KR100405231B1 - An engineering method of a concrete-ballast track - Google Patents
An engineering method of a concrete-ballast track Download PDFInfo
- Publication number
- KR100405231B1 KR100405231B1 KR10-2001-0007443A KR20010007443A KR100405231B1 KR 100405231 B1 KR100405231 B1 KR 100405231B1 KR 20010007443 A KR20010007443 A KR 20010007443A KR 100405231 B1 KR100405231 B1 KR 100405231B1
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- South Korea
- Prior art keywords
- sleeper
- gravel
- formwork
- concrete
- construction section
- Prior art date
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Classifications
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B27/00—Placing, renewing, working, cleaning, or taking-up the ballast, with or without concurrent work on the track; Devices therefor; Packing sleepers
- E01B27/02—Placing the ballast; Making ballastway; Redistributing ballasting material; Machines or devices therefor; Levelling means
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/002—Ballastless track, e.g. concrete slab trackway, or with asphalt layers
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B1/00—Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
- E01B1/008—Drainage of track
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B2/00—General structure of permanent way
Abstract
본 발명은 레일, 침목, 자갈도상으로 이루어진 전구간 궤도중 공사구간을 선택하고 공사구간이 선택되면 공사구간내의 자갈도상을 완전히 걷어내는 공정, 자갈도상이 걷어지면 침목을 레일에서 분리 제거함과 동시에 콘크리트도상에 적합하고 하단 좌우측에 방진패드를 갖는 별도의 PC침목을 레일에 체결 고정하는 공정, PC침목이 레일에 고정되면 연결수단을 이용하여 PC침목 하단에 배수로형성부를 갖는 합성수지재의 거푸집을 임시로 연결하는 공정, 거푸집이 PC침목에 연결되면 PC침목의 좌우측에 일정한 간격을 두고 측면거푸집을 각각 설치한 후 초조강콘크리트를 타설함과 동시에 미장하는 공정, 일정시간이 경과하여 초조강콘크리트가 굳어지면 거푸집과 측면거푸집을 제거하고 다음 공사구간으로 이동하여 상기와 같은 일련의 공정을 차례로 거치면서 자갈도상 궤도가 콘크리트도상 궤도로 교체 되게 하므로써, 유지 보수비를 절감함은 물론 열차운행의 안전성 확보와 승차감을 향상하고 분진 발생을 최소화하여 지하 환경을 쾌적하게 유지시킬 수 있도록 한 것이다.The present invention selects a construction section of the railroad tracks made of rails, sleepers, and gravel diagrams, and if the construction section is selected, a process of completely removing the gravel diagrams in the construction section; Process of fastening and fixing separate PC sleepers with dustproof pads on the lower left and right sides on the rails, and when the PC sleepers are fixed on the rails, temporarily connecting the formwork of the synthetic resin material having drainage forming parts at the bottom of the PC sleepers using connecting means. When the process and formwork are connected to the PC sleeper, the side formwork is installed at the right and left sides of the PC sleeper, respectively, and the process of placing the roughened steel concrete at the same time and plastering process. After removing the side formwork and moving to the next construction section, Beating would have to make a gravel ballast track to improve the safety and comfort of the box, saving maintenance costs By replacing presented a concrete bed orbital as well as trains and minimize the generation of dust can comfortably maintain the underground environment.
Description
본 발명은 자갈도상 궤도에서 콘크리트도상 궤도로의 교체 공법에 관한 것으로, 특히 열차운행중 정지시간대인 AM:01:00~04:00 사이에 자갈도상 궤도 구간을 반영구적인 콘크리트도상 궤도로 교체 하므로써, 유지 보수비를 절감함은 물론 열차운행의 안전성 확보와 승차감을 향상하고 분진 발생을 최소화하여 지하 환경을쾌적하게 유지시킬 수 있도록 한 자갈도상 궤도에서 콘크리트도상 궤도로의 교체 공법에 관한 것이다.The present invention relates to a method of replacing a gravel road track with a concrete road track, and in particular, by replacing a gravel road track section with a semi-permanent concrete road track between AM: 01: 00 ~ 04: 00, which is a stop time during train operation. The present invention relates to a method of replacing a gravel track with a concrete track to reduce the cost of maintenance, improve the safety of the train operation, improve the ride comfort, and minimize the occurrence of dust to keep the underground environment pleasant.
일반적으로 도상(ballast)은 레일, 침목을 경유하여 전달된 하중을 넓게 분포시켜 노반에 전달하고, 온도변화에 의한 레일 신축으로 나타날수 있는 침목의 이동을 도상저향력으로 막아 방지하며 차량의 진동을 흡수하여 승차감을 좋게 할뿐 아니라 빗물배수를 용이하게 하고 잡초가 자라는 것을 막는등의 여러가지 역활을 수행하는 것으로 알려져 있다. 따라서 상기와 같은 특성을 잘 갖추고 있으면서 구하기 쉬운 자갈 또는 깬 자갈이 도상의 재료로 널리 사용됨에 따라 현 지하철 구간중 교량부분을 제외한 전구간이 자갈도상 궤도로 이루어져 있다.In general, the ballast distributes the load transmitted through the rail and the sleeper to the roadbed by wide distribution, and prevents the movement of the sleeper which may appear as the rail stretching due to the temperature change by the phase shifting force and absorbs the vibration of the vehicle. It is known to perform various roles such as improving ride comfort and facilitating rainwater drainage and preventing weeds from growing. Therefore, the gravel or crushed gravel, which is well equipped with the above characteristics and is easy to obtain, is widely used as a material for the phase, and all sections except the bridge portion of the current subway section are composed of gravel phase tracks.
상기와 같은 목적을 갖는 종래 자갈도상 궤도 구조를 간단하게 살펴보면 도1에서와 같이 레일(10) 하단에는 침목(20)이 체결 고정되어 있고, 이 침목(20)의 하단측에는 자갈도상(30)이 깔려져 있다. 이와 같은 상태에서 차량이 운행할때 차량의 하중이 레일(10)에 가해지면 자갈도상(30)은 침목(20)과 함께 하중을 노반으로 골고루 분산시키게 된다.Looking at the conventional gravel-shaped orbit structure having the purpose as described above, as shown in Figure 1, the sleeper 20 is fastened and fixed to the lower end of the rail 10, the gravel-shaped 30 to the lower side of the sleeper 20 It is laid. When the vehicle is driven in this state, when the load of the vehicle is applied to the rail 10, the gravel phase 30 is evenly distributed with the sleeper 20 to the roadbed.
이러한 종래 자갈도상(30)을 이용하여 소기의 목적을 달성할 수 있다는 잇점은 있으나, 장기간 사용시 자갈이 깨져서 마멸되어 미립자화되고 토사유입으로 배수가 나빠질 수 있을뿐 아니라 이로인해 굳어지면 탄성을 상실하게 된다.This conventional gravel bed 30 has the advantage that it can achieve the desired purpose, but when used for a long time, the gravel is broken and abraded into fine particles and the drainage can be worsened by the inflow of soil as well as to lose elasticity due to this hardening do.
이때에는 자갈치기를 하거나 자갈을 바꾸어 주어야 하므로 많은 인력이 필요하게 되고, 작업을 한다하더라도 열차 횟수의 증가로 인해 작업 시간을 얻는데는 많은 어려움이 있었다.At this time, gravel or gravel must be changed, so a lot of manpower is required, and even if you work, there was a lot of difficulty in getting time due to the increase in the number of trains.
또한, 자갈이 미립자화됨에 따라 마찰력과 충격흡수등 도상기능이 현저하게 저하되므로 그만큼 열차운행의 안전성을 확보하기 어려울뿐 아니라 승차감이 저하되었으며, 미립자화된 자갈에 의해 분진이 발생되어 지하 환경이 취약하는 등의 제반 문제점이 발생되었다.In addition, as the gravel becomes granular, the drawing functions such as friction and shock absorption are remarkably degraded, which makes it difficult to ensure the safety of train operation, and the ride comfort is also deteriorated. Various problems have arisen.
따라서 본 발명의 목적은 상기와 같은 종래의 문제점을 감안하여 안출한 것으로, 열차운행중 정지시간대인 AM:01:00~04:00 사이에 자갈도상 궤도 구간을 반영구적인 콘크리트도상 궤도로 교체 하므로써, 유지 보수비를 절감함은 물론 열차운행의 안전성 확보와 승차감을 향상하고 분진 발생을 최소화하여 지하 환경을 쾌적하게 유지시킬 수 있도록 한 자갈도상 궤도에서 콘크리트도상 궤도로의 교체 공법을 제공하는데 있다.Therefore, the object of the present invention was devised in view of the above-mentioned conventional problems, and maintained by replacing the gravel road track section with a semi-permanent concrete road track between AM: 01: 00 ~ 04: 00, which is a stop time during train operation. In addition to reducing maintenance costs, it also provides a construction method for replacing gravel tracks to concrete tracks to ensure the safety of the train operation, ride comfort, and minimization of dust to keep the underground environment comfortable.
도1은 종래 자갈도상 궤도의 단면도,1 is a cross-sectional view of a conventional gravel road,
도2a, 도2b는 본 발명에 따른 콘크리트도상 궤도의 시공공정을 차례로 나타낸 공정도.Figure 2a, Figure 2b is a process diagram showing the construction process of the concrete phase track in accordance with the present invention in sequence.
(도면중 주요 부분에 대한 부호의 설명)(Explanation of symbols for the main parts of the drawing)
10 ; 레일 100 ; 방진패드 200 ; PC침목10; Rail 100; Anti-vibration pad 200; PC sleeper
220 ; 체결부재 300 ; 거푸집 310 ; 배수로형성부220; Fastening member 300; Formwork 310; Drainage path forming part
320 ; 연결수단 400 ; 측면거푸집 500 ; 콘크리트도상320; Connection means 400; Side formwork 500; Concrete
510 ; 배수로510; drain
상기와 같은 목적을 달성하기 위한 수단으로 본 발명은, 레일, 침목, 자갈도상으로 이루어진 전구간 궤도중 공사구간을 선택하고 공사구간이 선택되면 공사구간내의 자갈도상을 완전히 걷어내는 공정,The present invention as a means for achieving the above object, the process of selecting a construction section of the entire track consisting of rails, sleepers, gravel diagram, and if the construction section is selected, the process of removing the gravel diagram in the construction section,
자갈도상이 걷어지면 침목을 레일에서 분리 제거함과 동시에 콘크리트도상에 적합하고 하단 좌우측에 방진패드를 갖는 별도의 PC침목을 레일에 체결 고정하는 공정,When the gravel pattern is rolled up, the sleeper is separated and removed from the rail and the PC sleeper which is suitable for the concrete pattern and has a dustproof pad on the left and right sides is fastened and fixed to the rail.
PC침목이 레일에 고정되면 연결수단을 이용하여 PC침목 하단에 배수로형성부를 갖는 합성수지재의 거푸집을 임시로 연결하는 공정,When the PC sleeper is fixed to the rail process of temporarily connecting the formwork of the synthetic resin material having a drainage forming portion at the bottom of the PC sleeper using a connecting means,
거푸집이 PC침목에 연결되면 PC침목의 좌우측에 일정한 간격을 두고 측면거푸집을 각각 설치한 후 초조강콘크리트를 타설함과 동시에 미장하는 공정,When the formwork is connected to the PC sleeper, the side molds are installed at the left and right sides of the PC sleeper at the same time, and then the cemented steel concrete is laid and plastered at the same time.
일정시간이 경과하여 초조강콘크리트가 굳어지면 거푸집과 측면거푸집을 제거하고 다음 공사구간으로 이동하여 상기와 같은 일련의 공정을 차례로 거치면서 자갈도상 궤도가 콘크리트도상 궤도로 교체되게 하는 것을 그 기술적 구성상의 기본 특징으로 한다.After a certain period of time, when the rough steel concrete hardens, remove the formwork and the side formwork, move to the next construction section, and go through the series of steps as described above, so that the gravel drawing track is replaced with the concrete drawing track. It is a basic feature.
이하 본 발명의 바람직한 실시예를 첨부도면을 참조하여 보다 상세하게 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도2a, 도2b는 본 발명에 따른 콘크리트도상 궤도의 시공공정을 차례로 나타낸 공정도로써, 자갈도상(30) 궤도에서 콘크리트도상(500) 궤도로 교체하기 위해서는 먼저 초조강콘크리트와, 이 초조강콘크리트에 적합하도록 별도 제작되고 하단 좌우측에 방진패드(100)가 결합된 PC침목(200)과, 초조강콘크리트를 타설할때 콘크리트도상(500)으로 양생되고 배수로(510)가 형성될 수 있도록 배수로형성부(310)를 갖는 거푸집(300) 및 측면거푸집(400)이 기본적으로 동원된다.Figure 2a, Figure 2b is a process diagram showing the construction process of the concrete phase track in accordance with the present invention, in order to replace from the gravel phase 30 track to the concrete phase 500 track, first to the first steel concrete, and the first steel concrete PC sleeper 200, which is separately manufactured to be suitable and dustproof pad 100 is coupled to the bottom left and right, and cured into a concrete phase 500 when pouring the rough steel concrete, drainage forming portion so that the drainage path 510 can be formed Formwork 300 and side formwork 400 having 310 are mobilized by default.
공정도Process chart
- 종래와 같이 레일(10), 침목(20), 자갈도상(30)으로 이루어진 전구간 궤도중 공사구간을 선택하고 공사구간이 선택되면 공사구간내에 있는 자갈도상(30)을 장비를 이용하여 완전히 걷어낸다.(이때의 레일(10)과 침목(20)은 전구간중 공사구간내의 자갈도상(30)만이 걷어지기 때문에 아래로 쳐지지 않고 허공에 뜬 상태가 된다)-As before, select a construction section among all the tracks consisting of the rail 10, sleeper 20, and gravel drawing 30, and if the construction section is selected, use the equipment to completely roll the gravel drawing 30 in the construction section. (The rail 10 and sleeper 20 at this time are in a state of being floated in the air without falling down because only the gravel phase 30 in the construction section is rolled out of the whole section.)
- 상기와 같이 자갈도상(30)이 걷어지면 종래 침목(20)을 레일(10)에서 분리 제거한 후 하단 좌우측에 방진패드(100)가 결합된 PC침목(200)을 레일(10)의 하단에 체결부재(220)를 이용하여 일체로 체결 고정한다.-When the gravel phase 30 is rolled as described above, the conventional sleeper 20 is separated and removed from the rail 10, and then the PC sleeper 200 having the dust pad 100 coupled to the lower left and right sides at the bottom of the rail 10. Fasten and fix integrally using the fastening member 220.
- PC침목(200)이 레일(10)과 일체로 고정되면 연결수단(320)을 이용하여 PC침목(200) 하단에 배수로형성부(310)를 갖는 합성수지재의 거푸집(300)을 임시로 연결한다.-When the PC sleeper 200 is fixed integrally with the rail 10, by using the connecting means 320 to temporarily connect the formwork 300 of the synthetic resin material having a drainage forming portion 310 at the bottom of the PC sleeper 200. .
- 거푸집(300)이 PC침목(200)에 연결되면 PC침목(200)의 좌우측에 일정한 간격을 두고 측면거푸집(400)을 각각 설치한 후 초조강콘크리트를 타설함과 동시에 미장한다.-When the formwork 300 is connected to the PC sleeper 200, each side of the formwork 400 is installed at regular intervals on the left and right sides of the PC sleeper 200, and then laid at the same time as the cemented steel concrete.
- 일정시간(30분 정도)이 경과하여 초조강콘크리트가 굳어질때 거푸집(300)과 측면거푸집(400)을 제거하면 콘크리트도상(500)으로 양생되고, 이 콘크리트도상(500) 상부 중간에는 배수로(510)가 형성된다.-When a certain time (about 30 minutes) elapsed when the rough steel concrete is hardened, removing the formwork 300 and the side formwork 400 is cured as a concrete phase (500), the middle of the concrete phase (500) upper drainage ( 510 is formed.
상기와 같은 공정을 통하여 일부 공사구간이 자갈도상(30)에서 콘크리트도상(500)으로 일부 교체되면 이웃하는 다음 공사구간으로 이동하여 상기와 같은 일련의 공정을 차례로 거치면서 개량하면 콘크리트도상(500)과 배수로(510)가 계속 연결되기 때문에 연결자갈도상(30) 궤도는 콘크리트도상(500) 궤도로 교체 된다.If a part of the construction section is partially replaced from the gravel drawing 30 to the concrete drawing 500 through the same process as described above, the neighboring construction section moves to the next construction section, and then goes through a series of processes as described above. And because the drainage 510 is continuously connected, the connector galley phase 30 track is replaced by the concrete phase 500 track.
상기와 같은 일련의 공정을 통하여 전구간 또는 일부구간이 콘크리트도상(500)으로 교체된 상태에서 차량을 운행할때 하중이 레일에 전달되면 콘크리트도상(500)은 PC침목(200)과 함께 하중을 분산시키고, 방진패드(100)는 진동을 효과적으로 흡수하여 선로변의 건물이나 가옥으로 전달되는 지반 진동을 최소화하게 되며, 빗물등은 배수로(510)를 통하여 용이하게 배수되는 것이다.When the load is transmitted to the rail when the vehicle is operated in a state where all sections or some sections are replaced with the concrete diagram 500 through the series of processes as described above, the concrete diagram 500 distributes the load together with the PC sleeper 200. In addition, the anti-vibration pad 100 effectively absorbs vibrations to minimize ground vibrations transmitted to buildings or houses on the track side, and rainwater is easily drained through the drainage channel 510.
이상에서 살펴본 바와 같이 본 발명에 의하면, 자갈도상 궤도 구간을 반영구적인 콘크리트도상 궤도로 교체되어 있기 때문에 종래와 같이 자갈치기 하거나 바꾸어 주지 않아도 되므로 유지 보수비가 절감되는 것이다.As described above, according to the present invention, since the gravel phase track section is replaced with a semi-permanent concrete phase track, maintenance costs are reduced because it does not have to be gravel or changed as in the prior art.
또한, 콘크리트 특성상 도상의 진동과 동요가 적으므로 차량 운행시 안전성 확보와 승차감이 향상될 뿐 아니라 분진 발생이 최소화되어 지하 환경을 쾌적하게 유지시킬 수 있는 등의 효과가 있는 것이다.In addition, due to the characteristics of concrete, less vibration and shaking on the road, it is possible to secure safety and ride comfort while driving the vehicle, as well as to minimize the occurrence of dust and to maintain the underground environment comfortably.
이상에서는 본 발명을 특정의 바람직한 실시예를 참고하여 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 요지를 벗어나지 않는 범위에서 통상의 지식을 가진자에 의해 다양한 변경과 수정이 이루어질 수 있는 것임을 밝혀둔다.The present invention has been described above with reference to specific preferred embodiments, but the present invention is not limited to the above embodiments and various changes and modifications may be made by those skilled in the art without departing from the gist of the present invention. Make sure you can.
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KR20190098005A (en) | 2018-02-12 | 2019-08-21 | 류수경 | A Special train for replacing gravel ballast to concrete ballast |
KR20190105262A (en) | 2018-03-05 | 2019-09-17 | 한국철도기술연구원 | Fast-hardening track for improving resistance performance against vertical deform and horizontal deform, and construction method for the same |
KR20200030997A (en) | 2018-09-13 | 2020-03-23 | 류수경 | Vehicle lifting device provided on special train for replacing gravel ballast to concrete ballast |
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KR20030065897A (en) * | 2002-02-01 | 2003-08-09 | 주식회사 에이브이티 | Structure of concrete ballast track and construction method thereof |
KR101225656B1 (en) * | 2012-07-04 | 2013-01-23 | 대구도시철도공사 | Concrete ballast turnout renewal construction method |
CN106868960B (en) * | 2017-03-17 | 2018-10-02 | 中铁三局集团有限公司 | High ferro ballastless track roadbed guarded drainage method for maintaining |
CN106868959B (en) * | 2017-03-17 | 2018-10-12 | 中铁三局集团有限公司 | A kind of method that high ferro non-fragment orbit circuit is quickly repaired |
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JP2001020202A (en) * | 1999-07-06 | 2001-01-23 | Teito Rapid Transit Authority | Sleeper elastic track device |
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KR20190098005A (en) | 2018-02-12 | 2019-08-21 | 류수경 | A Special train for replacing gravel ballast to concrete ballast |
KR20190105262A (en) | 2018-03-05 | 2019-09-17 | 한국철도기술연구원 | Fast-hardening track for improving resistance performance against vertical deform and horizontal deform, and construction method for the same |
KR20200030997A (en) | 2018-09-13 | 2020-03-23 | 류수경 | Vehicle lifting device provided on special train for replacing gravel ballast to concrete ballast |
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