KR100423232B1 - A riser rated optical fiber cable - Google Patents

Abstract

The present invention relates to a general optical cable, the center tension line (1) having a strong resistance to tensile force and compression force; A plurality of tube assemblies composed of tubes (11) surrounding the central tension line (1); A plurality of optical fibers (7) passing in the tube (11); Jelly (9) filled in the tube (11); A water inflation tape (15) surrounding the tube assembly; A flame retardant tape 17 surrounding the water inflation tape 15; And a covering body 21 surrounding the flame retardant tape 17. The cable of the present invention can be used for both indoor and outdoor optical cables that have been divided into conventional indoor and outdoor use. The non-flammable refractory mica tape satisfying the international standard and the coating material 21 containing no halogen compound having excellent flame retardancy were applied to the cable to satisfy the specification of the indoor cable conforming to the riser class of UL 1666. In addition, a weather resistance test was carried out on the coating body 19 to be usable for outdoor use.

Description

Riser-grade Optical Cable {A riser rated optical fiber cable}

The present invention relates to an optical cable, and more particularly, to a riser-class optical cable 23 for both indoor and outdoor use.

In the present invention, the riser grade means a UL certification standard flame retardant grade. Indoor cables must satisfy low flame retardancy and flame retardancy according to National Electric Code. However, the outdoor cable does not have such a rule. Liquid-filled outdoor cables, such as jelly, do not meet the flame retardancy of the riser class according to UL 1666 to be applied indoors. Conventionally, nonflammable tapes, such as glass tape, aramid or polyimide tape, have been applied to a cable in a single layer or multiple layers for the purpose of suppressing the spread of heat and flames in case of fire in order to satisfy the flame retardancy of a riser grade. And the flame retardance of the coating body was ensured by applying the halogen compound excellent in flame retardance as a flame retardant.

In order to be used as an outdoor cable, a tensile test for load must be satisfied, but indoor cables using optical fibers coated with flexible and weak protective layers on the cladding of the optical fiber are not suitable for this standard. Therefore, when designing a cable, a tensile force specification for load is satisfied by applying a conductive or non-conductive central tensile line or glass fiber which is structurally strong against external force.

In the existing invention, there have been many efforts to suppress and prevent the penetration and diffusion of moisture and hydrogen in order to apply the cable for outdoor use. The result was a powder that could contain moisture in the cable structure. In addition, grease or silicon-based thixotropic materials containing a component capable of absorbing hydrogen, and polybutene containing hydrocarbons as main components were inserted or filled.

In addition, in the existing invention, polyvinyl chloride containing a halogen compound was mainly applied as a coating material to satisfy the riser grade of UL 1666. However, flame retardant materials containing halogen compounds are excellent in flame retardancy, but emit toxic gases during combustion, which is not only harmful to the human body but also emits a large amount of smoke. In the existing cable structure, grease oil, thixotropic oil, polybutene, etc., which can suppress the penetration of moisture, are applied to the voids between the tubes where the tubes are collected and the flame-retardant tape or normal tape wrapped on the center tension line. .

However, the method of applying the liquid phase as in the conventional invention not only causes difficulties in the process, but also contains 10 times the original tape thickness by containing water on the coating layer such as the water swellable tape of the present invention. It was not possible to apply special tapes that swell over. Furthermore, not only the liquid should be leaked to the outside, but also specially selected and applied tapes having compatibility with oil, in particular, long-term reliability for oil. In order to satisfy these phenomena and to suppress the spread of heat and flames, non-flammable tapes such as glass tape, aramid or polyimide tape have been applied to the cable in single or multiple layers.

The present invention has been made to solve the above problems, and an object of the present invention is not only to satisfy indoor and outdoor cable standards, but also to form a non-flammable refractory mica tape and a riser constituting a coating material that does not contain a halogen compound having excellent flame retardancy. It is to provide a class optical cable.

The object of the present invention as described above, the center tension line (1) strong resistance to tensile and compressive forces; A plurality of tube assemblies composed of tubes (11) surrounding the central tension line (1); A plurality of optical fibers (7) passing in the tube (11); Jelly (9) filled in the tube (11); A water inflation tape (15) surrounding the tube assembly; A flame retardant tape 17 surrounding the water inflation tape 15; And a sheath body (21) surrounding the flame retardant tape (17).

The non-combustible flame retardant tape 17 applied to the present invention is not a conventional glass tape or a tape such as aramid or polyimide, but a tape mixed with mica, glass fiber, ceramic, progopite and the like. The mica tape is composed of soft mica, progopit, and the adhesive is mainly composed of silicone resin or a synthetic resin having heat resistance equivalent to or higher. Glass yarn braided tape is a composite layer fire resistant tape made using alkali-free glass yarn.

The cable of the present invention can be used for the indoor and outdoor combined use of the optical cable that was divided into the existing indoor and outdoor use. By applying non-flammable fireproof mica tape that meets international standards and a coating material containing no halogen compound having excellent flame retardancy, the cable meets the standard of indoor cable conforming to the riser of UL 1666. In addition, the weather resistance test of the coating body 21 was carried out so that it could be used for outdoor use.

The optical fiber cable of the present invention not only satisfies the indoor and outdoor cable standards, but also minimizes the problem of connection or cable distribution. In the present invention, by placing the optical fiber 7 in the tube 11 in a relaxed manner, the stress on the optical fiber 7 is removed during the indoor / outdoor installation / operation.

Other objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and the preferred embodiments associated with the accompanying drawings.

1 is a cross-sectional view of a riser-class optical cable 23 according to an embodiment of the present invention.

* Explanation of symbols on the main parts of the drawings

1: center tensile

3: plastic coating

5: the first company

7: optical fiber

9: jelly

11: tube

13: 2nd company

15: water inflation tape

17: flame retardant tape

19: Third company

21: coating body

23: riser-class optical cable

Hereinafter, the configuration of the riser-class optical cable 23 according to the present invention will be described. 1 is a cross-sectional view of a riser-class optical cable 23 according to an embodiment of the present invention. As shown in FIG. 1, the riser-class optical cable 23 includes a center tensile line 1 having a strong resistance to tensile and compressive forces; A plurality of tube assemblies composed of tubes (11) surrounding the central tension line (1); A plurality of optical fibers (7) passing in the tube (11); Jelly (9) filled in the tube (11); A water inflation tape (15) surrounding the tube assembly; A flame retardant tape 17 surrounding the water inflation tape 15; And a covering body 21 surrounding the flame retardant tape 17.

Between the tube 11 and the optical fiber 7 is filled with thixotropic jelly 9 such as polybutene. The central tensile line 1 is coated with a plastic coating 3. In addition, the tube 11 is wound with a first non-conductive yarn (5), the tube assembly is wound with a second yarn (13) consisting of aramid or glass, the flame retardant tape 17 is wound by a non-conductive third yarn 19. The flame retardant tape 17 is composed of a glass yarn braided tape which is a composite layer fire resistant tape manufactured using an adhesive made of silicone resin or synthetic resin and an alkali free glass yarn.

Hereinafter, the coupling and operation of the riser-class optical cable 23 of the present invention having the configuration as described above will be described.

In the center of the cable of the present invention, there is a center tensile line 1 which is strong against the tensile force or the compressive force applied in the axial direction of the cable from the outside and protects the constituent elements in the cable. The central tensile line 1 is rigid enough to not be stretched or compressed by external force, and is coated with a thermoplastic or thermosetting plastic coating 3. The central tensile line (1) is a non-metallic material, flexible and slightly hardened with plastic. The tubes 11 into which the optical fiber 7 is inserted are wrapped around the central tension line 1 in the form of an S (S) twist or a Jet (Z) twist.

The cable of the present invention consists of several polybutylene terephthalate or polypropylene tubes 11 wound in the form of a skew or jet twist around the central tension line 1 and within each tube 11 several The optical fiber 7 is inserted. In addition, the tube 11 and the optical fiber 7 are filled with thixotropic jelly 9 such as polybutene. The optical fibers 7 inserted into the respective tubes 11 have the same optical characteristics and the respective optical fibers 7 are distinguished according to the color of the coating material.

In general, the optical fiber 7 is composed of core and cladding, and in the continuous process of filling with the jelly 9 in the tube 11, the polyacrylate is cured with 12 or more colors of ink, which is a main material, to form a protective coating layer. . Fiber (7) diameter consisting of core, cladding and coating is 125-900 microns in diameter. The optical fiber 7 operates in a single mode having a wavelength range of 1310-1550 nanometers or a multimode having 850-1310 nanometers. The cross-sectional area based on the inner diameter of the tube 11 is wider than that of the inserted optical fibers 7.

Therefore, the optical fiber 7 can flow in the tube 11 in the axial direction or the direction perpendicular to the axis. The optical fiber 7 is inserted longer than the length of the tube 11 to minimize light loss due to structural coupling such as micro bending by the flow of the optical fiber 7 in the tube 11. The tubes 11 comprising the optical fibers 7 are spirally wound in a periodic manner in the form of an S kink or jet kink about the central tension line 1.

Such aggregates are wound with a water swelling tape 15 filled with a compound or powder that may contain moisture to prevent infiltration of moisture and to inhibit diffusion of the infiltrated moisture. On the tape layer that suppresses the penetration of moisture, single or multi-layered polymer fibers or glass fibers are spirally wrapped to reinforce the tensile force of the central tensile line (1). A single layer or multiple layers of tape or fibers are enclosed on the secondary tension line.

The aggregate of the above configuration is bundled with a non-conductive plastic yarn or a third yarn 19 composed of a similar material. A low-smoke-free flame-retardant material containing no halogen is extruded onto the core including the optical fiber 7 formed of one aggregate to form the jacket or the cover 21. A nonflammable flame retardant tape 17 is wrapped on the aggregate core to suppress the diffusion of heat and flame during the process of extruding the flame retardant material having an oxygen index characteristic of 40% or more high enough to satisfy the riser grade flame retardancy. The non-combustible flame retardant tape 17 applied to the present invention is not a conventional woven glass tape or a tape such as aramid or polyimide, but a tape mixed with mica, glass fiber, ceramic, progoite, and the like.

The mica tape is composed of soft mica, progopit, and the adhesive is mainly composed of silicone resin or a synthetic resin having heat resistance equivalent to or higher. Glass yarn braided tape is a fire resistant tape of a composite layer made using alkali-free glass yarn.

The present invention is not limited to the preferred embodiment as described above, and may be configured with the following cable structure in a structure different from the above cable structure.

In order to block the absorption of moisture from the outside and minimize the optical loss of the optical fiber 7, paper tape which may contain moisture is wound around the tubes 11 on the central tension line 1. 11) Wrap it on them. In the assembly process, the tubes 11 and the water-containing tape positioned on the central tensile line 1 may be released in a subsequent process, and thus bundled with the non-conductive first yarn 5.

The core of the primary aggregate thus constructed is subjected to the secondary assembly process, and the second yarn 13 composed of 10 or more strands of aramid or glass, which serves as secondary secondary tensile force, is wrapped on the core of the primary assembly in the form of a kink. give. Wrap the water swelling tape 15 that may contain moisture thereon. The mica tape, which is a nonflammable flame retardant tape 17, is wrapped on the water swelling tape in a continuous process. In this case, the secondary assembly is bundled with a non-conductive third yarn 19.

In another cable structure, the second wrapped water inflation tape (15) is removed during the secondary assembly process, and the non-combustible flame retardant tape ( 17) may have a structure like a secondary aggregate that wraps and binds to the third yarn (19).

As described above, a low-smoke-halogen halogen-free coating material is extruded onto the aggregate in the general coating extruder for the aggregate having two different structures in the assembly line to form the coating 21. The sheath 21 forming the outer layer of the cable is a material that meets the UL 1666 riser flame retardant requirement, which is a requirement of National Electric Code. To meet UL 1666's riser flame retardancy, the flame length test must have a combustion length of no greater than 3.66 meters and a temperature of no greater than 454 ° C at a point of 3.66 meters. In the present invention, a flame-retardant polyethylene having low smokeability and containing no halogen compound having an oxygen index of 42 or more was used as the coating body 21.

As mentioned above, the riser-class optical cable 23 according to the present invention satisfies the standards of indoor and outdoor cables, so that the conventional optical cable can be used for indoor and outdoor use. However, the problem of connection and cable distribution is minimized. In the present invention, by placing the optical fiber (7) in the tube (11) in a relaxed manner to remove the stress on the optical fibers during installation or operation indoors or outdoors.

In the present invention, by applying a nonflammable refractory flame retardant tape (17) composed of mica satisfying the international standard and a sheath containing no halogen compound having excellent flame retardancy to the cable, the indoor cable conforming to the riser class of UL 1666 The specification was satisfied. In addition, the weather resistance test of the coating body 21 was carried out so that it could be used for outdoor use.

Although the present invention has been described in connection with the above-mentioned preferred embodiments, it is possible to make various modifications or variations without departing from the spirit and scope of the invention. Accordingly, the appended claims include such modifications and variations as fall within the spirit of the invention.

Claims (9)

A center tensile line (1) having strong resistance to tensile or compressive forces; A plurality of tube assemblies composed of tubes (11) surrounding the central tension line (1); A plurality of optical fibers (7) passing through the tube (11); Jelly (9) filled in the tube (11); A water inflation tape (15) surrounding the tube assembly; A flame retardant tape 17 surrounding the water inflation tape 15; And Riser-class optical cable, characterized in that consisting of; the cover 21 surrounding the flame-retardant tape (17). 2. The riser class optical cable according to claim 1, wherein the center tension line (1) further comprises a plastic coating (3) surrounding the center tension line (1). 2. Riser grade optical cable according to claim 1, characterized in that the tube (11) comprises a polybutylene terephthalate or polypropylene component. 4. Riser class optical cable according to claim 1 or 3, characterized in that the tube (11) is wound with a first non-conductive yarn (5). The riser-class optical cable according to claim 1, wherein the tube assembly is wound by a second yarn (13) made of aramid or glass. The riser-class optical cable according to claim 1, wherein the water inflation tape (15) is made of a paper tape having a powder and a compound which can contain moisture and hydrogen. 2. The riser-class optical cable according to claim 1, wherein the flame retardant tape (17) is made of mica, glass fiber, ceramic, or progoite, and a resin mixed tape. 8. The riser according to claim 7, wherein the flame retardant tape (17) is made of a glass yarn braided tape, which is a fire-resistant tape of a composite layer manufactured by using an adhesive made of silicone resin or synthetic resin and an alkali free glass yarn. Optical fiber cable. 9. The riser class optical cable according to claim 7 or 8, wherein the flame retardant tape is wound by a non-conductive third yarn.