KR100351614B1 - Heat melting and gluing device for a polyethylene panel joint and the method using the same - Google Patents
Heat melting and gluing device for a polyethylene panel joint and the method using the same Download PDFInfo
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- KR100351614B1 KR100351614B1 KR1019990064418A KR19990064418A KR100351614B1 KR 100351614 B1 KR100351614 B1 KR 100351614B1 KR 1019990064418 A KR1019990064418 A KR 1019990064418A KR 19990064418 A KR19990064418 A KR 19990064418A KR 100351614 B1 KR100351614 B1 KR 100351614B1
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- hot air
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5042—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like covering both elements to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/40—Applying molten plastics, e.g. hot melt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/4805—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the type of adhesives
- B29C65/481—Non-reactive adhesives, e.g. physically hardening adhesives
- B29C65/4815—Hot melt adhesives, e.g. thermoplastic adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/50—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like
- B29C65/5092—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding using adhesive tape, e.g. thermoplastic tape; using threads or the like characterised by the tape handling mechanisms, e.g. using vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/114—Single butt joints
- B29C66/1142—Single butt to butt joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
- B29C66/81469—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint one placed next to the other in a single line transverse to the feed direction, e.g. shoulder to shoulder sonotrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
- B29C66/8362—Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
- B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/10—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined
- B29C65/103—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using hot gases (e.g. combustion gases) or flames coming in contact with at least one of the parts to be joined direct heating both surfaces to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/865—Independently movable welding apparatus, e.g. on wheels
- B29C66/8652—Independently movable welding apparatus, e.g. on wheels being pushed by hand or being self-propelling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
본 발명은 폭 120cm의 방수·방식 목적의 폴리에틸렌(이하 PE로 약함) 판넬을 연결 시공할 때 생기는 이음매를 PE융착띠로 접합할 때 사용되는 PE판넬 이음매 열융착 기기에 관한 것으로, 특히 열융착 유니트(10), 상기 열융착 유니트(10)를 싣고 있으며, 네 개의 이동바퀴(21)에 의해 이동이 되는 이동 대차(20), 상기 이동 대차(20)에 수직으로 고정되며, 상기 열융착 유니트(10)의 상하이동에 사용되는 리프팅 포스트(30)로 구성된 PE판넬 이음매 열융착 기기이다.The present invention relates to a PE panel seam heat fusion apparatus used for bonding a seam produced when connecting a polyethylene panel (weakly referred to as PE) panel for waterproofing and corrosion prevention purposes having a width of 120 cm with a PE fusion strip. 10), the heat fusion unit 10 is mounted, the moving trolley 20, which is moved by the four moving wheels 21, is fixed perpendicular to the moving trolley 20, the heat fusion unit 10 PE panel seam heat welding device consisting of a lifting post (30) used in Shanghai.
또한 본 발명은 상기 PE판넬 이음매 열융착 기기의 사용 방법으로, PE판넬 이음매 부분에 PE융착띠를 덮고, 상기 PE 융착띠의 양 가장자리를 2개의 PE 융착띠 누름 롤러(11)로 눌러 주고, 상기 PE판넬 이음매 부분과 PE융착띠의 밑면, 즉 PE판넬에 닿는 면의 양 가장자리를 2개의 열풍기(12)로 가열해서 녹여 주고, 열융착 유니트(10)가 위 또는 아래로 이동하면서, 2개의 상기 열풍기(12)로 녹여진 부분을 2개의 상기 PE 융착띠 누름 롤러(11)로 누르고, 반복해서, 상기 열융착 유니트(10)가 위 또는 아래로 이동하면서, 2개의 상기 열풍기(12)로 녹여진 부분을 2개의 상기 PE 융착띠 누름 롤러(11)로 누르는 단계로 구성되는 PE판넬 이음매 열융착 기기 사용 방법이다.In another aspect, the present invention is a method of using the PE panel seam welding device, the PE panel seam cover the PE fusion band, pressing both edges of the PE fusion band with two PE fusion band pressing roller 11, Both edges of the PE panel seam and the bottom of the PE fusion strip, that is, the surface contacting the PE panel, are melted by heating with two hot air fans 12, and the two heat dissipation units 10 move up or down. The melted portion of the hot air blower 12 is pressed with the two PE fusion band pressing rollers 11 and repeatedly melted by the two hot air blowers 12 while the heat fusion unit 10 moves up or down. It is a method of using a PE panel seam welding device consisting of the step of pressing the pressed portion with the two PE fusion band pressing roller (11).
Description
본 발명은 폴리에틸렌(이하 PE로 약함) 판넬 이음매 열융착 기기 및 기기 사용 방법에 관한 것으로, 열융착 유니트(10), 상기 열융착 유니트(10)를 싣고 있으며, 네 개의 이동바퀴(21)에 의해 이동이 되는 이동 대차(20), 상기 이동 대차(20)에 수직으로 고정되며, 상기 열융착 유니트(10)의 상하이동에 사용되는 리프팅 포스트(30)로 구성된 PE판넬 이음매 열융착 기기 및 기기 사용 방법에 관한 것이다.The present invention relates to a polyethylene (hereinafter referred to as PE) panel joint seam welding device and a method of using the device, and includes a heat welding unit 10, the heat welding unit 10, by four moving wheels 21 PE panel joint heat-sealing device and device using a movable post 20, which is vertically fixed to the moving trolley 20, which consists of lifting posts 30 used for shanghai-dong of the heat-sealing unit 10 It is about a method.
일반적으로 PE판넬 시공은 방수·방식 목적으로 시행되는데, 폭 120cm의 PE판넬을 연결 시공하다 보면, 상기 PE판넬 이음매가 생기게 된다. 상기 PE판넬 이음매는 보통 2~3mm, 크게는 10mm까지의 폭이 되기도 한다. 또한 양쪽 이음매의 면이 균등하지 못할 경우도 있다.In general, PE panel construction is carried out for the purpose of waterproofing, anticorrosion, when connecting the PE panel width 120cm, the PE panel seam is produced. The PE panel seams are usually 2 to 3 mm wide, up to 10 mm wide. In addition, the surfaces of both seams may not be even.
상기 PE판넬 이음매 부분은 방수·방식면에서 취약점이 되며, PE 융착띠를 사용하여, 상기 PE판넬 이음매 부분을 덮어서 방수, 방식에 지장이 없도록 해주게 된다.The PE panel joints are vulnerable in terms of waterproofing and anticorrosion, and the PE fusion band is used to cover the PE panel joints so that the waterproof and anticorrosion is prevented.
융착 방법은 상기 PE판넬 이음매 부분과 상기 PE융착띠의 두면 중 상기 PE판넬 이음매와 접하게 되는 밑면을 열풍기로 녹인 후 상기 PE융착띠를 눌러 접합시켜 주는 방식으로 시공된다.The fusion method is constructed by melting the bottom surface of the PE panel joint portion and the two surfaces of the PE fusion strip which are in contact with the PE panel joint with a hot air blower, and then pressing the PE fusion band to bond them together.
종전의 PE판넬 이음매 부분은 사람의 손에 쥐어질 수 있는 소형 열풍기에 의해 처리 되었다. 작업 공정을 자세히 살펴보면, 작업부위의 높이까지 작업대를 설치하고, 작업자가 한손에는 상기 열풍기를, 다른 한손에는 상기 PE융착띠를 들고, 상기 PE판넬 이음매 부분과 상기 PE융착띠의 두면 중 상기 PE판넬 이음매와 접하게 되는 밑면을 열풍기로 녹인 후 상기 PE융착띠를 눌러 접합시키면서 점점 자세를 낮추어 가며 상기의 공정을 반복하는 방식으로 진행된다.Conventional PE panel seams were handled by small heat fans that could be held in human hands. Looking at the working process in detail, the worktable is installed up to the height of the working part, the operator holding the hot air blower in one hand, the PE fusion band in the other hand, the PE panel joint part and the PE panel of the two sides of the PE fusion band After dissolving the bottom surface in contact with the joint with a hot air blower and then pressing the PE fusion band, the lowering the posture gradually proceeds by repeating the above process.
상기 수동 작업은 불안정한 작업자의 자세, 눈의 피로, 양손 동시 사용 등의 사유로 균질하고 일정한 PE판넬 이음매 열융착 작업이 되지 못한다.The manual work may not be a homogeneous and uniform PE panel seam heat fusion work for reasons such as unstable worker posture, eye fatigue, simultaneous use of both hands.
본 발명의 주된 목적은 균질하고 일정한 PE판넬 이음매 열융착을 할 수 있고, 사람이 PE판넬 이음매 열융착 작업부위에 접근하기 위해 설치하던 작업대를 설치하지 않고 PE판넬 이음매 열융착을 할 수 있고, 인력의 절감이 되고, 산업재해를 줄일 수 있으며 원가절감을 할 수 있는 PE판넬 이음매 열융착 기기 및 기기 사용 방법을 제공하는데 있다.The main object of the present invention is to achieve a homogeneous and uniform PE panel seam heat fusion, PE panel seam heat fusion can be done without installing a workbench installed to access the PE panel seam heat fusion work site, manpower It is to provide a PE panel joint heat fusion device and a method of using the device that can reduce the cost, reduce industrial accidents and reduce the cost.
도1은 본 발명 폴리에틸렌(이하 PE로 약함) 판넬 이음매 열융착 기기의 사시도이다.1 is a perspective view of a polyethylene (hereinafter referred to as PE) panel joint seam welding device of the present invention.
도2는 본 발명 PE판넬 이음매 열융착 기기의 열융착 유니트 상세도이다.2 is a detailed view of a heat fusion unit of the PE panel seam welding device of the present invention.
도3은 본 발명 PE판넬 이음매 열융착 기기의 열융착 유니트와 리프팅 포스트의 동력전달부위의 상세도이다.Figure 3 is a detailed view of the power transmission portion of the heat welding unit and lifting post of the PE panel seam welding device of the present invention.
도4는 본 발명 PE판넬 이음매 열융착 기기의 사용 상태도이다.Figure 4 is a state diagram used in the PE panel seam welding device of the present invention.
<도면의 부호에 대한 간단한 설명><Short description of the symbols in the drawings>
10 : 열융착 유니트 11 : PE 융착띠 누름 롤러10: heat fusion unit 11: PE fusion band pressing roller
12 : 열풍기 13 : 리프팅 모터12: hot air fan 13: lifting motor
14 : 동력전달체인 15 : 동력전달축14: power transmission chain 15: power transmission shaft
16 : 리프팅 기어 17 : 리프팅 가이드 휠16: lifting gear 17: lifting guide wheel
18 : 조정상자 20 : 이동 대차18: adjustment box 20: moving cart
30 : 리프팅 포스트30: lifting post
본 발명은 PE판넬 이음매 열융착 기기로, 제1도와 같이 열융착 유니트(10), 상기 열융착 유니트(10)를 싣고 있으며, 네 개의 이동바퀴(21)에 의해 이동이 되는 이동 대차(20), 상기 이동 대차(20)에 수직으로 고정되며, 상기 열융착 유니트(10)의 상하이동에 사용되는 리프팅 포스트(30)로 구성된 PE판넬 이음매 열융착 기기이다.The present invention is a PE panel seam fusion device, the heat fusion unit 10 and the heat fusion unit 10, as shown in Figure 1, the mobile cart 20 is moved by four moving wheels 21 It is fixed to the moving trolley 20, and is a PE panel joint heat fusion device consisting of a lifting post 30 used in the shangdong of the heat fusion unit 10.
상기 열융착 유니트(10)는, 제2도 및 제3도와 같이 PE 융착띠의 양 가장자리를 눌러 주는 2개의 PE 융착띠 누름 롤러(11), 상기 PE 융착띠의 양 가장자리를 가열해 주는 2개의 열풍기(12), 상기 2개의 PE 융착띠 누름 롤러(11)와 상기 열풍기(12)를 상하 이동시키는 동력을 공급하는 리프팅 모터(13), 상기 리프팅 모터(13)의 동력을 궤도운동으로 변화시키는 동력전달체인(14), 상기 동력전달체인 (14)의 궤도운동을 회전운동으로 변화시키는 동력전달축(15), 상기 동력전달축(15)의 양끝에 있어 상기 동력전달축(15)의 회전시 함께 회전하는 2개의 리프팅 기어(16), 상기 리프팅 기어(16)가 상기 리프팅 포스트(30)를 따라 수직 이동시 상기 리프팅 포스트(30)를 감싸주며,상기 리프팅 포스트(30)를 이탈하지 않도록 하는 리프팅 가이드 휠(17), 상기 리프팅 모터(13)와 상기 열풍기(12)의 전원 스위치가 있는 조정상자(18)로 구성된 열융착 유니트(10)이다.The heat fusion unit 10 includes two PE fusion band pressing rollers 11 for pressing both edges of the PE fusion band, as shown in FIGS. 2 and 3, and two two for heating both edges of the PE fusion band. A hot air 12, a lifting motor 13 for supplying power for moving the two PE fusion band pressing rollers 11 and the hot air fan 12 up and down, and for changing the power of the lifting motor 13 to orbital motion. Rotation of the power transmission shaft 15 at both ends of the power transmission chain 14, the power transmission shaft 15 for changing the orbital motion of the power transmission chain 14 into a rotational movement, and the power transmission shaft 15 Two lifting gears 16 rotating together at the same time, the lifting gear 16 wraps the lifting post 30 when vertically moving along the lifting post 30, so as not to leave the lifting post 30 Lifting guide wheel 17, the lifting motor 13 and the hot air fan (1) It is a heat fusion unit 10 composed of an adjustment box 18 with a power switch of 2).
상기 리프팅 포스트(30)는 상기 열융착 유니트(10)의 상기 리프팅 기어(16)와 맞물리는 리프팅 포스트 평면기어(31)를 가진다.The lifting post 30 has a lifting post planar gear 31 which engages with the lifting gear 16 of the heat welding unit 10.
상기 PE판넬 이음매는 콘크리트 면 위에 폭 120cm의 PE판넬을 매입하여 연결 시공할 때 생기는 이음매로, 보통 2~3mm, 크게는 10mm까지의 폭이 되기도 한다. 또한 양쪽 이음매의 면이 균등하지 못할 경우도 있다.The PE panel seam is a joint produced when the PE panel having a width of 120 cm is installed on the concrete surface and is connected to each other. The PE panel seam is usually 2 to 3 mm wide and up to 10 mm wide. In addition, the surfaces of both seams may not be even.
상기 PE 융착띠는 작게는 폭 2.5cm, 크게는 폭 4~9cm의 띠이다.The PE fusion band is a small band of 2.5cm wide, 4-9cm wide.
상기 PE 융착띠 누름 롤러(11), 상기 열풍기(12), 상기 열융착 유니트(10)의 상하 이동의 상호작용에 의해 자동으로 PE판넬 이음매 열융착 작업이 진행된다. 즉상기 PE 융착띠 누름 롤러(11)는 상기 PE판넬 이음매와 상기 PE 융착띠를 고르게 눌러 주고, 상기 열풍기(12)는 상기 PE 융착띠의 밑면과 상기 PE판넬 이음매 부분을 녹여 주게 된다.The PE panel seam heat fusion operation is automatically performed by the interaction of the vertical movement of the PE fusion band pressing roller 11, the hot air fan 12, and the heat fusion unit 10. That is, the PE fusion band pressing roller 11 evenly presses the PE panel seam and the PE fusion band, and the hot air blower 12 melts the bottom of the PE fusion band and the PE panel seam.
또한 본 발명은 PE판넬 이음매 열융착 기기 사용 방법으로, 제4도와 같이 PE판넬 이음매 부분에 PE융착띠를 덮고, 상기 PE 융착띠의 양 가장자리를 2개의 PE 융착띠 누름 롤러(11)로 눌러 주고, 상기 PE판넬 이음매 부분과 PE융착띠의 밑면, 즉 PE판넬에 닿는 면의 양 가장자리를 2개의 열풍기(12)로 가열해서 녹여 주고, 열융착 유니트(10)가 위 또는 아래로 이동하면서, 2개의 상기 열풍기(12)로 녹여진 부분을 2개의 상기 PE 융착띠 누름 롤러(11)로 누르고, 반복해서, 상기 열융착 유니트(10)가 위 또는 아래로 이동하면서, 2개의 상기 열풍기(12)로 녹여진 부분을 2개의 상기 PE 융착띠 누름 롤러(11)로 누르는 단계로 구성된다.In addition, the present invention is a method for using a PE panel seam heat fusion apparatus, as shown in Fig. 4 to cover the PE fusion band on the PE panel seam, pressing both edges of the PE fusion band with two PE fusion band pressing roller (11) , By heating the two edges of the PE panel joint portion and the bottom surface of the PE fusion strip, that is, the surface contacting the PE panel with two hot air blowers 12, while the heat fusion unit 10 moves up or down, 2 The two melted air blowers 12 are pressed while the portions melted by the two hot air blowers 12 are pressed by the two PE fusion band pressing rollers 11, and the heat fusion unit 10 moves up or down. It is composed of the step of pressing the melted part with the two PE fusion band pressing roller (11).
상기 PE판넬 이음매의 최상부와 최하부, 즉 양끝은 콘크리트 속으로 매입되어, 방수·방식의 목적을 달성하게 된다.The top and bottom of the PE panel seam, i.e., both ends, are embedded into concrete to achieve the purpose of waterproofing and corrosion prevention.
본 발명 PE판넬 이음매 열융착 기기 및 기기 사용 방법으로 균질하고 일정한 PE판넬 이음매 열융착을 할 수 있다.The PE panel seam welding device of the present invention and the method of using the device can be homogeneous and uniform PE panel seam welding.
다른 효과는 사람이 PE판넬 이음매 열융착 작업부위에 접근하기 위해 설치하던 작업대를 설치하지 않고 PE판넬 이음매 열융착을 할 수 있다.Another effect is that the PE panel seam can be welded without the need for a workbench installed by the person to access the PE panel seam weld.
또 다른 효과는 PE판넬 이음매 열융착 기기는 자동화장비이므로 인력의 절감이 되고, 산업재해를 줄일 수 있으며 원가절감을 할 수 있는 것이다.Another effect is that the PE panel seam welding machine is an automated equipment, which can reduce manpower, reduce industrial accidents and reduce costs.
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KR1019990064418A KR100351614B1 (en) | 1999-12-29 | 1999-12-29 | Heat melting and gluing device for a polyethylene panel joint and the method using the same |
KR2020000000282U KR200195425Y1 (en) | 1999-12-29 | 2000-01-06 | Heat melting and gluing device for a polyethylene panel joint |
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KR100909036B1 (en) * | 2007-10-09 | 2009-07-23 | (주)삼성방수 | Waterproof construction device using waterproof sheet |
KR101114213B1 (en) * | 2009-09-30 | 2012-03-05 | (주)리뉴시스템 | Manufacturing apparatus for hand-operated composite waterproof sheet in constructionsite |
KR20230023864A (en) | 2021-08-10 | 2023-02-20 | 김윤옥 | food leftover rice drying treatment apparatus |
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KR100712202B1 (en) * | 2005-04-18 | 2007-04-27 | 박준영 | Plastic sheet hot air processing machine |
CN109353010A (en) * | 2018-11-29 | 2019-02-19 | 河北顺耐工业皮带有限公司 | A kind of equipment in PVC conveying flat rubber belting bonding conveying conducting bar |
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KR100909036B1 (en) * | 2007-10-09 | 2009-07-23 | (주)삼성방수 | Waterproof construction device using waterproof sheet |
KR101114213B1 (en) * | 2009-09-30 | 2012-03-05 | (주)리뉴시스템 | Manufacturing apparatus for hand-operated composite waterproof sheet in constructionsite |
KR20230023864A (en) | 2021-08-10 | 2023-02-20 | 김윤옥 | food leftover rice drying treatment apparatus |
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