KR100593610B1 - a form mold for loess and construction method of form-concrete for a form mold - Google Patents

Abstract

The present invention allows the use of a pattern molding device to repeatedly use a predetermined amount of pattern molds by using a pattern molding apparatus whenever necessary for pattern molds engraved into various patterns on the front and back surfaces of concrete. The present invention relates to a pattern formwork using ocher and a method of constructing a patterned concrete using the pattern formwork to facilitate the design of the concrete using the pattern formwork and to reduce the construction cost required for the construction.

In particular, the present invention is provided with a hinge on all sides, a hollow connection tube is formed through, a bottom plate formed with a plurality of coupling parts for having a continuous joint as a bolt on the back, and from the concrete wall surface penetrated through the connection tube It is installed to be rotatable by the connection between the screw provided at both ends to secure the bottom plate, a fastener through which the reinforcing plate is installed through the bottom of the threaded portion of the connector pipe, and a hinge installed from the bottom plate. A binding plate is formed on both sides, and a horizontal plate having a guide path in a longitudinal direction, and is installed to be rotatable by a hinge installed from the bottom plate, and a vertical plate having binding holes on both sides, and a horizontal plate adjacent to each other. And a fastener that is inserted into the binding hole of the vertical plate and supports the horizontal plate and the horizontal plate and the vertical plate forming a frame based on the bottom plate. Filled in and solidified, it is characterized in that it comprises a mold member for forming a pattern on the wall is engraved with a cathode on the solidified one surface.

In addition, the present invention comprises the steps of injecting the mold member of the ocher material in the pattern die; Heat-treating the injected mold member at 250 to 300 ° C. for 20 to 30 minutes, and then drying the mold member at 50 to 90 ° C. for 24 hours in a drying step; A pattern molding step of installing a pattern molding device on the pattern mold and receiving a signal from a computer on the cured mold member and engraving the input data as a engraving tool; A pretreatment step of applying a release agent to the engraved mold member; A formwork installation step of installing at least one engraved pattern formwork at a designated location; Placing and curing the concrete to cure by placing concrete on the installed pattern formwork; A demolding step of separating the mold body from the finished concrete pattern; After washing and drying the glyph concrete, the paint painting step to paint the desired color on the pattern; through the glyph concrete construction.

Formwork, glyph, concrete, ocher

Description

Pattern form for loess and construction method of form-concrete for a form mold using loess

1 is an exploded perspective view of a pattern die according to the present invention,

2 is a perspective view of FIG.

3 is a schematic view showing a construction state of the pattern die according to the present invention,

Figure 4 is a schematic diagram showing another construction process of the pattern formwork according to the present invention.

<Description of Symbols for Main Parts of Drawings>

100: pattern die 110: bottom plate

111: coupling part 120: horizontal plate

121: binder 122: guide

130: length 131: binding

140: hinge 150: fastener

160: connection 170: fixing fixture

180: connector 190: reinforcing plate

200: mold member 300: glyph molding apparatus

310: carrier 311: guide

312: roller member 313: feed motor member

320: molding machine 321: feed motor

322: motor 323: engraving tools

The present invention is a civil engineering structure using concrete or asphalt concrete, for example, sidewalks or retaining walls installed for pedestrians in general roads or parks, and other front and rear surfaces of the concrete structure to give a molding beauty to the concrete structure for finishing in various civil works The present invention relates to a method of constructing a pattern formwork using loess and a pattern concrete using the pattern formwork, and more specifically, to form a pattern form embossed with various patterns on the front and back surfaces of concrete. Patterned formwork using loess to prevent the disposal of patterned formwork by molding the pattern, and to facilitate the design of concrete patterned at the same time, and to reduce the construction cost required for construction. Glyph Cone using Glyph Formwork It relates to a construction method of Leet.

As is well known, in addition to the changes in the natural environment, the concrete walls of various civil engineering and building structures are separated from the method of simply attaching tiles or stones, and various three-dimensional pictures or patterns are given according to the surrounding landscape. At the same time, the tendency to save the environment and to beautify is dominant.

For example, the interior, exterior walls and columns of various building structures, or the concrete walls for embankment construction, harbor construction, highways and underground roadways, landscaping facilities, and other decorations, can be beautiful and tasteful in harmony with the surrounding environment. Well, I am decorated as an embossed pattern.

In order to decorate various concrete walls like this, prior to placing the concrete forming the wall, a pattern or mosaic pattern, such as stacked stones or blocks, using a patterned form formed with an arbitrary pattern surface It will decorate various pictures and logo patterns.

Here, to see the molding of the pattern on the front and back surfaces of the concrete casting in order to give a molding beauty to the surface of the concrete structure, various kinds have been developed and used so far, for example, casting or stamping.

First, in the case of casting type, use the mold (form) to install the mold according to the civil structure. After filling the cement mortar in the mold thus installed and curing for a certain time, the mold is released from the structure to Patterns are formed on the surface. This casting method was not easy to install and dismantle the mold, the installation and dismantling cost of the mold, as well as the manufacturing cost of the mold is expensive, and it was not economical, such as having to separately provide each mold according to the pattern. The workability was also poor.

In case of stamping method, it is attached to the front and back surface of concrete by compacting plate-shaped mold in which positive and negative unit patterns are formed in a predetermined size, that is, the size of a worker pattern is formed by hand. The molded pattern is molded according to the skill of the operator, so that the pattern is not uniform, and the construction period of the concrete structure is very long.

Therefore, the present invention has been researched and developed in consideration of the above problems, so as to mold a variety of desired patterns by using a pattern molding apparatus whenever necessary for the pattern die engraved in various patterns on the front and back of concrete. It is possible to repeatedly use a predetermined amount of pattern formwork, while using the pattern formwork to facilitate the construction of the pattern of concrete and to reduce the construction cost required for the construction of the pattern formwork using loess and this pattern formwork The purpose is to provide a construction method of the patterned concrete.

The present invention for achieving the above object, the hinge is provided on all sides, the hollow connection pipe is formed through, the bottom plate and a plurality of coupling parts for having a continuous joint as a bolt on the rear and the connection pipe A connecting rod provided with threaded portions at both ends to fix the bottom plate from the concrete wall surface which is penetrated, and a fastener for penetrating and fixing the reinforcing plate through the threaded portion penetrating the bottom plate of the threaded portion of the connecting pipe, and a hinge installed from the bottom plate. It is installed to be rotatable by, the binding hole is formed on both sides, the horizontal plate formed with a guide path in the longitudinal direction, and is installed rotatably by the hinge installed from the bottom plate, the vertical plate formed with the binding hole on both sides And a binding port inserted into each of the binding holes of the horizontal plate and the vertical plate adjacent to each other to support them, and a frame based on the bottom plate. Filled in the horizontal plate and the vertical plate to form a solidified, characterized in that it comprises a mold member for forming a pattern on the wall is engraved with a cathode on the solidified one surface.
In addition, the present invention comprises the steps of injecting the mold member of the ocher material in the pattern die; Heat-treating the injected mold member at 250 to 300 ° C. for 20 to 30 minutes, and then drying the mold member at 50 to 90 ° C. for 24 hours in a drying step; A pattern molding step of installing a pattern molding device on the pattern mold and receiving a signal from a computer on the cured mold member and engraving the input data as a engraving tool; A pretreatment step of applying a release agent to the engraved mold member; A formwork installation step of installing at least one engraved pattern formwork at a designated location; Placing and curing the concrete to cure by placing concrete on the installed pattern formwork; A demolding step of separating the mold body from the finished concrete pattern; After washing and drying the glyph concrete, the paint painting step to paint the desired color on the pattern; through the glyph concrete construction.

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Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is an exploded perspective view of a pattern form according to the present invention, Figure 2 is a perspective view of Figure 1, Figure 3 is a schematic view showing the construction of the pattern form according to the present invention.

First, the pattern formwork 100 is installed to rotate the horizontal plate 120 and the vertical plate 130 of the predetermined width on the four sides of the bottom plate 110 of the predetermined size by the hinge 140, and then the horizontal plate adjacent to each other 120 and the vertical plate 130 is installed to be able to bind as the binding port 150, each of the binding holes 121 and 131 at each corner of the horizontal plate 120 and the vertical plate 130. After the formation, the binding holes 150 of the recess shape are bound to the two binding holes 121 and 131 of the horizontal plate 120 and the vertical plate 130 adjacent to each other.

At this time, there is filled in the mold member 200 so as to solidify in a soft solid such as ocher or white clay therein in the engraved, the mold member 200 is 90 to 96% by weight of fine powder loess, or clay 4 to 10% by weight of starch was kneaded together with water.

The mold member 200 thus kneaded is filled with the same height of the cross plates 120 and the vertical plates 130, and then heat treated at 250 to 300 ° C. for 20 to 30 minutes, and then in a drying process for 24 hours. Dried at 50-90 ° C.

In addition, a plurality of connection pipes 180 are formed such that the fastener 170 may be fastened to the threaded portion 161 protruding outward through the connection rod 160 inserted into the inner bottom of the bottom plate 110. The connecting pipe 180 is preferably formed to slightly protrude to the outside of the mold member 200 is filled in the space portion, the reinforcing plate 190 in the connecting rod 160 protruding to the rear surface of the bottom plate 110. ) And then, fastening the fasteners 170 is preferable, and the fasteners 170 are formed on both sides thereof so that the fasteners 170 can be fastened or separated without other fastening tools. The connecting rod 160 is preferably installed as shown in FIG. 3 to form a hollow therein so as to discharge the water in the soil in contact with the concrete wall.

On the other hand, a plurality of coupling portions 111 are formed on both rear sides of the bottom plate 110 to be coupled to each other as another bottom plate 110 as a bolt, the program on both side walls of the two horizontal plates 120 Guide paths 122 are slid in a state where the guide 311 of the transfer table 310 having the pattern forming apparatus 300 which engraves the mold member 200 in the input pattern is mounted.

At this time, the glyph molding apparatus 300 is operated by receiving a signal from a computer inputted with the data scanned by a selected picture, such as a photograph as shown in Figure 2 and the transfer table 310 corresponding to the floorboard 110 of the glyph formwork. ) Is formed, and guides 311 corresponding to the guide paths 180 of the bottom plate 110 are formed on both sides of the transfer table 310, and the guides 311 of the transfer table 310 are guided. The roller member 312 which is transported along the furnace 180 is installed, and the roller member 312 is operated by the transfer motor member 313.

The molding machine 320 installed on the transfer table 310 is already used, and the transfer motor 321 is provided to be movable along the transfer table 310, and separately from the transfer motor 321. After installing one motor 322, a hammer puncher (not shown) for hammering operation is installed at a tip thereof, and a engraving tool 323 receiving spring elasticity is installed directly below the hammer puncher. will be. That is, when the transfer motor 321 is operated, the molding machine 320 is moved at a constant speed along the transfer table 310, and another motor 322 operates the engraving tool 323 to the bottom plate 110. The inside of the mold member 200 is engraved with the data input to the computer.

If you want to mold the front and back surface of the concrete using the pattern formwork 100 as described above, first inject the mold member 200 made by kneading ocher or clay into the bottom plate 110, and then mold injection to cure it In this case, the mold member 200 is injected to a position equal to or slightly lower than the height of the horizontal plate 120 and the vertical plate 130 to smooth the surface thereof.

When the mold injection step is completed, the heat treatment is performed at 250 to 300 ° C. for 20 to 30 minutes, followed by a mold drying step of drying at 50 to 90 ° C. for 24 hours in a drying process.

The pattern forming apparatus 300 is installed in the pattern formwork 100 to receive a signal from a computer to the hardened mold member 200 to perform a mold molding step of engraving the data input thereto as a engraving tool 323. The guide 311 of the conveyance table 310 corresponds to the two guide paths 122 on both sides of the horizontal plate 120, and then the pattern forming apparatus 300 is operated.

That is, when the transfer motor 321 of the glyph forming apparatus 300 operates by receiving a signal from a computer, the molding machine 320 moves at a constant speed in the transverse direction of the bottom plate 110 along the transfer table 310. At the same time, another motor 322 operates the engraving tool 323 to engrav the mold member 200 inside the bottom plate 110 as the data input to the computer.

At this time, the transfer motor member 313 of the transfer table 310 is operated to gradually move the transfer table 310 in the longitudinal direction of the bottom plate 110 as shown in FIG.

When the engraving is completed on the pattern die 100 as necessary, it is subjected to a pretreatment step of applying a release agent to the surface of the engraved mold member 200.

The release agent is a known one is to contain the oil component to facilitate the demoulding with the concrete glyph is completed in the demolding step.

Then, a formwork installation step is performed as shown in FIG. 3 or FIG. 4. First, the binding hole 150 is removed from the binding holes 121 and 131 of the horizontal plate 120 and the vertical plate 130. The horizontal plate 120 and the vertical plate 130 are flipped behind the plate 110. That is, the mold member 200 of the two pattern formwork 100 is brought into close contact with each other by flipping the horizontal plate 120 and the vertical plate 130 to the rear of the bottom plate 110 so that the horizontal plate 120 and the vertical plate 130 are close to each other. It is possible to prevent the pattern is not made as much as the thickness of the), it can be very easily demoulding the pattern formwork 100 later.

Then, the connecting rods 160 having a predetermined length embedded in the soil are respectively inserted into the connecting pipes 180 of the bottom plate 110, and then the connecting rods 160 protruding to the rear surface of the bottom plate 110. Insert the reinforcing plate 190, and then fasten the fastener 170 to this.

Then, in the state in which the pattern form close to each other to fasten the coupling portion 111 of the bottom plate 110 butted with each other as a bolt.

When the pattern formwork 100 is installed as described above, the casting and curing step of the concrete to pour concrete to the installed pattern formwork 100 is performed.

When the concrete is cured, it performs a demolding step of separating the bottom plate 110 from the finished concrete glyph.

Finally, in the paint painting step, the glyph concrete is washed and dried, and then the desired color is painted on the glyph concrete. That is, when there is no water, the patterned concrete is completed by removing the foreign substance between the pattern and the pattern and spraying it with paint of a desired color.

On the other hand, if you want to engrave the other pattern by using the pattern die engraved in a predetermined shape, the mold member 200 is only put into the already engraved portion surface treatment, and then the glyph forming apparatus 300 Pre-treatment step-formwork installation step-concrete placing and curing step-demolding step-paint painting step from the mold molding step to engraved using; Construct the patterned concrete through the back.

Therefore, the present invention allows the use of a pattern molding device whenever the pattern molds engraved with various patterns on the front and back surfaces of the concrete, so as to be able to repeatedly use a certain amount of pattern molds while molding the desired patterns To facilitate the construction of the design of the concrete using the pattern formwork at the same time there is a very useful effect to reduce the construction cost required for construction.

Claims (4)

Hinges are provided on all sides, hollow connection pipes are formed therethrough, and bottom plates formed with a plurality of coupling parts for continuous joints as bolts at the rear, and to fix the floor plates from the concrete wall surface penetrated through the connection pipes. It is installed rotatably by a hinge provided from both ends between the connection provided with a screw portion at both ends, a fixing member through which a reinforcing plate penetrates and is fixed to a screw portion penetrating the bottom plate of the threaded portion of the connecting pipe, and a binding hole on both sides. Is formed, the horizontal plate formed with a guide path in the longitudinal direction, the hinge is installed by the hinge installed from the bottom plate, the vertical plate formed with binding holes on both sides, and the adjacent horizontal plate and the vertical plate The fasteners are inserted into the ground to support them, and the horizontal plate and the vertical plate are formed in the frame based on the bottom plate. Screen and, as the negative electrode in the solidified surface pattern becomes a pattern engraved die using a yellow soil, wherein the hayeoseo comprises a molding member for forming a pattern on the wall. The method of claim 1, The binding hole installed in the binding hole of the horizontal plate and the vertical plate is patterned form using ocher, characterized in that formed in the c-shaped bent. delete Injecting a mold member of a loess material into a pattern formwork; Heat-treating the injected mold member at 250 to 300 ° C. for 20 to 30 minutes, and then drying the mold member at 50 to 90 ° C. for 24 hours in a drying step; A pattern molding step of installing a pattern molding device on the pattern mold and receiving a signal from a computer on the cured mold member and engraving the input data as a engraving tool; A pretreatment step of applying a release agent to the engraved mold member; A formwork installation step of installing at least one engraved pattern formwork at a designated location; Placing and curing the concrete to cure by placing concrete on the installed pattern formwork; A demolding step of separating the mold body from the finished concrete pattern; Method of construction of patterned concrete using glyph formwork, characterized by the construction of the glyph concrete through the step of painting and painting the desired color on the pattern after washing and drying the gypsum concrete.

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