KR100376624B1 - Reprocessing method and apparatus of waste tire recycling system - Google Patents
Reprocessing method and apparatus of waste tire recycling system Download PDFInfo
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- KR100376624B1 KR100376624B1 KR1019950018920A KR19950018920A KR100376624B1 KR 100376624 B1 KR100376624 B1 KR 100376624B1 KR 1019950018920 A KR1019950018920 A KR 1019950018920A KR 19950018920 A KR19950018920 A KR 19950018920A KR 100376624 B1 KR100376624 B1 KR 100376624B1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0217—Mechanical separating techniques; devices therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/02—Separating plastics from other materials
- B29B2017/0213—Specific separating techniques
- B29B2017/0268—Separation of metals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
본 발명은 폐타이어 재 활용 시스템의 재 처리 방법 및 그 장치에 관한 것이며, 특히 폐 타이어의 재 처리작업시 폐타이어 분쇄물을 금속성분과 고무성분으로 각각 분리 수거하여 다양한 제품 생산원료로써 즉시 이용가능토록 한, 폐 타이어 재 활용 시스템의 재 처리 방법 및 그 장치에 관한 것이다.The present invention relates to a method for treating a waste tire recycling system and a device thereof, and in particular, in the case of reprocessing waste tires, the waste tire pulverized materials are separately collected and collected as metal and rubber components, and can be immediately used as various product raw materials. The present invention relates to a method and apparatus for reprocessing waste tire recycling system.
최근 자동차 산업의 발달과 더불어 폐타이어의 발생량이 급격하게 늘고 있으나 국내에서는 이 폐타이어의 처리방안에 관한 이렇다할 연구노력이 보이지 않고 있으며, 외국의 경우도 부가가치가 높은 적용사례는 흔치가 않다.Recently, with the development of the automobile industry, the amount of waste tires is rapidly increasing, but there is no research effort on the disposal of waste tires in Korea, and there are few cases of high value-added applications in foreign countries.
종래 폐타이어 처리방법에는 매립법, 소각처리법 등이 있었는 바, 이 중 매립에 의한 폐타이어 처리법은 매립지의 부족, 환경오염 및 지역주민의 기피등으로 문제점이 있었을 뿐 만아니라 매립지 토양의 균열과 침해의 원인이 되었고, 상기 매립법의 단점을 극복키 위해 개발된 소각 처리법도 시설비 부담과 대기 환경을 오염시킨다는 문제점을 안고 있어서 폐타이어의 효과적인 처리방법이 되지 못하였다.Conventional waste tire disposal methods include landfilling and incineration. Among them, waste tire disposal is not only problematic due to lack of landfill, environmental pollution and evasion of local residents, but also cracking and invasion of landfill soil. The incineration treatment method developed to overcome the disadvantages of the landfilling method was also a problem of burdening facility costs and polluting the air environment, and thus was not an effective treatment method of waste tires.
본 발명은 이러한 종래의 문제점을 해소함은 물론 환경오염 발생원의 미연 방지 및 자원의 재활용을 도모코자 안출한 것으로서, 이하 첨부된 도면을 참조하여 본 발명에 따른 폐타이어 재 활용 시스템의 재 처리 방법 및 그 장치를 상세히 설명하면 다음과 같다.The present invention solves such a conventional problem as well as to prevent the prevention of environmental pollution sources and to recycle resources, and with reference to the accompanying drawings, a method for reprocessing a waste tire recycling system according to the present invention and its The device will be described in detail as follows.
본 발명에 따른 폐타이어 재 활용 시스템의 재 처리 방법은 제1도에, 재 처리 방법에 포함된 압착장치 및 분리장치는 제2도 및 제3도에 각각 도시되어 있다.The reprocessing method of the waste tire recycling system according to the present invention is shown in FIG. 1, and the compaction apparatus and the detaching apparatus included in the reprocessing method are shown in FIGS.
도면에서와 같이, 폐타이어 재 활용 시스템의 재 처리 방법은, 폐타이어의 금속휠을 제거하는 휠 제거공정 ; 케이스(1)의 상면 중앙에 압착 헤드(2)를 가진 피스톤(3)을 설치하며, 이와 간격을 두어 증기 배출관(4)을 장착하고, 상기 케이스(1)의 저면 중앙에 토출도어 동작용 유압실린더기구(5)가 장착된 토출도어(6)를 설치하며, 상기 케이스(1)의 측면 상부에 투입도어 동작용 유압실린더기구(5')가 장착된 투입도어(6')를 설치하고, 상기 케이스(1)의 측면 상·하부 각 일지점에 스팀유동관체의 증기 흡입구(7)와 증기 배기구(8)를 형성하며, 내측 중공부(10)에 호퍼(9)를 용착한 압착장치(100)에 금속 휠이 제거된 폐타이어를 투입하여 압착하는 압축공정 ; 고온상태의 폐타이어 압착물을 메쉬(mesh) 타입 컨베이어 벨트로 이동시키면서 냉각수로 급랭하는 냉각공정 ; 급랭된 폐타이어 압착물에서 수분을 제거하는 건조공정 ; 건조된 폐타이어 압착물을 상·하부 분쇄기로 잘게 분쇄하는 분쇄공정 ; 저면 중앙에 재료토출구(22)를 형성하고 상면 중앙에 재료투입관(21) 및 사이크론관(27)의 조립체를 관통·고정하며 상기 조립체와 간격을 두고 스크류 구동용 모터(25)와 공기팬(28)을 설치한 하우징(20)의 중공부에 메쉬타입의 스트레너(23)를 상면에 고정하고, 상기 스트레너(23)의 하부중심에 배어링이 내장된 고정내(29)를 장착하며, 상기 베어링 내장형 고정대(29)와 스크류 구동용 모터(25)에 양단을 커플러(coupler)로써 연결한 스크류 바(26)를 설치하고, 상기 재료 토출구(22) 및 상면에 연결된 전자기 서클(24)을 상기 스트레너(23)와 간격을 두고 그 외측에 장착한 분리장치(200)에 폐타이어 분쇄물을 투입하여 금속성분과 고무성분으로 분리하는 분리공정 ; 금속분쇄물에서 고무 성분을 제거하는 고무 분말 제거공정 ; 금속탐지장치로 고무분쇄물을 검사, 금속성분이 허용치 이상으로 포함된 고무분쇄물을 회수하여 분쇄공정으로 피드 백 시키는 금속 제거 공정 ; 고무 분쇄물을 크기별로 분류하는 걸름공정 ; 재 처리한 각 분쇄물을 성분별로 저장하는 저장공정등의 전술한 각 공정들을 조합하여서 폐타이어 재 활용 시스템을 구성한다.As shown in the drawing, a method of reprocessing a waste tire recycling system includes a wheel removal step of removing a metal wheel of a waste tire; A piston (3) having a crimping head (2) is installed in the center of the upper surface of the case (1), and the steam discharge pipe (4) is mounted at a distance from the case (1), and the hydraulic pressure for operating the discharge door in the center of the bottom of the case (1) A discharge door 6 equipped with a cylinder mechanism 5 is installed, and an injection door 6 'equipped with a hydraulic cylinder mechanism 5' for closing door operation is installed on the upper side of the case 1, A compression device for forming a steam inlet 7 and a steam exhaust port 8 of the steam flow tube at one point of the upper and lower sides of the case 1 and welding the hopper 9 to the inner hollow part 10 ( A compression process of inserting the waste tires from which the metal wheels have been removed into 100) and pressing them; A cooling step of rapidly cooling the waste tire presses in a high temperature state with cooling water while moving the mesh type conveyor belt; A drying step of removing water from the quenched waste tire compact; A grinding step of pulverizing the dried waste tire compact with a top and bottom mill; The material discharge port 22 is formed at the center of the bottom surface, and the assembly of the material input pipe 21 and the cyclone tube 27 is penetrated and fixed at the center of the top surface, and the screw driving motor 25 and the air fan are spaced apart from the assembly. A mesh type strainer 23 is fixed to the upper surface of the hollow portion of the housing 20 in which the 28 is installed, and a fixed inner portion 29 having a bearing therein is mounted at the lower center of the strainer 23. And a screw bar 26 having both ends connected as a coupler to the bearing-mounted holder 29 and the screw driving motor 25, and an electromagnetic circle 24 connected to the material outlet 22 and the upper surface. A) separating the waste tire into a metal component and a rubber component by putting a waste tire crushed product into the separator 200 mounted on the outside at a distance from the strainer 23; Rubber powder removal process of removing rubber component from metal grind; A metal removal step of inspecting a rubber pulverized product with a metal detector and recovering a rubber pulverized product containing a metal component above an allowable value and feeding it back to the grinding process; Filtering process for classifying rubber crushed product by size; A waste tire recycling system is constructed by combining each of the above-described processes such as a storage process for storing each reprocessed milled product for each component.
이상과 같이 구성되는 본 발명 폐타이어 재 활용 시스템의 재 처리 방법 및 장치의 작용, 효과를 상세히 설명하면 다음과 같다.Referring to the operation and effects of the reprocessing method and apparatus of the present invention waste tire recycling system configured as described above in detail as follows.
휠 제거 공정에 유입된 폐타이어는 공지의 피스톤 유압장치에 의해 금속 휠이 제거된 후, 컨베이어로써 압축공정의 압착장치(100)에 이송되고, 상기 압착장치(100)의 투입도어(6')를 통해 장치 내부로 투입되는데 이 압착장치(100)의 내부는 고온의 스팀이 유동될 수 있게 케이스(1) 측면의 상,하부 각 일지점에 증기흡입구(7)와 증기배기구(8)를 가진 스팀유동관체가 호퍼(9)에 장착되어 있어서 유압작동되는 피스톤(3)의 압착헤드(2)로 폐타이어를 압착할시 폐타이어가 가열·연화되어 손쉽게 변형되며, 압착시 발생되는 증기는 증기배출관(4)를 통해 외부로 배출되고 압착완료된 폐타이어 압착물은 토출도어(6)를 통해 토출된다.After the metal wheel is removed by a known piston hydraulic device, the waste tire introduced into the wheel removing process is transferred to the compaction apparatus 100 of the compression process by a conveyor, and the input door 6 'of the compaction apparatus 100 is used. It is introduced into the device through the inside of the compression apparatus 100 has a steam inlet (7) and the steam exhaust port (8) at the upper and lower points of the side of the case (1) so that the hot steam flows Since the steam flow tube is mounted on the hopper 9, the waste tire is heated and softened when the waste tire is pressed with the pressing head 2 of the hydraulically actuated piston 3, and the steam is easily deformed. Waste tire presses discharged to the outside through the (4) and the crimp is completed is discharged through the discharge door (6).
상기 압축공정에서 유출된 고온상태의 압착물은 냉각공정에 유입되어 냉각되는데 메쉬(MESH)타입의 컨베이어에 편승시켜 냉각수로 냉각하게되며,상기 냉각 공정에서 급랭된 압착물은 건조공정에서 수분이 제거되어 분쇄공정으로 유입된다. 상기 분쇄공정에 취부된 상·하부의 분쇄기에서 폐타이어 압착물이 잘게 분쇄된 후, 분쇄물상에 섞여있는 금속성분과 고무성분을 분리하는 분리공정으로 상기 분쇄물이 유입된다.The compressed material flowing out of the compression process is cooled by flowing into the cooling process, which is then carried on a mesh (MESH) type conveyor to be cooled with cooling water, and the quenched product quenched in the cooling process removes moisture from the drying process. And flows into the grinding process. The waste tire presses are finely pulverized in the upper and lower crushers attached to the crushing step, and then the crushed matter is introduced into a separation step of separating the metal and rubber components mixed on the pulverized product.
분리공정상에 취부되어진 분리장치(200)는 내측 중공부에 사이크론관(27), 스트래너(23), 전자기 서클(24), 공기팬(28) 및 스크류 바(26)가 형성되어 있는데, 이 중 사이크론관(27)은 재료 투입관(21)으로 부터 유입되는 분말상 분쇄물의 분산작용을 돕는 역할을 하며 메쉬(MESH)타입의 스트레너(23)는 분쇄물을 고무성분과 금속성분으로 잘 분리될 수 있게 걸러주는 기능을 갖고 있고, 공기팬(28) 및 스크류 바(26) 역시 이 걸름기능을 돕는데, 분쇄물이 낙하하며 스트레너(23)를 타격할 때 이 충격력에 의해 고무성분과 금속성분이 분리되고 스트레너(23)의 외부에 설치된 전자기 서클(24)에 의해 상기 스트레너(23)의 메쉬를 통하여 금속성분이 전자기 서클(24)에 자착되고 고무성분은 공기팬(28)의 작용으로 쉽게 재료 토출구(22)로 토출된다. 금속성분 배출시는 전자기서클(24)의 자장을 단락시켜서 재료토출구(22)를 통해 금속성분을 토출시킨다.Separation apparatus 200 mounted in the separation process is the cyclone tube 27, the strainer 23, the electromagnetic circle 24, the air fan 28 and the screw bar 26 is formed in the inner hollow portion Among them, the cyclone tube 27 serves to help the dispersing action of the powdered pulverized material flowing from the material input pipe 21, and the mesh (MESH) type strainer 23 is used to convert the pulverized material into rubber and metal. The air fan 28 and the screw bar 26 also assist this filtering function by being separated into the constituents well, and when the crushed product falls and hits the strainer 23, The rubber component and the metal component are separated and the metal component is attached to the electromagnetic circle 24 through the mesh of the strainer 23 by the electromagnetic circle 24 installed outside the strainer 23, and the rubber component is an air fan. By the action of 28, it is easily discharged to the material discharge port 22. When discharging the metal component, the magnetic field of the electromagnetic circle 24 is shorted to discharge the metal component through the material discharge port 22.
상기 분리토출된 고무성분은 금속탐지장치를 통과하면서 걸름장치로 유입되어 그 입도(粒度)에 따라 작은것은 고무저장공정으로 유입되고 큰것은 전술된 분쇄장치에 재 투입되어 재 분쇄되며, 금속탐지장치에서 규정치이상의 금속성분을 함유한 것으로 판정된 분쇄물도 다시 재 분쇄공정을 거치도록 되어있다.The separated and discharged rubber component is introduced into the filtering device while passing through the metal detector, and the smaller one is introduced into the rubber storage process according to its particle size, and the larger one is re-injected into the above-mentioned grinding device and regrind. The pulverized product determined to contain more than the specified metal components is also subjected to the regrinding process again.
또한 상기 분리 토출된 금속성분은 고무분말 제거공정으로 이송되어, 아직 남아 있는 고무성분을 분말 제거장치에서 완전히 제거하게 된다.In addition, the separated and discharged metal components are transferred to the rubber powder removal process, thereby completely removing the rubber components remaining in the powder removal apparatus.
전술한 본 발명 폐타이어 재 활용 시스템의 재 처리 방법 및 장치를 활용함으로써 환경이 보존되고, 에너지의 이용과 관리가 좀더 효율적으로 될 수 있는 것이어서 장래 자원 재 활용의 측면에서 재 처리된 폐타이어의 부산물에 대한 효과적인 활용방안이 안출될 것으로 기대되는 유용한 발명이다.By using the method and apparatus for reprocessing the waste tire recycling system of the present invention described above, the environment can be preserved, and the use and management of energy can be more efficient. It is a useful invention that is expected to be effective utilization for.
제 1 도는 본 발명에 따른 재 활용 시스템의 재 처리 공정 블록다이어그램.1 is a block diagram of a reprocessing process of a recycling system according to the present invention.
제 2 도는 본 발명에 따른 재 처리 공정에 포함된 압착장치의 단면도.2 is a cross-sectional view of the compaction apparatus included in the reprocessing process according to the present invention.
제 3 도는 본 발명에 따른 재 처리 공정에 포함된 분리장치의 단면도.3 is a cross-sectional view of a separator included in a reprocessing process according to the present invention.
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1 ... 케이스, 2 ... 압착헤드,1 ... case, 2 ... crimp head,
3 ... 피스톤, 4 ... 증기배출관,3 ... piston, 4 ... steam exhaust pipe,
5 ... 토출도어동작용 유압실린더기구, 5' ... 투입도어동작용 유압실린더기구,5 ... hydraulic cylinder mechanism for discharge door, 5 '... hydraulic cylinder mechanism for injection door,
6 ... 토출도어, 6' ... 투입도어,6 ... discharge door, 6 '... input door,
7 ... 증기흡입구, 8 ... 증기배기구,7 ... steam intake, 8 ... steam exhaust,
9 ... 호퍼, 20 ... 하우징,9 ... hopper, 20 ... housing,
21 ... 재료투입관, 22 ... 재료토출구,21 ... material input pipe, 22 ... material discharge port,
23 ... 스트레너, 24 ... 전자기서클,23 ... strainers, 24 ... electromagnetic circles,
25 ... 모터, 26 ... 스크류바,25 ... motor, 26 ... screwbar,
27 ... 사이크론관, 28 ... 공기팬,27 ... cyclone tube, 28 ... air fan,
29 ... 고정대, 100 ... 압착장치29 ... fixture, 100 ... crimp
200 ... 분리장치200 ... separator
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019950018920A KR100376624B1 (en) | 1995-06-30 | 1995-06-30 | Reprocessing method and apparatus of waste tire recycling system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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KR1019950018920A KR100376624B1 (en) | 1995-06-30 | 1995-06-30 | Reprocessing method and apparatus of waste tire recycling system |
Publications (2)
Publication Number | Publication Date |
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KR970000484A KR970000484A (en) | 1997-01-21 |
KR100376624B1 true KR100376624B1 (en) | 2003-05-17 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1019950018920A KR100376624B1 (en) | 1995-06-30 | 1995-06-30 | Reprocessing method and apparatus of waste tire recycling system |
Country Status (1)
Country | Link |
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KR (1) | KR100376624B1 (en) |
-
1995
- 1995-06-30 KR KR1019950018920A patent/KR100376624B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
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KR970000484A (en) | 1997-01-21 |
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