KR100425076B1 - Hybrid admixture for the grouting - Google Patents
Hybrid admixture for the grouting Download PDFInfo
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- KR100425076B1 KR100425076B1 KR10-2001-0019121A KR20010019121A KR100425076B1 KR 100425076 B1 KR100425076 B1 KR 100425076B1 KR 20010019121 A KR20010019121 A KR 20010019121A KR 100425076 B1 KR100425076 B1 KR 100425076B1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/12—Materials for stopping leaks, e.g. in radiators, in tanks
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G23/00—Working measures on existing buildings
- E04G23/02—Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
Abstract
본 발명은 콘크리트 구조물에 있어서, 발생된 균열부위에 대한 보수 혹은 토목 및 건축공사에 있어서, 지하수의 유입 또는 유출을 방지하기 위한 목적으로 실시하는 약액주입공법의 주입약액 제조방법에 관한 것이다. 본 발명에 의해 제조된 주입약액은 2 액형 저점도 액체로서 반응개시제와 실리콘알콕사이드의 상호보완 작용에 의해 생성되는 유-무기 복합체 형태의 반응생성물에 의해 균열 혹은 기공이 충진됨으로서 차수 및 균열보수가 완료되는 것을 특징으로 한다. 이 주입약액은 점도가 낮아 현장 적용성이 매우 양호하고 생성되는 유-무기 복합체는 콘크리트와의 친화력이 우수하고 장기적으로는 콘크리트에 포함되어 있는 칼슘, 칼륨 등 무기성분과 지속적으로 반응하여 콘크리트 구조체와의 일체화가 가능한 장점을 지니고 있다.The present invention relates to a method of manufacturing an injection chemical solution of a chemical injection method for the purpose of preventing the inflow or outflow of groundwater in repair or civil engineering and building construction for the cracks generated in the concrete structure. The injection chemical prepared by the present invention is a two-part low viscosity liquid, and is filled with cracks or pores by the reaction product in the form of an organic-inorganic complex formed by the complementary action of the reaction initiator and the silicon alkoxide. It is characterized by. This injection chemical has a low viscosity, so it is very applicable to the field, and the organic-inorganic composite produced has excellent affinity with concrete and in the long term continuously reacts with inorganic components such as calcium and potassium in concrete, It has the advantage of being integrated.
Description
상기의 목적을 위하여 종래에 사용되어온 주입약액으로는 규산소다계 등의 무기질계와 아크릴아미드계로 대표되는 유기물계가 있다. 규산소다계는 가격이 저렴하고 시공성이 좋은 장점이 있으나 생성된 겔의 내구성이 좋지 않아 시간이 경과함에 따라 지하수에 의해 유실되는 단점이 있다. 또한 제품자체의 점도가 높아 주입성에 한계가 있어 적용범위가 제한 된다.Injectable chemical liquids conventionally used for the above-mentioned purposes include inorganic substances such as sodium silicate and organic substances typified by acrylamide. Sodium silicate has the advantages of low cost and good workability, but has the disadvantage of being lost by groundwater over time due to poor durability of the resulting gel. In addition, since the viscosity of the product itself is high, there is a limit in the injection property, thereby limiting the application range.
한편 아크릴아미드계는 아크릴아미드 단량체를 가교제 및 촉매와 함께 혼합, 용해시켜 수용액으로 만들고 여기에 적절한 반응개시제를 가하여 주입함으로써 중합반응을 발생시켜 고분자겔이 형성됨으로써 상기의 목적을 달성하게 된다. 이 약액은 점도가 낮아 주입이 용이하고 중합시간을 자유로이 조절할 수 있을 뿐만 아니라 생성되는 겔의 내구성이 우수하여 지하수에 의한 용해가 없고 겔의 강도 및 투수계수 등의 기계적 강도가 뛰어나고 물성의 변화가 없어 매우 우수한 주입약액으로 평가받고 있다. 그런데 아크릴아마이드계의 중합반응은 주위환경에 의해 크게 영향을 받는다. 즉 아크릴아마이드의 중합반응에 의해 발생되는 중합열이 내부에 축적되지 못하고 외부로 쉽게 발산이 되는 경우, 반응온도가 상승되지 못해 중합반응이 거의 진행되지 못하게 된다. 이러한 이유로 미세한 균열부분으로 약제가 주입된 경우, 양측면으로 중합열이 쉽게 빠져나가 내부온도 증가의 기회가 마련되지 않아 반응개시제의 활성화가 불가능하여 아크릴아마이드 단량체는 미반응 상태로 남아 있어 성능발현을 못함은 물론 이 잔존 단량체가 지하수 오염 등 환경문제를 일으킬 가능성이 매우 높다.On the other hand, the acrylamide system achieves the above object by forming a polymer gel by mixing and dissolving acrylamide monomer together with a crosslinking agent and a catalyst to form an aqueous solution and injecting it with an appropriate reaction initiator. This chemical solution has low viscosity, so it is easy to inject and freely control the polymerization time, and also has excellent durability of the resulting gel, so that it does not dissolve by groundwater, and has excellent mechanical strength, such as gel strength and permeability coefficient, and no change in physical properties. It is evaluated as a very good injection medicine. However, the acrylamide-based polymerization reaction is greatly affected by the surrounding environment. That is, when the heat of polymerization generated by the polymerization reaction of acrylamide is not accumulated inside and easily diverges to the outside, the reaction temperature does not increase and the polymerization reaction hardly proceeds. For this reason, when the drug is injected into the micro crack, the heat of polymerization is easily escaped on both sides, and there is no opportunity to increase the internal temperature, so that the activation initiator cannot be activated, and thus the acrylamide monomer remains unreacted and thus its performance cannot be expressed. Of course, the remaining monomers are very likely to cause environmental problems such as groundwater contamination.
본 발명은 콘크리트 구조물에 있어서, 발생된 균열부위에 대한 보수 혹은 토목 및 건축공사에 있어서, 지하수의 유입 또는 유출을 방지하기 위한 목적으로 실시하는 약액주입공법의 주입약액을 제조하는 방법을 제공하는 것을 목적으로 본 발명자들은 아크릴아마이드계 주입약액을 구성함에 있어 수분과 반응에 의해 아크릴아마이드 중합반응을 유발할 수 있는 성분을 첨가하여 여하한 경우에도 단량체의 중합반응이 일어나게 하여 수밀한 겔을 형성시키고 잔존 단량체의 양을 극소화할 수 있는 주입약액의 제조방법을 개발하여 본 발명을 완성하게 되었다.The present invention provides a method for producing an injection chemical solution of a chemical solution injection method for the purpose of preventing the inflow or outflow of groundwater in the repair or civil engineering and building construction for the cracks generated in the concrete structure For the purpose of the present invention, the present inventors added a component capable of inducing acrylamide polymerization reaction by water and reaction in forming an acrylamide-based injection chemical so that polymerization of the monomers occurs in any case to form a water-tight gel and the remaining monomers. The present invention has been completed by developing a method for preparing an infusion drug solution which can minimize the amount of.
본 발명에 의한 주입약제는 아크릴아마이드 단량체 수용액에 적절한 촉매와 가교제를 혼합한 모액과 중합개시제와 실리콘알콕사이드을 포함하는 첨가액의 이액형으로 구성된다. 먼저 모액의 제조방법에 대해 설명하면, 아크릴아마이드를 수용액으로 제조한 다음, 여기에 촉매제로서 트리에탄올아민과 가교제로서 N-N`-메틸렌비스아크릴아미드를 부가한 후 상온에서 약 2 시간 동안 교반함으로써 모액제조를 완료하였다. 첨가액은 중합개시제, 실리콘알콕사이드, 무수알콜로 구성된다.Injectable pharmaceutical agent according to the present invention is composed of a two-part type of mother liquor mixed with an appropriate catalyst and a crosslinking agent in an acrylamide monomer aqueous solution, and an addition liquid containing a polymerization initiator and a silicon alkoxide. First, the preparation method of the mother liquor is prepared by preparing acrylamide as an aqueous solution, and then adding triethanolamine as a catalyst and NN`-methylenebisacrylamide as a crosslinking agent, followed by stirring at room temperature for about 2 hours. Completed. The addition liquid consists of a polymerization initiator, a silicon alkoxide, and anhydrous alcohol.
두액의 혼합 시, 중합열 축적이 용이한 부분에서는 트리에탄올아민과 중합개시제의 redox 메카니즘에 의해 중합반응이 진행되고, 중합열 발산이 쉽게 일어나서 내부 온도증가를 기대할 수 없는 미세 균열부분에서는 아래와 같이 실리콘알콕사이드의 하이드롤리시스 반응에 의해 생성되는 라디칼에 의해 중합반응이 진행하게 된다. ·When mixing soy liquor, the polymerization reaction proceeds by the redox mechanism of the triethanolamine and the polymerization initiator in the portion where polymerization heat is easily accumulated, and the silicon alkoxide is shown in the micro crack portion where polymerization heat dissipation occurs easily and internal temperature cannot be expected. The polymerization proceeds with radicals generated by the hydrolysis reaction of. ·
Si · + 4(R-Si + 4 (R-
중합체polymer
그리고 실리콘 라디칼 중 일부분은 상호반응에 의해 실리콘산화물[(SiO2)n]을 생성하게 되는데 이는 유기물인 폴리아크릴아마이드와 복합체를 형성하여 폴리아크릴아마이드의 기계적 강도를 증진시키고 장기적으로는 콘크리트 구조물 등 주위 환경으로부터 유입되는 칼슘, 나트륨, 칼륨 등의 무기성분과 지속적으로 반응(포졸란 반응 등)하여 주위환경과 일체화를 시켜 공극을 보다 수밀화하여 기능을 반영구적으로 지속시킬 수 있게 되는 것이다.In addition, some of the silicon radicals generate silicon oxide [(SiO2) n] by interaction with each other, which forms a complex with organic polyacrylamide to improve the mechanical strength of the polyacrylamide, and in the long term, the surrounding environment such as a concrete structure. Continuously reacts with inorganic components such as calcium, sodium, potassium, etc. from the (pozzolanic reaction, etc.) to integrate with the surrounding environment to make the pores more watertight and thus to maintain the function semi-permanently.
본 발명의 주입약제의 주요 구성성분인 실리콘알콕사이드[Si-(OR)4]의 구성성분 중 알킬기는 메틸기, 에틸기, 프로필기, 부틸기 중의 하나로 구성된다. 무수알콜은 메틸알콜, 에틸알콜, n-프로필알콜, 이소프로필알콜, 부틸알콜이 이용되며 단독 혹은 두 가지 이상 병용하여 적용될 수 있다.The alkyl group of the components of the silicon alkoxide [Si- (OR) 4], which is a major component of the injectable drug of the present invention, is composed of one of methyl, ethyl, propyl and butyl groups. Anhydrous alcohol is methyl alcohol, ethyl alcohol, n- propyl alcohol, isopropyl alcohol, butyl alcohol is used and may be applied alone or in combination of two or more.
적용방법은 콘크리트구조물에 대해서는 분무, 스포이드 방식, 로울러식 등의 일반적인 방법으로도 시공이 가능하며, 지반의 보강 및 차수를 목적으로 사용될 경우에는 적절한 주입기를 통한 이액형 혼합주입방법을 통해 이용이 가능하다.The application method can be constructed by the general method such as spraying, dropper method, roller type, etc. for concrete structures, and can be used through two-component mixing injection method through appropriate injector when used for reinforcement and order of the ground. Do.
이하 실시예를 통해 본 발명을 더욱 상세하게 설명하고자 하는 바, 본 발명은 전술한 설명의 범위에서 다양하게 응용 가능한 것으로 이 실시 예들에 국한되지 않음은 물론이다.Hereinafter, the present invention will be described in more detail with reference to the following examples, and the present invention is not limited to these examples, which can be variously applied within the scope of the above description.
실시예1Example 1
아크릴아마이드 단량체 500 gr에 물 500 gr을 혼합하여 수용액을 만든 다음 트리에탄올아민 10 gr과 N-N`-메틸렌비스아크릴아미드 20 gr을 투입하여 2 시간 동안 상온 교반하여 모액을 제조하였다. 한편 첨가액은 무수에탄올 500 gr에 암모늄퍼설페이트 1 gr을 용해시킨 다음, 테트라에톡시실리콘[(Si-(OC2H5)], 500 gr 을 혼합하여 교반, 제조하였다. 이 렇게 제조한 모액과 첨가액을 100 gr 씩 취하여 이 두액을 일시에 혼합, 교반하였다.500 gr of water was mixed with 500 gr of acrylamide monomer to prepare an aqueous solution, and 10 gr of triethanolamine and 20 gr of N-N`-methylenebisacrylamide were added thereto, followed by stirring at room temperature for 2 hours to prepare a mother liquid. Meanwhile, the additive solution was prepared by dissolving 1 gr of ammonium persulfate in 500 gr of anhydrous ethanol, followed by stirring and mixing tetraethoxysilicone [(Si- (OC2H5)], 500 gr. 100 gr each was taken, and the two liquids were mixed and stirred at a time.
실시예2Example 2
실시예 1에서, 첨가액의 구성성분 중 무수에탄올 대신 무수 n-프로판올을 사용하는 것 이외에는 실시예 1과 같은 방법과 조건으로 실험하였다.In Example 1, except for using anhydrous n-propanol instead of anhydrous ethanol in the components of the addition liquid was tested in the same manner and conditions as in Example 1.
실시예3Example 3
실시예 1에서, 첨가액의 구성성분 중 테트라에톡시실리콘[(Si-(OC2H5)] 대신 테트라메톡시실리콘[(Si-(OCH3)]을 사용하는 것 이외에는 실시예 1과 같은 방법과 조건으로 실험하였다.In Example 1, except for using tetramethoxysilicone [(Si- (OCH3)] instead of tetraethoxysilicone [(Si- (OC2H5)] in the components of the additive solution in the same manner and conditions as in Example 1 Experiment.
실시예4Example 4
실시예 1에서, 첨가액의 구성성분 중 테트라에톡시실리콘[(Si-(OC2H5)] 대신 테트라부톡시실리콘[(Si-(OC4H11)]을 사용하는 것 이외에는 실시예 1과 같은 방법과 조건으로 실험하였다.In Example 1, except that tetrabutoxysilicone [(Si- (OC4H11)] was used instead of tetraethoxysilicone [(Si- (OC2H5)] in the components of the additive solution in the same manner and in the same manner as in Example 1 Experiment.
실시예5Example 5
아크릴아마이드 단량체 600 gr에 물 400 gr을 혼합하여 수용액을 만든 다음 트리에탄올아민 5 gr과 N-N`-메틸렌비스아크릴아미드 10 gr을 투입하여 2 시간 동안 상온 교반하여 모액을 제조하였다. 한편 첨가액은 무수에탄올 500 gr에 암모늄퍼설페이트 1 gr을 용해시킨 다음, 테트라에톡시실리콘[(Si-(OC2H5)], 500 gr 을 혼합하여 교반, 제조하였다. 이 렇게 제조한 모액과 첨가액을 100 gr 씩 취하여 이 두액을 일시에 혼합, 교반하였다.An aqueous solution was prepared by mixing 400 gr of water with 600 gr of acrylamide monomer, and 5 gr of triethanolamine and 10 gr of N-N′-methylenebisacrylamide were added thereto, followed by stirring at room temperature for 2 hours to prepare a mother liquid. Meanwhile, the additive solution was prepared by dissolving 1 gr of ammonium persulfate in 500 gr of anhydrous ethanol, followed by stirring and mixing tetraethoxysilicone [(Si- (OC2H5)], 500 gr. 100 gr each was taken, and the two liquids were mixed and stirred at a time.
실시예6Example 6
실시예 5에서, 첨가액의 구성성분 중 무수에탄올 대신 무수 n-프로판올을 사용하는 것 이외에는 실시예 5와 같은 방법과 조건으로 실험하였다.In Example 5, the same procedures and conditions as in Example 5 were used except that anhydrous n-propanol was used instead of ethanol anhydride in the components of the additive solution.
이상의 실시예를 통하여 얻어진 유-무기 복합체의 중합시간, 압축강도, 체적변화에 대한 수치를 표 1 에 나타내었다.Table 1 shows the values for polymerization time, compressive strength, and volume change of the organic-inorganic composites obtained through the above examples.
* : 15일간 침수 후 체적증가*: Volume increased after 15 days flooding
그림 1 과 같은 장치를 제작하여 각각 실시예에서 제조한 모액과 첨가액을 각각 100 gr 씩 취출하여 그림 1의 모래층에 분사한 후 모래의 공극사이에 중합체를 형성시켜 물을 담수하여 주입약제의 차수효과를 관찰하였다.In order to prepare the device as shown in Figure 1, each of the mother liquor and the additive solution prepared in Example was taken out and sprayed into the sand layer of Figure 1, and a polymer was formed between the pores of the sand to dehydrate the water. The effect was observed.
그림1Figure 1
그림 1 를 이용하여 측정된 누수량을 약제처리하지 않은 시편의 그 것과 비교하여 표 2 에 나타내었다.The leakage measured using Figure 1 is shown in Table 2 compared to that of the untreated sample.
표 2의 결과로서 본 발명의 약제 투여에 의한 차수효과가 탁월함을 입증할 수 있었으며, 미소한 량의 누수량 감지는 모래층을 통한 누수라기 보다는 아크릴용기와 모래층 사이의 계면에서 모세관현상에 의한 누수라고 보는 것이 타당하며 이는 제품자체의 성능과는 무관할 것으로 판단 된다.As a result of Table 2, it was proved that the ordering effect by the drug administration of the present invention is excellent, and the detection of the small amount of leak is considered to be a leak due to capillary phenomenon at the interface between the acrylic container and the sand layer rather than the leak through the sand layer. It is reasonable that this is irrelevant to the performance of the product itself.
Claims (4)
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR830002407A (en) * | 1979-03-12 | 1983-05-28 | 에밀 웨인 볼마이어 | Electric connector that cuts the electric wire |
JPH02206675A (en) * | 1989-02-03 | 1990-08-16 | Yokohama Rubber Co Ltd:The | Sealing material composition |
JPH09202875A (en) * | 1996-01-29 | 1997-08-05 | Toyo Ink Mfg Co Ltd | Water-based organosilicon composition |
KR0153864B1 (en) * | 1995-05-13 | 1998-11-16 | 류중근 | Waterproof coating material and process of making the same |
JP2001031948A (en) * | 1999-07-23 | 2001-02-06 | Nippon Kayaku Co Ltd | Agent and method for preventing water leak |
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Publication number | Priority date | Publication date | Assignee | Title |
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KR830002407A (en) * | 1979-03-12 | 1983-05-28 | 에밀 웨인 볼마이어 | Electric connector that cuts the electric wire |
JPH02206675A (en) * | 1989-02-03 | 1990-08-16 | Yokohama Rubber Co Ltd:The | Sealing material composition |
KR0153864B1 (en) * | 1995-05-13 | 1998-11-16 | 류중근 | Waterproof coating material and process of making the same |
JPH09202875A (en) * | 1996-01-29 | 1997-08-05 | Toyo Ink Mfg Co Ltd | Water-based organosilicon composition |
JP2001031948A (en) * | 1999-07-23 | 2001-02-06 | Nippon Kayaku Co Ltd | Agent and method for preventing water leak |
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