KR100457548B1 - Manufacturing method of anti-pilling polyester fiber with excellent leveling agent - Google Patents
Manufacturing method of anti-pilling polyester fiber with excellent leveling agent Download PDFInfo
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- KR100457548B1 KR100457548B1 KR1019970037444A KR19970037444A KR100457548B1 KR 100457548 B1 KR100457548 B1 KR 100457548B1 KR 1019970037444 A KR1019970037444 A KR 1019970037444A KR 19970037444 A KR19970037444 A KR 19970037444A KR 100457548 B1 KR100457548 B1 KR 100457548B1
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- polyester fiber
- pilling
- stretching
- fiber
- temperature
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Classifications
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
- D02J1/224—Selection or control of the temperature during stretching
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J13/00—Heating or cooling the yarn, thread, cord, rope, or the like, not specific to any one of the processes provided for in this subclass
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
Abstract
통상의 방법으로 미연신사를 제조하고 이를 110-120℃의 연신온도, 230-250℃의 열고정 온도로 연신사를 제조하는 것을 특징으로 하는 항필링성이 우수한 폴리에스테르 섬유의 제조방법에 관한 것이다.The present invention relates to a method for producing polyester fibers having excellent anti-pilling property, which comprises producing undrawn yarn by a conventional method and drawing the drawn yarn at a drawing temperature of 110-120 ° C. and a heat setting temperature of 230-250 ° C. .
본 발명의 연신기술로 제조된 폴리에스테르섬유는 작업성과 생산성이 양호하고 균일한 섬도를 갖는다.Polyester fibers produced by the stretching technology of the present invention has good workability and productivity and has a uniform fineness.
Description
본 발명은 항필링성 폴리에스테르 섬유의 제조방법으로서 특히 연신기술에 의한 물리적 측면에서 섬유에 항필링성을 부여하는 방법에 관한 것이다.The present invention relates to a method for producing an anti-pilling polyester fiber, in particular a method of imparting anti-pilling property to the fiber in terms of physical properties by the stretching technology.
폴리에스테르 섬유는 물리적, 화학적 성질이 우수할 뿐만 아니라 취급이 간편한 등 많은 장점으로 인해 모든 섬유중에서 가장 중요한 위치를 차지하고 있으며 의류용, 산업용으로 많이 사용되고 있다.Polyester fiber has the most important position among all fibers due to its many advantages such as excellent physical and chemical properties as well as easy handling.
그렇지만 폴리에스테르 섬유를 의류용으로 하였을 때 직물 표면의 섬유 일부분이 사용중 상호 마찰에 의해 필이 발생하여 제품의 외관을 지저분하게 하고 품위를 떨어뜨리는 결점이 있다.However, when polyester fiber is used for clothing, a part of the fiber on the surface of the fabric has a drawback due to mutual friction during use, which makes the appearance of the product dirty and deteriorates.
지금까지 항필링성을 부여하기 위한 여러 방법들이 개발되었는데 이들의 원리는 파단일 (work of rupture)을 감소시키는 것이다. 즉 섬유의 강신도를 저하시켜 마찰에 의한 필의 탈락을 유도하는 것이다. 파단일은 섬유가 인장력에 의해 끊어질 때까지 소비되는 에너지로 정의된다.Several methods have been developed to impart anti-pilling, the principle of which is to reduce the work of rupture. In other words, the elongation of the fiber is reduced to induce peeling of the peel due to friction. Fracture day is defined as the energy consumed until the fiber is broken by the tensile force.
일반적으로 폴리에스테르 섬유에 항필링성을 부여하는 방법에는 저중합도법, 공중합법, 내부구조파괴법 등이 있다. 일본 특공소 35-8562에 제안되어 있는 저중합도법은 폴리에스테르의 중합도를 낮춤으로써 강도를 저하시킬 수 있어 필링 현상을 방지할 수 있지만 용융점도가 낮아져서 방사성이 나쁠뿐 아니라 상대적으로 신도가 높아져서 항필링성의 중요한 인자인 파단일이 마찬가지로 되어서 항필링성은 크게 개선되지 않는다.In general, methods for imparting anti-pilling property to polyester fibers include low polymerization method, copolymerization method, internal structure destruction method, and the like. The low-polymerization method proposed in Japanese Special Office 35-8562 can reduce the strength by lowering the degree of polymerization of polyester, which can prevent the peeling phenomenon, but the melt viscosity is lowered, resulting in poor radioactivity and relatively high elongation. Breaking days, which is an important factor of sex, is similar, so anti-pilling properties are not significantly improved.
일본 특공소 43-4545, 44-26972 등에 제안되어 있는 공중합법은 항필링성 섬유를 제조하기 위해 가장 널리 쓰이는 방법으로 3, 4개의 관능기를 갖는 화합물을 공중합하는 방법으로서 중합도가 낮으면서도 용융점도가 높은 공중합체를 얻을 수 있다. 점도는 0.5 정도가 적당하고 공중합 화합물로는 펜타에릴쓰리톨, 트리메리트산이나 그 무수물 등을 사용한다. 이 방법은 강도와 신도를 동시에 낮출 수 있어 항필링성은 양호하지만 중합공정에서 공중합체를 생산하기 위해서 에스테르화 반응 전후에 반응기를 세척해야 하는 번거로움이 따르고 분자쇄의 엉킴이 커져서 방사 및 연신 작업성이 나빠지는 결점이 있다.The copolymerization method proposed in Japanese Patent Application No. 43-4545, 44-26972, etc. is the most widely used method for producing anti-filling fibers, and is a method of copolymerizing a compound having 3 or 4 functional groups. High copolymers can be obtained. About 0.5 is suitable for a viscosity, Penta erythritol, trimellitic acid, its anhydride, etc. are used as a copolymerization compound. This method can lower the strength and elongation at the same time, so the anti-pilling property is good, but it requires the washing of the reactor before and after the esterification reaction to produce the copolymer in the polymerization process, and the entanglement of the molecular chains increases, which leads to spinning and stretching workability. This deterioration has a flaw.
일본 특공소 50-22617에서는 미연신 토우를 연신한 후 10-30℃로 냉각하여 권축처리함으로써 섬유의 강신도를 저하시키는 내부구조파괴법은 새로운 공중합체를 합성하지 않고 일반적인 폴리에스테르 수지를 사용한다는 장점이 있지만 냉각공정 때문에 작업성과 생산성이 저하되는 문제점이 있다.In Japan's specialty office 50-22617, the internal structural destruction method that reduces the elongation of fibers by stretching unstretched toe and cooling it to 10-30 ° C and crimping it has the advantage of using a general polyester resin without synthesizing new copolymer. However, there is a problem that the workability and productivity is lowered due to the cooling process.
본 발명은 일종의 내부구조파괴법의 범주에 속하는 방법으로 연신기술에 의해 작업성과 생산성이 양호하고 균일한 섬도를 갖으면서도 상기와 같은 문제점이 없는 항필링성 폴리에스테르 섬유를 제조하는 것을 목적으로 한다.The present invention aims to produce an anti-filling polyester fiber having a good workability and productivity and uniform fineness by the stretching technology in a method belonging to a kind of internal structure breaking method without the above problems.
본 발명은 폴리에틸렌테레프탈레이트를 통상의 방법으로 용융방사하여 미연신사로 제조한 후, 이를 110-120℃의 연신온도, 230-250℃의 열고정 온도로 하여 연신사를 제조하는 것을 특징으로 하는 균제도가 우수한 항필링성 폴리에스테르 섬유의 제조방법에 관한 것이다.The present invention is prepared by the unstretched yarn by melt spinning the polyethylene terephthalate in a conventional method, and then using a homogenizer to prepare a stretched yarn to a stretching temperature of 110-120 ℃, heat setting temperature of 230-250 ℃ Relates to a method for producing an excellent anti-pilling polyester fiber.
섬유의 연신온도는 물성에 큰 영향을 미치는데, 일반적으로 섬유의 강도를 저하시키기 위해서는 수지의 유리전이온도 이하의 온도에서 저온연신을 한다. 이 경우에는 강도는 저하하지만 연신시 장력을 부여하는 로울러와 섬유간의 미끄러짐이 발생하게 되어 연신이 되는 부분과 완전한 연신이 되지 않는 부분이 발생하게 되어 태세사의 형태로 섬도의 불균일성을 초래하게 된다.The stretching temperature of the fiber has a great influence on the physical properties. In general, in order to lower the strength of the fiber, the stretching is performed at a temperature below the glass transition temperature of the resin. In this case, although the strength decreases, slippage between the roller and the fiber, which gives a tension during stretching, occurs, and a portion that is stretched and a portion that is not completely stretched is caused, resulting in non-uniformity of fineness in the form of poise thread.
그러나 연신을 유리전이온도보다 훨씬 높은 온도에서 하게되면 강도는 저온연신하는 경우의 것과 비슷하지만 균일한 섬도를 갖게 된다. 연신온도가 적정한 온도보다 높게되면 분자사슬의 운동성(mobility)이 너무 좋아 분자사슬간의 미끄러짐이 발생하고 섬유의 강도를 발현하게 하는 결정과 비결정 영역 사이를 연결해주는 타이 분자(tie molecule)의 숫자가 적어져서 강도는 저하하지만 장력을 부여하는 로울러와 섬유간의 미끄러짐은 생기지 않아 섬도의 불균일성은 발생하지 않는다.However, when the stretching is performed at a temperature much higher than the glass transition temperature, the strength is similar to that of the low temperature stretching, but the uniform fineness is obtained. When the stretching temperature is higher than the appropriate temperature, the molecular chains have a high mobility so that the slippage between the molecular chains occurs and the number of tie molecules connecting between the crystal and the amorphous region which causes the fiber strength to be expressed is small. The strength decreases, but the tension between the roller and the tensioning fiber does not occur, so that the unevenness of the fineness does not occur.
예를 들어 연신온도를 50, 65℃로 하게 되면 각각 균제도(U%)가 7.5, 4.5로 균일성에 문제가 있게 되지만, 120℃에서 연신할때는 균제도(U%)가 1.6을 나타낸다. 또한 50℃에서 연신한 섬유는 섬유의 표면에 손상이 많이 가게 된다.For example, when the stretching temperature is 50 and 65 ° C., the uniformity (U%) is 7.5 and 4.5, respectively, and there is a problem in uniformity, but when stretching at 120 ° C., the uniformity (U%) is 1.6. In addition, the fibers stretched at 50 ° C. tend to be damaged on the surface of the fibers.
열고정 온도는 강도에는 큰 영향을 주지 않지만 신도에는 영향을 미친다. 열고정 온도를 최적의 물성을 발현하기 위한 온도보다 20℃ 이상 높이게 되면 신도가 20% 이상 적어진다.The heat setting temperature does not significantly affect the strength but the elongation. When the heat setting temperature is 20 ° C. or higher than the temperature for expressing the optimum physical properties, the elongation is reduced by 20% or more.
이상과 같이 연신온도를 110-120℃로 하면 섬유의 강도가 줄어들고 이를 230-250℃의 온도로 열고정을 하면 신도를 줄일 수 있어 섬도가 균일하면서도 항필링성이 우수한 폴리에스테르 섬유를 제조할 수 있다.As described above, when the stretching temperature is 110-120 ° C., the strength of the fiber is reduced, and when the heat setting is performed at 230-250 ° C., the elongation can be reduced. Thus, polyester fibers having uniform fineness and excellent anti-pilling property can be manufactured. have.
본 발명에 있어서 항필링성은 JIS L1076에서 규정한 ICI 시험기를 이용하여 회전시간을 5시간으로 하였으며 필의 생성 및 생성필의 탈락된 상황을 1-5급으로 분류하여 3급 이상을 합격으로 하였다.In the present invention, the anti-pilling property was set to a rotation time of 5 hours using an ICI tester specified in JIS L1076, and the grades of grades 3 and above were classified by classifying 1-5 grades of filling and dropping of the peeling.
다음의 실시예 및 비교예는 본 발명에 의한 항필링성 폴리에스테르 섬유의 제조방법을 좀 더 구체적으로 설명한 것이지만 다음의 실시예 및 비교예는에 의해 본 발명의 범주가 한정되지는 않는다.The following examples and comparative examples will be described in more detail the manufacturing method of the anti-pilling polyester fiber according to the present invention, but the scope of the present invention is not limited by the following examples and comparative examples.
실시예 1∼2, 비교예 1∼4Examples 1-2, Comparative Examples 1-4
고유점도 0.64인 (25℃, o-클로로페놀)폴리에틸렌테레프탈레이트 수지를 285℃에서 용융하여 1000 m/min의 속도로 권취함으로써 미연신사를 제조하여 3.2배의 연신비로 연신사를 제조하였다. 연신조건 및 물성, 항필링성은 표1과 같다.A non-drawn yarn was prepared by melting (25 ° C., o-chlorophenol) polyethylene terephthalate resin having an intrinsic viscosity of 0.64 at 285 ° C. and winding it at a rate of 1000 m / min, thereby preparing a drawn yarn at a draw ratio of 3.2 times. Drawing conditions, physical properties and anti-pilling properties are shown in Table 1.
본 발명에 의해 제조된 항필링성 폴리에스테르 섬유는 비교적 간단한 연신기술로도 작업성과 생산성이 우수하며 균일한 섬도를 갖는 항필링성 폴리에스테르 섬유를 제조할 수 있게 한다.The anti-fillable polyester fiber produced by the present invention enables to produce an anti-fillable polyester fiber having excellent workability and productivity and uniform fineness even with a relatively simple stretching technique.
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54125724A (en) * | 1978-03-24 | 1979-09-29 | Toray Ind Inc | Producton of polyester sliver |
JPS62149912A (en) * | 1985-12-25 | 1987-07-03 | Teijin Ltd | Production of polyester fiber |
JPH0233378A (en) * | 1988-07-21 | 1990-02-02 | Mitsubishi Rayon Co Ltd | Polyester fiber cloth with good dyeability and production thereof |
KR900004913A (en) * | 1988-09-24 | 1990-04-13 | 베른하르트 벡크 | Use of an optically active carboxylic acid ester of an oxygen-containing heterocycle as a doping material in a liquid crystal mixture and a liquid crystal mixture containing the same |
KR940002693A (en) * | 1992-07-16 | 1994-02-19 | 강진구 | Data reproduction circuit in DAT system |
KR950032738A (en) * | 1994-05-19 | 1995-12-22 | 김상웅 | Conveyor Belt Paper and Manufacturing Method of Weft |
KR960014444A (en) * | 1994-10-10 | 1996-05-22 | 배도 | Manufacturing method of polyester posture yarn having two-tone effect |
-
1997
- 1997-07-31 KR KR1019970037444A patent/KR100457548B1/en not_active IP Right Cessation
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54125724A (en) * | 1978-03-24 | 1979-09-29 | Toray Ind Inc | Producton of polyester sliver |
JPS62149912A (en) * | 1985-12-25 | 1987-07-03 | Teijin Ltd | Production of polyester fiber |
JPH0233378A (en) * | 1988-07-21 | 1990-02-02 | Mitsubishi Rayon Co Ltd | Polyester fiber cloth with good dyeability and production thereof |
KR900004913A (en) * | 1988-09-24 | 1990-04-13 | 베른하르트 벡크 | Use of an optically active carboxylic acid ester of an oxygen-containing heterocycle as a doping material in a liquid crystal mixture and a liquid crystal mixture containing the same |
KR940002693A (en) * | 1992-07-16 | 1994-02-19 | 강진구 | Data reproduction circuit in DAT system |
KR950032738A (en) * | 1994-05-19 | 1995-12-22 | 김상웅 | Conveyor Belt Paper and Manufacturing Method of Weft |
KR960014444A (en) * | 1994-10-10 | 1996-05-22 | 배도 | Manufacturing method of polyester posture yarn having two-tone effect |
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