KR100389068B1 - Wood panel - Google Patents
Wood panel Download PDFInfo
- Publication number
- KR100389068B1 KR100389068B1 KR10-2000-0038675A KR20000038675A KR100389068B1 KR 100389068 B1 KR100389068 B1 KR 100389068B1 KR 20000038675 A KR20000038675 A KR 20000038675A KR 100389068 B1 KR100389068 B1 KR 100389068B1
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- KR
- South Korea
- Prior art keywords
- panel
- veneer
- fitting
- wood panel
- sides
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F1/00—Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
- B27F1/08—Making dovetails, tongues, or tenons, of definite limited length
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0013—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles
- B27M3/0026—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally
- B27M3/0053—Manufacture or reconditioning of specific semi-finished or finished articles of composite or compound articles characterised by oblong elements connected laterally using glue
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Veneer Processing And Manufacture Of Plywood (AREA)
- Laminated Bodies (AREA)
Abstract
본 발명은 목재패널에 관한 것으로써, 그 구성은 7 ∼ 8㎜ 두께의 합판(11) 일면에 1㎜ 이하의 두께를 갖는 무늬목(12)을 원적외선이 방출되는 접착제로 접착하여 4각패널을 형성시키고 그 4각패널의 무늬목 상면에는 UV코팅을 하여 UV코팅층(13)을 형성하며 상기 4각패널의 2변에는 소정 깊이의 끼움홈(14)이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변에는 끼움편(15)이 형성되며 상기 합판의 저면에는 일정간격으로 에어홀(16)을 형성시켜 된 것이다.The present invention relates to a wood panel, the configuration of which is bonded to the veneer 11 having a thickness of 1 mm or less on one surface of the plywood 11 having a thickness of 7 to 8 mm with an adhesive that emits far infrared rays to form a square panel UV coating is formed on the upper surface of the veneer panel of the four-side panel to form a UV coating layer 13, and two sides of the four-side panel have fitting grooves 14 having a predetermined depth, and the rest of the four-side panel on which the fitting grooves are formed. Fitting pieces 15 are formed at two sides, and air holes 16 are formed at a predetermined interval on the bottom of the plywood.
상기의 구성을 갖는 본 발명은 목재패널의 2변에 소정 깊이의 끼움홈이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변에 끼움편을 형성시켜 상기 목재패널을 목적하는 곳에 설치할 때에 끼움홈과 끼움편의 상호 끼움작업에 의해 설치함으로서 작업의 간편한과 용이함이 제공되는 효과가 있고, 또 저면에 형성된 에어홀(16)에 의해 에어가 유동되고 응력을 해소하는 효과가 있다.The present invention having the above-described configuration is formed when the fitting grooves of a predetermined depth are formed on two sides of the wood panel and the fitting grooves are formed on the remaining two sides of the quadrangular panel where the fitting grooves are formed to install the wood panel in the intended place. By installing the grooves and the fitting pieces by the mutual fitting work, there is an effect that the convenience and ease of operation are provided, and the air flows by the air hole 16 formed on the bottom surface, and the effect of relieving stress is provided.
Description
본 발명은 목재패널에 것으로써, 더욱 상세하게는 목재패널을 제조함에 있어 합판과 무늬목의 접착단계에서부터 UV코팅 그리고 마무리 가공단계에 이르기까지 자동화로 이루어짐으로써 양질의 목재패널을 안정적인 생산과 아울러 대량생산으로 인한 소비자 제공가를 다운시킬 수 있도록 한 것이다.함에 있다.합판의 일면에 멜라민과 소맥분 및 원적외선이 방출되는 무기재료를 혼합하여 된 접착제를 도포하고 그에 무늬목을 접착시킨 다음 상기 무늬목의 표면에 UV코팅하고 그 UV코팅된 목재패널을 소정의 크기로 재단하되 2변에는 소정 깊이의 끼움홈이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변에는 끼움편을 형성시키며 저면에는 일정간격으로 에어홀을 형성시켜 된 것이다.The present invention is based on the wood panel, more specifically in the manufacture of wood panel by automation from the bonding step of the plywood and veneer to the UV coating and finishing process by producing a high-quality wood panel stable mass production This is to reduce the customer's price due to the use of the present invention. Melamine, wheat flour and inorganic materials emitting far infrared rays are applied to one side of the plywood, and an adhesive is applied to the surface of the veneer and UV coated on the surface of the veneer. The UV-coated wood panel is cut to a predetermined size, and fitting grooves of a predetermined depth are formed on two sides, and fitting pieces are formed on the remaining two sides of the quadrangular panel where the fitting grooves are formed, and air holes at a predetermined interval on the bottom surface thereof. It was made to form.
일반적으로 사용되는 목재패널(20)은 도 1a에 나타낸 바와 같이 합판(21)의 일면에 멜라민 등을 바르고 이에 무늬목(22)을 접착시켜 사용하는 것이 대부분이다. 그러나 상기와 같은 목재패널(20)은 합판(21)과 무늬목(22)을 접착함에 있어 단순히 화학 접척제인 멜라민 등 만을 사용하기 때문에 접착력이 떨어져 사용하다 보면 합판(21)으로부터 무늬목(22)이 떨어지는 문제점이 있고 또 목재패널(20)에서 화학냄새가 나는 등의 문제점이 발생하였다.Generally used wood panel 20 is applied to the surface of the plywood 21, such as melamine, as shown in Figure 1a is mostly used to adhere the veneer 22 to it. However, the wood panel 20 as described above uses only a chemical collating agent melamine, etc. in bonding the plywood 21 and the veneer 22, so that the adhesive force falls when the veneer 22 is dropped from the plywood 21. There is a problem and a problem such as chemical smell in the wood panel 20 occurred.
또한 근래에는 도 1b에 나타낸 바와 같이 원목을 가공하여 그를 목재패널(20a)로 사용하고 있으나 이는 워낙 고가여서 대중화되지 못하고 특정계층에서만 한정적으로 사용하게되는 문제점이 있었고, 그리고 상기 목재패널(20a)은 그 목재의 특성상 열전달이 원할하게 이루어지지 못함으로 주로 사용되는 온돌용으로의 사용이 부적합한 문제점이 있었다.In addition, in recent years, as shown in Figure 1b to process the solid wood is used as a wooden panel (20a), but this is so expensive that there is a problem that only limited use in a specific layer, and the wooden panel (20a) Due to the nature of the wood heat transfer is not made smoothly, there was a problem that the use for the ondol mainly used is unsuitable.
따라서 근래에는 상기와 같은 문제점을 해소하기 위한 방편으로 특허출원 제1997-28580호가 제공되어 있고, 이는 도 2에 나타낸 바와 같이 저면목재패널(31)에 PCT히터(32)를 배열하고 그 PCT히터(32)가 배열된 저면목재패널(31)에는 안착공(34)이 형성된 복층목재패널(33)을 덧데며, 상기 복층목재패널(33)의 상부에는 내면금속패널(35)이 설치되고 그 내면금속패널(35)의 상면에는 PCT퓨즈(37)가 설치된 내면목재패널(36)과 표면금속패널(38)을 순차적으로 설치하여서 된 것이다.Therefore, in recent years, a patent application No. 1997-28580 has been provided as a means to solve the above problems, which is arranged in the bottom wood panel 31 as shown in Figure 2 PCT heater 32 and the PCT heater ( 32 is arranged in the bottom wood panel 31 is a multi-layer wood panel 33 having a seating hole 34 is added, an inner metal panel 35 is installed on the top of the multi-layer wood panel 33 and the inner surface On the upper surface of the metal panel 35, the inner wood panel 36 and the surface metal panel 38 on which the PCT fuse 37 is installed are sequentially installed.
이와 같이 구성된 상기 온돌 난방용 패널 중 PCT(Positive temperaurecoeffcient)히터(32)는 기존의 발열체와 비교할때 온도가 안정적인 반도성 특성을 가진 가열방식이라 좋고, 목재패널은 난방온도에 연소되거나 탄화되지 않으며 보온성이 우수하고 가벼울뿐 아니라 매우 적정한 온도의 충격 흡수를 가졌기 때문이다.PCT (Positive temperaurecoeffcient) heater 32 of the heating panel is configured as described above is a heating method having a semi-conducting property of stable temperature compared to the conventional heating element, the wood panel is not burned or carbonized at the heating temperature and heat insulation Not only is it good and light, it also has a very moderate temperature shock absorption.
또 목재패널 사이에 개재되는 금속패널은 알루미늄 박판으로써 열의 전도율이 좋음으로 PCT히터(32)에서 발생된 열이 패널전체에 골고루 분산 전도되게 하여 인체에 유해한 전자기파를 차단해 주기 위함이고, 저면의 목재패널(31)은 바닥면으로의 온도허실을 방지하고자 하는 것이며, 내면목재패널(35)은 보온기능과 온도의 완만한 변화를 도모하고자 하는 목적으로 사용한 것이다.In addition, the metal panel interposed between the wood panel is a thin aluminum plate and has good thermal conductivity, so that the heat generated from the PCT heater 32 is evenly distributed and conducted throughout the panel to block electromagnetic waves harmful to the human body. The panel 31 is intended to prevent the temperature loss to the bottom surface, the inner wood panel 35 is used for the purpose of promoting a moderate change in the thermal insulation function and temperature.
이와 같이 이루어진 상기 패널은 구성이 복잡하고 제조가 난해하며 전기를 사용하는 것으로써 전자기파의 발생을 차단할 수 없는 문제점과 제조단가의 상승요인이 되는 문제점이 동시에 내포되어 있어 사용상의 제약을 받았다.The panel made in this way is complicated in construction, difficult to manufacture, and the use of electricity has been constrained due to the problems of being unable to block the generation of electromagnetic waves and a problem of increasing the manufacturing cost.
본 발명은 상기와 같은 문제점을 감안하여 이를 해소하고자 발명한 것으로서, 그 목적은 합판의 일면에 멜라민과 소맥분 및 원적외선이 방출되는 무기재료를 혼합하여 된 접착제를 도포하고 그에 무늬목을 접착시킨 다음 상기 무늬목의 표면에 UV코팅하고 그 UV코팅된 목재패널을 소정의 크기로 재단하되 2변에는 소정 깊이의 끼움홈이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변에는 끼움편을 형성시키며 저면에는 일정간격으로 에어홀을 형성시켜 된 목재패널을 제공함에 있다.The present invention was invented to solve the above problems, the object is to apply an adhesive made of a mixture of melamine and wheat flour and inorganic material emitting far-infrared ray on one side of the plywood and adhere the veneer to the veneer UV-coated on the surface of the cut and cut the UV-coated wood panel to a predetermined size, but the two sides of the groove is formed with a predetermined depth, and the other two sides of the quadrangular panel formed with the groove is formed on the bottom surface The present invention provides a wood panel formed by forming air holes at regular intervals.
도 1a 및 도 1b는 일반적으로 사용되고 있는 목재패널의 단면도,1a and 1b is a cross-sectional view of the wood panel is generally used,
도 2는 종래의 온돌 난방용 목재패널 분해 사시도,Figure 2 is an exploded perspective view of a conventional wooden heating panel for ondol heating,
도 3은 본 발명의 목재패널 제조방법에 대한 공정도,3 is a process chart for the wood panel manufacturing method of the present invention,
도 4는 본 발명의 목재패널 결합 사시도,4 is a perspective view of the wood panel combination of the present invention,
도 5는 본 발명의 목재패널 결합 확대 단면도.Figure 5 is an enlarged cross-sectional view of the wood panel combination of the present invention.
※도면의 주요부분에 대한 부호 설명※ ※ Explanation of main parts of drawing ※
10 : 목재패널 11 : 합판10 wood panel 11 plywood
12 : 무늬목 13 : UV코팅층12: veneer 13: UV coating layer
14 : 끼움홈 15 : 끼움편14: fitting groove 15: fitting
16 : 에어홀16: air hole
상기 목적을 달성하기 위한 본 발명의 목재패널에 대한 특징적인 기술적 구성은 다음과 같다.Characteristic technical configuration of the wood panel of the present invention for achieving the above object is as follows.
본 발명의 목재패널은 7 ∼ 8㎜ 두께의 합판 일면에 1㎜ 이하의 두께를 갖는 무늬목을 원적외선이 방출되는 접착제로 접착하여 4각패널이 마련되고 그 4각패널의 무늬목 상면에는 UV코팅층이 형성되며 상기 4각패널의 2변에는 소정 깊이의 끼움홈을 마련되고 그 끼움홈이 마련된 4각패널의 나머지 2변은 끼움편이 마련되며 상기 합판의 저면에는 일정간격을 유지하도록 에어홀을 형성하여서 된 것이다.In the wood panel of the present invention, a quadrangular panel is prepared by bonding a veneer having a thickness of 1 mm or less to one surface of a 7-8 mm thick plywood with an adhesive that emits far infrared rays, and a UV coating layer is formed on the top surface of the veneer of the quadrangular panel. The two sides of the quadrilateral panel is provided with a fitting groove of a predetermined depth, the remaining two sides of the quadrilateral panel provided with the fitting groove is provided with fitting pieces, and by forming an air hole on the bottom of the plywood to maintain a predetermined interval will be.
이와 같은 특징을 갖는 본 발명의 목재패널에 대하여 첨부도면을 참조하여 상세하게 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings for the wood panel of the present invention having such a feature as follows.
도 3은 본 발명의 목재패널 제조방법에 대한 공정도이고, 도 4는 본 발명의 목재패널 결합 사시도이며, 도 5는 본 발명의 목재패널 결합 확대 단면도로써.Figure 3 is a process diagram for the wood panel manufacturing method of the present invention, Figure 4 is a perspective view of the wood panel combination of the present invention, Figure 5 is an enlarged cross-sectional view of the wood panel combination of the present invention.
본 발명은 7 ∼ 8㎜ 두께의 합판(11) 일면에 멜라민과 소맥분 및 원적외선이 방사되는 황토분말, 세라믹분말, 숯분말, 맥반석분말 중 어느 하나 또는 2가지 이상을 혼합하여 된 접착제를 도포하고 그 도포된 면에 1㎜ 이하의 두께를 갖는 무늬목(12)을 덧데어 붙인다.The present invention is applied to an adhesive made by mixing any one or two or more of ocher powder, ceramic powder, charcoal powder, elvan powder and melamine, wheat flour and far-infrared radiation on one surface of the plywood 11 having a thickness of 7-8 mm The veneer 12 having a thickness of 1 mm or less is attached to the coated surface.
단 상기 합판(11)에 접착제를 도포하는 량은 75g/㎡ 인데, 그 량을 사용하는 이유는, 그 이상이 되면 접착제의 도포량이 너무많아 하기에서 설명되는 프레스시 접착제가 합판(11)의 각 변으로 흘러내리는 문제점이 있고, 그 이하가 되면 접착제의 량이 너무 적어 접착력이 떨어지는 문제점이 있다.However, the amount of the adhesive applied to the plywood 11 is 75g / ㎡, and the reason for using the amount is that when the amount of the adhesive is too much, the adhesive at the time of pressing the adhesive described below There is a problem flowing down the side, if less than that there is a problem that the amount of the adhesive is too small, the adhesive strength falls.
상기 합판(11)의 두께를 7 ∼ 8㎜로 하는 이유는, 그 정도의 두께를 유지해야 목재패널(10)을 제조완료 했을때 상기 목재패널(10)이 뒤틀림이나 변형 및 충격흡수능력을 발휘하게되고, 또 무늬목을 1㎜ 이하로 하는 이유는 그 이상이 되면 품질면에서는 좋을 수 있으나 상기 무늬목(12) 자체가 모두 수입품이고 또 고가여서 경제성을 상실하게 된다.The reason why the thickness of the plywood 11 is 7 to 8 mm is that the thickness of the plywood 11 should be maintained to achieve the warp, deformation, and shock absorption ability when the wood panel 10 is manufactured. In addition, the reason why the veneer is less than 1 mm may be good in terms of quality, but the veneer 12 itself is all imported and expensive, thus losing economical efficiency.
그리고 합판(11)과 무늬목(12)을 접착하는 접착제의 성분중 멜라민은 시중에서 유통되는 통상의 접착제이고, 소맥분은 밀가루로서 그 밀가루의 특성상 액체와 혼합되면 접착력을 발휘하게 되어 사용되는 것이며, 황토분말, 세라믹분말, 숯분말, 맥반석분말은 원적외선이 방출되는 것으로 인체의 신진대사를 원활하게 해줌은 물론, 항균, 항습 등의 효과가 있어 최근에 건축내장재 등으로 많이 사용된다.Of the components of the adhesive for bonding the plywood 11 and the veneer 12, melamine is a common adhesive in the market, and wheat flour is flour, which is used as it exhibits adhesive strength when mixed with a liquid due to its characteristics. Powders, ceramic powders, charcoal powders, and ganban stone powders are far-infrared rays, which facilitate metabolism of the human body, as well as antibacterial and hygroscopic effects.
상기 멜라민과 소맥분 및 원적외선이 방사되는 황토분말, 세라믹분말, 숯분말, 맥반석분말 중 어느 하나와의 혼합비는 상기 황토분말, 세라믹분말, 숯분말, 맥반석분말 중 어느 하나를 소맥분 대비 10 ∼ 90%를 혼합하고 그 혼합된 혼합 물을 30 : 멜라민 70의 비율로 혼합한다.The mixing ratio of the melamine, wheat flour and far-infrared irradiated ocher powder, ceramic powder, charcoal powder, elvan powder is 10 to 90% of any one of the ocher powder, ceramic powder, char powder and elvan powder. Mix and mix the mixed mixture at a ratio of 30: melamine 70.
이와 같이하여 무늬목(12)이 합판(11)상에 덧붙여지면 그를 프레스기로 이동시켜 2차에 걸쳐 프레스를 함으로써 상기 합판(11)과 무늬목(12)을 완전하게 접착시키는데, 이때 1차프레스는 상온에서 150kg/㎠로 15 ∼ 20분간 실시하고, 2차프레스는 100 ∼120℃에서 50kg/㎠로 2 ∼ 4분간 실시한다.When the veneer 12 is added to the plywood 11 in this manner, the plywood 11 and the veneer 12 are completely adhered to each other by moving the press with a press machine to press twice. 15-15 minutes at 150kg / ㎠ and the secondary press is carried out for 2-4 minutes at 50kg / ㎠ at 100-120 ℃.
단 상기 1차프레스시 온도를 상온으로 하는 이유는, 대기중의 온도조건과 동일하게 하기 위해서이고, 프레스 압을 150kg/㎠로 하는 이유는 그 이상이 되면 무늬목(12) 및 합판(11)에 변형이 일어나고 그 이하가 되면 접착이 정상적으로 이루어지지 않기 때문이며, 프레스 시간을 15 ∼ 20분간 실시하는 이유는 접착제의 경화시간을 확보해 주기 위해서이다.However, the reason for setting the above-mentioned first press temperature at room temperature is to make the same as the temperature condition in the air, and the reason for setting the press pressure to 150 kg / cm 2 is greater than that for the veneer 12 and the plywood 11. When deformation occurs and it becomes less than that, adhesion is not performed normally, The reason for performing press time for 15 to 20 minutes is for ensuring the hardening time of an adhesive agent.
또 2차프레스시 프레스온도를 100 ∼ 120℃로 하고 프레스압을 50kg/㎠로 하며 프레스시간을 2 ∼ 4분간 실시하는 이유는 상기 1차프레스 하면서 경화되는 접착제를 빠른 시간에 완전 경화시키면서 최종 접착을 하기 위함이다.In addition, the press temperature is set to 100 to 120 ° C. during the second press, the press pressure is set to 50 kg / cm 2, and the press time is performed for 2 to 4 minutes. To do this.
이와 같은 프레스의 공정이 끝나면 상기 무늬목(12)의 상면에 UV코팅(13)을 2차(1차는 하지코팅, 2차는 마무리코팅)에 걸쳐서 실시 하는데, 그 이유는 무늬목(12)의 경도를 향상시켜 상기 무늬목(12) 표면에 흠집등이 발생하지 않게 함은 물론, 표면이 광택이 나게하여 목재패널(10)의 상품가치를 높이고 이물질이 묻지 않게 하는 등의 효과를 얻기 위함이다.After the press process is completed, the UV coating 13 is applied to the upper surface of the veneer 12 over the second (primary coating for the bottom, secondary coating for the finish), and the reason is that the hardness of the veneer 12 is improved. In order to prevent scratches and the like from occurring on the surface of the veneer 12, the surface is polished so as to obtain an effect of increasing the product value of the wood panel 10 and preventing foreign matters.
또 상기 1차 UV코팅 처리 후에는 그 표면을 미려하게 연마하고 그위에 다시 2차코팅을 하는 것이 바람직하다.In addition, after the first UV coating, it is preferable to polish the surface beautifully and to perform the second coating on the surface again.
상기의 코팅처리 공정이 끝나게 되면 그 다음에는 각종 실내에 깔(설치하기) 위한 크기로 절단을 하고 가공을 하는데, 이때에는 2변은 끼움홈(14)을 형성시키고 나머지 2변은 끼운편(15)을 형성시켜 그 끼움홈(14) 및 끼움편(15)들을 이용하여 상호 결합시키며 연결설치하게 한다. 그리고 상기 합판(11)의 저면에는 폭방향을 따라 에어가 유동되고 응력을 해소하는 에어홀(16)을 형성시킨다.When the coating process is finished, the next cut to the size to install (install) in a variety of indoor and processing, in this case two sides to form a fitting groove (14) and the other two sides of the fitting piece (15 ) To form a coupling groove 14 and the fitting piece (15) to be connected to each other and to install. In addition, an air hole 16 is formed on the bottom surface of the plywood 11 to allow air to flow along the width direction and to relieve stress.
이상의 공정이 완료되면 본 발명의 목재패널 제조는 완료되는 것이고 그의 구조는 하기와 같게된다.When the above process is completed, the manufacture of the wood panel of the present invention is completed and its structure is as follows.
7 ∼ 8㎜ 두께의 합판(11) 일면에 1㎜ 이하의 두께를 갖는 무늬목(12)을 원적외선이 방출되는 접착제로 접착하여 4각패널이 마련되고 그 4각패널의 무늬목(12) 상면에는 UV코팅층(13)이 형성되며 상기 4각패널의 2변에는 소정 깊이의 끼움홈(14)이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변은 끼움편(15)이 형성되며 상기 합판의 저면에는 일정간격으로 에어홀(16)을 형성시킨다.이상과 같은 본 발명의 목재패널(10)은 거실이나 각종 룸등에 깔았을때(설치했을때) 접착제에 원적외선이 방출 및 항균 항습 작용을 하는 무기물질(황토분말, 세라믹분말, 숯분말, 맥반석분말)이 함유되어 있기 때문에 인체에 유익함을 주는 장점이 있다.A veneer 12 having a thickness of 1 mm or less is adhered to one surface of the plywood 11 having a thickness of 7 to 8 mm with an adhesive that emits far-infrared rays, thereby providing a quadrangular panel, and UV on the top surface of the veneer 12 of the tetragonal panel. A coating layer 13 is formed, and fitting grooves 14 having a predetermined depth are formed at two sides of the quadrangular panel, and the remaining two sides of the quadrangular panel having the fitting grooves are formed with fitting pieces 15, and Air holes 16 are formed on the bottom surface at a predetermined interval. The wood panel 10 of the present invention as described above has far-infrared rays emitted from the adhesive and the antibacterial and hygroscopic action when laid in a living room or various rooms. Because it contains inorganic materials (ocher powder, ceramic powder, charcoal powder, elvan powder), it has the advantage of benefiting the human body.
이상의 본 발명은 목재패널을 제조함에 있어 합판과 무늬목의 접착단계에서부터 UV코팅 그리고 마무리 가공단계에 이르기까지 자동화로 이루어짐으로로써 양질의 목재패널을 안정적인 생산과 아울러 대량생산으로 인한 소비자 제공가를 낮출 수 있는 특유의 효과가 있다.또 본 발명은 목재패널의 2변에 소정 깊이의 끼움홈이 형성되고 그 끼움홈이 형성된 4각패널의 나머지 2변에 끼움편을 형성시켜 상기 목재패널을 목적하는 곳에 설치할 때에 끼움홈과 끼움편의 상호 끼움작업에 의해 설치함으로서 작업의 간편한과 용이함이 제공되는 효과가 있고, 또 저면에 형성된 에어홀(16)에 의해 에어가 유동되고 응력을 해소하는 효과가 있다.The present invention is made in the manufacture of wood panels from the bonding step of the plywood and veneer to the UV coating and finishing processing step by automation, which can lower the customer's price due to the stable production of high-quality wood panels and mass production In addition, the present invention is provided with a fitting groove of a predetermined depth is formed on the two sides of the wood panel and the fitting groove is formed on the remaining two sides of the quadrangular panel in which the fitting groove is formed to install the wood panel in the intended place. When installed by the interfitting operation of the fitting groove and the fitting piece has the effect of providing simplicity and ease of operation, and the air flow by the air hole 16 formed on the bottom surface has the effect of relieving stress.
Claims (6)
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| KR100363863B1 (en) * | 2000-08-30 | 2002-12-12 | 강혜영 | A compound panel |
| KR20030039078A (en) * | 2001-11-10 | 2003-05-17 | 한솔포렘 주식회사 | Wood panel comprising of bio functional material and method for preparing thereof |
| KR20050024132A (en) * | 2003-09-02 | 2005-03-10 | 주식회사 청송하이테크 | A harmful power a cutoff interior board by the method and interior board manufacture method |
| KR100619736B1 (en) * | 2004-04-09 | 2006-09-12 | 박근식 | The functional properties synthetic board |
| KR100517139B1 (en) * | 2004-04-29 | 2005-09-26 | 충남대학교산학협력단 | Air drain of Wood-charcoal-different material composite for humanbody-favored building material |
| KR100717868B1 (en) * | 2005-06-04 | 2007-05-14 | 노덕환 | health lumber panel |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR960006142Y1 (en) * | 1994-05-31 | 1996-07-22 | 최진식 | Flooring sheet |
| JPH11333965A (en) * | 1998-05-25 | 1999-12-07 | Tm Techno:Kk | Composite material having tourmaline powder-containing adhesive layer |
| KR20000013997A (en) * | 1998-08-10 | 2000-03-06 | 최진식 | Multi usage construction finishing material and manufacturing method thereof |
| KR200205862Y1 (en) * | 2000-06-13 | 2000-12-01 | 장지빈 | Building material to put together a wooden floor boards that to use the infrared rays radiation adhesion include jade and charcoal powder |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR960006142Y1 (en) * | 1994-05-31 | 1996-07-22 | 최진식 | Flooring sheet |
| JPH11333965A (en) * | 1998-05-25 | 1999-12-07 | Tm Techno:Kk | Composite material having tourmaline powder-containing adhesive layer |
| KR20000013997A (en) * | 1998-08-10 | 2000-03-06 | 최진식 | Multi usage construction finishing material and manufacturing method thereof |
| KR200205862Y1 (en) * | 2000-06-13 | 2000-12-01 | 장지빈 | Building material to put together a wooden floor boards that to use the infrared rays radiation adhesion include jade and charcoal powder |
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