KR100416437B1 - Anti-vibration soundproof panel building material manufacturing device using waste tire powder - Google Patents

Abstract

Mold, heating, and press are essential for the production of rubber products.

Instead of an inefficient mold that only prints one by one, he succeeded in producing a mass production device by devising a steel belt that is a product in a continuous roll.

It is a belt type production device instead of mold, heating by heating the fruit oil, excluding heavy equipment and expensive electric or steam pressure heating.

The present invention is to open the heavy mold, fill the material, close the lid, pressurized heating with a press, and to remove the product that is difficult to demould when opening the lid and take out the product again, this paper is rotating at low speed Belt is a device that replaces mold. On the shoulders of the steel belt, weirs are installed in proportion to the thickness of the product, and the material is automatically filled evenly through the hops. At this time, if a water-proof scroll paper is watered on the bottom and top of the product, it comes with the mixed material into the material, so it is attached to both sides of the product precisely during the aging process, which helps to demoulding, and the water-proof effect is added to the stone.

In the heating method, the aging furnace is realized by forcibly circulating the heating oil to 150 ° C to 180 ° C in a small diesel oil boiler, not through electricity or steam pressure, through the piping pipes mounted inside the upper and lower plates of the press. The lower plate is fixed and the upper plate is operated up and down. When the belt is lifted, the belt moves briefly, and the material loaded on the steel belt becomes a product by the effect of pressure heating.

Description

Anti-vibration Soundproof Building Material Manufacturing Equipment Using Waste Tire Powder {.}

The present invention is an innovative invention for mass-producing building materials, which are dustproof soundproof panels between apartment houses with waste tire rubber powder. Due to the sulfur contained in the waste tires, special binders can be used for defects, the binders are expensive, and the rubber products require molds in the heating and pressurization equipment, which are expensive. Waste tires are left everywhere, causing pollution.

In the conventional apparatus, the mold is opened, the material is filled, the lid is closed, and brought into the aging furnace, and it is heated and pressurized to 150 ° C. to 180 ° C. for 5 to 6 minutes, and then waits for the mold to cool before opening the lid to take out the product. Since it is difficult to demould and stick to the iron plate, the release agent should be sprayed in advance.

The present invention replaces the steel belt with a mold to solve such annoyance. As a method of demoulding, the waterproof paper is laid on the bottom of the belt and the upper part of the top plate is covered with the paper, so that the binder mixed in the material during the pressurizing heating aging process It is an effective invention that closes the product and is easy to demould and upgrades the required waterproof effect and quality.

As shown in Figure 2, the belt enters the aging tunnel and presses A- and B-press simultaneously for 3 minutes and moves forward and stops 4M when it is heard for 30 seconds. At this time, A and B press is heated and pressurized for 3 minutes and lifted again for 30 seconds.

4M moves and stops at the same time when you hear the same time while the product is loaded on the belt and proceed to the exit.

In the production process of rubber products, the mold production cost and the electric heater or high pressure steam equipment for heating aging are not formidable.

The present invention eliminates the hassle of molds with steel belts, and heats the fruit oils from 150 ℃ to 180 ℃ using ordinary diesel boilers instead of expensive electric or high pressure steam equipment. When this is heard, the steel belts are aged by repeating the pressurized heating twice when they move briefly and stop.

The length of the press aging furnace is 8M, the invention of the automated mass production system that the pressurized heating time on the steel belt passing through it is aged 4M in 2 to 3 minutes 2800M in 10 hours a day.

A. Mold is essential for rubber products, and there is no need to open and close the lid of the mold. Instead, the bottom plate of the mold is moved with a steel plate belt, and the lid of the mold is replaced by the press top plate and paper is used to prevent the product from changing. Demoulding is made easy by spreading.

The product automatically comes out as a roll of film, which improves cost savings and dramatically improves production efficiency.

B. In the past, the use of electric or steam pressure presses to eliminate large systems of electric heat or equipment investment, heating them with cheap and easy fruit oil, and aging rubber and producing rubber products without molds are new inventions.

This is because this product is laid on the floor at the construction site and Kyungyang balls are placed on it. It is a wonderful invention because waterproofing paper coating is preferred because the function of the product is poor when the cement water gets into the pores of the product.

1 is a perspective view of the apparatus

2 is a coupling diagram of the present apparatus

3 is a cross-sectional bottom view of the heat pipe and the press of the heating apparatus

[Explanation of symbols on the main parts of the drawings]

Code 1. Hydraulic press code 8. Heating fruit oil piping

"2. Hydraulic cylinder" 9. Space when the upper plate is lifted

"3. Hydraulic Press Top" 10. Small Diesel Boiler (Hot Fruit Oil Heating)

4. Hydraulic press bottom plate 11. Circulation pump (fruit oil)

"5. Aging Process" 12. Power

6. Steel Belt 13. Mixer Tank

"7. Weirs on both sides of steel belt" 14. Hop bar

Description of Figure 1: The steel belt passing between the upper and lower presses, in which the heating pipes are arranged, replaces the mold. The lower plate is fixed, and the upper part is a description of the main parts of the device where the steel belt is moved slowly, when it stops in the process of moving to a low speed when the upper plate is lifted, and a device that is short-moving and rotated when the product is rolled up.

The process of the rubber product is mixing the material preparation, spraying the depressant to the mold, filling the material to the mold, covering the mold lid, moving to the mold press (pressing), heating (heating), gas exhaust, aging time (5 minutes), 12 times procedure such as mold removal (moving), mold lid opening (opening), and product demoulding (outing) is required to be a product.

The present invention is a revolutionary invention that solved the mold of the above problems by coating the steel belt and heating with fruit oil, and coating the mold with waterproof paper.

The operation flow of the device of this invention is!

After adding 5% of TP133 binder (a mixture of chlorophorene, toluene and xylene) to the waste tire rubber powder, the material is mixed in a hop hop bar, and then mixed. The exit of the hobbar is lengthwise horizontally 50 cm long as the width of the product. The long grooved roller that blocks this exit blocks, and when the roller rotates, the material is poured into the mold. The mold, ⑥steel belt, is spread evenly on the belt as far as it moves (rotating) and is interlocked so that it can be poured flat and flat.

⑥ The bank is installed with soft material on the shoulder of ⑥ steel belt instead of mold, which is proportional to or slightly higher than the thickness of the product, so that the poured material is not scattered. (Deck height 10-20mm)

Before the material is poured into the (mold) steel belt, a sheet of water-resistant roll paper is laid on the bottom of the belt and applied to the material so that the roll is released with the material and enters the aging furnace. The device is attached to both sides of the product precisely by the TP133 binder during the heating and pressure ripening process by covering the paper with the same device on the upper part of the product.

As the heating pressurization matures, the top of the press and the bottom of ④ are facing each other, and the bottom is fixed and the top is operated up and down.

Heated fruit oil is circulated in the pipes arranged inside the upper and lower plates, and it is a thermal insulation facility to maintain high temperature of 150 ℃ ~ 180 ℃ suitable for ripening.

③ The product is aged in the process of rotating the steel belt, which is the mold, and rotates the space when the upper plate is lifted. When the bottom of the belt reaches the bottom of the press bar, the material is poured. When it is swollen and stopped, the belt moves 4m again when pressed and lifted.

The pressing device is ① press body and ③ press top plate is operated up and down by ② shirring. ③ When the top plate is lifted about 10cm for 30 seconds, when the steel belt moves and stops 4m holding the material 2-3 minutes ③ The top plate is pressed down. When you listen for 30 seconds again, move 4m and when it stops, press for 2-3 minutes, pressurized and heated to make a roll of rubber plate of the desired strength to exit the aging furnace.

⑩Heating is not expensive electric heat, but small size diesel oil and general oil boiler which heated fruit oil at 150 ℃ ~ 180 ℃. It is circulated by forced circulation in the pipes installed on the upper and lower sides of the press. This aging furnace is formed and becomes an active aging furnace which is aged in the process of passing the steel belt instead of the mold.

When the product is matured with a mold, it is difficult to demould due to expansion and compression, and it takes a lot of products. ⑥ Steel belt has no need to open and close the lid, and waterproof paper is attached to the bottom and top of the product. When it comes out, the device is rolled up and rolled up.

⑥ The steel belt has a steel plate thickness of 08 ~ 1T, the width of which is 50 ~ 60cm which is proportional to the width of the product. The bank is installed with soft materials. Without this know-how, the edges of the belt will stretch and cause nami to function.

As described above, the disposal of waste tires occurred in the age of 10 million cars was vague, but the simple equipment of the present invention made it possible to mass-produce cheap building materials, which greatly contributed to environmental friendliness. By doing so, it is not only the effect that the apartment culture of Sunlin Friendship without the noise dispute of apartment houses is formed.

Since 2001, regulations on housing construction standards have been revised, which greatly contributes to the demand for mandatory construction of vibration insulation materials between floors of multi-unit houses.

Claims (1)

Conveyor belt and press machine for producing rubber sheet material for dustproof soundproofing, in the production of product through molding process under specific pressure and temperature, A device for dropping waste tire powder and chip form material onto a conveyor belt (6) through a mixer (13) and a hopper (14) together with a binder which is a mixture of chlorophorene, toluene and xylene; An apparatus for supplying a roll-shaped waterproof paper sheet (12) to the bottom of the conveyor belt and to the top of the material so as to adhere to the top and bottom of the material; A weir 7 formed at both edges of the conveyor belt, the conveyor belt device 6 being designed to contain material; The pressing device 1, which is designed for forming a desired shape onto the conveyor belt 6 which is combined with the feeding device and proceeds when the feeding device is operated, is operated by the cylinder 2 and heated to 150 ° C. to 180 ° C. The heat medium oil transfers heat through the circulating pump 11 through the pipe 8 mounted on the press upper plate 3 and the press lower plate 4 so that the space therebetween forms a aging path, A device designed to serve as a mold by a space in which the conveyor steel belt 6 passes and the mesh is engaged together; Compression molding apparatus comprising a