KR100399003B1 - Bathroom integrally Constructed by Panels - Google Patents

Abstract

A wall unit bathroom structure is disclosed. The wall-integrated unit bathroom structure has a bottom panel having four edges bent upwards, and upper and lower members are horizontally mounted on the upper and lower members, and at least one horizontal member is mounted between the upper and lower members and both edges. The vertical member is mounted in the vertical direction, the inner panel is assembled to the edge of the bottom panel, the upper and lower members are mounted in the horizontal direction on the top and bottom, horizontally between the upper and lower members of the inner panel At least one horizontal member positioned higher than the horizontal member is mounted, and at both edges, a vertical member mounted in a vertical direction is mounted to assemble the outer panel, the inner panel and the outer panel assembled with the inner panel and assembled at the edge of the bottom panel. When the first fastening member, the first fastening member for connecting the inner and outer panels integrally with each other A second fastening member to form one side wall by fixing the inner and outer panels integrally assembled with the other panel integrally, and another side wall surface disposed perpendicular to the panel and the panel forming the one side wall. It consists of a third fastening member for assembling the panels to be formed integrally with each other.

Description

Bathroom integrally Constructed by Panels

The present invention relates to a wall-integrated unit bathroom structure, and more particularly to a wall-integrated unit bathroom structure is easy to construct by assembling the inner and outer panels to each other to form a wall.

In general, the flow of building technology is in the direction of cost reduction, work efficiency, air shortening, and weight reduction of buildings. Therefore, the conventional wet method is gradually replaced by the dry method.

In the flow of such building technology, even in the case of bathroom, prefabricated bathroom method has been developed and constructed for the purpose of simplifying the work for air shortening, simplifying the process, simplifying the repair method, and perfect waterproofing.

However, in the case of a bathroom constructed by the current prefabricated method, there are the following problems.

First, there is a problem that the construction cost is increased by about 5% compared to the wet construction cost by installing the prefabricated bathroom inside the reinforced concrete or masonry partition wall.

Second, due to the space between the double wall structure, that is, the partition wall and the bathroom wall, there is a problem in that the wall area is increased by about 10% compared to the wet method, thereby reducing the dedicated area.

Third, since the wall panel of the bathroom structure is self-supporting after being assembled, there is a problem that the performance of the environment is degraded due to lack of rigidity and noise and vibration.

Fourth, there is a difficulty in standardizing with different appearance dimensions and assembly methods for each manufacturer.

Fifth, by installing the bathroom partition wall in concrete or masonry wall without finishing the bathroom wall panel itself, it increases the weight of the building without simplifying and simplifying the construction.

Sixth, in the case of the winter season, there is a problem in that the process management is restricted because the concrete curing is timely.

Accordingly, an object of the present invention is to provide a wall-integrated unit bathroom structure capable of realizing air shortening, construction cost reduction, and weight reduction in a building in the bathroom construction by solving the above problems.

1 is a plan view showing the structure of a wall unit bathroom structure consisting of a plurality of panels according to the present invention.

Figure 2 is a side cross-sectional view showing the internal wall structure of the wall-integrated unit bathroom structure according to the present invention.

Figure 3 is a perspective view showing a state in which the upper and lower panels are integrally coupled to each other in accordance with the present invention.

Figure 4 is a side cross-sectional view showing the bottom structure of the bottom panel.

Fig. 5 is a plan sectional view showing the bottom filler inlet location of the bottom panel and the assembly of the wall panel;

Figure 6 is a detailed cross-sectional view showing an L-type clamp for fixing the inner panel and the outer panel to each other.

Fig. 7 is a detailed sectional view showing an H-type clamp for connecting the panel and the panel together.

Figure 8 is a detailed cross-sectional view showing a pinned clamp connecting the corners of the panel to each other. Figure 9 is a perspective view showing a state in which the inner and outer panels formed of only the vertical member without a horizontal member is integrally coupled to each other.

* Description of Signs of Main Parts of Drawings *

20: Outer Panel 21, 31: Upper Material

22,32: vertical material 24,34: horizontal material

30: Inner Panel

40: J-Runner

70: floor panel

80: L-shape clamp

81: H-shape clamp

82: W-shape clamp

In order to achieve the above object, the present invention is a bottom panel, the four edges are bent upward, the upper and lower members are mounted in the horizontal direction at the top and bottom, at least one horizontal member between the upper and lower members Is mounted, both edges are mounted vertically mounted in the vertical direction, the inner panel assembled to the edge of the bottom panel, the upper and lower members are mounted in the horizontal direction on the top and bottom, and the upper and lower members At least one horizontal member positioned higher than the horizontal member of the inner panel is mounted therebetween, and an outer panel mounted at both edges of the vertical member mounted in the vertical direction, assembled with the inner panel, and assembled at the edge of the bottom panel, the inner member. And when assembling the outer panel, the first fastening member for connecting the inner and outer panels integrally with each other, A second fastening member forming one side wall by fixing the inner and outer panels integrally assembled by the first fastening member integrally with another panel, and a panel perpendicular to the panel and the panel forming the one side wall; Provided is a wall unit bathroom structure consisting of a third fastening member for integrally assembling panels forming another side wall surface to be disposed.

According to a preferred embodiment of the present invention, a space is formed between the inner and outer panels, and between the bottom panel and the bottom surface, and the space is hardened by injecting filler, thereby eliminating the need for concrete or masonry walls that are partition walls. The wall-integrated unit bathroom structure ensures wall performance.

The upper member, the lower member, the horizontal member, and the vertical member of the inner panel are bent in a predetermined shape to form an opening on one side, and the opening is formed in a vertical direction with respect to the side of the inner panel.

In addition, the upper member, the lower member, the horizontal member, and the vertical member of the outer panel are bent in a predetermined shape to form an opening on one side, and the opening of the upper member and the horizontal member is formed downward so that the first fastening member is The inner and outer panels are integrally assembled by being inserted into the opening of the horizontal member of the outer panel and the opening of the horizontal member of the outer panel at the same time.

At least one fastening hole is formed at predetermined positions of lower members of the inner and outer panels, and the inner and outer panels are assembled to the upper part of the bottom panel by fastening screws passing through the fastening holes to the edge of the bottom panel. do.

In addition, the first fastening member is an el type clamp, the second fastening member is an H type clamp, and the third fastening member is a double type clamp.

Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.

1 is a plan view showing the wall-integrated unit bathroom structure according to the present invention, Figure 2 is a side cross-sectional view showing the side of the wall-integrated unit bathroom structure according to the present invention.

As shown, the wall unit bathroom structure 1 is constructed by assembling a plurality of panels with each other. That is, such a panel is integrally coupled with the inner panel 30 and the inner panel 30 located in the inner direction of the bathroom, and the outer panel 20, the inner and outer panels 30 and 20 positioned in the outer direction of the bathroom. 6), and a clamp (80, 81, 82; Figs. 6, 7, 8) for assembling panels together.

And, the bathroom wall composed of such a plurality of panels is installed by being fixedly assembled on the top of the bottom panel 70 to be installed on the bottom surface (2). Therefore, the bathroom is constructed by forming a bathroom wall by assembling a plurality of prefabricated panels to each other. The inner and outer panels 30 and 20 will be described in more detail with reference to FIG.

3 is a perspective view illustrating a state in which the upper and lower panels are integrally coupled to each other according to the present invention.

As shown, the inner panel 30 has a rectangular plate shape, and a plurality of back frames 31, 32, 33, 34, and 35 are attached to one side thereof. That is, the upper and lower members 35 and 35 are mounted in the upper and lower portions of the inner panel 30 in the horizontal direction, and two horizontal members 34 are disposed in the middle of the upper and lower members 31 and 35. Is mounted. In addition, the vertical members 32 are mounted to the left, right, and inside of the inner panel 30 in the vertical direction.

The upper material and the lower members 31 and 35 are bent in a "c" shape, and the opening is formed forward. The lower member 35 fixes the inner panel 30 and the bottom panel 70 to each other. That is, two fixing holes 36 are formed at predetermined positions of the lower member 35, and the fastening screw 75 (FIG. 4) penetrates the fixing holes 36 and fastens to the bottom panel 70 (FIG. 4). do. Therefore, the inner panel 30 is fixed to the bottom panel 70 (FIG. 4) integrally.

In addition, the horizontal member 34 also has the same shape as the upper member and the lower members 31 and 35, and reinforces the inner panel 30. When the inner panel 30 is coupled to the outer panel 20, the horizontal member 34 is removably coupled to the horizontal member 34 of the outer panel 20.

The vertical member 32 is mounted at both edges of the inner panel 30, and the opening portion is formed forward. Therefore, it is assembled with the vertical member 32 of the outer panel 20.

On the other hand, the outer panel 20 also has a structure similar to the inner panel 30. That is, the outer panel 20 has a rectangular plate shape, the upper material 21 is mounted on the upper end, and the lower member 25 is mounted on the lower end. In addition, two fixing holes 26 are formed in the lower member 25, and the fastening screw 75 (FIG. 4) penetrates the fixing holes 26 and is fastened to the bottom panel 70 (FIG. 4). The panel 20 is fixed. At this time, the upper material 21 is projected upward through the finishing material 3, such as gypsum board installed on the ceiling. Thus, the wall is sealed from the bottom surface 2 to the ceiling.

In addition, three horizontal members 24 are mounted in the middle of the upper member 21 and the lower member 25 of the outer panel 20, and the horizontal members 24 are bent in a “c” shape, and the openings thereof are It is formed downward. Therefore, when combined with the horizontal member 34 of the inner panel 30, the upper end of the L-type clamp 80 (Fig. 6) is fitted into the opening of the horizontal member 24 of the outer panel 20, the L-type clamp 80 6 is fitted in the opening of the horizontal member 34 of the inner panel 30;

Therefore, the inner and outer panels 30 and 20 are easily assembled together. At this time, the horizontal members 34 and 24 of the inner and outer panels 30 and 20 are alternately mounted by about 30 mm so that the L-type clamp 80 (Fig. 6) can be positioned.

In addition, the vertical members 22 are mounted on both sides of the outer panel 20 in the vertical direction, respectively, and the direction of the opening of the vertical members 22 is formed forward. Therefore, when combined with the inner panel 30, the openings of the vertical member 22 face each other with the openings of the inner panel 30, and the H-type clamp 81 (Fig. 7) can be inserted into these openings.

When the inner and outer panels 30 and 20 are integrally assembled with each other, the inner space is filled by injecting the filler 40 therein. As the filler 40, preferably, one having a mixture of gypsum plaster, sand, and a admixture is used. When the filler 40 is filled in the inner space of the inner and outer panels 30 and 20, the filler 40 is cured after a predetermined time, thereby acting as a structural member.

On the other hand, the bottom panel 70 is a rectangular waterproof fan, as shown in Figures 4 and 5, the edge is a shape bent upward at a right angle. In addition, a waterproof jaw 75 protrudes from an upper surface of the edge of the bottom panel 70, and the waterproof jaw 75 is positioned between the lower members 35 and 25 of the inner and outer panels 30 and 20. Done. In addition, the fastening screw 75 penetrating the lower members 35 and 25 of the inner and outer panels 30 and 20 is fastened to the upper surface of the edge of the bottom panel 70.

The bottom panel 70 is stably installed on the bottom surface 2 by injecting a filler 73 between the bottom portion and the bottom surface 2. Therefore, in order to inject the filler 73, a runner, a so-called J-Runner 40, is mounted on all sides of the bottom panel 70. In addition, construction of the bottom panel 70 is completed by injecting the filler 73 through the injection hole 76 formed at the edge of the bottom panel 70.

As described above, various types of clamps are required to assemble the plurality of inner and outer panels 30 and 20 with each other. These clamps are made of engineering plastics, making them lightweight and of increased strength.

The inner panel 30 and the outer panel 20 are integrally assembled with each other by the L-type clamp 80 shown in FIG. That is, when the inner and outer panels 30 and 20 are opposed to each other, the horizontal members 34 and 24 of both panels are adjacent to each other. At this time, the horizontal member 24 of the outer panel 20 is positioned about 30 mm above the horizontal member 34 of the inner panel 30.

Then, the openings of the horizontal member 34 of the inner panel 30 are formed forward, and the openings of the horizontal member 24 of the outer panel 20 are formed downward, so that these openings are arranged in a "L" shape. Will be. Therefore, the L-shaped clamp 80 having an L-shape is coupled to both of the openings so that the inner and outer panels 30 and 20 are integrally assembled with each other.

In addition, the inner and outer panels 30 and 20 assembled in the above-described manner are integrally assembled with each other by the H-type clamp 81 shown in FIG.

That is, when both sides of the inner and outer panels 30 and 20 are assembled with each other, the openings of the vertical members 32 and 22 of both panels face each other. In addition, the openings of the vertical members 32a and 22a of the adjacent inner and outer panels 30a and 20a face each other. Therefore, when the vertical members 32, 22, 32a, and 22a of each panel are adjacent to each other, the plurality of panels are integrally assembled with each other by inserting the H-shaped clamp 81 having the "H" shape into the opening as shown. Will be.

In the case of assembling the panels at right angles to each other, the panels are assembled integrally with each other by the jaw clamp 82 shown in FIG.

That is, when the panels adjacent to each other are perpendicular to each other, the openings of the vertical members 32 facing each other are arranged at right angles with the adjacent openings. In the opening arranged in such a shape, a jaw clamp 82 having a "ja" shape is inserted. Accordingly, the pinned clamp 82 fixes neighboring panels vertically to each other. On the other hand, as shown in Fig. 9, the outer and inner panels 90 and 100 are formed of only the vertical members 92 and 102 without horizontal members. In other words, the upper and lower members 91 and 101 and the vertical members 92 and 102 mounted on the upper and lower portions of the outer and inner panels 90 and 100 may be used.

Hereinafter, with reference to the accompanying drawings will be described in more detail the installation method of a wall unit bathroom structure according to a preferred embodiment of the present invention.

1 to 4, when constructing the wall-integrated unit bathroom structure 1, the bottom panel 70 is first placed on the bottom surface 2 and horizontally adjusted. Then, the J-runner 40 is mounted on the side of the bottom panel 70 to secure the space of the filler 73. After the J-runner 40 is installed, the bottom panel 70 is constructed by injecting the filler 73 through the injection hole 76 at the edge of the bottom panel 70.

After construction of the bottom panel 70, the panel is installed on the top of the bottom panel 70. The panel is assembled with the inner and outer panels 30 and 20 before being installed in the field. Therefore, the panel in which the inner and outer panels 30 and 20 are integrally assembled is easily assembled by fixing the lower members 35 and 25 of both panels to the bottom panel 70 using the fastening screw 75 at the site. do.

In some cases, the inner and outer panels 30 and 20 may be assembled by the L-type clamp 80 directly in the field. After panel assembly, the H-type clamp 81 is used to assemble the other panels together. That is, both panels are assembled together by inserting the H-type clamp 81 into the opening of the vertical member 32a of the adjacent panel.

After the plurality of panels are joined to each other by the above-described method, one side wall is constructed, and then the other panels assembled to the side wall are assembled by the C-shaped clamp 82. Therefore, a plurality of panels are assembled to each other to construct a bathroom.

As described above, the wall integrated unit bathroom structure according to the present invention has the following advantages.

First, the construction area is reduced by constructing the bathroom by the double-sided prefabricated panel, there is an advantage that the construction cost is reduced.

Second, there is an advantage to secure the rigidity of the wall as a freestanding partition wall by injecting and curing the filler in the bottom panel and the inside of the wall panel.

Third, since the construction is possible by simply assembling a plurality of panels to each other, the workability is improved, the air is shortened, and also the assembly method has the advantage of easy maintenance.

Fourth, the weight is lighter than the reinforced concrete by using the prefabricated panel has the advantage that can be reduced in weight.

Fifth, there is an advantage of using a zeolite (Zeolite) that has the effect of adsorption of heavy metals, cation substitution, far-infrared radiation, etc. as a filler admixture has the advantage of making a healthy use environment.

Sixth, gypsum, the main component of the filler, has the advantage of protecting the environment by recycling industrial by-products.

Seventh, the prefabricated wall integrated unit bathroom structure according to the present invention has the advantage of widening the selection of the bathroom structure in the architectural design, systemizing the supervision method, and enhance the reliability of the construction quality through structural stability.

The present invention can be variously changed by those skilled in the art without departing from the gist of the present invention claimed in the claims, and is not limited to the specific preferred embodiments described above. .

Claims (6)

A bottom panel installed at the bottom surface and having four edges bent upward; Upper and lower members are mounted in the upper and lower parts in the horizontal direction, and at least one horizontal member is mounted between the upper and the lower members, and vertical members mounted in the vertical direction are mounted at both edges of the bottom panel. An inner panel assembled to the; Upper and lower members are mounted to the upper and lower members in a horizontal direction, and at least one horizontal member positioned higher than the horizontal member of the inner panel is mounted between the upper member and the lower member, and vertical members mounted in the vertical direction at both edges. An outer panel mounted to the inner panel and assembled to an edge of the bottom panel; When assembling the inner and outer panels, the first fastening member for integrally connecting the inner and outer panels with each other; A second fastening member which forms one side wall by fixing the inner and outer panels integrally assembled by the first fastening member integrally with another panel; And And a third fastening member for integrally assembling the panel forming the one side wall surface and the panel forming another side wall surface disposed perpendicularly to the panel. The method of claim 1, wherein a space is formed between the inner and outer panels, and between the bottom panel and the bottom surface, and the space is cured by injecting filler to improve the strength of the panel to secure performance as a partition wall. Wall integrated unit bathroom structure, characterized in that. According to claim 1, wherein the upper member, the lower member, the horizontal member, and the vertical member of the inner panel is bent in a predetermined shape to form an opening on one side, the opening is formed in a direction perpendicular to the side of the inner panel A wall integrated unit bathroom structure. The method of claim 3, wherein the upper member, the lower member, the horizontal member, and the vertical member of the outer panel are bent in a predetermined shape to form openings on one side thereof, and the openings of the upper member and the horizontal member are formed downward to form the first member. And the fastening part is inserted into the opening of the horizontal member of the outer panel and the opening of the horizontal member of the outer panel simultaneously to integrally assemble the inner and outer panels. The method of claim 4, wherein at least one fastening hole is formed at predetermined positions of lower members of the inner and outer panels, and the inner and outer panels are connected to each other by fastening screws passing through the fastening holes to the edges of the bottom panel. Wall unit bathroom structure, characterized in that assembled on the top of the floor panel. The wall integrated unit bathroom structure according to claim 1, wherein the first fastening member is an el type clamp, the second fastening member is an H type clamp, and the third fastening member is a double type clamp.