KR100521653B1 - Preparation of sweet potato pulp anthracite blended briquettes - Google Patents

Preparation of sweet potato pulp anthracite blended briquettes Download PDF

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KR100521653B1
KR100521653B1 KR10-2003-0048127A KR20030048127A KR100521653B1 KR 100521653 B1 KR100521653 B1 KR 100521653B1 KR 20030048127 A KR20030048127 A KR 20030048127A KR 100521653 B1 KR100521653 B1 KR 100521653B1
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sweet potato
potato starch
anthracite
coal
water content
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KR20050008249A (en
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차동수
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차동수
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

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  • Life Sciences & Earth Sciences (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
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Abstract

본 발명은 고구마 전분박과 무연괴탄을 원료로 적용하는 혼합성형탄의 제조 방법에 관한 것으로, 상세하게는 고구마 전분의 제조 과정에서 발생하는 고구마 전분박을 압착 탈수하여 형성되는 함수율 40 %의 고구마 전분박 30 ∼ 50 중량%와, 무연괴탄을 분쇄하고 100 메쉬로 분말화하여 형성되는 함수율 30 %의 무연괴탄 분말 50 ∼ 70 중량%를 혼합하고, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하고 20 %의 함수율로 건조하여 구성되는 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법에 관한 것이다.The present invention relates to a method for producing mixed coal using sweet potato starch foil and anthracite coal as a raw material. Specifically, the sweet potato starch foil having a water content of 40% formed by pressing and dehydrating sweet potato starch foil generated during the production of sweet potato starch. 30 to 50% by weight and 50 to 70% by weight of anhydrous anthracite powder having a water content of 30% which is formed by pulverizing anthracite coal and pulverizing it into 100 mesh are mixed, and the mixture is molded into a mass of a constant size and 20% The present invention relates to a method for producing mixed coal using the sweet potato starch and anthracite coal which is dried by moisture content.

Description

고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법{Preparation of sweet potato pulp anthracite blended briquettes}Preparation method of mixed coal using sweet potato starch and anthracite coal {Preparation of sweet potato pulp anthracite blended briquettes}

본 발명은 고구마 전분박을 압착 탈수하여 함수율 40 %의 고구마 전분박을 형성하는 과정과, 무연괴탄을 100 메쉬로 분쇄하여 함수율 30 %의 무연괴탄 분말을 형성하는 과정과, 상기 고구마 전분박 30 ∼ 50 중량%와 상기 무연괴탄 분말 50 ∼ 70 중량%를 혼합 교반하여 혼합물을 형성하는 과정과, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하는 과정과, 상기 성형물을 함수율 20 %가 되도록 건조하는 과정으로 구성되어 고구마 전분의 제조 과정에서 발생하는 폐기물인 고구마 전분박을 에너지원으로 재활용하고 무연괴탄의 소비를 절감하는 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법에 관한 것이다.The present invention is a process of forming a sweet potato starch meal of 40% moisture content by compressing and dehydrating sweet potato starch foil, the process of forming anthracite coal powder of 30% moisture content by grinding anthracite coal to 100 mesh, and the sweet potato starch foil 30 ~ Mixing and stirring 50% by weight and 50 to 70% by weight of the anthracite powder to form a mixture, forming the mixture into a block of a predetermined size, and drying the molding to a water content of 20%. The present invention relates to a method for producing mixed coal briquettes using sweet potato starch meal and anthracite coal, which recycles sweet potato starch meal, which is a waste generated in the manufacturing process of sweet potato starch, as an energy source and reduces the consumption of anthracite coal.

고구마 전분의 제조 과정에서 원료로 사용되는 고구마 중량의 약 30 %에 해당되는 고구마 전분박이 발생하는데, 국내에서는 연평균 약 20,000 톤의 고구마 전분박이 발생하며, 발생하는 고구마 전분박의 일부는 가축 사료로 재활용되지만 대부분은 지상 매립되어 폐기 처분되는 실정이다. 이러한 고구마 전분박은 98 중량% 이상이 섬유질로 구성되어 연소시 약 3,600 ∼ 4,000 ㎉/㎏의 열량을 발생할 수 있으나 가정용, 산업용으로 활용하기에는 열량이 부족하다는 문제점이 있다. 또한 각종 석탄류는 다른 종류의 화석에너지에 비하여 에너지 효율이 우수하여 산업용의 에너지원으로 널리 활용되고 있으나 국내의 채굴 가능한 석탄 매장량은 약 15 억톤에 불과하며 채굴되는 석탄의 열량도 6,000 ㎉/㎏ 이하로서 외국산 석탄보다 낮기 때문에 매년 다량의 석탄을 외국에서 수입하고 있는 실정이다.In the manufacturing process of sweet potato starch, sweet potato starch which is about 30% of the weight of sweet potato used as raw material is generated.In Korea, annually about 20,000 tons of sweet potato starch is generated, and some of the sweet potato starch produced is recycled as livestock feed. However, most of them are landfilled and disposed of. Such sweet potato starch foil is composed of more than 98% by weight of fiber may generate about 3,600 ~ 4,000 ㎉ / ㎏ calories when burned, but there is a problem that the calories are insufficient to use for home, industrial use. In addition, various coals are widely used as energy sources for industrial use because they are more energy efficient than other types of fossil energy, but domestic coal reserves are only about 1.5 billion tons, and the amount of coal mined is under 6,000 ㎉ / ㎏. As it is lower than foreign coal, a large amount of coal is imported from foreign countries every year.

본 발명의 목적은 고구마 전분박을 압착 탈수하여 형성되는 함수율 40 %의 고구마 전분박 30 ∼ 50 중량%와, 무연괴탄을 분쇄하고 100 메쉬로 분말화하여 형성되는 함수율 30 %의 무연괴탄 분말 50 ∼ 70 중량%를 혼합하고, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하고 20 %의 함수율로 건조하여 구성되어 가정용, 산업용으로 활용 가능한 5,000 ∼ 6,000 ㎉/㎏의 열량을 지닌 혼합성형탄의 제조 방법을 제공하는데 있다.An object of the present invention is 30 to 50% by weight of sweet potato starch meal of 40% moisture content formed by compressive dehydration of sweet potato starch foil, and anhydrous anthracite powder 50 to 30% moisture content formed by pulverizing anthracite coal and powdering it into 100 mesh. 70 wt% is mixed, the mixture is molded into a block of a certain size and dried at a moisture content of 20% to provide a method for producing mixed coal having a calorific value of 5,000 ~ 6,000 ㎉ / ㎏ can be used for home and industrial use It is.

본 발명의 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법은 고구마 전분의 제조 과정에서 부산물로 발생하는 고구마 전분박을 압착 탈수하여 함수율 40 %의 고구마 전분박을 형성하는 과정과, 무연괴탄을 100 메쉬로 분쇄하여 함수율 30 %의 무연괴탄 분말을 형성하는 과정과, 상기 고구마 전분박 30 ∼ 50 중량%와 상기 무연괴탄 분말 50 ∼ 70 중량%를 혼합 교반하여 혼합물을 형성하는 과정과, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하는 과정과, 상기 성형물을 함수율 20 %가 되도록 건조하는 과정으로 구성되는 특징이 있다.The method for producing mixed coal using sweet potato starch meal and anthracite coal of the present invention is a process of forming sweet potato starch foil having a water content of 40% by compressing and dehydrating sweet potato starch meal generated as a by-product during the production of sweet potato starch. Pulverizing to 100 mesh to form anthracite coal powder having a water content of 30%, mixing and stirring 30 to 50% by weight of the sweet potato starch meal and 50 to 70% by weight of the anthracite coal powder to form a mixture, and the mixture It is characterized by consisting of the process of molding to form a block of a constant size, and the process of drying the molding to a water content of 20%.

고구마 전분박과 무연괴탄 분말을 일정한 중량비로 혼합 교반하고 성형하는 과정을 거쳐서 혼합성형탄을 구성하는데, 고구마 전분박의 열량은 3,600 ∼ 4,000 ㎉/㎏이며 무연괴탄의 열량은 6,000 ∼ 8,000 ㎉/㎏이므로 고구마 전분박 30 ∼ 50 중량%와 무연괴탄 분말 50 ∼ 70 중량%를 혼합 교반하고 성형하여 가정용, 산업용으로 활용 가능한 열량인 5,000 ∼ 6,000 ㎉/㎏의 혼합성형탄을 구성하는데, 혼합성형탄의 연소 효율이나 경제성을 고려하여 고구마 전분박 40 중량%와 무연괴탄 분말 60 중량%를 혼합 교반하고 성형하여 무연갈탄과 비슷한 열량을 지닌 혼합성형탄을 구성하는 것이 바람직하다.Sweet potato starch meal and anthracite coal powder are mixed and stirred to form a certain weight ratio to form mixed coal. 30 to 50% by weight of sweet potato starch meal and 50 to 70% by weight of anthracite coal powder are mixed and agitated to form 5,000 to 6,000 kW / kg of mixed coal which can be used for home and industrial purposes. In consideration of economics, it is preferable to mix and stir 40% by weight of sweet potato starch meal and 60% by weight of anthracite coal powder to form mixed coal having a calorie content similar to that of anthracite lignite.

고구마 전분의 제조 과정에서 부산물로 발생하는 고구마 전분박은 함수율이 60 ∼ 70 %이며, 이러한 고함수율의 고구마 전분박을 압착 탈수하여 함수율이 40 %인 고구마 전분박을 형성한다. 고구마 전분박의 함수율이 40 %를 초과하면 상기 고구마 전분박이 부패되기 쉽고, 고구마 전분박의 함수율이 40 % 미만이면 상기 고구마 전분박의 덩어리가 형성되어 무연괴탄 분말과 혼합하고 압착 성형하는 것이 곤란해진다.Sweet potato starch meal produced as a by-product during the production of sweet potato starch has a water content of 60 to 70%, and decompresses and dehydrates the high water content sweet potato starch to form a sweet potato starch meal having a water content of 40%. When the water content of sweet potato starch is more than 40%, the sweet potato starch is easily rotted, and when the water content of sweet potato starch is less than 40%, agglomerates of sweet potato starch are formed, making it difficult to mix with anthracite powder and press molding. .

무연괴탄을 100 메쉬로 분쇄하여 함수율 30 %의 무연괴탄 분말을 형성한다. 무연괴탄 분말이 미세할수록 상기 무연괴탄 분말과 고구마 전분박이 용이하고 균일하게 혼합되므로, 무연괴탄을 분쇄하고 분쇄된 무연괴탄 분말을 100 메쉬로 체질하여 미세한 무연괴탄 분말을 형성한다.Anthracite coal is pulverized to 100 mesh to form anthracite coal powder having a water content of 30%. As the anthracite powder is finer, the anthracite powder and sweet potato starch meal are easily and uniformly mixed, so that the anthracite coal is pulverized and the pulverized anthracite powder is sieved to 100 mesh to form fine anthracite powder.

상기와 같이 형성된 고구마 전분박 30 ∼ 50 중량%와 무연괴탄 분말 50 ∼ 70 중량%를 혼합하고 교반하여 상기 고구마 전분박과 무연괴탄 분말의 혼합물을 형성한다.30 to 50% by weight of sweet potato starch foil formed as described above and 50 to 70% by weight of anthracite coal powder are mixed and stirred to form a mixture of the sweet potato starch foil and anthracite powder.

상기와 같이 형성된 혼합물의 보관 및 취급이 용이하도록 상기 혼합물을 일정한 크기의 괴상 형태로 성형하여 성형물을 형성한다.In order to facilitate storage and handling of the mixture formed as described above, the mixture is molded into a block of a certain size to form a molding.

상기 성형물을 함수율 20 %가 되도록 건조하여 혼합성형탄을 완성한다. 혼합성형탄의 함수율이 20 %를 초과하면 상기 혼합성형탄이 불완전 연소되기 쉽고, 혼합성형탄의 함수율이 20 % 미만이면 상기 혼합성형탄의 보관 및 취급시 상기 혼합성형탄이 부스러지기 쉽다.The molding is dried to a water content of 20% to complete the mixed coal. When the water content of the mixed coal exceeds 20%, the mixed coal tends to be incompletely burned, and when the water content of the mixed coal is less than 20%, the mixed coal is brittle when the mixed coal is stored and handled.

실시예를 참조하여 본 발명을 상세하게 설명한다.The present invention will be described in detail with reference to Examples.

< 실시예 1 ><Example 1>

고구마 전분 제조 공장에서 부산물로 발생되는 함수율 60 ∼ 70 %인 고구마 전분박을 준비하고, 준비된 고구마 전분박을 압착 탈수기를 적용하여 압착 탈수하여 함수율 40 %인 고구마 전분박을 형성한다.Sweet Potato Starch Prepared sweet potato starch with water content of 60 to 70% generated as a by-product in the plant, and dehydrated sweet potato starch meal using a compression dehydrator to form sweet potato starch with a water content of 40%.

일반적인 무연괴탄을 분쇄기로 분쇄하고, 분쇄된 무연괴탄 분말을 100 메쉬의 체로 체질하여 함수율 30 %의 무연괴탄 분말을 형성한다.General anthracite coal is pulverized by a pulverizer, and the pulverized anthracite powder is sieved through a 100 mesh sieve to form anhydrous anthracite powder having a water content of 30%.

상기 고구마 전분박 40 중량%와 상기 무연괴탄 분말 60 중량%를 교반기에 넣어서 혼합하고 교반하여 상기 고구마 전분박과 무연괴탄 분말의 혼합물을 형성한다.40 wt% of the sweet potato starch meal and 60 wt% of the anthracite coal powder are mixed in a stirrer and stirred to form a mixture of the sweet potato starch foil and anthracite powder.

상기 혼합물을 압착 성형기를 적용하여 일정한 크기의 괴상 형태로 압착 성형하여 성형물을 형성한다.The mixture is press-molded into a block of a certain size by applying a compression molding machine to form a molding.

상기 성형물을 건조 장치를 적용하여 일정 시간동안 건조하여 함수율 20 %인 혼합성형탄을 제조한다.The molded product is dried for a predetermined time by applying a drying apparatus to produce a mixed coal having a water content of 20%.

< 실시예 2 ><Example 2>

고구마 전분박 30 중량%와 무연괴탄 분말 70 중량%를 혼합 교반하여 혼합물을 형성하는 것 이외에는 실시예 1과 동일하다.It is the same as Example 1 except mixing and stirring 30 weight% of sweet potato starch meal and 70 weight% of anthracite coal powder.

< 실시예 3 ><Example 3>

고구마 전분박 50 중량%와 무연괴탄 분말 50 중량%를 혼합 교반하여 혼합물을 형성하는 것 이외에는 실시예 1과 동일하다.The same procedure as in Example 1 was carried out except that 50 wt% sweet potato starch meal and 50 wt% anthracite coal powder were mixed and stirred to form a mixture.

< 실시예 4 ><Example 4>

고구마 전분박 20 중량%와 무연괴탄 분말 80 중량%를 혼합 교반하여 혼합물을 형성하는 것 이외에는 실시예 1과 동일하다.The same procedure as in Example 1 was carried out except that 20 wt% sweet potato starch meal and 80 wt% anthracite coal powder were mixed and stirred to form a mixture.

< 실시예 5 ><Example 5>

고구마 전분박 60 중량%와 무연괴탄 분말 40 중량%를 혼합 교반하여 혼합물을 형성하는 것 이외에는 실시예 1과 동일하다.The same procedure as in Example 1 was carried out except that 60 wt% sweet potato starch meal and 40 wt% anthracite coal powder were mixed and stirred to form a mixture.

상기 실시예들에 의거하여 구성된 각 혼합성형탄과 무연괴탄, 무연갈탄, 고구마 전분박의 각 시료를 연연식(然硏式) 자동 열량계로 연소시켜서 온도 상승을 측정하여 발열량을 산정하는 방법으로 열량을 측정한 결과는 다음의 표 1과 같다.The calorific value of the mixed coal, anthracite coal, anthracite coal, and sweet potato starch meal, which are constructed according to the above embodiments, is burned by a soft automatic calorimeter, and the temperature is measured to calculate the calorific value. The measurement results are shown in Table 1 below.

< 표 1 > 실시예의 각 혼합성형탄과 석탄류와 고구마 전분박의 열량 비교<Table 1> Comparison of calories between coal briquettes, coal and sweet potato starch meal of Examples

구 분division 실시예1Example 1 실시예2Example 2 실시예3Example 3 실시예4Example 4 실시예5Example 5 무연괴탄Anthracite coal 무연갈탄Smokeless Lignite 전분박Starch 열 량*calorie* 5,4405,440 6,0706,070 5,0205,020 6,5106,510 4,5204,520 7,8007,800 5,7005,700 3,6763,676

* 단위 : ㎉/㎏* Unit: ㎉ / ㎏

실시예 1, 실시예 2, 실시예 3에 의하여 제조된 혼합성형탄이 5,000 ∼ 6,000 ㎉/㎏ 열량인 무연갈탄의 대체연료로서 매우 적합한 것으로 나타났다.It was found that the mixed coal produced according to Examples 1, 2 and 3 was very suitable as an alternative fuel for anthracite coal with a calorific value of 5,000 to 6,000 kPa / kg.

상기와 같이 본 발명의 구성을 상세하게 설명하였으나, 본 발명의 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법의 구체적인 구성이 반드시 상기 실시예들에 의해 한정되는 것은 아니며, 고구마 전분박의 압착 탈수 방법이나 고구마 전분박과 무연괴탄 분말의 혼합비나 혼합성형탄의 성형 방법 등의 다른 다양한 실시 방법을 적용하여 본 발명의 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법을 구현할 수 있다.Although the configuration of the present invention was described in detail as described above, the specific configuration of the method for producing mixed coal using the sweet potato starch foil and anthracite coal of the present invention is not necessarily limited to the above embodiments, and the compression of sweet potato starch foil It is possible to implement a method for producing mixed coal using the sweet potato starch foil and anthracite coal of the present invention by applying a variety of other methods such as dehydration method, mixing ratio of sweet potato starch foil and anthracite powder, or shaping method of mixed coal.

본 발명에 의한 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법은 고구마 전분박을 압착 탈수하여 형성되는 함수율 40 %의 고구마 전분박 30 ∼ 50 중량%와, 무연괴탄을 100 메쉬로 분쇄하여 형성되는 함수율 30 %의 무연괴탄 분말 50 ∼ 70 중량%를 혼합하고, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하고 20 %의 함수율로 건조하여 열량 5,000 ∼ 6,000 ㎉/㎏의 혼합성형탄을 제조하므로 고구마 전분의 제조 과정에서 발생하는 폐기물인 고구마 전분박을 에너지원으로 재활용하는 동시에 무연괴탄의 소비를 대폭 절감하는 효과가 있다.The method for producing mixed coal using sweet potato starch foil and anthracite coal according to the present invention is formed by grinding 30 to 50% by weight of sweet potato starch foil having a water content of 40% formed by pressing and dehydrating sweet potato starch foil and grinding anthracite coal to 100 mesh. Sweet potato starch is mixed with 50 to 70% by weight of anhydrous anthracite powder having a water content of 30%, and the mixture is formed into a block of a predetermined size and dried at a water content of 20% to produce a mixed coal having a calorific value of 5,000 to 6,000 ㎉ / kg. While recycling the sweet potato starch, which is a waste generated in the manufacturing process, is used as an energy source, the consumption of anthracite coal is greatly reduced.

Claims (1)

고구마 전분의 제조 과정에서 부산물로 발생하는 고구마 전분박을 압착 탈수하여 함수율 40 %의 고구마 전분박을 형성하는 과정과, 무연괴탄을 100 메쉬로 분쇄하여 함수율 30 %의 무연괴탄 분말을 형성하는 과정과, 상기 고구마 전분박 30 ∼ 50 중량%와 상기 무연괴탄 분말 50 ∼ 70 중량%를 혼합 교반하여 혼합물을 형성하는 과정과, 상기 혼합물을 일정한 크기의 괴상 형태로 성형하는 과정과, 상기 성형물을 함수율 20 %가 되도록 건조하는 과정으로 구성되는 것을 특징으로 하는 고구마 전분박과 무연괴탄을 이용한 혼합성형탄의 제조 방법.The process of compressing and dehydrating sweet potato starch produced as a by-product during the manufacturing process of sweet potato starch to form a sweet potato starch meal having a water content of 40% and grinding anthracite coal into 100 mesh to form an anthracite coal powder having a water content of 30% And mixing 30 to 50 wt% of the sweet potato starch meal and 50 to 70 wt% of the anthracite coal powder to form a mixture, forming the mixture into a bulk of a constant size, and forming the water content 20 Method of producing mixed coal using the sweet potato starch and anthracite coal characterized in that the drying process to a%.
KR10-2003-0048127A 2003-07-15 2003-07-15 Preparation of sweet potato pulp anthracite blended briquettes KR100521653B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101632357B1 (en) 2014-12-23 2016-06-21 (주)신석기시대 Ignition Charcoal Manufacturing Method
KR20210055305A (en) * 2019-11-07 2021-05-17 주식회사 포스코 Coal briquettes, and method for manufacturing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101632357B1 (en) 2014-12-23 2016-06-21 (주)신석기시대 Ignition Charcoal Manufacturing Method
KR20210055305A (en) * 2019-11-07 2021-05-17 주식회사 포스코 Coal briquettes, and method for manufacturing the same
KR102311318B1 (en) 2019-11-07 2021-10-08 주식회사 포스코 Coal briquettes, and method for manufacturing the same

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