KR100501043B1 - Separating system for red pepper pericarp and placenta and method of adjusting capsaicinoids content - Google Patents

Abstract

Disclosed are a system and a method for separating the epidermis from the red pepper for controlling red pepper powder. Such pepper peeling separation system of the red pepper is selected by the size of the red pepper crushed portion that is roughly crushed dried peppers, red pepper peels, Taejeol and seeds, and the red pepper peels, Taeseol and seeds transferred from the red pepper crushed portion by particle size Capsicum 1 / separation separating the capillary seed and seed below a certain size, and pepper peeling / staining three to separate the capillary peel and the percussion by slicing more than a certain size of pepper skin passing through the capsicum contaminant / seed separation Separating and separating the red pepper skin by virtue of sorting the red pepper skin and Taecheol conveyed from the red pepper skin / placenta cut section according to the particle size by vibrating, and the third separating the red pepper skin / placenta mixture Include.

Description

SEPARATING SYSTEM FOR RED PEPPER PERICARP AND PLACENTA AND METHOD OF ADJUSTING CAPSAICINOIDS CONTENT}

The present invention relates to a system for separating the epidermis from red pepper and a method thereof, and more particularly, red pepper raw material is separated into sedimentary seeds, seeds, and rinds of different taste components through a series of separation processes, and red pepper powder by appropriately mixing them. The present invention relates to a system and method for separating epidermis from red pepper, which can control the soybean concentrate.

In general, red pepper is a seasoning vegetable that is used a lot in our diet, and is used in traditional foods such as seasoning seasoning, kimchi, and red pepper paste. Currently, there are about 40 kinds of red pepper cultivated mainly in Korea, and these red pepper varieties show a difference in physical properties and chemical composition, and especially in the sour taste.

As shown in Figure 1, such a pepper is composed of a rind, a seed, a tasman, a stem part. And, when the red peppers are harvested and dried and dried, the average moisture content is 14-16% and the average weight per individual is 3.5g. In addition, the average weight ratio of each dried pepper sample was 63.8% of the skin, 26.2% of the seed, 2.5% of the talc, and 7.5% of the seed. Among them, the red pepper skin was concentrated by the concentration of red pepper in the talc with the smallest weight ratio. More than 20 times higher on average.

Therefore, separating the pepper contaminated portion from the dried pepper sample, it is possible to effectively control the red pepper taste.

In this way, the research is being conducted to control the redness of red pepper by separating the talc from the red pepper, and an example of this is named December 2, 1999, "Shinmi component control method and automatic measuring device of red pepper powder manufacturing process." Patent application and registered patent number 345038.

In the above patent, in order to separate the contaminants from the pepper, hot-air drying the dried pepper, separating the pepper peel and seeds, roughly crushing the pepper peel with an impact grinder, and Roughly crushing the pericardium, separating the pericarp and the pericardium by particle size with a vibrating body, and mixing them to adjust the desired concentration.

However, such pepper pepper epidermal separation method has a problem that the urine is not separated well if the urine particle size is the same as or smaller than the epidermal particle size.

In addition, the method of separating the red pepper Taejak is difficult to reduce more than 1/2 of the Shinmi components of the red pepper raw material, there is a problem that it is difficult to use as a kimchi or seasoning seasoning in the case of red pepper powder ground to a fine particle size.

Therefore, the present invention was created in order to solve the problems as described above, the object of the present invention is to separate the red pepper material into different talc, seeds, and rinds through a series of separation process, pepper powder by mixing them The present invention provides a system for separating epidermis from red pepper, which can easily control the sour taste.

The present invention for achieving the object as described above is to roughly crush the dried pepper red pepper crushed portion to separate into red pepper skin, Taejeol and seeds; A red pepper talc / seed separator for separating the talc and seeds of a predetermined size or less by selecting the red pepper skin, talc and seeds transferred from the coarse pepper crushing unit by the particle size; It consists of a cylindrical housing, a rotatable drive shaft mounted inside the housing, and a plurality of cutting blades mounted on an outer circumferential surface of the drive shaft, thereby cutting red pepper skin by cutting the red pepper skin of a predetermined size or more through the pepper seat / seed separator. Red pepper skin / teachal sulcus that separates and the tachycardia; And separating the red pepper skin by virtue of selecting the red pepper skin and the talc, which are transferred from the red pepper skin / teastal segment, according to the particle size by vibrating, and terminating the red pepper skin / tecum mixture in the third. Provides an epidermal separation system.

Hereinafter, with reference to the accompanying drawings, preferred embodiments of the present invention will be described in detail.

As shown in Figure 2, the pepper peeling system of the present invention proposes the pepper rough crushed portion 10 to crush the dried pepper, the pepper peeled from the pepper crushed portion 10, Taeche and A pepper that separates the red pepper skin and the placenta by slicing the red pepper peel that has passed through the capsicum and seed separating part 12 and the red pepper talc / seed separating part 12, which primarily separate the pollen and the seeds by selecting seeds. And a vibrating separator 16 for separating the peeled pericarp and the percussion mixture from the pericarp and the pericarpal segment 14 by the pericarp and the pericarpal segment 14. do.

In such pepper hyperpigmentation separation system, the pepper coarse crushed portion 10 is used to roughly crush the dried red pepper raw material as shown in FIGS.

That is, the hot pepper is dried by hot air to adjust the water content to 11 to 13% and then put into the hopper 21 of the hot pepper crushing unit 10. The first coarse crushing unit 22 for roughly crushing the peppers introduced into the hopper 21 has a plurality of blades 23 rotatably installed inside the main body of the housing, and the red peppers are rotated by the rotation of these blades 23. Begins to separate into the rind, the urine, and the seed.

In addition, the skin separated from the first rough crushing portion 22 and the body housing of these crushed portions communicate with each other so that the seed left and the seed can be supplied to the second rough crushing portion 24.

The second rough fracture part 24 is provided with a rotation shaft 36 therein, and a plurality of blades 25 are mounted on the outer circumferential surface of the rotation shaft 36. In addition, a taper (25a) is formed at one side of the plurality of blades 25 to perform the function of a cutting blade.

In addition, an upper pulley 38 is provided at one end of the rotation shaft 36, and the upper pulley 38 is connected to the lower pulley 42 mounted on the motor assembly 40 by a belt 44.

Therefore, when the motor assembly 40 is driven, the rotational force is transmitted from the lower pulley 42 to the upper pulley 38 through the belt 44 so that the rotation shaft 36 rotates.

At this time, the plurality of blades 25 are rotated, and in this process, the rinds, the tachycardia, and the seeds come into contact with the plurality of blades 25 so as to be roughly crushed by rotation and impact. While passing through the first and second coarsely crushed portions 22 and 24, about 60% or more of pepper seeds are separated in the state shown in FIG. 1.

As such, the blades 25 are spirally provided to supply the red pepper peels, threshing seeds, and seeds, which are roughly crushed from the second rough crushing portion 24, to the chili pepper left / seed separating portion 12 through the supply pipe 32. It can be arranged as.

As shown in FIGS. 3 and 4, the chili pepper seat / seed separator 12 includes a cylindrical case 26, a rotation shaft 46 provided inside the case 26, and the rotation shaft 46. A plurality of transfer blades 34 provided on the outer circumferential surface of the head), a screen 28 provided at the lower part of the case 26 to sort the placenta and seeds passing through the upper part according to the particle size, and the screen 28 It includes a first discharge port 30 for discharging the throne and seeds passed through below.

In the pepper seat / seed separator 12 having such a structure, a first pulley 48 is mounted at one end of the rotation shaft 46, and the first pulley 48 is connected to the motor assembly 50. The second pulley 52 and the belt 54 are connected to each other.

Therefore, when the motor assembly 50 is driven, the rotational force is transmitted to the rotation shaft 46 through the second pulley 52, the belt 54, and the first pulley 48, thereby providing the plurality of feed vanes ( 34) moves the pepper's skin, urine, and seeds in the direction of the arrow.

In this process, the pericarp, placenta, and seed pass through the top of the screen 28, and the placenta, seed having a particle size of less than 3 meshes, preferably an eye size of the screen 28 Passes through 28 to fall to the first outlet (30).

Therefore, it is possible to collect the pollen and seeds discharged through the first outlet 30, and as a result, it is possible to primaryly separate the chili pepper lodge and seeds having a high sour ingredient.

In the above, the eye size of the screen 28 is limited to three meshes, but the present invention is not limited thereto.

On the other hand, the pericarp, the talc, the seed transferred to the other end of the case 26 falls down through the discharge pipe 56 (FIG. 2), and through the first raw material transfer member 18, the red pepper rind / tease three It is fed to the cut 14.

The first raw material conveying member 18 may be a conventional one in which a screw that is rotated by a power source such as a motor is installed to be inclined in a cylindrical tube.

This pepper rind / placenta cut portion 14, as shown in Figures 5 and 6, the red pepper rind and placenta supplied through the first upper discharge pipe 57 of the first raw material transfer member 18 (FIG. 2) Will be broken.

The pepper rind / tetracarpal segment 14 has a cylindrical housing 61, a drive shaft 60 rotatably mounted inside the housing 61, and a plurality of cuts mounted on an outer circumferential surface of the drive shaft 60. Blade 62.

In addition, the plurality of cutting blades 62 has a rectangular cross-sectional shape, and a taper 64 is formed on one side to perform a cutting function.

In the pepper rind / telecarpal segment 14 having such a structure, the red pepper rind and the talc fed into the housing 61 are cut into pieces by the plurality of cutting blades 62 that rotate.

Therefore, the talc that was not separated from the cayenne pepper talon / seed separation part 12 contacts the plurality of cutting blades 62 while passing through the cayenne pericarp / tachymal segment 14 and is easily removed from cayenne pericarp due to cutting and impact. Are separated.

The red pepper peeled and the taegwa which are cut in this way are supplied to the first lower discharge pipe 58, and the vibration separating part (see FIG. 2) is provided through the second raw material conveying member 20 (FIG. 2) similar to the first raw material conveying member 18. 16).

As shown in FIG. 2, the vibration separation unit 16 includes a vibration case 70 in which a normal vibrator is installed at a lower side thereof, and a chili pepper which is relatively variable mounted on one side of the vibration case 70. The second outlet 72 is discharged, and a third discharge port 74 is mounted on the other side of the vibration case 70 is discharged mixed component of the red pepper skin and the Taesae.

In such a vibration separating unit 16, the chopped red pepper skin and placenta supplied through the second upper discharge pipe 59 of the second raw material transfer member 20 is supplied into the vibration case 70.

In addition, the vibration case 70 has a screen (not shown) therein, and the screen is vibrated at a predetermined frequency by a vibration method.

In addition, one side of the second outlet 72 is introduced into the vibration case 70 so as to communicate with the upper space of the screen, and the other side is located outside the vibration case 70. The third outlet 74 is positioned below the second outlet 72. That is, one side of the third outlet 74 is introduced into the vibration case 70 to communicate with the lower space of the screen, and the other side is located outside the vibration case 70.

Therefore, the red pepper skin and the talc supplied into the vibrating case 70 are sorted according to the particle size, and the components that do not pass through the screen are discharged to the outside through the second outlet 72 and pass through the screen. The component is discharged through the third outlet 74.

At this time, the eye size of the screen is 6 mesh (Mesh), a component having a particle size larger than 6 mesh (more pepper pepper than the pepper tartar) can be collected by being discharged through the second outlet (72).

In addition, the skin and the urine having a particle size smaller than 6 mesh can be collected by being discharged to the third outlet 74 through the screen.

In the above, the eye size of the screen is limited to 6 meshes, but the present invention is not limited thereto.

On the other hand, Figure 7 shows a method of processing the red pepper raw material by the red pepper epidermis separation system as described above.

As shown in the above, the method for separating red pepper skin epidermis is a first step (S100) of coarsely crushing red pepper, and a second separation of seed and seed from the coarsely crushed red pepper skin in the first step (S100). Step (S200), the third step (S300) for slicing and separating the talc attached to the red pepper peels in the second step (S200), and the red pepper skin and the tassule cut in the third step (S300) The fourth step (S400) for finally separating the red pepper peel, and the red pepper peel / placenta mixture according to the size.

In the first step (S100), the hot pepper is dried by hot air to adjust the moisture content appropriately. According to the test results, when the water content of the red pepper material is preferably within the range of 11 to 13%, it was found that the segregation rate is high.

As such, hot-air-dried red pepper raw material is crushed by the rotational movement of the plurality of blades 25 (FIG. 3) while passing through the first rough crushing unit 22 (FIG. 3) and the second rough crushing unit 24 (FIG. 3). As a result of the impact, it is roughly broken and separated into the pericarp, the tacus, and the seed.

In the second step (S200), a part of the roughly crushed red pepper skin, placenta, seeds in the first step (S100) is selectively separated according to the particle size by the pepper placenta / seed separator (12). Experimental results show that about 60% of the seeds are separated during this process.

That is, the pepper skin, Tae-ja, and seeds supplied to the pepper taenyeon / seed separation part 12 (FIG. 2) pass through the upper portion of the screen 28 (FIG. 3) by the rotational movement of the plurality of transfer blades 34 (FIG. 3). In this process, the pericarp, urine, and seed having an eye size of the screen 28 (FIG. 3), preferably having a size smaller than 3 meshes, are discharged through the screen 28 (FIG. 3). do.

Therefore, in the second step (S200) it is possible to primarily separate the pepper contaminants and seeds having a high Shinmi component.

In the third step (S300) it is separated from each other by the cutting action by the pepper rind / the placenta cut portion 14 (Fig. 2) is not separated in the second step (S200).

That is, the red pepper skin and the talc supplied to the red pepper rind / teal sawn segment 14 (FIG. 2) are cut into a certain size by rotation and impact by contacting a plurality of rotating cutting blades 62 (FIG. 5).

Therefore, the throne which was not separated in the pepper placenta / seed separator 12 (FIG. 2) may be separated from the pepper rind.

In the fourth step (S400) it is selected by the particle size using the vibrating separator 16 (Fig. 2), the red pepper peel and the talc separated by the cutting action in the third step (S300).

In other words, the red pepper peeled and the Taecheol cut in the third step (S300) is supplied to the inside of the vibration case 70 (Fig. 2) to be located on the top of the screen. In this state, when the screen vibrates, a component having a size greater than or equal to a certain particle size does not pass through the screen and is discharged to the outside through the second outlet 72 (FIG. 2). Then, the component having a size of less than a certain particle size is discharged to the outside through the third discharge port 74 (Fig. 2) through the screen.

At this time, the eye size of the screen is 6 mesh (Mesh), the component having a particle size larger than 6 mesh (more peppers than pepper paste) is discharged through the second outlet 72 (Fig. 2), 6 mesh Components having a smaller particle size pass through the screen and are discharged to the third outlet 74 (FIG. 2).

As described above, it is possible to control the Shinmi ingredients of red pepper raw materials through the method of separating red pepper skin epidermis.

At the first outlet 30, the pollack and the seed can be separated first, at the second outlet 72, the pepper skin can be obtained, and at the third outlet 74, the pepper skin / tactile mixture can be obtained.

Then, by appropriately mixing each of the components obtained in this way it is possible to produce red pepper powder having a target new taste component.

In other words, when mixing a large amount of taensis and seeds with strong red rice component in the pepper bark can produce a high red pepper powder, and when mixed in a small amount can produce a red pepper powder with a low brown rice component.

In addition, the talc seed mixture obtained through the first outlet 30 has a high cinnamon component and seed mixing ratio but a small discharge amount, and the red pepper peel obtained through the second outlet 72 has a low cinnamon component and is pulverized in a roughly crushed state. To the process. In addition, the red pepper rind / placenta mixture obtained through the second outlet 72 is collected separately because the high redness component and small particle size, and then mixed with the red pepper rind that requires control of the redness component.

On the other hand, according to the above-mentioned pepper peeling system and separation method, the results of the separation rate of red pepper samples were as follows.

Table 1 . Analysis on the Separation Rate of Brown Rice in Red Pepper Peel Leftover System

kind moisture(%) Separation steps Sample weight (g) ratio(%) capsaicinoids (mg / 100g) cap dhc total Dabok 1 11.1 circle 20.6 19.9 40.5 Stage 1 134.3 7.4 210.1 164.0 374.3 Tier 2 1102.7 60.7 6.4 4.2 10.6 Tier 3 578.6 31.9 28.0 21.1 49.1 1815.6 100 Dabok 2 11.2 circle 20.6 19.9 40.5 Stage 1 89.7 4.9 143.9 111.2 255.1 Tier 2 1414.9 77.1 7.8 5.9 13.7 Tier 3 329.8 18.0 40.5 28.3 68.8 1834.4 100 Giant 1 12.1 circle 43.2 36.9 80.1 Stage 1 81.8 4.3 234.1 169.4 403.5 Tier 2 1325.4 70.0 5.7 4.1 9.8 Tier 3 487.5 25.7 38.2 27.4 65.7 1894.7 100 Giant 2 12.3 circle 43.2 36.9 80.1 Stage 1  101.7 5.5 260.5 194.2 454.7 Tier 2  1221.4 66.2 9.5 5.7 15.1 Tier 3  521.5 28.3 29.3 22.2 51.5 1844.6 100

The pepper samples used in the experiment were two types of 2002 Chungbuk Eumseong Giant and Dabok. The pepper sample used in one experiment was 2000g and the number of experiments was two.

In this experiment, the sample supply amount was 2.5 kg / min and the moisture of the red pepper sample was high, and the hot water was dried for 30 minutes using a hot air dryer having a drying temperature of 60 ° C. to adjust the initial moisture 15.1 to 16.6% to 11.1 to 12.3%. We analyzed the weight and the taste component of the samples separated in 1, 2, and 3 stages of the red pepper and blood pedestal separation system.

As shown in Table 1, the initial moisture content of the two red pepper samples and the giant giant is 15.1 and 16.6%, respectively, and the Shinmi component is 40.5 and 80.1 mg / 100g. Sample demystification experiments were performed twice. In the case of red pepper samples, the peeling rate of red pepper peel was 60.7 ~ 77.1% at 11.1 ~ 11.2%, and the sour ingredient was 10.6 ~ 13.7 mg / 100g, which is 3.0 ~ 3.8 times less than the original sample. appear.

In the case of red pepper samples, when the skin moisture was 12.1 to 12.3%, the separation rate of red pepper skin in the second stage was 66.2 to 70.0%, and the brown rice component was 9.8 to 15.1 mg / 100g, and the brown rice component was 5.3 ~ 8.1 times smaller than the prototype sample. As a result, it showed a higher rate of sedimentation than previous multi-breed varieties.

In addition, the separation rate of red pepper paste and seed mixture discharged in the first stage was 4.3-7.4%, and the Shinmi component was 255.1-454.7 mg / 100g, which was 6.3-10.5 times higher than the prototype sample. The separation rate of the three stages from which red pepper skin and Tae-jak mixture was discharged was 18.0 ~ 31.9%, and the Shinmi component was 49.1 ~ 75.3 mg / 100g, similar to the prototype sample. Based on the performance test of the final prototype of the pepper peeling system, it is estimated that the red pepper powder product can be produced by the standardization of red pepper powder if the device is used in the current red pepper powder factory.

As described above, the red pepper peeling system according to the present invention has the following advantages.

First, the pepper raw materials go through a system consisting of pepper crushing part, pepper talc / seed separator, cayenne pepper / teal sediment and cayenne pepper / teal segregation to facilitate the skin, talc, and seeds of different tastes from each step. Can be separated.

Second, by properly mixing each of the collected rinds, periwaci and seeds separated by the pepper skin epidermis separation system, it is possible to easily produce the red pepper powder having the target sour components by standardizing.

Third, it is suitable to use as kimchi or seasoning seasoning because it can reduce more than 1/2 of the redness ingredient of red pepper material by the red pepper skin epidermis separation system, and can also select by size.

Although the preferred embodiments of the present invention have been described above, the present invention is not limited thereto, and various modifications and changes can be made within the scope of the claims and the detailed description of the invention and the accompanying drawings. Naturally, it is within the scope of the present invention.

1 is an internal structure diagram of a pepper.

Figure 2 is a diagram showing a peeling / placenta separation system of pepper according to the present invention.

FIG. 3 is a side view showing the internal structure of the red pepper crushed portion and the talc / seed separator shown in FIG.

4 is a side view of FIG. 3.

FIG. 5 is a side view showing the internal structure of the percutaneous / tetracarpal segment shown in FIG.

FIG. 6 is a cross-sectional view showing a "A-A" cross section shown in FIG.

Figure 7 is a red pepper peeling process separation process according to the invention.

Claims (9)

And rough crushed dried pepper and red pepper crushed portion to separate into the pepper skin, Taejeol and seeds; A red pepper talc / seed separator for separating the talc and seeds of a predetermined size or less by selecting the red pepper skin, talc and seeds transferred from the coarse pepper crushing unit by the particle size; It consists of a cylindrical housing, a rotatable drive shaft mounted inside the housing, and a plurality of cutting blades mounted on an outer circumferential surface of the drive shaft, thereby cutting red pepper skin by cutting the red pepper skin of a predetermined size or more through the pepper seat / seed separator. Red pepper skin / teachal sulcus that separates and the tachycardia; And Separating the red pepper skin by separating the red pepper skin and the Taecheol conveyed from the red pepper skin / fecal segment according to the particle size by vibrating, and the red pepper skin comprising a vibration separator for separating the red pepper skin / placenta mixture in the third Uterus separation system. The method of claim 1, wherein the coarse pepper crushing unit is a hopper to which the hot pepper raw material is adjusted to control the water content by hot air drying, a first coarse crushing unit for the first roughly crushed red pepper injected into the hopper, and the first Red pepper epidermis separation system comprising a second crude crushed portion to secondary crushed pepper raw material passed through the crude crushed portion. According to claim 2, wherein the second rough crushing portion is composed of a plurality of blades that are radially mounted on the outer peripheral surface of the rotating shaft and the taper is formed on one side thereof, when the rotating shaft is rotated by a plurality of blades A red pepper crushing separation system in which red pepper raw material is roughly crushed. According to claim 1, wherein the red pepper seat / seed separator is a cylindrical case, a rotating shaft provided in the inside of the case, a plurality of transfer blades provided on the outer peripheral surface of the rotating shaft, provided in the lower portion of the case to fall A red pepper epidermis separation system, comprising: a screen for screening seedlings and seeds according to particle size; and a first outlet for discharging seedlings and seeds passed through the screen downward. delete According to claim 1, wherein the vibration separating unit is a vibration case equipped with a screen therein, one end is in communication with the upper portion of the screen of the vibration case, the other end is exposed to the outside of the vibration case second discharge the red pepper And a third outlet for discharging the red pepper skin and the placenta mixture by discharging the outlet and one end thereof communicated with the upper portion of the vibrating case and the other end exposed to the outside of the vibrating case. A first step of roughly crushing red pepper raw material; A second step of separating the pollen and seeds from the coarsely crushed red pepper skin by the first screen having an eye size of 2 to 4 mesh; A third step of separating the contaminant from the red pepper skin by a second screen having an eye size of 5 to 7 mesh by slicing the red pepper skin that has passed the second step; And The red pepper peeled in the third step and the taekjeol according to the size of the mouth size to collect the red pepper peel having a larger particle size than the second screen, and collect and collect the taekwa and red pepper peeled through the screen three times Pepper peeling method comprising the fourth step to do. 8. The method of claim 7, wherein in the first step, the red pepper material is adjusted to have a constant water content by hot air drying, and the red pepper material is crudely crushed in the first and second steps. delete