KR100408157B1 - A Sustained-Releasing Agricaltural Chemical and the Method for Producing Thereof - Google Patents
A Sustained-Releasing Agricaltural Chemical and the Method for Producing Thereof Download PDFInfo
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- KR100408157B1 KR100408157B1 KR10-2003-0004457A KR20030004457A KR100408157B1 KR 100408157 B1 KR100408157 B1 KR 100408157B1 KR 20030004457 A KR20030004457 A KR 20030004457A KR 100408157 B1 KR100408157 B1 KR 100408157B1
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/08—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests containing solids as carriers or diluents
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N25/00—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests
- A01N25/26—Biocides, pest repellants or attractants, or plant growth regulators, characterised by their forms, or by their non-active ingredients or by their methods of application, e.g. seed treatment or sequential application; Substances for reducing the noxious effect of the active ingredients to organisms other than pests in coated particulate form
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N37/00—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids
- A01N37/44—Biocides, pest repellants or attractants, or plant growth regulators containing organic compounds containing a carbon atom having three bonds to hetero atoms with at the most two bonds to halogen, e.g. carboxylic acids containing at least one carboxylic group or a thio analogue, or a derivative thereof, and a nitrogen atom attached to the same carbon skeleton by a single or double bond, this nitrogen atom not being a member of a derivative or of a thio analogue of a carboxylic group, e.g. amino-carboxylic acids
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/30—Against vector-borne diseases, e.g. mosquito-borne, fly-borne, tick-borne or waterborne diseases whose impact is exacerbated by climate change
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Abstract
본 발명은 생물학적 활성물질을 함유하는 서방성 생물학적 활성 조성물 및 그의 제조방법에 관한 것으로서, 보다 상세하게는, 다공성의 담체에 농약 또는 비료 등의 생물학적 활성물질, 코팅제 및 방출조절제 등이 함유된 서방성 생물학적 활성 조성물 및 그 제조방법에 관한 것이다. 본 발명에 의한 조성물을 이용하면 농약 또는 비료 활성물질의 효과 발현시기를 제어할 수 있고, 약해(藥害) 등의 발생 우려가 적은 서방성 농약 또는 비료가 가능하게 된다.The present invention relates to a sustained-release biologically active composition containing a biologically active substance and a method for preparing the same, and more particularly, to a sustained-release substance containing a biologically active substance such as pesticides or fertilizers, a coating agent and a release controlling agent in a porous carrier. A biologically active composition and a method for producing the same. By using the composition according to the present invention, the time of effect expression of the pesticide or fertilizer active substance can be controlled, and the sustained-release pesticide or fertilizer which is less likely to cause weakening or the like becomes possible.
Description
본 발명은 생물학적 활성물질을 함유하는 서방성 생물학적 활성 조성물 및 그의 제조방법에 관한 것으로서, 보다 상세하게는, 다공성의 담체에 농약 또는 비료 등의 생물학적 활성물질, 코팅제 및 방출조절제 등이 함유된 서방성 생물학적 활성 조성물 및 그 제조방법에 관한 것이다. 본 발명에 의한 조성물을 이용하면 농약 또는 비료 활성물질의 효과 발현시기를 제어할 수 있고, 약해(藥害) 등의 발생 우려가 적은 서방성 농약 또는 비료가 가능하게 된다.The present invention relates to a sustained-release biologically active composition containing a biologically active substance and a method for preparing the same, and more particularly, to a sustained-release substance containing a biologically active substance such as pesticides or fertilizers, a coating agent and a release controlling agent in a porous carrier. A biologically active composition and a method for producing the same. By using the composition according to the present invention, the time of effect expression of the pesticide or fertilizer active substance can be controlled, and the sustained-release pesticide or fertilizer which is less likely to cause weakening or the like becomes possible.
지금까지 상추, 오이, 토마토 등 채소류 및 과수, 화훼류, 곡물류 등의 병충해 방제에 사용되는 농약 또는 이들에 영양요소를 공급하기 위해 사용되는 비료는 물과 혼합된 액상형태, 또는 부형제와 혼합된 입제형태인 것이 일반적이다. 이 경우 농약 또는 비료 성분이 살포된 지역의 외부로 유출되거나, 지산하거나, 증발되어 유효 성분 농도가 빠르게 감소된다. 따라서 통상 약효 지속 기간이 짧기 때문에 사용법상의 양 또는 농도보다 과도한 양으로 여러 번 살포하는 것이 일반적 현실이다. 이러한 과도한 농약 또는 비료의 사용은, 농업인나 작물 수요자의 건강상에 여러 가지 약해를 일으키게 되고, 토양에 계속적인 살포 및 관주로 인한 염류집적, 과영양화 등으로 심각한 환경오염 문제를 야기한다.Until now, vegetables such as lettuce, cucumbers, tomatoes and pesticides used to control pests such as fruit trees, flowers and grains, or fertilizers used to supply nutrients to them, have been mixed with water or granulated with excipients. It is common to be In this case, the active ingredient concentration is rapidly reduced by spilling, acidifying or evaporating outside the area where the pesticide or fertilizer component is applied. Therefore, since the duration of drug efficacy is usually short, it is a general reality to apply the spray several times in an amount exceeding the usage amount or concentration. Excessive use of pesticides or fertilizers causes various health problems for farmers and crop consumers, and causes serious environmental pollution due to salt accumulation and overnutrition due to continuous spreading and irrigation of soil.
이에 따라, 고체상 또는 액체상의 각종 농약, 비료 등과 같은 생물학적 활성물질에 서방성을 부여하여 한번에 적정한 농도의 농약이나 비료를 살포하여 오랜기간동안 그 효과가 유지되도록 생물학적 활성물질의 활성 발현 시기를 제어하기 위한 연구가 활발하게 진행되고 있다.Accordingly, by providing sustained release to biologically active substances such as various pesticides and fertilizers in solid or liquid form, spraying an appropriate concentration of pesticides or fertilizers at a time to control the timing of activity of biologically active substances so that the effect is maintained for a long time. Research is being actively conducted.
서방성 농약을 제조하는 방법에는, 1) 농약 활성물질을 마이크로캡슐에 넣는 방법: 2) 농약 활성물질을 사이크로텍스트린에 포접시키는 방법: 3) 일본특허 입제나 분제 등의 농약 제제 활성물질을 단독으로 또는 증량제 등과 함께 혼합하여 입자를 제조하고, 제조된 입자를 수지로 피복하는 방법 등이 알려져 있다.Methods for preparing sustained-release pesticides include: 1) Method of incorporating pesticide active material into microcapsules: 2) Method of enclosing pesticide active material into cyclotextrin: 3) Pesticide preparation active materials such as Japanese patent granules and powder Background of the Invention Methods for producing particles by mixing alone or with an extender and the like and coating the produced particles with a resin are known.
일본특허 平6-116103호에 용제에 용해시키는 농약을 판상으로 사출한 생분해성 수지에 도입하여 서방성을 부여하는 방법이 개시되었고, 일본특허 平5-85902호에 농약원제에 생분해성 폴리머를 혼합하여 클로로포름에 용해시킨 다음, 입상 제올라이트에 흡착, 가열한 후 클로로포름을 증발시켜 서방성 농약을 제조하는 방법을 제시하였다.Japanese Patent No. Hei 6-116103 discloses a method of introducing sustained release by introducing a pesticide dissolved in a solvent into a biodegradable resin injected into a plate, and Japanese Patent No. Hei 5-85902 mixes a biodegradable polymer with a pesticide raw material. After dissolving in chloroform, and adsorbed on granular zeolite and heated, chloroform was evaporated to prepare a sustained-release pesticide.
미국특허 제4647537호에는 카라지난 고분자 매트릭스내에 식물병 억제 미생물을 바이오캡슐화하는 시도가 개시되어 있으며, 미국특허 제4382813호는 칼슘, 바륨 및 스트론튬 중에서 선택된 2가 양이온을 갖는 물질을 함유하는 전분 알콕사이드를 신속히 불용화시켜, 포접된 살충제를 응고 또는 침전시키는 것에 대해 기술하고 있다.U.S. Pat.No.4647537 discloses an attempt to bioencapsulate a plant disease inhibiting microorganism in a carrageenan polymer matrix, and U.S. Pat.No.4382813 discloses starch alkoxide containing a substance having a divalent cation selected from calcium, barium and strontium. Rapid insolubilization describes the coagulation or precipitation of the entrapped pesticide.
한국 특허공고 제1989-1145호는, 입상농약을 이소시아네이트와 유동 파라핀 혼합물로 1차 피복하고, 유기분말 또는 무기분말로 2차 피복하는 방법을 개시하고 있다.Korean Patent Publication No. 1989-1145 discloses a method of first coating a granular pesticide with a mixture of isocyanate and liquid paraffin, and second coating with an organic powder or an inorganic powder.
기타 농약활성물질을 고체형상의 수불용성의 저융점 밀납물질로 피복하고, 입상비료에 담지시키는 기술(한국 공개특허 제1989-4995호), 농약이 함유된 담체를 폴리히드록실화 화합물 또는 폴리이소시아네이트를 계면 증합 반응시켜 폴리우레아 차단막을 형성시키는 방법(한국 공개특허 제1992-7002910호), 농약활성물질을 생분해성수지 및 방출조절조제와 혼합하고, 사출성형하는 방법(한국 공개특허 제2000-42895호), 함침제(matrix)로 폐지 등을 포함한 펄프를 활용하여 여기에 비료나 농약 등의 활성물질을 함침시킨 후, 1차 수지피복층과 2차 유황피복층을 형성하여 함침제 중에 함침된 활성물질의 서방성을 증대시킨 비료 및 농약의 서방성을 증가시킨 서방제(한국 공개특허 제2000-2248호) 등이 알려져 있다.A technique for coating other pesticide active materials with solid water-insoluble low-melting beeswax and supporting them on granular fertilizers (Korean Patent No. 1989-4995), a polyhydroxylated compound or a polyisocyanate carrier containing a pesticide Interfacial polymerization reaction to form a polyurea barrier film (Korean Patent No. 1992-7002910), a method of mixing the pesticide active material with a biodegradable resin and a release control aid, injection molding (Korea Patent Publication No. 2000-42895 No.), impregnating active materials such as fertilizers or pesticides by using pulp including waste paper as an impregnant, and then forming the primary resin coating layer and the secondary sulfur coating layer to impregnate the active material with the impregnating agent. Sustained release (Korea Patent Publication No. 2000-2248) and the like are known to increase the sustained release of fertilizers and pesticides to increase the sustained release of.
그러나, 이 방법들은 1) 제조과정이 복잡하거나 적용이 제한적이고, 2) 제조단가가 높아 농약 또는 비료 개량용으로 하기에는 부담이 되고, 3) 제조시 용제 등의 사용으로 인한 유해한 제조 환경을 유발하며, 특히 4) 실제 필드에 적용 시에 피복층이 급속히 생분해되어 서방성 효과가 발휘되기 어렵다는 문제점을 내포하고 있다.However, these methods are 1) complicated in manufacturing process or limited in application, 2) expensive to manufacture pesticides or fertilizers due to high production cost, and 3) cause harmful manufacturing environment due to use of solvents in manufacturing. In particular, 4) it has a problem that the coating layer is rapidly biodegraded when applied to the actual field, so that the sustained release effect is hardly exerted.
즉, 농약 화합물의 종류에 따라서, 마이크로 캠슐의 봉입이나 시이크로덱스트린과 포접 화합물이 될 수 없는 등의 이유로 서방성의 제제로서 될 수 없는 농약 화합물이 있다. 또한 종래의 서방성 제제의 제조법을 적용할 수도 있고, 만족할 수 있는 서방성이 얻어지지 않고, 얻어진 농약 제제의 서방 효과가 불충분하여 서방성 농약의 목적중 하나인 생물 효력의 지속 및 연장이나 약해의 경감 등을 충분히 달성할 수 없는 경우도 많다. 또한, 서방성 농약의 제조 기술이 복잡하거나,사용되는 원재료가 고가이기 때문에 기술적 또는 경제적 측면에서 아직 해결 할 문제점이 많다.In other words, depending on the type of pesticide compound, there are some pesticide compounds that cannot be sustained-release preparations due to the encapsulation of microcapsules or the inclusion of a cyclodextrin and a clathrate compound. In addition, a conventional method for producing a sustained-release preparation may be applied, and satisfactory sustained release is not obtained, and the sustained-release effect of the obtained pesticide preparation is insufficient, and thus sustaining and extending biological effects, which is one of the objectives of sustained-release pesticides, may be applied. In many cases, reduction or the like cannot be sufficiently achieved. In addition, because the manufacturing technology of the sustained-release pesticide is complicated or the raw materials used are expensive, there are still many problems to be solved in technical or economic aspects.
따라서 서방성 농약 또는 비료 조성물 또는 그의 제조방법에 관한 새로운 기술의 개발이 요망되고 있다.Therefore, there is a demand for the development of new techniques for sustained-release pesticides or fertilizer compositions or methods for their preparation.
한편, 농약성분의 서방성을 위한 것은 아니지만 미생물을 다당류로 코팅하는 방법이 알려져 있다. 예를 들어, 한국 특허출원 제2000-17801호에 기재된 발명은 미생물 유래 다당류를 이용하여 내열성 및 내산성을 갖도록 미생물을 코팅하는 방법에 관한 것이다. 이러한 미생물 코팅은, 인체에 유용한 미생물(유산균 등)을 섭취할 때 위산 및 각종 장내 소화 효소로부터 미생물을 보호하여 미생물이 소장 및 대장에 안착할 수 있게 하기 위한 것이다. 그러므로, 미생물 코팅은 내산성, 내열성 및 소화효소에 대한 내성이 유지되면서도 필요한 부위(소장 및 대장)에 도달 시 즉시 코팅이 해체되어 미생물이 소장 및 대장에 부착ㆍ생장 할 수 있어야 한다.On the other hand, a method for coating microorganisms with polysaccharides is known, although not for sustained release of the pesticide component. For example, the invention described in Korean Patent Application No. 2000-17801 relates to a method of coating a microorganism to have heat resistance and acid resistance using a microsaccharide derived from a microorganism. This microbial coating is to protect the microorganisms from gastric acid and various intestinal digestive enzymes when ingesting microorganisms (such as lactic acid bacteria) useful for the human body so that the microorganisms can be seated in the small and large intestine. Therefore, the microbial coating must be disassembled immediately upon reaching the necessary site (small intestine and large intestine) while maintaining resistance to acid, heat and digestive enzymes, so that the microorganism can adhere to and grow in the small intestine and large intestine.
따라서, 미생물 코팅은 활성물질이 서서히 방출되도록 하는 서방성 농약의 제조와는 전혀 상이한 분야에 속한다.Thus, microbial coatings belong to a completely different field from the manufacture of sustained-release pesticides that allow the active material to be released slowly.
전술한 바와 같은 종래기술의 문제점을 해결하고자 하는 본 발명은, 제조가 간단한 생물학적 활성물질의 서방성 제제 및 그 제조방법을 제공하는 것을 목적으로 한다.The present invention to solve the problems of the prior art as described above, an object of the present invention is to provide a sustained-release preparation of a biologically active substance is simple to manufacture and a method for producing the same.
또한 본 발명은, 원료가 저렴하고 입수가 용이한 생물학적 활성물질의 서방성 제제 및 그 제조방법을 제공하는 것을 목적으로 한다.It is another object of the present invention to provide a sustained release preparation of a biologically active substance which is inexpensive and readily available.
또한 본 발명은, 환경친화적이면서 우수한 서방성이 부여된 생물학적 활성물질 제제 및 그 제조방법을 제공하는 것을 목적으로 한다.It is another object of the present invention to provide a biologically active substance formulation which is environmentally friendly and has excellent sustained release.
도 1은 유기산 및 무기산의 함량에 따른 다당류의 겔화특성을 보여주는 사진.1 is a photograph showing the gelling properties of polysaccharides according to the content of organic and inorganic acids.
도 2a는 유기산에 의한 다당류의 생분해지연 효과를 보여주는 사진.Figure 2a is a photograph showing the biodegradation delay effect of the polysaccharides by the organic acid.
도 2b는 토양속에서 유기산에 의한 다당류의 생분해지연 효과를 보여주는 사진.Figure 2b is a photograph showing the biodegradation delay effect of the polysaccharides by organic acids in the soil.
도 3은 서방성 제제의 시각형 모델의 사진.3 is a photograph of a visual model of a sustained release formulation.
도 4는 서방성 제제 모델의 용출실험 결과를 보여주는 사진.Figure 4 is a photograph showing the dissolution test results of the sustained release formulation model.
도 5는 서방성 제제 모델의 용출실험 결과를 보여주는 또 다른 사진.Figure 5 is another picture showing the dissolution test results of the sustained release formulation model.
도 6a는 살리실산의 서방화를 보여주는 그래프.6A is a graph showing the sustained release of salicylic acid.
도 6b는 암피실린의 서방화를 보여주는 그래프.6B is a graph showing sustained release of ampicillin.
도 6c는 메타락실의 서방화를 보여주는 그래프.6C is a graph showing the sustained release of metalaccil.
도 7은 서방성 제제의 병방제 효과를 보여주는 사진.Figure 7 is a photograph showing the effect of the combination of the sustained release formulation.
상기와 같은 목적을 달성하기 위한 본 발명은,(I)다공성 담체 1000 중량부에 생물학적 활성물질 0.0005∼50 중량부가 흡착된 흡착담체와; 다당류 0.05∼15 중량부, 무기 알칼리 0.3∼20 중량부, 및 아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산으로 이루어지는 군에서 선택되는 1 또는 2 이상의 방출조절제 0.25∼20 중량부가 혼합되어 상기 흡착담체의 표면에 코팅된 서방성막;으로 이루어진 생물학적 활성물질의 서방성 제제(활성물질이 담체에 흡착된 서방성 제제)에 관한 것이다.The present invention for achieving the above object, (I) an adsorbent carrier adsorbed 0.0005-50 parts by weight of the biologically active material to 1000 parts by weight of the porous carrier; 0.05 to 15 parts by weight of polysaccharide, 0.3 to 20 parts by weight of inorganic alkali, and 0.25 to 20 parts by weight of one or two or more release regulators selected from the group consisting of organic acids and inorganic acids such as phosphorous acid, phosphoric acid, acetic acid, hydrochloric acid, and the like The sustained-release formulation of a biologically active substance consisting of a sustained release membrane coated on the surface of (sustained release formulation in which the active substance is adsorbed on a carrier).
한편, 본 발명에 의한 생물학적 활성물질의 서방성 제제에서 생물학적 활성물질이 위와 같이 다공성 담체에 흡착될 수도 있지만, 서방성막에 존재할 수도 있다.On the other hand, in the sustained release preparation of the biologically active substance according to the present invention, the biologically active substance may be adsorbed to the porous carrier as described above, but may also be present in the sustained release membrane.
본 발명은 또한,(II)다공성 담체 1000중량부와; 생물학적 활성물질 0.0005∼50 중량부, 다당류 0.05∼15 중량부, 무기 알칼리 0.3∼20 중량부, 및 아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산으로 이루어지는 군에서 선택되는 1또는 2 이상의 방출조절제 0.25∼20 중량부가 혼합되어 상기 담체의 표면에 코팅된 서방성막;으로 이루어진 생물학적 활성물질의 서방성 제제(활성물질이 서방성막에 함유된 서방성 제제)에 관한 것이다.The present invention also provides (II) 1000 parts by weight of the porous carrier; One or two or more release regulators selected from the group consisting of 0.0005-50 parts by weight of biologically active substance, 0.05-15 parts by weight of polysaccharide, 0.3-20 parts by weight of inorganic alkali, and organic and inorganic acids such as phosphorous acid, phosphoric acid, acetic acid and hydrochloric acid 0.25 The sustained-release preparation of the biologically active substance (the sustained-release preparation in which the active substance is contained in the sustained release membrane) which consists of -20 weight part mixed the sustained-release film coated on the surface of the said carrier.
본 발명에서 상기 무기 알칼리는 KOH, NaOH 등이 적용될 수 있다.In the present invention, the inorganic alkali may be applied to KOH, NaOH and the like.
본 발명에 의한 서방성 제제에는 생물학적 활성물질이 코팅된 다공성 담체에 흡착되어 있거나, 코팅막 즉, 서방성막에 고르게 포함되어 있으며, 생물학적 활성물질의 방출을 조절하고 메트릭스(다당류)의 생분해를 상당기간 제어하는 방출조절제에 의하여 활성물질이 서방성 제제의 외부로 서서히 방출되는 효과를 나타내게 된다.The sustained-release preparation according to the present invention is adsorbed on a porous carrier coated with a biologically active substance or is evenly contained in a coating membrane, that is, a sustained release membrane, controls the release of the biologically active substance and controls biodegradation of the matrix (polysaccharide) for a long time. By the release controlling agent to exhibit an effect that the active material is slowly released to the outside of the sustained release formulation.
본 발명에 의하면, ① 담체 자체와 유효 활성물질의 흡착성에 의한 방출억제, ② 코팅된 다당류의 막에 의한 활성물질의 방출억제, ③ 일차로 서방성막에 존재하는 방출조절제(아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산)가 먼저 방출된 다음, 이들이 방출되어 형성된 미세 공간을 통해 생물학적 활성물질이 방출되는 등 2∼3 단계로 활성물질의 방출이 조절되어 서방성이 양호하게 되며 동시에 농약 살포시 작업편의성을 증대시킬 수 있을 뿐 아니라, ④ 서방성막에 함유된 방출조절제가 코팅된 다당류의 (미생물에 의한) 자연분해를 억제하기 때문에 필드에서도 서방성이 유지되는 효과가 있다.According to the present invention, (1) suppression of release by the adsorption of the carrier itself and the active substance, (2) inhibition of release of the active substance by the membrane of the coated polysaccharide, (3) release control agents (phosphoric acid, phosphoric acid, acetic acid, Organic acids and inorganic acids such as hydrochloric acid) are released first, and then the release of the active substances is controlled in two to three stages, such as biologically active substances are released through the microcavities formed by the release of them, so that the sustained release is good, Not only can the convenience be increased, but the release control agent contained in the sustained release film suppresses the natural decomposition (by microorganisms) of the coated polysaccharide, so that the sustained release property is maintained in the field.
이때, 농업활성 성분 흡착용 담체로는 흔히 토양개량제와 농약제조시 부형제및 증량제의 주성분으로 사용되는 천연광물 제올라이트(zeolite), 펄라이트(pearlite), 버미큘라이트(vermiculite), 규조토, 세라믹, 활성탄 및 모래로 이루어지는 군에서 선택되는 1 또는 2 이상의 혼합물을 사용할 수 있으며, 이외에도 토양친화성이 있는 담체라면 어느 것이라도 사용될 수 있다. 상기 담체는 천연 그대로의 것을 사용할 수도 있고, 내부의 불순물을 제거하고 담체 내부의 상태를 최상의 조건으로 만들기 위해 원석을 600℃ 이상의 고온으로 처리한 것, 즉 소성된 담체를 사용할 수도 있다.At this time, as a carrier for adsorption of agricultural active ingredients, natural minerals such as zeolite, pearlite, vermiculite, diatomaceous earth, ceramic, activated carbon and sand are commonly used as main components of excipients and extenders in soil improving agents and pesticides. One or two or more mixtures selected from the group consisting of these may be used, and any other carrier may be used as long as it is a soil-compatible carrier. The carrier may be used as it is, or may be one obtained by treating the raw material at a high temperature of 600 ° C. or higher, that is, a calcined carrier, in order to remove impurities in the interior and to make the conditions inside the carrier at the best condition.
다공성 담체는 생물학적 활성물질을 흡착하여 그 확산성을 절대적으로 감소시키며, 표면에 코팅된 서방성막이 탈리되지 않도록 접촉면을 넓히는 역할을 한다.The porous carrier adsorbs a biologically active material to absolutely reduce its diffusion property, and serves to widen the contact surface so that the sustained release film coated on the surface does not detach.
한편, 본 발명에 의한 서방성 제제는 수작업 또는 살포장치를 이용하여 토양에 살포되는 것이 일반적인데, 이를 위해 바람직한 입자의 크기 범위는 0.5∼5mm이며, 보통 직경이 2mm 이상이어야 시용할 때 작업성이 좋을 뿐 아니라 공기 중으로 분산되지 않고, 땅에 떨어져 사용효과가 커지게 된다. 물론 다른 용도의 경우, 입자가 더 작거나 커질 수 있을 것이다.On the other hand, the sustained-release preparation according to the present invention is generally sprayed on the soil by using a hand or a spreading device, the preferred particle size range is 0.5 to 5mm, usually diameter of 2mm or more workability when applied Not only is it good, it doesn't disperse into the air and it falls to the ground, increasing its effectiveness. Of course, for other applications, the particles may be smaller or larger.
본 발명에서, 상기 다당류는 자연에서 분해가 가능한 것으로서, 페스탄, 레반, 잔탐검, 풀루란, 폴리사카라이드-7, 셀룰로오즈, 주글란, 젤란, 커드란 또는 이들의 적절한 혼합물을 사용할 수 있다.In the present invention, as the polysaccharide is degradable in nature, festan, levane, xantham gum, pullulan, polysaccharide-7, cellulose, juglan, gellan, curdlan or an appropriate mixture thereof may be used.
본 발명이 적용될 수 있는 생물학적 활성물질은 살충제, 제초제, 식물생장조절제, 살선충제, 살진균제, 살균제, 쥐약, 훈증제, 동물 및 해충퇴치제, 생물해충구제제, 페로몬, 성유인제, 풍미제, 방향제, 식이보조제, 약제(drug) 및 비료 등이 될 수 있다.Biologically active substances to which the present invention can be applied include insecticides, herbicides, plant growth regulators, nematicides, fungicides, fungicides, rodenticides, fumigants, animal and pest control agents, biopesticides, pheromones, sex attractants, flavorants, fragrances, Dietary supplements, drugs, and fertilizers.
본 발명에 의한 서방성 제제에서 생물학적 활성물질의 함량은 활성물질의 종류 및 비활성(specific activity)에 따라 적절하게 선택할 수 있다.In the sustained-release preparation according to the present invention, the content of the biologically active substance can be appropriately selected depending on the kind and specific activity of the active substance.
농약 성분으로는 살충 활성 성분, 살균 활성 성분, 제초 활성 성분 및 식물 성장 활성 성분 등을 예시할 수 있다. 그러나 활성 성분이 예시된 것에 한정되는 것은 아니다.Examples of the pesticide ingredient include insecticidal active ingredients, bactericidal active ingredients, herbicidal active ingredients and plant growth active ingredients. However, the active ingredient is not limited to those exemplified.
살충 활성 성분으로서는 아세페이트(Acephate), 이소크사티온(Isoxathion), 이미다크로프리드(Imidacloprid), 에틸티오메톤(Ethylthiodemeton), 에토펜프록스(Ethofenprox), 카르탑(Cartap), 카르보술판(Carbosulfan), 크로펜테진(Clofentezine), 클로르피리포스메틸(Cyclopyrifas-methyl), 산화펜부타주석(Fenbutatin-oxide), 시클로프로트린(Cycloprothrin), 디메틸빈포스(Dimetylrinphos), 디메토에이트(Dimethoate), 시라프르오펜(Silafluofen), 다이아지논(Diazinon), 티오디카르브(Thiodicarb), 티오시크람(Thiocyclam), 테부페노지드(Tebufenozide), 니텐피람(Nitenpyram), 바미도티온(Vamidothion), 비펜트린(Bifenthrin), 피리다펜티온(Pyridaphenthion), 피리다벤(Pyridaben), 피리미포스메틸(Pyrimiphos-methyl), 피프로닐(Fipronil), 페니소브로모레이트(Phenisobromolate), 부프로페진(Buprofezin), 푸라티오카르브(Furathiocarb), 프로파포스(Propafos), 벤술탑(Bensultap), 벤푸라카르브, 폴모티온(Formothion), 마라톤(Malathon), 모노크로토포스(Monocrotophos), BPMC, CVMC, DEP, EPN, MEP, MIPC, MPP, MTMC, NAC, PAP, PHC, PMP, XMC 등을 들 수 있다.Pesticide active ingredients include Acephate, Isoxathion, Imidacloprid, Ethylthiodemeton, Ethofenprox, Cartap, Carbosulphan ( Carbosulfan, Clofentezine, Cyclopyrifas-methyl, Fenbutatin-oxide, Cycloloprothrin, Dimetylrinphos, Dimethoate , Silafluofen, Diazinon, Thiodicarb, Thiocyclam, Tebufenozide, Nitenpyram, Vamidothion, Vamidothion Bifenthrin, Pyridaphenthion, Pyridaben, Pyrimiphos-methyl, Fipronil, Phenisobromolate, Bupropezin Buprofezin, Furathiocarb, Propafos, Bensu ltap), benfuracarb, formothion, marathon, monocrotophos, BPMC, CVMC, DEP, EPN, MEP, MIPC, MPP, MTMC, NAC, PAP, PHC, PMP , XMC, and the like.
살균 활성 성분으로서는, 아인산염, 아시벤조랄(Acibenzolar)-S-메틸, 아족시스트로빈(Azoxystrobin), 비타놀 (Bitanol), 이소푸로티올란(Isoprothiolane), 이소푸로디온(Isoprodion), 이미노크타딘초산염(Iminoctadine triacetate), 옥소리닉산(Oxolinic acid), 옥시퀴놀린구리(Oxone-copper), 카수가마이신(Kasugamycin), 카르프로파미드(Carpropamid), 캡탄(Captan), 디클로메진(Diclomezine), 티아벤다졸(Thiabendazole), 티프루자미드(Thifluzamide), 테클로프타람(Tecloftalam), 트리시클라졸(Tricyclazole), 바리다마이신(Validamycin), 히드록시이소퀴사졸(Hydroxyisoxazole), 피로퀴론(Pyroquilon), 페나리몰(Fenarimol), 페림존(Ferimzone), 푸사라이드(Fthalide), 블라스트사이딘(Blasticidin), 폴리옥신(Polyoxin), 메타술포카르브(Methasulfocarb), 메타락실(Metalaxl), 메타락실-M, 메토미노스트로빈(Metominostrobin), 메프로닐(Mepronil), 암피실린, CNA, IBP, DF-351, NNF-9425, NNF-9850 등을 들 수 있다.Examples of bactericidal active ingredients include phosphite, acibenzolar-S-methyl, azoxystrobin, bitanol, isoprothiolane, isopurodione and isoprodionate. (Iminoctadine triacetate), Oxolinic acid, Oxone-copper, Kasugamycin, Carpropamid, Captan, Diclomezine, Thiabenda Thiabendazole, Thifluzamide, Tecloftalam, Tricyclazole, Varidamycin, Hydroxyisoxazole, Pyroquilon, Phenariquina Fenarimol, Ferrimzone, Fthalide, Blasticidin, Polyoxin, Metasulfocarb, Metalaxyl, Metalaxyl-M, Meme Tominostrobin, Mepronil, Ampicillin, CNA, IBP, DF -351, NNF-9425, NNF-9850, etc. are mentioned.
제초활성 성분 및 식물 성장 조절 성분으로서는 아짐술푸론(Azimsulfuron), 아트라진(Atrazine), 아메트린(Ametryn), 이나벤피드(Inabenfide), 이마조술푸론(Imazosulfuron), 우니코나졸(Nuiconazole), 에스프로카르브(Esprocarb), 에토벤자니드(Etobenzanid), 옥사디아존(Oxadiazon),카펜스트롤(Cafenstrole), 퀴자로폽에틸(Quizalofop-ethyl), 퀸크롤락(Quinclorac), 쿠밀론(Cumylron), 클로메톡시닐(Chlomethoxynil), 시클로술파무론(Cyclosulfamuron), 디티오필(Dithiopyr), 시노술푸론(Cinosulfuron), 시하로폽부틸(Cyhalofop-butyl), 시마진(Simazine), 디메타메트린(Dimetametryn), 디메피페레이트(Dimepiperate), 신메스린(Cinmethylin), 다임론(Dymron), 테닐크론(Thenylchor), 트리아펜테놀(Triapenthenol), 나프로아니리드(Naproanilide), 파크로부트라졸(Paclobutrazol), 비페녹스(Bifenox), 피페로포스(Piperophos), 피라족시펜(Pyrazoxyfen), 피라조술푸론에틸(Pyrazosulfuron-ethyl), 필조레이트(Pyrazolate), 피리부티카르브(Pyributicarb), 피리미노백메틸(Pyriminobac-methyl), 부타크롤(Butachlor), 부타미포스(Butamifos), 프레틸라클러(Pretilachlor), 브로모부티드(Bromobutide), 벤술푸론메틸(Bensulfuron-methyl), 벤조페납(Benzofenap), 벤타존(Bentazon), 벤티카르브(Benthiocarb), 펜토크사존(Pentoxazone), 벤푸레세이트(Benfuresate), 메페나셋트(Mefenacet), 몰네이트(Molinate), 쟈스몬산(JA), 살리실산(SA), BABA, BTH, ACN, CNP, 2,4-D, MCPB, MCPB에틸, 등 및 식물 성장 조절제 등을 들 수 있다.Herbicidal active ingredients and plant growth regulators include Azimsulfuron, Atrazine, Amethin, Inabenfide, Imazosulfuron, Uniconazole and Espro Esprocarb, Etobenzanid, Oxadiazon, Carfenstrole, Quizarofop-ethyl, Quinclorac, Cumylron, Chlomethoxynil, Cyclosulfamuron, Dithiopyr, Cinosulfuron, Cyhalofop-butyl, Simazine, Dimethamerin (Dimetametryn) ), Dimepiperate, Cinmethylin, Dymron, Thenylchor, Triaphentenol, Naproanilide, Paclobutrazol , Bifenox, Piperophos, Pyrazoxyfen, Pyrazulfuronethyl osulfuron-ethyl, Pyrazolate, Pyributicarb, Pyriminobac-methyl, Butachlor, Butamifos, Pretilachlor, Bro Bromobutide, Bensulfuron-methyl, Benzofenap, Bentazon, Benticarb, Pentoxazone, Benfuresate, Mefenase Mefenacet, molinate, jasmonic acid (JA), salicylic acid (SA), BABA, BTH, ACN, CNP, 2,4-D, MCPB, MCPBethyl, and the like and plant growth regulators. have.
본 발명에서는 상기 다양한 생물학적 활성물질을 단독적용할 수도 있으며, 적절한 조합과 배합에 의해 복수개의 활성물질을 하나의 서방성 제제에 적용할 수도 있다.In the present invention, the various biologically active substances may be applied alone, or a plurality of active substances may be applied to one sustained-release preparation by appropriate combination and combination.
이하 본 발명에 의한 서방성 제제의 제조방법에 대해 설명한다. 아래의 설명에서 사용되는 용매는 활성성분의 극성 정도 및 안정성 등에 따라 물 또는 유기용매 또는 용매의 혼합액 등을 적절히 선택할 수 있다. 또한 용매 및 물은 제조과정에서 증발·제거되는 성분이므로 그 사용양은 크게 중요하지 않기 때문에 제조과정의 작업성에 적합한 정도에서 임의로 정할 수 있을 것이다.Hereinafter, a method for producing a sustained release formulation according to the present invention will be described. As the solvent used in the description below, water or an organic solvent or a mixed solution of a solvent may be appropriately selected according to the polarity and stability of the active ingredient. In addition, since the solvent and water are components that are evaporated and removed during the manufacturing process, the amount of use thereof is not critical, and thus, the solvent and water may be arbitrarily determined at a level suitable for the workability of the manufacturing process.
(I) 활성물질이 담체에 흡착된 서방성 제제의 제조(I) Preparation of Sustained Release Formulations in which Active Material is Adsorbed on Carrier
본 발명에 의한, 활성물질이 담체에 흡착된 서방성 제제는 다음과 같이 제조된다.According to the present invention, a sustained release preparation in which an active substance is adsorbed on a carrier is prepared as follows.
먼저 소정 부피 예를들면, 100 ml의 용매에 소정의 생물학적 활성물질을 그 비활성 및 원하는 활성도에 따라 0.0005∼50g 용해시켜 활성물질 용액을 준비한다(용액수득단계). 상기 활성물질 용액을 상기 다공성 담체 1000g과 균질하게 혼합한 후 혼합물을 25∼150℃에서 건조시켜 활성물질 흡착담체를 얻는다(함침건조단계).First, an active material solution is prepared by dissolving a predetermined biological active material in a predetermined volume, for example, 0.0005-50 g in 100 ml of a solvent depending on its inactivation and desired activity (solution acquisition step). The active material solution is mixed homogeneously with 1000 g of the porous carrier, and the mixture is dried at 25 to 150 ° C. to obtain an active material adsorption carrier (impregnation drying step).
위와는 별도로 소정 부피의 용매 예를들면, 200 ml의 물에 적절한 다당류 0.05∼15 g, KOH 등과 같은 무기 알칼리 0.3∼13 g, 및 아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산중 어느 하나 또는 혼합물 0.25∼10 g을 가하고 고르게 혼합하여 현탁된 코팅액을 준비한다(코팅액제조단계).Apart from the above, a predetermined volume of solvent, for example, 0.05-15 g of a polysaccharide suitable for 200 ml of water, 0.3-13 g of an inorganic alkali such as KOH, and organic acids and inorganic acids such as phosphorous acid, phosphoric acid, acetic acid and hydrochloric acid, or 0.25-10 g of the mixture is added and mixed evenly to prepare a suspended coating solution (coating solution preparation step).
이어서 준비된 건조 흡착담체를 준비된 코팅액과 균질하게 혼합한 후 25∼150℃에서 건조시켜 흡착담체의 표면에 서방성막을 형성함으로써(코팅단계) 본 발명에 의한 생물학적 활성물질의 서방성 제제를 제조하게 된다.Subsequently, the prepared dry adsorption carrier is mixed homogeneously with the prepared coating solution and dried at 25 to 150 ° C. to form a sustained release film on the surface of the adsorption carrier (coating step), thereby preparing a sustained release preparation of a biologically active substance according to the present invention. .
이때 상기 건조 온도는 활성물질의 내열성을 참조하여 절절하게 정할 수 있으며, 건조 정도는 수분이 40% 이하가 되도록 하는 것이 보관성 및 작업성에 좋다.At this time, the drying temperature can be appropriately determined with reference to the heat resistance of the active material, the drying degree is good for storage and workability so that the moisture is 40% or less.
본 발명에서, 활성물질의 종류와 특성 및 목적하는 서방성의 정도에 따라 다당류 코팅을 1회 또는 수회 반복할 수도 있다.In the present invention, the polysaccharide coating may be repeated once or several times depending on the type and nature of the active substance and the degree of sustained release desired.
(II) 활성물질이 서방성막에 함유된 서방성 제제의 제조(II) Preparation of Sustained-Release Formula Containing Active Material in Sustained-Release Membrane
본 발명에 의한 또 다른 생물 활성물질의 서방성 제제는 다음과 같은 과정을 거쳐 제조된다. 이 제조방법은 상기와는 달리, 활성물질의 흡착과 다당류의 코팅을 동시에 진행함으로써 제조과정을 단순화시키게 되는 것이다.Sustained release preparation of another biologically active substance according to the present invention is prepared through the following process. Unlike the above method, the manufacturing process is simplified by simultaneously adsorbing the active material and coating the polysaccharide.
먼저 소정 부피 예를들면, 50ml의 용매에 상기 생물학적 활성물질 0.0005∼50 g을 용해시켜 활성물질 용액을 준비하고(용액수득단계), 이와는 별도로 소정 부피의 용매 예를들면, 150 ml의 물에 다당류 0.05∼15 g, KOH 등과 같은 무기 알칼리 0.3∼13 g, 및 아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산으로 이루어지는 군에서 선택되는 1 또는 2 이상의 방출조절제 0.25∼10 g을 혼합하여 현탁된 코팅액을 준비한다(코팅액제조단계).First, prepare an active material solution by dissolving 0.0005-50 g of the biologically active substance in a predetermined volume, for example, 50 ml of solvent (solution acquisition step), and separately from a predetermined volume of solvent, for example, polysaccharide in 150 ml of water. 0.05-15 g, 0.3-13 g of inorganic alkalis, such as KOH, and 0.25-10 g of 1 or 2 or more release control agents chosen from the group which consists of organic acids, such as phosphorous acid, phosphoric acid, acetic acid, hydrochloric acid, and an inorganic acid, are suspended. Prepare (coating solution preparation step).
준비된 활성물질 용액과 코팅액을 균질하게 혼합하여 활성물질이 함유된 코팅액을 얻는다(활성코팅액제조단계). 상기 활성물질이 함유된 코팅액과 다공성 담체 100 g을 균질하게 혼합한 후 이어서 준비된 건조 흡착담체를 준비된 코팅액과 균질하게 혼합한 후 25∼150℃에서 건조시켜 흡착담체의 표면에 서방성막을 형성함으로써(코팅단계) 본 발명에 의한 생물학적 활성물질의 서방성 제제를 제조하게 된다.The prepared active material solution and the coating solution are homogeneously mixed to obtain a coating solution containing the active material (active coating solution preparation step). After homogeneously mixing the coating solution containing the active material and 100 g of the porous carrier, and then homogeneously mixed the prepared dry adsorption carrier with the prepared coating solution and dried at 25 ~ 150 ℃ to form a sustained release film on the surface of the adsorption carrier ( Coating step) to prepare a sustained release formulation of the biologically active substance according to the present invention.
이때 상기 건조 온도는 활성물질의 내열성을 참조하여 절절하게 정할 수 있으며, 건조 정도는 수분이 40% 이하가 되도록 하는 것이 보관성 및 작업성에 좋다.At this time, the drying temperature can be appropriately determined with reference to the heat resistance of the active material, the drying degree is good for storage and workability so that the moisture is 40% or less.
본 발명에서, 활성물질의 종류와 특성 및 목적하는 서방성의 정도에 따라 다당류 코팅을 1회 또는 수회 반복할 수도 있다.In the present invention, the polysaccharide coating may be repeated once or several times depending on the type and nature of the active substance and the degree of sustained release desired.
상기와 같은 과정을 거쳐 제조된 본 발명에 의한 서방성 제제는, 활성물질이 다공성 담체에 고농도로 흡착되며, 일단 흡착된 활성물질은 담체구조에 의해 외부로의 확산이 (활성물질 단독으로 고농도로 존재하는 경우보다) 현저하게 저해되므로, 1차적으로 서방성이 획득된다. 또한 본 발명에 의해 제조된 서방성 농약은, 활성물질이 흡착된 흡착제 표면에 천연유래의 다당류가 코팅되거나, 유효 활성물질이 함유된 다당류가 흡착담체에 코팅-흡착되므로, 활성물질과 담체 혼합물의 일체성이 유지되면서 자연환경에서 상기 코팅성분이 서서히 분해되므로 2중적인 서방성 발휘가 가능하게 된다.In the sustained-release preparation according to the present invention prepared through the above process, the active material is adsorbed to the porous carrier at a high concentration, and once the active material is adsorbed to the outside by the carrier structure (the active material alone at a high concentration) Rather than present), the sustained release is obtained primarily. In addition, the sustained-release pesticide prepared according to the present invention has a natural polysaccharide coated on the surface of the adsorbent to which the active substance is adsorbed, or a polysaccharide containing an active active substance is coated-adsorbed onto the adsorption carrier, thereby providing a mixture of the active substance and the carrier mixture. While maintaining the integrity, the coating component is gradually decomposed in the natural environment, thereby enabling dual sustained release.
또한 코팅성분으로 첨가된 아인산, 인산, 아세트산, 염산 등의 유기산 및 무기산은 다당류 성분이 세균 등에 의해 급격하게 분해되는 것을 방지하여 서방성막의 내구성을 유지시켜주는 한편, 이들 스스로가 서서히 외부로 방출되면 이들이 방출되면서 생성되는 미세 홀을 통해 생물학적 활성물질이 외부로 방출되는 것을 촉진시키게 된다.In addition, organic acids and inorganic acids such as phosphorous acid, phosphoric acid, acetic acid, and hydrochloric acid added as coating ingredients prevent the polysaccharides from being rapidly decomposed by bacteria and the like to maintain the sustained release film, and when they are slowly released to the outside, The micro holes generated as they are released promote the release of biologically active substances to the outside.
이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하기로 한다. 이들 실시예는 단지 본 발명을 보다 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 국한되지 않는다는 것은 당업계에서 통상의 지식을 가진 자에게 있어서 자명할 것이다. 편의를 위하여 활성물질로는 아인산염을, 담체로는 제올라이트를, 미생물 유래의 코팅제로는 커드란을, 무기 알칼리로는 KOH를 사용하였다. 그러나 실시예에서 사용된 농약성분, 담체 및 코팅제 등은 편의를 위해 선택한 일 예일 뿐, 전기 언급한 다양한 유사물들도 동일한 방법으로 적용이 가능하며, 둘 이상의 농약성분 조합도 적용이 가능함은 당업자에게 자명할 것이다.Hereinafter, the present invention will be described in more detail with reference to Examples. These examples are only for illustrating the present invention in more detail, it will be apparent to those skilled in the art that the scope of the present invention is not limited to these examples. For convenience, a phosphite is used as an active material, zeolite as a carrier, curdlan as a coating agent derived from microorganisms, and KOH as an inorganic alkali. However, pesticides, carriers, and coatings used in the examples are just examples selected for convenience, and various similar substances mentioned above may be applied in the same manner, and combinations of two or more pesticides may be applied to those skilled in the art. something to do.
예비실험예 1 : 다당류의 겔화 테스트Preliminary Experimental Example 1: Gelation Test of Polysaccharides
커들란 2.5g을 물 200 ml에 넣고 KOH 8.3g을 첨가하여 용해시킨 후 각각 2.5, 5.0, 10.0g 의 아인산(H3PO3), 인산(H3PO4), 아세트산(CH3COOH) 및 염산 (HCl)을 첨가하여 충분히 교반하여 각각의 pH를 측정하였다. 이후 각 시료들을 겔화시켰다(도 1). pH 및 겔화의 정도를 표 1에 나타내었다.2.5 g of curdlan was added to 200 ml of water, and dissolved in 8.3 g of KOH. Then, 2.5, 5.0, and 10.0 g of phosphorous acid (H 3 PO 3 ), phosphoric acid (H 3 PO 4 ), acetic acid (CH 3 COOH) and Hydrochloric acid (HCl) was added and thoroughly stirred to determine the respective pH. Each sample was then gelled (FIG. 1). The pH and degree of gelation are shown in Table 1.
표에서 볼 수 있듯이, 유기산을 2.5g 첨가한 경우 pH가 13.1∼13.3, 10g을 첨가한 경우 pH가 3.4∼5.6 정도에 이르렀고, 5g을 첨가한 경우 인산의 경우만 pH가 11.7이고 아인산이나 아세트산을 첨가한 경우에는 그 변화가 미미하였다.As can be seen from the table, when 2.5 g of organic acid was added, the pH reached 13.1 to 13.3, and when 10 g was added, the pH reached 3.4 to 5.6. When 5 g was added, the pH was 11.7 only for phosphoric acid and phosphorous or acetic acid was added. When added, the change was minimal.
겔화의 정도는 유기산의 첨가량 보다는 유기산 첨가에 의한 pH 변화에 민감함을 알 수 있었다. 즉, 원활한 겔화를 위해서는 커들란 용액의 pH가 12 이하로되는 것이 바람직하였다.The degree of gelation was found to be more sensitive to pH change by the addition of organic acid than the amount of organic acid added. That is, for smooth gelation, it is preferable that the pH of the curdlan solution is 12 or less.
예비실험예 2 : 유기산에 의한 다당류의 생분해방지 테스트 1Preliminary Experimental Example 2: Test for preventing biodegradation of polysaccharides by organic acids 1
(1) 전분을 대상으로 하여 유기산 첨가에 의해 다당류의 생분해가 지연되는지를 확인하였다.(1) It was confirmed whether biodegradation of polysaccharides was delayed by addition of organic acid to starch.
유기산으로 아인산, 인산 및 아세트산을 첨가한 처리구와 첨가하지 않은 대조구에 대하여 상온에서 18일간 방치하면서 생분해정도를 확인하였다. 구체적인 실험구들의 조성 및 그 결과를 표 2에 나타내었다.The degree of biodegradation was confirmed for 18 days at room temperature with respect to the control group to which the phosphoric acid, phosphoric acid and acetic acid was added as an organic acid and the control group not added. Specific compositions of the experimental zones and the results are shown in Table 2.
표에서 볼 수 있듯이, 대조구만 생분해된 것으로 보아 유기산이 다당류의 생분해를 상당히 지연시킬 수 있음을 확인하였다.As can be seen from the table, only the control was biodegraded, confirming that organic acids can significantly delay the biodegradation of polysaccharides.
(2) 물 200ml에 커드란 2.5g을 넣고 충분히 교반한 뒤, Microwave에서 1min간 열을 가해서 겔화한 대조구와, 물 200ml에 커드란 2.5g 및 KOH 8.3g을 넣어 용해시킨 후 H3PO310g을 가하고 Microwave에서 1min간 가열하여 겔화한 처리구를 상온에서 14일간 방치하면서 생분해정도를 확인하였다.(2) 2.5 g of curdlan was added to 200 ml of water, and the mixture was sufficiently stirred. After heating for 1 min in microwave, gelled control and 2.5 g of curdlan and 8.3 g of KOH were dissolved in 200 ml of water, followed by dissolving 10 g of H 3 PO 3. The gel was added to the gel and heated for 1 min in the microwave, and the biodegradation rate was checked while standing at room temperature for 14 days.
그 결과 처리구에서는 생분해 징후가 발견되지 않았으며, 대조구는 상당히 생분해되었음을 확인하였다. 이로서 유기산(아인산)이 다당류의 생분해를 상당정도 지연시킬 수 있음을 알 수 있었다(도 2a).As a result, no signs of biodegradation were found in the treatment, and the control was significantly biodegradable. As a result, it was found that organic acids (phosphoric acid) can significantly delay the biodegradation of polysaccharides (FIG. 2A).
(3) 본 발명에 의한 서방성 제제가 완벽하게 생분해에 대한 저항성을 가지는 것은 문제이므로, 자연과 같은 조건-즉, 반복적으로 서방성 제제의 내용물인 아인산염이 용출되는 조건-에서 어느 정도 시간이 경과되어야 생분해되는지를 실험하였다.(3) Since it is a problem that the sustained release preparation according to the present invention is completely resistant to biodegradation, a certain amount of time is maintained under natural conditions, that is, a condition in which the phosphite, which is the content of the sustained release preparation, is repeatedly eluted. It was tested to see if biodegradation occurred.
상기 (2)에서 제조된 처리구를 3일 간격으로 물 400ml에 1시간 방치시킨 후 꺼내는 방식으로 아인산을 용출시키고, 처리구를 상온에서 방치하는 실험을 수행하였다. 10회의 용출실험 후에 처리구가 생분해되는 징후를 발견하였다.Phosphorous acid was eluted by leaving the treated tool prepared in (2) in 400 ml of water for 1 hour at intervals of 3 days, and the experiment was carried out at room temperature. After 10 elution experiments, signs of biodegradation were found.
이로써 유기산이 적량 첨가된 다당류로 코팅된 서방성 제제는 자연 상태에서 상당기간 생분해가 지연되면서 서방성을 유지하다가 최종적으로 자연분해될 수 있음을 확인하였다.As a result, it was confirmed that the sustained-release preparation coated with the appropriate amount of the organic acid-added polysaccharide could be naturally decomposed while maintaining the sustained release while delaying biodegradation for a long time in the natural state.
(4) 자연과 같은 조건에서 어느 정도 시간이 경과되어야 본 발명에 의한 제제의 코팅성분이 생분해되는지를 실험하였다.(4) It was tested whether the coating component of the preparation according to the present invention biodegraded to what time in natural conditions.
물 200ml에 커드란 2.5g을 넣고 KOH 8.3g을 첨가하여 충분히 교반한 뒤, Microwave에서 1분간 열을 가해서 겔화한 대조구(AC, BC, CC)와, 커들란 2.5g을 물 200 ml에 넣고 KOH 8.3g을 첨가하여 용해시킨 후 하기 표 3과 같은 양의 유기산을 첨가하여 Microwave에서 1분간 가열하여 겔화한 처리구(A1∼C3)를 제조하였다.2.5 g of curdlan was added to 200 ml of water, and 8.3 g of KOH was added to the mixture, followed by stirring. After heating for 1 minute in a microwave, gelled control (AC, BC, CC) and 2.5 g of curdlan were added to 200 ml of water and KOH. After dissolving by adding 8.3g, the organic acid in the amount shown in Table 3 was added, and then heated to 1 minute in Microwave to prepare a gelled treatment (A1 ~ C3).
제조된 대조구 및 처리구 각각 5g 씩을 포장에서 채취한 토양에 3cm 깊이로 묻고 20∼25℃의 식물재배용 온실에 보관하면서 3개월 후 및 9개월 후에 잔존여부를 확인하였다.5g each of the prepared control and treatment were buried 3 cm deep into the soil collected from the package and stored in a plant cultivation greenhouse at 20-25 ° C. to check whether it remained after 3 months and 9 months.
3개월 경과 후 대조구 및 처리구의 잔존양을 도 2b에 사진으로 나타내었다. 사진에서 볼 수 있듯이, 아인산 0.5g 이상, 인산 0.42g 이상 또는 초산 0.39g 이상 첨가된 처리구의 경우 상당한 양이 잔존하고 있음을 알 수 있었다.After 3 months, the remaining amount of the control and treatment was shown in the photograph in Figure 2b. As can be seen from the photograph, it was found that a significant amount remained in the treated groups added with 0.5 g or more of phosphorous acid, 0.42 g or more of phosphoric acid, or 0.39 g or more of acetic acid.
도시하지는 않았으나, 9개월 경과시에는 모든 처리구에서 잔존하는 것이 없었다.Although not shown, after 9 months, none of the treatments remained.
이로서 유기산이 다당류의 생분해를 상당정도 지연시킬 수 있음을 알 수 있었다.This suggests that organic acids can significantly delay the biodegradation of polysaccharides.
예비실험예 4 : 서방성 제제의 모델 테스트Preliminary Experimental Example 4: Model Test of Sustained Release Formulations
본 발명에 의한 서방성 제제가 실제로 서방성을 보유하고 있는지를 시각적으로 확인하기 위하여 모델 테스트를 수행하였다.Model tests were performed to visually confirm that the sustained release formulations according to the invention are indeed sustained release.
"생물학적 활성물질이 흡착된 담체"의 모델로 농약용 색소제로 널리 사용되고 있는 메틸바이올렛이 함유되어 있는 제제를 사용하였다. 메틸바이올렛 제제는 모래 1Kg에 메틸바이올렛 0.5g이 흡착된 것이다.As a model of "carrier to which biologically active substance is adsorbed," a preparation containing methyl violet, which is widely used as a dye for agrochemicals, was used. The methyl violet preparation is obtained by adsorbing 0.5 g of methyl violet to 1 Kg of sand.
먼저 KOH 8.3g을 녹인 수용액 100ml에 커드란을 각각 2.5, 5, 10g(각각 처리구1, 처리구2, 처리구3)을 가하여 용해한 뒤 각각에 아인산 10g을 가하여 코팅제를 제조하였다. 상기 각각의 코팅제에 메틸바이올렛 제제 1Kg씩을 가하고 고르게 교반한 후 열풍건조하여 서방성 제제의 모델을 제조하였다. 코팅하지 않은 메틸바이올렛 제제를 대조구로 하였다. 각 제제의 사진을 도 3에 나타내었다.First, 2.5, 5, and 10 g of Curdlan were added and dissolved in 100 ml of an aqueous solution of 8.3 g of KOH dissolved therein, respectively, and 10 g of phosphorous acid was added thereto to prepare a coating agent. 1 Kg of methyl violet preparation was added to each of the coating agents, stirred evenly, and hot-air dried to prepare a model of a sustained release preparation. The uncoated methyl violet formulation was used as a control. The photograph of each formulation is shown in FIG.
각 처리구 제제 100mg을 시험관에 넣고 5ml의 DDW를 가하여 1일씩 방치하고 회수하는 과정을 16일 동안 반복하면서, 회수된 물의 색도변화를 관찰하였다(도 4). 도에서 각 시험관을 회수된 날짜 순으로 나열하였다. 도에서 볼 수 있듯이, 코팅제가 처리되지 않은 제제는 1일차부터 많은 양의 메틸바이올렛이 용출되다가 약 9일 이후에는 거의 용출이 끝나는 현상을 보였다. 반면에 처리구들에서는 메틸바이올렛의 용출량도 적고 시간이 경과하더라도 계속적으로 소량의 용출이 일어남을 알 수 있다. 특히 커드란의 함량이 많을수록 서방화되어 용출되는 메틸바이올렛의 양이 적어짐을 확인할 수 있었다.100 mg of each treatment formulation was placed in a test tube, and 5 ml of DDW was added thereto for 1 day, and the recovery was repeated for 16 days, and the color change of the recovered water was observed (FIG. 4). In the figure, each test tube is listed in the order of date of recovery. As can be seen in the figure, the untreated coating agent showed a phenomenon in which a large amount of methyl violet was eluted from day 1 and then almost eluted after about 9 days. On the other hand, in the treatment groups, the amount of methyl violet is little and the time elapses. In particular, the more the content of the curdlan was confirmed that the amount of methyl violet was eluted by the sustained release.
16일 경과후, 각 제제들을 회수하고 건조하여 잔존색도 정도를 조사하였다(도 5). 제제의 색상으로 보아 코팅된 제제의 경우, 16일 이후에도 서방화가 계속 이루어 질 수 있음을 알 수 있다. 커드란의 함량이 많을수록 잔류된 메틸바이올렛의 양이 많으며, 대조구의 경우 많이 탈색된 것으로 보아 메틸바이올렛이 대부분 용출되어 버린 것을 알 수 있었다.After 16 days, each formulation was recovered and dried to examine the degree of residual color (FIG. 5). In the case of the coated formulation, it can be seen that sustained release may be continued even after 16 days. The more the content of the curdlan, the greater the amount of methyl violet remaining, and the control group was found to be much discolored, it can be seen that most of the methyl violet is eluted.
예비실험예 5 : 활성물질이 함유된 서방성막의 제조 및 서방화 테스트Preliminary Experimental Example 5: Preparation and Sustained Release Test of Sustained Release Film Containing Active Material
KOH 8.3g을 넣은 200ml 수용액에 커드란 2.5g을 넣어 녹인 다음 식물의 유도저항성을 유도하는 신호물질인 살리실산염(sodium salicylate) 10g을 가하여 고르게 교반하였다. 이어서 아인산 10g을 가하여 겔화를 한 다음 80∼100℃ 드라이오븐에서 20분간 건조하여 살리실산염이 함유된 서방성막을 제조하였다.2.5 g of curdlan was dissolved in a 200 ml aqueous solution containing 8.3 g of KOH, and 10 g of salicylate, a signal substance that induces resistance of plants, was added and stirred evenly. Subsequently, 10 g of phosphorous acid was added thereto, followed by gelation, followed by drying for 20 minutes in a 80 to 100 ° C. dry oven to prepare a sustained-release film containing salicylate.
살리실산염이 들어 있는 서방성 막을 35mg을 시험관에 넣고 5ml의 DDW를 가하여 1일씩 방치하고 회수하는 과정을 반복하면서, 회수된 샘플 50㎕씩을 취하여 HPLC를 이용하여 용액중의 살리실산염의 함량을 분석을 하였다(도 6a).35 mg of the sustained-release film containing salicylate was placed in a test tube, and 5 ml of DDW was added to it for 1 day, and then the procedure was repeated. 50 μl of the recovered sample was taken, and the content of salicylate in the solution was analyzed by HPLC. (FIG. 6A).
살리실산염 대신에 항생제인 암피실린(2g)을 생물학적 활성물질로 하여 위와 동일한 방법으로 테스트하였다(도 6b).Instead of salicylate, the antibiotic ampicillin (2 g) was tested as a biologically active material in the same manner as above (FIG. 6b).
살리실산염 대신 메타락실(10g)을 생물학적 활성물질로 하였다. 다만 메타락실을 메탄올 50ml에 먼저 용해시킨 후, KOH 8.3g을 넣은 150ml 수용액에 아인산 (10g)을 가하고 교반한 코팅액과 혼합한 점을 제외하고는 위와 동일한 방법으로 테스트하였다(도 6c).Metalaccil (10 g) was used as a biologically active substance instead of salicylate. Metalacyl was first dissolved in 50 ml of methanol, and then phosphorous acid (10 g) was added to a 150 ml aqueous solution containing 8.3 g of KOH, and then mixed with the stirred coating solution.
첨부된 도면으로부터 알 수 있듯이, 8일 이후라도 2일 째 방출량의 1/5 전후의 유효생물학적 활성물질이 계속적으로 용출됨을 확인할 수 있었다.As can be seen from the accompanying drawings, it was confirmed that even after 8 days, the active biologically active substance was continuously eluted around 1/5 of the release amount on the second day.
실시예 1 : 활성물질이 담체에 함유된 서방성 제제의 제조Example 1 Preparation of a Sustained-Release Formulation Containing an Active Substance in a Carrier
100 ml의 메탄올에 Metalaxyl 10g을 용해시켜 활성물질 용액을 준비하였다(용액수득단계). 이 용액을 건조 제올라이트 1000g과 균질하게 혼합한 후 혼합물을 25∼150℃에서 건조시켜 활성물질 흡착담체를 얻었다(함침건조단계).10 g of Metalaxyl was dissolved in 100 ml of methanol to prepare an active material solution (solution acquisition step). The solution was homogeneously mixed with 1000 g of dry zeolite, and the mixture was dried at 25 to 150 ° C. to obtain an active substance adsorbent carrier (impregnation drying step).
위와는 별도로 커들란 2.5g을 물 200 ml에 넣고 KOH 8.3g을 첨가하여 용해시킨 후 10g의 인산(H3PO4)을 첨가하여 첨가하여 충분히 교반하였다(코팅액제조단계).Apart from the above, 2.5 g of curdlan was added to 200 ml of water and dissolved by adding 8.3 g of KOH, followed by addition of 10 g of phosphoric acid (H 3 PO 4 ), followed by sufficient stirring (coating solution preparation step).
이어서 준비된 건조 흡착담체를 준비된 코팅액과 균질하게 혼합한 후 100℃에서 수분이 약 35%이하가 되도록 건조시켜 흡착담체의 표면에 서방성막을 형성시켜(코팅단계) 본 발명에 의한 생물학적 활성물질의 서방성 제제를 제조하였다.Subsequently, the prepared dry adsorption carrier was mixed homogeneously with the prepared coating solution, and dried at 100 ° C. so that the moisture was about 35% or less to form a sustained release film on the surface of the adsorption carrier (coating step). Sex formulations were prepared.
실시예 2 : 활성물질이 서방성막에 함유된 서방성 제제의 제조Example 2 Preparation of Sustained-Release Formulation Containing Active Material in Sustained-Release Membrane
먼저 50 ml의 메탄올에 Metalaxyl 10g을 용해시켜 활성물질 용액을 준비하였다(용액수득단계). 위와는 별도로 커들란 2.5g을 물 200 ml에 넣고 KOH 8.3g을 첨가하여 용해시킨 후 10g의 인산(H3PO4)을 첨가하여 충분히 교반하여 현탁된 코팅액을 준비하였다(코팅액제조단계).First, 10 g of Metalaxyl was dissolved in 50 ml of methanol to prepare an active material solution (solution acquisition step). Apart from the above, 2.5 g of curdlan was added to 200 ml of water, and dissolved by adding 8.3 g of KOH. Then, 10 g of phosphoric acid (H 3 PO 4 ) was added thereto, followed by sufficient stirring to prepare a suspended coating solution (coating solution preparation step).
준비된 활성물질 용액과 코팅액을 균질하게 혼합하여 활성물질이 함유된 코팅액을 얻었다(활성코팅액제조단계). 상기 활성물질이 함유된 코팅액과 건조 제올라이트 1000g을 균질하게 혼합한 후 100℃에서 수분이 약 35%이하가 되도록 건조시켜 흡착담체의 표면에 서방성막을 형성함으로써(코팅단계) 본 발명에 의한 생물학적 활성물질의 서방성 제제를 제조하였다.The prepared active material solution and the coating solution were homogeneously mixed to obtain a coating solution containing the active material (active coating solution preparation step). After homogeneously mixing the coating solution containing the active material and 1000 g of dry zeolite, and dried to 100% or less moisture at 100 ℃ to form a sustained-release film on the surface of the adsorbent carrier (coating step) biological activity according to the present invention Sustained release formulations of materials were prepared.
적용예 : 서방성 농약의 온실 시험Application example: Greenhouse test of sustained-release pesticides
상기 실시예 1 및 2에서 제조된 본 발명에 의한 생물학적 활성물질의 서방성 제제가 실제 온실에서 서방효과가 나타나는 지를 확인하였다.It was confirmed whether the sustained release formulation of the biologically active substance of the present invention prepared in Examples 1 and 2 exhibits sustained release effect in the actual greenhouse.
파종 후 16일 경과된 건강한 고추 식물체 각각 24 주씩 4개 세트를 준비하고, 각 세트마다 하기 표 4에 표시된 양의 관련 물질을 처리하였다.Four sets of 24 healthy pepper plants each 16 days after sowing were prepared, and each set was treated with the relevant substances in the amounts shown in Table 4 below.
처리 4주 경과 후 고추역병의 병원균인Phytophthora capsici유주자를 통상의 농도 보다 3배의 농도인 3.3×103cfu/㎖ 유주자 현탁액 10㎖을 각 고추 식물체에 접종하였다. 접종 7일 경과 후 발병 주수, 발병율 및 방제가를 조사하였고(표 5), 그 사진을 도 7에 도시하였다. 도에서 A는 서방성구 2를, B는 비서방성구를, control은 무처리구를 나타낸다. 서방성구 1에서도 서방성구 2에서와 유사한 결과가 나타났으나 사진이 훼손되었으므로, 서방성구 1에 관한 사진의 도시를 생략한다.Treatment were inoculated four weeks elapsed after which a pepper blight pathogen Phytophthora capsici zoospore 3X concentration of 3.3 × 103cfu / ㎖ zoospore suspension of 10㎖ than normal concentration of each pepper plant. The number of onset days, the incidence rate, and the control value were examined 7 days after the inoculation (Table 5), and a photograph thereof is shown in FIG. 7. In the figure, A denotes sustained-release sphere 2, B denotes non-sustained sphere, and control denotes untreated sphere. The results were similar to those in the Western District 2, but the photographs were damaged, and thus the illustration of the Photo of the Western District 1 is omitted.
표 및 도에서 볼 수 있는 바와 같이, 동일한 초기농도의 활성물질을 처리하더라도 본 발명에 의한 서방성 제제를 처리한 서방성구가 비서방성구 보다 월등히 우수한 방제가를 가짐을 확인할 수 있다. 또한 제조방법이 다소 상이하더라도, 실시예 1에 의한 서방성 제제와 실시예 2에 의한 서방성 제제가 거의 유사한 서방효과 및 방제가를 가짐을 알 수 있다.As can be seen from the table and figure, even when the active material of the same initial concentration is treated, it can be seen that the sustained-release spheres treated with the sustained-release preparation according to the present invention have superior control value than the non-sustained release sphere. In addition, even if the manufacturing method is slightly different, it can be seen that the sustained release formulation according to Example 1 and the sustained release formulation according to Example 2 have almost similar sustained release effect and control value.
본 발명에 의한 서방성 제제를 이용하면 농약 또는 비료 활성물질의 효과 발현을 위한 방출시기 및 방출량을 효과적으로 제어할 수 있게 된다. 따라서 고농도의 농약 또는 비료를 짧은 주기로 반복해서 투입하지 않아도 그와 동일한 효과를 얻을 수 있게 된다.By using the sustained-release preparation according to the present invention, it is possible to effectively control the release time and the release amount for expressing the effect of the pesticide or fertilizer active material. Therefore, the same effect can be obtained even if a high concentration of pesticides or fertilizers are not repeatedly added in a short cycle.
이에 의해 농가는 농약 또는 비료의 사용량 및 일손을 대폭 절감할 수 있을 뿐 아니라 약해 등의 위험이 거의 없게 되며, 환경보존에도 긍정적인 효과를 얻을 수 있다.As a result, farmers can not only significantly reduce the amount of used pesticides and fertilizers, but also reduce risks such as weakness, and can also have a positive effect on environmental preservation.
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