KR100517331B1 - Anisotropic conductive films used for cof and tcp - Google Patents
Anisotropic conductive films used for cof and tcp Download PDFInfo
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- KR100517331B1 KR100517331B1 KR10-2003-0020749A KR20030020749A KR100517331B1 KR 100517331 B1 KR100517331 B1 KR 100517331B1 KR 20030020749 A KR20030020749 A KR 20030020749A KR 100517331 B1 KR100517331 B1 KR 100517331B1
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- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
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- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
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Abstract
본 발명에서는 이방성 도전 필름에 있어서, 변성 폴리이미드 또는 폴리아미드산을 포함하는 COF 및 TCP 겸용 이방성 도전 필름을 개시한다. 상기한 변성 폴리이미드 또는 폴리아미드산은 활성 온도가 150~180℃인 것이 바람직하고, 이방성 도전 필름 100중량부에 대하여 0.1~70중량부를 포함하는 것이 더욱 바람직하다. 본 발명에 따른 이방성 도전 필름은 TCP 및 COF 겸용으로 사용가능하며, 접착력 및 접속저항 신뢰성이 큰 특성을 가지게 된다. In the present invention, in the anisotropic conductive film, a COF and TCP combined anisotropic conductive film containing a modified polyimide or polyamic acid are disclosed. It is preferable that activation temperature of said modified polyimide or polyamic acid is 150-180 degreeC, and it is more preferable to contain 0.1-70 weight part with respect to 100 weight part of anisotropic conductive films. The anisotropic conductive film according to the present invention can be used as a combination of TCP and COF, and will have characteristics of high adhesion and connection resistance reliability.
Description
본 발명은 COF 및 TCP 겸용 이방성 도전 필름에 관한 것으로, 상세하게는 변성 폴리이미드(modified polyimide) 또는 폴리아미드산(polyamic acid)을 포함하는 COF 및 TCP 겸용 이방성 도전 필름에 관한 것이다. The present invention relates to an anisotropic conductive film for both COF and TCP, and more particularly, to an anisotropic conductive film for both COF and TCP, including modified polyimide or polyamic acid.
전자 패키징(packaging) 기술은 반도체 소자에서부터 최종 제품까지 모든 단계를 포함하는 매우 광범위하고 다양한 시스템 제조 기술로서, 최종 제품의 성능, 크기, 가격, 신뢰성등을 결정하는 요인이 된다. Electronic packaging technology is a very diverse and diverse system fabrication technology that covers all stages from semiconductor devices to final products, and determines the performance, size, price, and reliability of the final product.
최근 전자 패키징에는 회로의 미세 간극화와 접속 밀도의 증가에 따라 많은 수의 좁은 간격을 가진 전극을 접속할 필요성이 높아지고 있는데, 이에 따라 LCD 패키징에서는 다중 접속 회로 라인(FPC; Flexible Printed Circuit)과 글래스 디스플레이(glass display)와의 접속에 전도성 접착제를 사용하고 있다.Recently, the necessity of connecting a large number of narrow-gap electrodes is increasing in electronic packaging due to the fine gap of the circuit and the increase in the connection density. Accordingly, in LCD packaging, a flexible printed circuit (FPC) and a glass display are required. A conductive adhesive is used to connect to the glass display.
전도성 접착제는 크게 이방성 도전 필름, 등방성 도전 접착제(isotropic conductive adhesive)등이 있으며, 기본적으로 니켈(Ni), 니켈/폴리머(Ni/Polymer), 은(Ag)등의 도전성 입자와 열경화성 또는 열가소성의 절연성 레진(insulating resin)으로 구성되어 있다.The conductive adhesive is largely anisotropic conductive film, isotropic conductive adhesive, etc., basically, conductive particles such as nickel (Ni), nickel / polymer (Ni / Polymer), silver (Ag), and thermosetting or thermoplastic insulation It is composed of resin (insulating resin).
이중 특히 많이 사용되고 있는 이방성 도전 필름은 도전 입자와 절연성 접착제로 구성되어 있는데, 상기 도전 입자로는 초기에 카본 파이버를 사용하였으며, 그 후 솔더볼(solder ball)이 쓰였다가, 이후 니켈볼(nickel ball)이나 은볼(Ag ball)이 현재까지 사용되고 있다.Among these, anisotropic conductive films, which are frequently used, are composed of conductive particles and insulating adhesives. Carbon conductive fibers were initially used, and then solder balls were used, and then nickel balls were used. Or Ag balls are still in use.
은볼의 경우 가격이 적당하고 전기 전도도가 높으며 화학 안정성이 좋아 도전 입자로 사용하기 용이하지만 전기적 이온 이동의 문제가 있다. 니켈볼의 경우 낮은 가격과 비교적 좋은 전기전도도를 가지고 있지만 고온 고습한 상태에서는 표면 부식 및 산화의 문제점이 있다. 따라서 은이나 니켈 대신 금(Au)을 코팅하여 전도입자의 특성을 향상시키기도 한다.Silver balls are easy to use as conductive particles due to their reasonable price, high electrical conductivity, and good chemical stability, but there are problems of ion migration. Nickel ball has a low price and relatively good electrical conductivity, but there are problems of surface corrosion and oxidation at high temperature and high humidity. Therefore, gold (Au) is coated instead of silver or nickel to improve the properties of the conductive particles.
한편 TCP를 액정 패널부, 프린트 배선 기판과 접속시, 이방성 도전 접착제는 6~10초의 속경화성, 1년 이상의 보관성을 만족하여야 하고, 특히 800gf/cm이상의 접착력과, 5Ω이하의 접속저항이 요구된다.On the other hand, when the TCP is connected to the liquid crystal panel and the printed wiring board, the anisotropic conductive adhesive must satisfy the fast curing property of 6 to 10 seconds and the shelf life of 1 year or more. do.
또한 COF를 액정 패널부, 프린트 배선 기판과 접속시 이방성 도전 접착제는 6~10초의 속경화성, 1년 이상의 보관성을 만족하여야 하고, 특히 600gf/cm이상의 접착력과, 5Ω이하의 접속저항이 요구된다.In addition, when COF is connected to the liquid crystal panel and the printed wiring board, the anisotropic conductive adhesive must satisfy the fast curing property of 6 to 10 seconds and the storage life of at least 1 year. .
그러나 종래의 이방성 도전 접착제로서, TCP 및 COF에 동시에 사용될 수 있도록, 만족한 물성을 지니는 이방성 도전 접착제는 아직 보고된 바가 없다. However, as a conventional anisotropic conductive adhesive, anisotropic conductive adhesive having satisfactory physical properties has not been reported yet so that it can be used simultaneously for TCP and COF.
따라서 본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로, Therefore, the present invention has been made to solve the above problems,
본 발명의 목적은 TCP 및 COF에 동시에 사용될 수 있으며, 접착력 및 접속 저항 신뢰성이 우수한 COF 및 TCP 겸용 이방성 도전 필름을 제공하는 것이다.An object of the present invention is to provide a COF and TCP combined anisotropic conductive film that can be used simultaneously for TCP and COF, and excellent in adhesion and connection resistance reliability.
상기한 본 발명의 목적은, 이방성 도전 필름에 있어서, 변성 폴리이미드 또는 폴리아미드산을 포함하는 COF 및 TCP 겸용 이방성 도전 필름에 의해 달성된다.The above object of the present invention is achieved by a COF and a TCP combined anisotropic conductive film containing a modified polyimide or polyamic acid in the anisotropic conductive film.
그리고 상기한 변성 폴리이미드 또는 폴리아미드산은 활성 온도가 150~180℃인 것이 바람직하고, 이방성 도전 필름 100중량부에 대하여, 0.1~70중량부로 포함되는 것이 더욱 바람직하다. And the said modified polyimide or polyamic acid has preferable activity temperature of 150-180 degreeC, and it is more preferable to contain 0.1-70 weight part with respect to 100 weight part of anisotropic conductive films.
이하 본 발명에 따른 COF 및 TCP 겸용 이방성 도전 필름에 대하여 상세하게 설명한다.Hereinafter, the COF and TCP dual use anisotropic conductive films according to the present invention will be described in detail.
본 발명에 따른 COF 및 TCP 겸용 이방성 도전 필름은 변성 폴리이미드 또는 폴리이미드의 전구체인 폴리아미드산을 포함한다. The COF and TCP combined anisotropic conductive film according to the present invention includes a modified polyimide or polyamic acid which is a precursor of polyimide.
먼저 변성 폴리이미드는 폴리이미드를 낮은 온도와 낮은 압력에서 경화될 수 있도록 액상형태로 가공한 것이고, 폴리아미드산은 폴리이미드의 전구체이다. First, the modified polyimide is processed in a liquid form so that the polyimide can be cured at low temperature and low pressure, and polyamic acid is a precursor of polyimide.
상기 변성 폴리이미드나 폴리아미드산은, 접착력 및 접속저항 신뢰성의 측면에서, 특히 활성 온도가 150~180℃인 것이 바람직하다.It is preferable that especially the said modified polyimide and polyamic acid are 150-180 degreeC of active temperature from a viewpoint of adhesive force and connection resistance reliability.
또한 상기 변성 폴리이미드나 폴리아미드산은, 하기 실시예로부터도 알 수 있는 바와 같이, 접착력 및 접속저항 신뢰성의 측면에서, 이방성 도전 필름 100중량부에 대해 0.1~70중량부 포함되는 것이 바람직하다.Moreover, it is preferable that 0.1-70 weight part of said modified polyimide and polyamic acid are contained with respect to 100 weight part of anisotropic conductive films from a viewpoint of adhesive force and connection resistance reliability, as also seen from the following Example.
상기 폴리이미드는 2단계의 중합반응을 거치게 된다. The polyimide is subjected to two stages of polymerization.
도 1은 폴리이미드의 중합단계중 폴리아미드산을 형성하는 단계를 나타내는 반응도이다. 도1에 도시된 바와 같이, 폴리이미드의 중합단계중 첫번째 단계로서 방향족 디앤하이드라이드(aromatic dianhydride)와 방향족 디아민(aromatic diamine)이 반응하여 폴리이미드의 전구체인 폴리아미드산이 형성된다. 1 is a reaction diagram showing a step of forming a polyamic acid during a polymerization step of a polyimide. As shown in FIG. 1, as the first step of the polymerization step of the polyimide, the aromatic dianhydride and the aromatic diamine react to form polyamic acid, which is a precursor of the polyimide.
도 2는 도 1에서 형성된 폴리아미드산을 큐어링하는 단계를 나타내는 반응도이다. 도 2에 도시된 바와 같이, 폴리이미드의 중합단계중 두번째 단계로서 큐어링(curing) 과정에서 상기 형성된 폴리아미드산에 열 및 압력을 가하면 폴리아미드산이 큐어링되어 폴리이미드가 형성된다.FIG. 2 is a reaction diagram illustrating a step of curing the polyamic acid formed in FIG. 1. As shown in FIG. 2, when heat and pressure are applied to the formed polyamic acid during curing as a second step of the polymerization of the polyimide, the polyamic acid is cured to form a polyimide.
폴리이미드 계통의 레진으로 예를 들어 UBE사의 UPA-AH, UPA-83, UPA-85, UPA-N111등을 사용한다.As a polyimide resin, for example, UBE's UPA-AH, UPA-83, UPA-85, UPA-N111 and the like are used.
상기 변성 폴리이미드나 혹은 상기 변성 폴리이미드의 전구체인 폴리아미드산은 낮은 온도와 낮은 압력에서 경화되기 때문에 이방성 도전 필름과 경화조건이 비슷하다. 따라서 이방성 도전 필름의 본딩시 함께 경화되어 높은 접착력, 신뢰성, 물성등을 구현하게 된다. Since the modified polyimide or polyamic acid which is a precursor of the modified polyimide is cured at low temperature and low pressure, curing conditions are similar to those of the anisotropic conductive film. Therefore, when bonding the anisotropic conductive film is cured together to realize a high adhesion, reliability, physical properties and the like.
또한 변성 폴리이미드 또는 폴리아미드산의 페록시 라디칼은 이방성 도전 필름의 다른 조성성분들과 반응하지 않으므로 이방성 도전 필름의 다른 물성에 영향을 주지 않는다.In addition, the peroxy radical of the modified polyimide or polyamic acid does not react with other components of the anisotropic conductive film and thus does not affect other physical properties of the anisotropic conductive film.
이하, 본 발명의 바람직한 실시예를 설명함으로써 본 발명을 더욱 상세하게 설명한다. 그러나 본 발명은 하기 실시예에 한정되는 것은 아니라 첨부된 특허청구범위내에서 다양한 형태의 실시예들이 구현될 수 있으며, 단지 하기 실시예는 본 발명의 개시가 완전하도록 함과 동시에 당업계에서 통상의 지식을 가진 자에게 발명의 실시를 용이하게 하고자 하는 것이다.Hereinafter, the present invention will be described in more detail by explaining preferred embodiments of the present invention. However, the present invention is not limited to the following examples, and various forms of embodiments can be implemented within the scope of the appended claims, and the following examples are only common to those skilled in the art to complete the present disclosure. It is intended to facilitate the implementation of the invention to those with knowledge.
[실시예]EXAMPLE
본 실시예에서는 폴리이미드 계열 레진중 UPA-AH를 사용한 이방성 도전 필름(실시예1), 폴리이미드 계열 레진중 UPA-83을 사용한 이방성 도전 필름, 및 기존의 이방성 도전 필름(비교예)을 제조하여, 본딩 조건별로 30개씩 ITO-TCP 및 ITO-COF 본딩하여 초기 접착력과 접속 저항, 신뢰성 테스트후 접착력과 접속 저항을 측정하였다.In this embodiment, an anisotropic conductive film using UPA-AH in polyimide-based resin (Example 1), an anisotropic conductive film using UPA-83 in polyimide-based resin, and a conventional anisotropic conductive film (comparative example) were prepared After bonding, ITO-TCP and ITO-COF were bonded 30 times for each bonding condition.
표1은 실시예와 비교예 각각의 처방을 나타내는 것이다.Table 1 shows the prescription of each of Examples and Comparative Examples.
표2~5는 실시예1,2와 비교예의 본딩조건에 따른 초기 접착력 및 접속 저항 측정 결과를 나타낸 것으로, 표2는 TCP-ITO 접착력, 표3은 COF-ITO 접착력, 표4는 TCP-ITO 접속 저항, 표5는 COF-ITO 접속 저항을 나타낸 것이다. 압력은 2.5MPa로 고정하고, 접착력은 푸쉬-풀 게이지(push-pull gauge)로 측정하였다.Tables 2 to 5 show the results of initial adhesion and connection resistance measurement according to the bonding conditions of Examples 1 and 2, Comparative Example, Table 2 is TCP-ITO adhesion, Table 3 is COF-ITO adhesion, Table 4 is TCP-ITO Connection Resistance, Table 5 shows the COF-ITO connection resistance. The pressure was fixed at 2.5 MPa and the adhesion was measured with a push-pull gauge.
표6은 실시예1,2와 비교예를, 180℃, 10초, 2.5MPa로 TCP-ITO 본딩후, 1주간격으로 4주간 접착력 및 접속 저항의 변화를 관찰한 결과를 나타낸 것이고, 표7은 실시예1,2와 비교예를, 180℃, 10초, 2.5MPa로 TCP-ITO 본딩후, COF-ITO 본딩후, 1주간격으로 4주간 접착력 및 접속 저항의 변화를 관찰한 결과를 나타낸 것이다.Table 6 shows the results of observing the change in the adhesive force and the connection resistance for 4 weeks at 1 week intervals after bonding TCP-ITO at 180 ° C., 10 seconds, 2.5 MPa in Examples 1 and 2, and Table 7 Shows the results of observing the change of the adhesive force and the connection resistance for 4 weeks at 1 week intervals after TCP-ITO bonding, COF-ITO bonding at 180 ° C., 10 seconds, 2.5 MPa will be.
표2~5에서 알 수 있듯이, 비교예의 종래의 이방성 도전 필름은 TCP에 사용할 경우 초기 접착력이 약 1000g/cm 정도로 나타났지만, COF에 사용할 경우 초기 접착력이 약 400 gf/cm이하로 측정되어, TCP 및 COF 겸용사용이 불가능한 것으로 나타났다.As can be seen from Tables 2 to 5, the conventional anisotropic conductive film of Comparative Example showed an initial adhesive strength of about 1000 g / cm when used in TCP, but when used in COF, the initial adhesive force was measured to be about 400 gf / cm or less. And COF combined use was found to be impossible.
그러나 실시예1, 2의 이방성 도전 필름은 다양한 온도와 시간범위내에서, TCP 및 COF 모두에 있어서, 접착력이 1300gf/cm이상으로 나타나 현저히 향상된 접착력을 보였다. However, the anisotropic conductive films of Examples 1 and 2 exhibited remarkably improved adhesive strength as the adhesive force was greater than 1300 gf / cm in both TCP and COF within various temperature and time ranges.
또한, 초기 접속저항에 있어서도 실시예1,2의 경우, 모두 0.5Ω이내로 도전성 역시 충분한 것으로 나타났다.In addition, in the case of the initial connection resistance, in the case of Examples 1 and 2, it turned out that electroconductivity was also enough within 0.5 kPa.
한편, 표6,7에서 알 수 있듯이, 85℃, 85%, 신뢰성 측정 결과 4주 경과 후 실시예1,2의 접속 저항은 0.3~0.4Ω으로 초기값과 큰 차이를 보이지 않았으며, 비교예도 TCP의 경우는 0.3~0.4Ω을 보였으나 COF의 경우는 접속저항이 OFF로 나왔다. On the other hand, as shown in Table 6, 7, after 4 weeks of 85 ℃, 85%, the result of the reliability measurement, the connection resistance of Examples 1 and 2 was 0.3 ~ 0.4 kW did not show a big difference from the initial value, Comparative Example In case of TCP, 0.3 ~ 0.4Ω was shown, but in case of COF, connection resistance was OFF.
실시예1의 접착력은 초기 접착력의 80%정도인 1121gf/cm의 높은 값으로 측정되었고, 실시예2의 접착력은 초기 접착력의 80%정도인 1125gf/cm의 높은 값으로 측정되었다. 비교예에서 TCP의 경우는 접착력이 초기값의 70%정도를 유지하였으나, COF의 경우는 접착력이 거의 측정되지 않았다. The adhesive force of Example 1 was measured at a high value of 1121 gf / cm, which is about 80% of the initial adhesive force, and the adhesive force of Example 2 was measured at a high value of 1125 gf / cm, which is about 80% of the initial adhesive force. In the comparative example, in the case of TCP, adhesion was maintained about 70% of the initial value, but in the case of COF, the adhesion was hardly measured.
결국 본 실시예1,2의 경우 비교예와는 달리 TCP, COF 겸용 속경화용 이방성 도전 필름으로 사용 가능하며, 접착력 및 접속 저항 신뢰성이 크다는 것을 확인할 수 있었다. As a result, in the case of Examples 1 and 2, unlike the comparative example, it can be used as an anisotropic conductive film for fast curing for both TCP and COF, and it was confirmed that the adhesive strength and the connection resistance reliability were high.
본 발명에 따른 이방성 도전 필름은 TCP 및 COF 겸용으로 사용가능하며, 접착력 및 접속저항 신뢰성이 큰 특성을 가진다. The anisotropic conductive film according to the present invention can be used for both TCP and COF, and has a property of high adhesion and connection resistance reliability.
비록 본 발명이 상기 언급된 바람직한 실시예와 관련하여 설명되어졌지만, 발명의 요지와 범위로부터 벗어남이 없이 다양한 수정이나 변형을 하는 것이 가능하다. 따라서 첨부된 특허청구의 범위는 본 발명의 요지에서 속하는 이러한 수정이나 변형을 포함할 것이다. Although the present invention has been described in connection with the above-mentioned preferred embodiments, it is possible to make various modifications or variations without departing from the spirit and scope of the invention. Accordingly, the appended claims will cover such modifications and variations as fall within the spirit of the invention.
도 1은 폴리아미드산을 형성하는 단계를 나타내는 반응도,1 is a reaction diagram showing the step of forming a polyamic acid,
도 2는 도 1의 폴리아미드산을 큐어링하는 단계를 나타내는 반응도이다.FIG. 2 is a reaction diagram illustrating a step of curing the polyamic acid of FIG. 1.
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