also that the deformation did not occur.

<비교예 1>Comparative Example 1

전술한 실시예 1 및 실시예 2와 같은 방법으로 엠보싱벽지를 제조하고, 다만 엠보싱 접합수단(50)을 구성하는 압동로울러(54)를 엠보싱 로울러(51)에 대하여 느슨하게 배치하였다. An embossed wall paper was produced in the same manner as in Example 1 and Example 2 described above, except that the pressure roller 54 constituting the embossed joining means 50 was loosely disposed with respect to the embossed roller 51.

상기 엠보싱벽지는 전/후면지(S1, S2)의 밀착성이 나빠 접합면적이 작아진 관계로 벽면을 도배하였을 때 대략 20분 정도 경과한 후 전/후면지(S1, S2)의 박리 현상이 나타남을 알 수 있었다. Since the embossed wallpaper had poor adhesion between the front and back papers (S1, S2) and the bonding area was reduced, after about 20 minutes had elapsed, peeling of the front and back papers (S1, S2) appeared. And it was found.

<비교예 2>Comparative Example 2

접착제로서 일반적인 접착제인 폴리졸(E.V.A)을 사용하고, 이 폴리졸(E.V.A)을 20㎛ 두께로 후면지(S2)의 일면에 도포하여 실시예들과 마찬가지 과정을 거쳐 엠보싱벽지를 제조하였다. As an adhesive, a polysol (E.V.A), which is a general adhesive, was used, and the polysol (E.V.A) was applied to one surface of the backing paper S2 with a thickness of 20 µm to prepare embossed wallpaper through the same process as in the examples.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 접착제에 발포제가 첨가되지 않음은 물론 그 도포두께가 작아 폐쇄공간부(G)에 접착제가 충전되지 않았으므로 제조과정에서는 물론 도배과정에서 엠보싱 무늬(F)의 변형 및 손상이 발견되었다. As a result of inspecting the quality of the embossed wallpaper, the foaming agent is not added to the adhesive, and the coating thickness thereof is small, so that the adhesive is not filled in the closed space G, and thus the embossing pattern (F) in the manufacturing process as well as in the papering process. Deformation and damage were found.

<비교예 3>Comparative Example 3

접착제로서 일반적인 접착제인 폴리졸(E.V.A)을 사용하고, 이 폴리졸(E.V.A)을 20∼100㎛ 두께로 후면지(S2)의 일면에 단계적으로 도포한 것 이외에는 비교예 2와 동일한 과정을 거쳐 엠보싱벽지를 제조하였다. Embossing was carried out in the same manner as in Comparative Example 2 except that polysol (EVA), which is a general adhesive, was used as an adhesive, and the polysol (EVA) was applied stepwise to one surface of the backing paper S2 at a thickness of 20 to 100 µm. The wallpaper was prepared.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 접합공정에서 통상보다 많은 접착제 수분으로 인하여 전/후면지(S1, S2)가 동시에 늘어나는 현상이 발생함으로써 엠보싱 무늬(F)의 퍼짐현상 및 엠보싱 벽지 표면이 굴곡지는 변형현상이 나타남을 알 수 있었다. As a result of inspecting the quality of the embossed wallpaper, the phenomenon in which the front and back papers (S1, S2) are simultaneously stretched due to more adhesive moisture in the bonding process, the spread of the embossed pattern (F) and the surface of the embossed wallpaper Flexural paper was found to be deformed.

<비교예 4><Comparative Example 4>

아크릴계 에멀젼형 바인더를 접착제로 사용하고, 이 접착제를 20∼100㎛ 두께로 후면지(S2)의 일면에 단계적으로 도포하여 비교예 2와 같은 과정을 거쳐 엠보싱벽지를 제조하였다. An acrylic emulsion-type binder was used as an adhesive, and the adhesive was applied stepwise to one surface of the backing paper S2 with a thickness of 20 to 100 μm to prepare an embossed wallpaper through the same process as in Comparative Example 2.

상기 엠보싱벽지에 대한 품질을 검사한 결과, 늘어남, 굴곡변형현상은 그다지 발견되지 않았으나, 접착제 도포두께에 따라 엠보싱 무늬(F)의 변형이나 엠보싱 무늬(F)의 유연성이 결여되는 현상이 발견되었다. As a result of inspecting the quality of the embossed wallpaper, the elongation and bending deformation were not found very much, but the deformation of the embossed pattern F or the flexibility of the embossed pattern F was found depending on the adhesive coating thickness.

상기한 실시예들 및 비교예들을 다음의 표 1에 정리하였다. The above examples and comparative examples are summarized in Table 1 below.

접착제glue 접착제 도포두께 (㎛)Adhesive Coating Thickness (㎛) 첨가제additive 폐쇄공간부 접착제 발포충전 여부Whether to fill the closed space with adhesive foam 엠보싱 벽지 품질Embossing wallpaper quality 비고Remarks 탄산칼슘 (또는 탈크) (wt%)Calcium carbonate (or talc) (wt%) 발포제blowing agent 실시예 1Example 1 아크릴계Acrylic system 20∼10020-100 20∼8020 to 80 일반발포제 3wt%General foaming agent 3wt% 발포충전 (온도 180∼220℃)Foam Filling (Temperature 180 ~ 220 ℃) 탄산칼슘 배합비율에 따라 품질차이Quality difference according to calcium carbonate blending ratio 실시예 2Example 2 아크릴계Acrylic system 20∼10020-100 20∼8020 to 80 캡슐발포제 3wt%3wt% capsule foaming agent 발포충전 (온도 120℃)Foam filling (temperature 120 ℃) 결함없음No defect 실시예 3Example 3 아크릴계Acrylic system 20∼5020-50 미발포 충전Unfoamed filling 결함없음No defect 비교예 1Comparative Example 1 아크릴계Acrylic system 20∼10020-100 20∼8020 to 80 일반 또는 캡슐발포제 3wt%General or capsule foaming agent 3wt% 발포충전Foam filling 접합불량Bonding failure 접합시 미가압Unpressurized at joining 비교예 2Comparative Example 2 폴리졸Polysol 2020 미발포 미충전Unfoamed Unfilled 수분전이(도배시) 무늬손상Moisture transfer (when applying) pattern damage 비교예 3Comparative Example 3 폴리졸Polysol 20∼10020-100 미발포 미충전Unfoamed Unfilled 수분전이(제조/도배시) 무늬퍼짐Moisture transfer (manufacturing / during) pattern spread 비교예 4Comparative Example 4 아크릴계Acrylic system 20∼10020-100 미발포 미충전Unfoamed Unfilled 유연성 결여Lack of flexibility

상기한 바와 같이 구성된 본 발명에 따른 엠보싱벽지 제조방법에 있어서는, 전/후면지(S1, S2)를 접착제(A)에 의해 접합할 때, 엠보싱 접합수단(50)을 구성하는 엠보싱 로울러(51)와 압동로울러(54)에 의해 엠보싱 로울러(51)의 요철무늬(52)가 전면지(S1)의 엠보싱 무늬(F)에 밀착되도록 함으로써 접합품질이 우수하다. 더 욱이 상기 접착제(A)에 발포제를 첨가하여 건조공정에서 발포경화에 의해 전/후면지(S1, S2) 사이의 폐쇄공간부(G)에 접착제(A)가 충전되도록 하거나, 접착제(A)를 과량 도포하여 폐쇄공간부(G)에 접착제(A)가 충전되도록 함으로써, 접합품질이 더욱 향상됨과 아울러 엠보싱 벽지의 제조좌정, 취급과정, 도배과정 및 도배후에도 엠보싱 무늬(F)의 형태가 그대로 보지되므로 벽면을 미려하게 장식할 수 있다. In the embossing wall paper manufacturing method according to the present invention configured as described above, when the front and back paper (S1, S2) is bonded by the adhesive (A), the embossing roller (51) constituting the embossing joining means (50) And the convex-concave pattern 52 of the embossed roller 51 by the pressure roller 54 are brought into close contact with the embossed pattern F of the front side paper S1, so that the joining quality is excellent. Furthermore, by adding a blowing agent to the adhesive (A), the adhesive (A) is filled in the closed space (G) between the front and rear paper (S1, S2) by the foam curing in the drying process, or the adhesive (A) By applying an excessive amount of the filler (A) to fill the closed space (G), the bonding quality is further improved and the form of the embossed pattern (F) remains intact even after the manufacturing alignment, handling process, papering process and papering of the embossed wallpaper. As it is held, you can decorate the wall beautifully.

Claims (5)

외주면에 요철무늬(52)가 형성된 엠보싱 로울러(51), 상기 엠보싱 로울러의 양쪽에 차례로 접동하는 페이퍼 로울러(53) 및 압동로울러(54)를 이용하여, 표면이 인쇄된 전면지(S1)를 상기 엠보싱 로울러와 페이퍼 로울러와의 사이로 통과시켜 전면지에 엠보싱 무늬(F)를 형성하고, 이 전면지와 접착제(A)가 도포된 후면지(S2)를 상기 엠보싱 로울러(51)와 압동로울러(54)와의 사이로 통과시켜 상기 접착제에 의해 서로 접합하여 접합지(S3)를 형성한 후, 상기 접합지의 접착제를 건조공정을 통해 경화시켜 엠보싱벽지를 제조하는 방법에 있어서: An embossed roller 51 having an uneven pattern 52 formed on an outer circumferential surface thereof, a paper roller 53 and a pressure roller 54 which slide in turn on both sides of the embossed roller, and the front surface S1 having the surface printed thereon An embossed pattern (F) is formed on the front side paper by passing between the embossed roller and the paper roller, and the front side paper and the back side paper (S2) coated with the adhesive (A) are embossed rollers (51) and pressure rollers (54). In the method of producing an embossed wallpaper by passing through and bonded to each other by the adhesive to form a bonding paper (S3), and then curing the adhesive of the bonding paper through a drying step: 상기 접착제(A)는, 방수/방습을 위하여 아크릴계 에멀젼형 바인더를 주재로 하고, 전체에 대하여 20∼80wt%의 유연성 부여용 탄산칼슘 또는 탈크 및 2∼4wt%의 합성수지용 발포제를 상기 바인더에 각각 혼합하여 이루어지고; The adhesive (A) is mainly based on an acrylic emulsion-type binder for waterproofing / moisture-proof, and 20 to 80 wt% of calcium carbonate or talc for flexibility and 2 to 4 wt% of synthetic resin blowing agent are added to the binder, respectively. By mixing; 건조과정에서 상기 접착제(A)가 발포되어 엠보싱 무늬(F)에 의해 형성되는 상기 전면지(S1)와 후면지(S2) 사이의 폐쇄공간부(G)에 발포된 접착제(A)가 충전되어 엠보싱 무늬(F)의 형태가 유지되도록 하는 것을 특징으로 하는 엠보싱벽지 제조방법. In the drying process, the adhesive A is foamed, and the foamed adhesive A is filled in the closed space G between the front paper S1 and the back paper S2 formed by the embossed pattern F. Embossing wallpaper (F) to maintain the form of the embossed wallpaper manufacturing method characterized in that it is maintained. 제 1 항에 있어서, The method of claim 1, 상기 발포제는 캡슐이 아크릴계 수지로 형성되어 이루어진 캡슐발포제인 것을 특징으로 하는 엠보싱벽지 제조방법. The foaming agent is embossed wallpaper manufacturing method, characterized in that the capsule is formed of an acrylic resin capsule foaming agent. 제 2 항에 있어서, The method of claim 2, 상기 캡슐발포제의 발포온도는 80∼120℃ 범위의 저온인 것을 특징으로 하는 엠보싱벽지 제조방법. The foaming temperature of the capsule foaming agent is embossed wallpaper manufacturing method, characterized in that the low temperature range of 80 ~ 120 ℃. 제 1 항 내지 제 3 항중 어느 한 항에 있어서, The method according to any one of claims 1 to 3, 상기 접착제(A)의 도포두께는 20∼100㎛인 것을 특징으로 하는 엠보싱벽지 제조방법. The coating thickness of the said adhesive (A) is 20-100 micrometers, The embossing wallpaper manufacturing method characterized by the above-mentioned. 외주면에 요철무늬가 형성된 엠보싱 로울러, 상기 엠보싱 로울러의 양쪽에 차례로 접동하는 페이퍼 로울러 및 압동로울러를 이용하여, 표면이 인쇄된 전면지를 상기 엠보싱 로울러와 페이퍼 로울러와의 사이로 통과시켜 전면지에 엠보싱 무늬를 형성하고, 이 전면지와 접착제가 도포된 후면지를 상기 엠보싱 로울러와 압동로울러와의 사이로 통과시켜 상기 접착제에 의해 서로 접합하여 접합지를 형성한 후, 상기 접합지의 접착제를 건조공정을 통해 경화시켜 엠보싱벽지를 제조하는 방법에 있어서: An embossed roller having an uneven pattern formed on an outer circumferential surface thereof, and a paper roller and a pressure roller which slide in turn on both sides of the embossed roller, pass the printed front paper between the embossed roller and the paper roller to form an embossed pattern on the front paper. After passing through the front sheet and the back sheet coated with the adhesive between the embossing roller and the pressure roller, the sheets are bonded to each other by the adhesive to form a bonding paper, and then the adhesive of the bonding paper is cured through a drying process to emboss the wallpaper. In the manufacturing method: 상기 엠보싱 무늬에 의해 전/후면지 사이에 형성되는 폐쇄공간부가 80㎛ 이하의 깊이로 형성될 경우 상기 폐쇄공간부에 접착제가 충전되도록 20∼50㎛의 도포두께로 상기 후면지에 접착제를 과량 도포하고; When the closed space formed between the front and back paper by the embossed pattern is formed to a depth of 80㎛ or less, excess adhesive is applied to the backing paper with a coating thickness of 20 ~ 50㎛ to fill the closed space with the adhesive ; 상기 접착제로는 방수/방습을 위하여 아크릴계 에멀젼형 바인더를 주재로 하여 이루어진 것을 사용함을 특징으로 하는 엠보싱벽지 제조방법. The adhesive is embossed wallpaper manufacturing method characterized in that the one consisting mainly of an acrylic emulsion-type binder for waterproof / moisture proof.
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