KR100340578B1 - Device for preventing collapse of the fluidized bed in the coal and fine ore based ironmaking process - Google Patents

Abstract

The present invention is formed in a flow reduction reactor in a situation where a rapid fluctuation of the flow rate of the high temperature reducing gas discharged from the melting gasifier and supplied to the flow reduction reactor is caused by fluctuations in operating conditions in the melt gasification furnace during a fluid reduction furnace operation. The present invention relates to a fluidized bed decay preventing device in a molten iron manufacturing process using ordinary coal and powdered iron ore that can prevent the temporary collapse of the fluidized bed.

The present invention is connected to the exhaust gas conduit (2a) installed to branch a portion of the exhaust gas to the rear end of the collecting device 19, a compressor (2) for compressing the branched inlet exhaust gas; and, the compressor through the compressor (2) Compressed gas storage tank (3) for storing the exhaust gas; and a gas conduit (4), one end of which is connected to the compressed gas storage tank (3) through which the compressed gas flows; and opening and closing the gas flow of the gas conduit (4) A control valve (5); and a gas blowing conduit (6) connecting the reducing gas inlet conduit and the molten gasifier of the final reduction passage (13), and the other end of the gas conduit (4) to be connected. Provided is a fluidized bed decay preventing device in a molten iron manufacturing process using ordinary coal and iron ore.

Description

DEVICE FOR PREVENTING COLLAPSE OF THE FLUIDIZED BED IN THE COAL AND FINE ORE BASED IRONMAKING PROCESS}

The present invention is formed in a flow reduction reactor in a situation where a rapid fluctuation of the flow rate of the high temperature reducing gas discharged from the melting gasifier and supplied to the flow reduction reactor is caused by fluctuations in operating conditions in the melt gasification furnace during a fluid reduction furnace operation. The present invention relates to a fluidized bed decay preventing device in a molten iron manufacturing process using ordinary coal and powdered iron ore that can prevent the temporary collapse of the fluidized bed.

In general, the blast furnace method, which forms the mass of molten iron production facilities, has a certain level of strength due to the characteristics of the reactor, and requires raw materials having a particle size to ensure breathability in the furnace, and is a carbon source used as a fuel and a reducing agent. As a source, it depends on the coke which processed the specific raw coal, and as an iron source, it mainly relies on the sintered ore which passed through the series of agglomeration processes. As a result, the current blast furnace method necessarily involves preliminary processing of raw materials such as coke manufacturing facilities, to overcome the global regulations on the costs necessary for the construction of the above facilities and environmental pollutants generated from the above facilities. The competitiveness of the current blast furnace method is rapidly being eroded by enormous investment costs for the enormous environmental pollution prevention facilities.

In order to cope with the above situation, countries around the world directly use general coal as fuel and reducing agent, and as a source of iron, in the development of new steel making process for manufacturing molten iron using spectroscopy that occupies more than 80% of the world's ore production. Spurring

Background Art [0002] In conventional molten iron and spectroscopy-manufactured molten iron manufacturing equipment related to this technique, AT2096 / 92 and the like which are patent pending in Austria are known.

According to the publication, the molten iron manufacturing equipment, as shown in Figure 1, the three stages of the reduced flow path 10 and coal consisting of a preheating furnace 11, a preliminary reduction path 12 and the final reduction path 13, etc. It consists of the melt gasifier 14 in which the filling layer is formed.

Accordingly, the ore at room temperature continuously infiltrated into the reactor of the upper stage is passed through the preheating furnace 11, the preliminary reducing material 12, and the final reducing furnace 13, which are the three-stage flow reducing reactor 10 described above. By contacting with the high temperature reduction air stream supplied from the molten gasifier 14 is converted to a high temperature reduction spectroscopy with a temperature rise and a reduction of 90% or more. At the same time, the reduced spectroscopy is a molten gasifier 14 in which a coal stratified layer is formed. It is continuously charged into the molten metal and melted in the coal-sedimentary bed therein, which is converted into molten iron and discharged outside the molten gasifier 14.

In addition, in the molten gasifier 14, the bulk coal is continuously supplied from the upper part of the furnace to form a coal filling layer having a constant height in the furnace, and formed in the filling layer at the bottom of the outer wall of the filling layer. Oxygen is blown through a plurality of air vents to burn coal in the packed bed, and the combustion gas rises to the packed bed while being converted into a high temperature reducing gas and supplied to the three stages of the flow reduction reactor 10. Discharged.

On the other hand, the high temperature reducing gas supplied from the melt gasifier 14 into the three-stage flow reduction reactor 10 is generated by combustion and gasification of ordinary coal, and the amount of the formation is considerably changed depending on the properties and operation abnormalities of the raw coal. It can change. According to the results of the operation up to now, the fluctuation amount of the high-temperature reduced gas amount is about 20-30% of the average gas production in severe cases, and such extreme gas fluctuation occurs within a very short time of several minutes.

Such a phenomenon is commonly referred to as a pressure peak, and when the pressure peak occurs, the amount of high temperature reducing gas supplied to the three-stage flow reduction reactor 10 increases rapidly within a short time and then decreases rapidly again. In the rapidly decreasing step, the flow rate of the high-temperature reducing gas formed in each of the preheating furnace 11, the preliminary reducing reactor 12 and the final reducing furnace 13 of the three-stage flow reducing reactor 10 is drastically reduced. As a result, the ore fluid layer formed in the flow reduction path 10 may be temporarily collapsed.

That is, in order to operate smoothly in the three-stage flow reduction reactor 10, it is essential to uniformly supply a reducing gas having a predetermined flow rate into the furnace to form a stable fluidized bed. The pressure in the reduction gasifier 14 If a temporary flow collapse occurs frequently along the peak, the gas dispersion plate (not shown) installed in the lower portion of the furnace for securing a uniform flow rate in the flow reduction path 10 is separated from the fluidized bed during the temporary flow collapse. As some reduction spectroscopy gradually accumulates, it may cause a phenomenon of partially blocking a hole formed in the gas distribution plate.

Therefore, the partial blockage of the gas distribution plate causes non-uniform gas flow rate distribution in the flow reduction path 10, which makes it difficult to secure a stable fluidized bed, and ultimately, poor overall flow state in the flow reduction path 10. This caused a serious problem of stopping the blast furnace operation.

Accordingly, the present invention has been made in order to solve the above problems, the object of the present invention is to prevent the temporary flow collapse phenomenon in the flow reduction reactor caused by the occurrence of the pressure park in the molten iron manufacturing process using plain coal and iron ore directly The present invention seeks to provide a fluidized bed decay preventing device in a molten iron manufacturing process using ordinary coal and powdered iron ore that can form a stable fluidized bed in a fluidized reduction furnace.

1 is a schematic view showing a fluidized bed decay preventing apparatus in the molten iron manufacturing process using a coal and fine iron ore according to the present invention,

Figure 2 is a state of installation of the compressed gas introduction pipe employed in the fluidized bed collapse preventing device in the molten iron manufacturing process using the coal and the fine iron ore according to the present invention,

Figure 3 is a graph showing the pressure peak phenomenon and the reducing gas flow rate fluctuation situation and the reducing gas flow rate fluctuation range by the apparatus of the present invention.

* Explanation of symbols for the main parts of the drawings *

2 .... Compressor 3 .... Compressed Gas Storage Tank

4 .... Gas Conduit 5 .... Control Valve

6 .... compressed gas blowing conduit 7 .... pressure switch

11 ... preheating furnace 12 ... preliminary reduction reactor

13 ... Final Reduction Path 19 ... Collector Unit

The present invention as a technical means devised to achieve the above object,

Preheat furnace, preliminary reactor, final reduction furnace, etc., consisting of three stages of the preheating furnace connected to the melt gasification furnace so that the high-temperature reducing gas flows, and the general coal and iron ore composed of the collecting device installed at the end of the preheating furnace. In the molten iron manufacturing equipment using,

A compressor connected to an exhaust gas conduit installed to branch a portion of the exhaust gas to the rear end of the collecting device to compress the inlet gas branched; and a compressed gas storage tank for storing the exhaust gas compressed through the compressor; and the compressed gas A gas conduit, one end of which is connected to the reservoir and flowing compressed gas; and a time point when a sudden pressure drop starts when the pressure peak in the molten gasifier increases at a speed of 0,05 bar / sec or more and then drops rapidly. The pressurized gas of the compressed gas storage tank is opened to be supplied to the reducing gas inlet conduit of the final reduction path through a gas conduit, and when the fluctuation rate of the pressure applied to the molten gasifier falls below 0.5 bar / sec. Closed operation to stop the supply of compressed gas to the reducing gas inlet conduit of the reduction furnace to open and close the gas flow in the gas conduit Bow is adjustable valve; And a control valve for opening and closing the gas flow of the gas conduit; and a gas blowing conduit connecting the reducing gas inlet conduit and the molten gas furnace of the final reduction path, and the other end of the gas conduit connected thereto. In the molten iron manufacturing process using ordinary coal and fine iron ore to provide a fluidized bed collapse preventing device.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

Figure 1 is a schematic diagram showing a fluidized bed collapse preventing device in the molten iron manufacturing process using ordinary coal and fine iron ore according to the present invention, as shown, the apparatus 1 of the present invention is a preheating furnace 11, pre-reduction When the pressure peak occurs in the molten gasifier 14 for supplying the high-temperature reduction gas to the three-stage flow reduction furnace 10 including the furnace 12 and the final reduction furnace 13, the molten gasifier 14 It is to prevent the temporary flow collapse that occurs in the flow reduction path 10 in communication with.

That is, after reducing the ore charged through the preheating furnace 11 of the flow reduction path 10, the exhaust gas discharged to the outside is finally passed through the collecting equipment 19 so as to branch a portion of the exhaust gas. The exhaust gas conduit 2a is connected and configured, and the exhaust gas conduit 2a is provided with a compressor 2 for compressing the branched inlet gas through the exhaust gas conduit 2a, and the compressor 2 is compressed to store the compressed exhaust gas while passing through the exhaust gas conduit 2a. The gas storage tank 3 is provided and comprised.

Here, the compressed gas storage tank 3 is provided with a volume size occupying 20 to 30% of the average reduced gas flow rate generated in the melt gasifier 14, the internal pressure is imposed on the melt gasifier 14 A plurality of pressure switches 7a and 7b are provided so that they can be maintained at about 1.5 to 2 times the pressure.

On the other hand, the compressed gas storage tank (3) is provided with a gas conduit (4), one end of which is connected to the compressed gas flow, and the gas flow flowing through the middle of the gas conduit (4) from the process control process computer not shown The control valve (5) is mounted so that it can be opened and closed properly by the transmitted signal.

In addition, the other end of the gas conduit (4) is provided with a compressed gas inlet conduit (6) connecting between the reducing gas inlet conduit (13a) and the molten gas furnace 14 of the final reduction path 13 through the The reducing gas generated in the melt gasifier 14 can be supplied to the final reduction path 13 side, and the compressed gas can be supplied from the gas conduit 4 to the final reduction path 13 side.

Here, the compressed gas blowing conduit 6 is extended in the inner circumferential direction for uniform gas injection into the reducing gas inlet conduit 13a of the final reduction path 13, as shown in FIG. The final reduction through a plurality of branch pipes (6a) penetrating through the inlet conduit (13a), and 6 to 8 branch pipes (6a) branched from the annular compressed gas blowing conduit (6) Gas blowing into the reducing gas inlet conduit 13a of the furnace 13 takes place.

Hereinafter, the operation of the present invention will be described.

The high temperature reduction gas generated in the melt gasifier 14 is first supplied to the final reduction reactor 13, and then subjected to a reduction operation with the charged ore while sequentially passing through the preliminary reduction reactor 12 and the preliminary furnace 11, It is exhausted to the outside via the collector device 19 connected to the preliminary furnace (11).

At this time, some of the large amount of exhaust gas branched through the gas conduit 2a mounted at the rear end of the collecting device 19 is compressed by the compressor 2 connected to the gas conduit 1 to compress the compressed gas. Stored in the reservoir (3), wherein the pressure in the gas reservoir (3) is kept constant by the interlocking of the two pressure switches (7) and the compressor (2), while occurring in the molten gasifier (14). The pressure of the hot reducing gas is continuously measured through a pressure gauge.

In addition, the value measured as the pressure gauge is transmitted to a process control process computer, which is not shown, and the received process computer calculates the pressure fluctuation rate in the three-stage reduction furnace 10 with time, and the pressure fluctuation. The pressure peak is determined according to the magnitude of the speed, and the value is appropriate to be 0.05 bar / sec.

That is, when a pressure peak occurs during operation, the control valve (5) provided on the gas conduit (4) connecting between the compressed gas storage tank (3) and the reducing gas inlet conduit (13a) of the final reduction path (13) To operate the opening. By the opening of the control valve 5, the compressed gas stored in the compressed gas storage tank 3 is supplied to the annular compressed gas introduction pipe 6 via the gas conduit 4 and then reduced gas inlet conduit 13a. The compressed gas is uniformly supplied into the final reduction path 13 through the branch pipe 6a of the compressed gas introduction pipe 6 inserted therein.

The blowing of the compressed gas is preferably performed at a time point when the pressure suddenly increases during the pressure peak in the reduction furnace 10 and then starts to decrease rapidly again. By preventing a sudden decrease in the gas flow rate supplied to the reduction furnace 13, ore temporarily in the three-stage reduction furnace 10 made by a rapid decrease in the gas flow rate in the final reduction path 13 immediately after the pressure peak occurs. This can prevent the fluidized bed from collapsing.

On the other hand, the control valve 5 opened for blowing the compressed gas as described above is reduced in the pressure fluctuation rate in the three-stage reduction furnace 10 to 0.05 bar / sec or less, when the pressure peak is eliminated To operate to close the compressed gas from the compressed gas reservoir 3 to the final reduction path.

3 is a diagram illustrating a situation in which the pressure peak occurs as described above, and shows a situation in which a sudden pressure decrease occurs after a sudden pressure increase, and accordingly, the flow rate of the reducing gas is also rapidly changed. When the reducing gas flow rate is drastically reduced, the compressed gas is blown from the compression storage tank 3 into the reduction furnace 10 by the apparatus 1 according to the present invention. It is shown that the flow fluctuations of R are significantly reduced than the flow fluctuations of the shear.

That is, in the molten iron manufacturing process using ordinary coal and fine iron ore according to the present invention, it is possible to prevent a sudden decrease in the gas flow rate supplied to the final reduction path 13 caused by pressure peak generation by the fluidized bed collapse preventing device. Accordingly, the phenomenon in which the ore fluid layer collapses temporarily in the final reduction path 13 can be prevented.

According to the present invention as described above, the gas conduit at the time of the pressure peak occurs when a sudden fluctuation in the flow rate of the high temperature reducing gas discharged from the molten gasifier and supplied to the final reduction furnace by the operating situation in the molten gasifier By supplying the compressed gas from the compressed gas storage tank in which the flue gas is compressed and stored to the final reduction path by opening the control valve of the control valve, it is possible to prevent the temporary collapse of the ore fluid layer formed in the reduction furnace, thereby ensuring smooth operation of the reduction furnace. Thus, the effect of maintaining a stable flow reduction operation is obtained.

Claims (3)

Preheating furnace 11, preliminary reduction passage 12, final reduction passage 13, etc. consisting of a preheating furnace 11 and the preheating furnace connected to the melt gasifier 14 so that the high-temperature reducing gas flows into the preheating furnace (11) In the apparatus for manufacturing molten iron using coal briquettes and powdered iron ores composed of a collecting device (19) installed at a rear stage, A compressor (2) connected to an exhaust gas conduit (2a) installed to branch a portion of the exhaust gas at the rear end of the collecting device (19) to compress the introduced flue gas; and the exhaust gas compressed through the compressor (2) Compressed gas storage tank (3) for storing; and a gas conduit (4), one end of which is connected to the compressed gas storage tank (3), through which compressed gas flows; and the pressure applied to the molten gasifier (14) is 0, The final reduction path 13 through the gas conduit (4) the compressed gas of the compressed gas storage tank (3) at the time when the sudden pressure drop begins when the pressure peak that increases rapidly at a rate of more than 05bar / sec and then drops sharply again It is opened to be supplied to the reducing gas inlet conduit 13a of the reducing gas inlet conduit 13 of the final reduction path 13 when the fluctuation rate of the imposed pressure of the molten gasifier 14 falls below 0.5 bar / sec. Closed operation to stop supply of compressed gas to 13a) The other of the reducing gas inlet pipe, and the connection to a melting gasifier and the gas conduit 4 of the said a final reduction 13; the control valve (5) to control opening and closing a gas flow in the gas duct (4) Gas injection conduit (6) is connected to the end; fluidized bed collapse preventing device in the molten iron manufacturing process using a coal and fine iron ore. The method of claim 1, The compressed gas storage tank 4 is equipped with a volume size occupying 20 to 30% of the average reduced gas flow rate generated in the melt gasifier 14, the internal pressure to the pressure imposed on the melt gasifier 14 And a plurality of pressure switches (7a) and (7b) so as to be maintained at about 1.5 to about 2 times. delete