KR100336111B1 - The manufacturing method for fermented type of baby food - Google Patents

Abstract

The present invention relates to a method for producing a fermented baby food, and more particularly, a step of germinating and grinding brown rice and soybean, on the other hand, a process for preparing fermented enzyme in advance, and the prepared germinated brown rice, germinated soybean and fermented enzyme. And other subsidiary materials together in a fermentation tank and fermentation, and a method of producing a fermentation baby food characterized in that the fermentation is completed by sterilizing, drying, crushing and packaging the fermentation is completed by the fermentation process Nutrients are low molecular weight, easy digestion, high absorption rate of vitamins and minerals, and new nutrients are generated by the germination process, which can be effectively used for the growth and development of infants and young children.

Description

The manufacturing method for fermented type of baby food}

Germinated grains have been reported for various high-level nutrients because enzymes contained in large amounts of sprouted grains such as germinated brown rice cause biological changes to change nutrients originally contained in raw grains into higher-level nutrients during the germination process.

In other words, due to increased enzymes during germination, proteins (about 7% in brown rice and about 41% in soybeans) are changed into amino acids, which are high-level nutrients, and neurotransmitters are used to develop the brain, normalize nerves, and promote cerebral blood circulation. It also contains gamma-orizanol, which can help to stabilize your baby's nerves, boost brain growth, and boost IQ.Arabinoxyran, a potent immune-boosting agent, will also produce a lot of new ingredients. Is a component that greatly enhances the body's immunity and prevents and treats mild colds and incurable diseases such as arthritis and cancer. Therefore, germination of grains for use in baby food does not require the use of immune enhancers as in other baby foods.

Germination grains also produce 'antioxidants' during the germination process, and four antioxidant components, phenolic acid, tocotrienol, vitamin E and SOD, protect the cells of the baby and prevent them from various diseases. Fats contained in brown rice and soybeans are low molecular weights, which are good for the body, and have a beneficial effect on various bodies.

In addition, during germination, chlorophyll, dietary fiber, various vitamins, etc. are greatly increased, and an ingredient called octacosanol, which promotes energy metabolism, suppresses obesity and promotes metabolism, and minerals are converted into organic minerals, so the absorption utilization rate is 4 More than doubled.

Therefore, as in the present invention, when the fermented germinated grains and vegetables are made again to produce a baby food, all problems in the existing baby food are eliminated. By germination and fermentation, existing nutrients are transformed into low-molecular or high-level nutrients, resulting in a breakthrough nutritional arrangement, and minerals are absorbed into the body of fermentation enzymes and become organic minerals.

On the other hand, in the 'Baby food' section of the special nutrition foods of the Ministry of Health and Welfare, the ingredients are prescribed as follows.

① Appearance: As a powder or solid with its own color, there should be no odor.

② Water content (%): 10.0% or less

③ crude protein (%): 10.0% or less

④ Crude fat (%): 5.0% or less

⑤ α-degree of view: 80 or more

⑥ Iron (mg / 100g): 5 or more

⑦ Vitamin A (IU / 100g): 1,000 or more

⑧ Vitamin B ₁ (mg / 100g): 0.2 or more

⑨ Vitamin B ₂ (mg / 100g): 0.3 or more

C Vitamin C (mg / 100g): 40.0 or more

⑪ Artificial sweeteners: should not be detected.

색소 Tar Color: Should not be detected.

⑬ Coliform group: should be negative.

The formulas produced by each milk formula company prescribe milk protein, beef, soy protein and essential amino acids to supply protein, and prescribe brown rice, glutinous rice, vegetables and fruits to supply carbohydrates, and supply fat. In order to prescribe jade oil, soybean oil, DHA, evening seed oil, etc., alkoxy glycerol, nucleotides, lactoferrin, beta carotene, gamma linolenic acid, etc. to enhance the immune system, and DNA, taurine, lecithin, etc. To facilitate digestion and excretion, lactose and galacto oligosaccharides are prescribed.

In addition, the reinforcement of various vitamins and minerals, etc. If the prescription is about 50 kinds of ingredients, so many ingredients are prescribed for the purpose of approaching the ingredients of breast milk as close as possible.

However, babies with low digestive and absorptive power cannot absorb enough nutrients simply by mixing various ingredients, and the existing baby food formulated in this way uses about 30% brown rice, which is used for picinic acid and amyl. Rose can easily cause digestive problems, and it can cause gastrointestinal disorders in infants.If a baby who is eating breast milk or milk powder suddenly eats dried beef powder, brown rice powder, milk protein, etc., he did not eat enough water and didn't eat normally. Indigestion is caused by the heterogeneity of food, etc. Moreover, these raw materials have a high molecular weight and are difficult to digest.

In addition, synthetic vitamins added to conventional baby foods are less effective and absorbed than natural vitamins, and minerals present in plant or animal tissues also have about four times higher absorption after germination or enzyme treatment. Baby food using the advantages of the situation is never.

The present invention has been made in consideration of the above matters, and an object of the present invention is to mix and lower fermentation by digestion, absorption, and bioavailability of various components by fermenting with enzymes after mixing other nutritional substances with germinated grain as a main ingredient. It is to provide a method for producing a fermented baby food which is increased or new essential nutritional ingredients are produced or increased and increased the absorption utilization of vitamins and minerals.

In order to achieve the above object, the production method of the fermented baby food according to the present invention is characterized by the following configuration.

The method for producing fermented baby food according to the present invention comprises the steps of germinating and grinding brown rice and soybean, on the other hand, a step of preparing fermentation enzyme in advance, and a fermentation tank containing the prepared germinated brown rice, germinated soybean and fermenting enzyme and other subsidiary materials. It is characterized in that the fermentation process is put into the fermentation process, and the fermentation solution is completed by sterilization, drying, pulverization and packaging process, the existing nutrients are low molecular weight by the fermentation process is easy to digest and vitamins and minerals of The absorption rate is higher and new nutrients are generated by the germination process, which makes it possible to efficiently use it for the growth and development of infants.

Hereinafter, the present invention will be described in detail.

(1) germination grain manufacturing process

① Germination process of raw grain

Brown rice and soybeans are soaked in water and sprouted to 10 mm immediately after germination at a temperature of 22-40 ° C.

It is preferable to germinate within the temperature of the above range because germination proceeds late at 22 ° C. and economic efficiency decreases and germination proceeds too fast at 40 ° C. and above. Since the characteristic aroma becomes strong and a taste falls, it is preferable to use when it is below.

At this time, a sufficient amount of ozone (O ₃ ) must be continuously injected into the water in the sprouting tank to prevent the microorganisms from breeding. If the manufacturing process of the present invention is contaminated with various germs, the fermentation may fail. It is desirable to continuously disinfect vessels, machines, various raw materials, and workshops used in the process to prevent microbial contamination, and to have facilities such as sterilization and aseptic air conditioning facilities.

② grinding process

The two germinated grains are crushed into 80 to 200 mesh with a pulverizing device, respectively.

When using dried germinated grains, soak in water and take out.

(2) fermentation enzyme manufacturing process

On the other hand, zucchini, carrots, tomatoes, cauliflower, spinach, peas, celery, bananas, oranges, pears, apples, beets, etc. are prepared in equal proportions. Put oligosaccharide solution at about 30% by weight of the total vegetable and fruit input, melt brown sugar at about 90% by weight of the total vegetable and fruit input, cover it, ferment it for 1 month to 3 years, and use it as fermentation enzyme. The fermentation enzyme produced by such a process is prepared in advance. In addition, the solid content of the fermentation enzyme thus prepared is about 54%.

The addition of oligosaccharide liquid and brown sugar is to prevent abnormal fermentation, promote the growth of lactic acid bacteria in the intestine, and to give sweet taste. As the fermentation enzymes are fermented over a long period of 2-3 years, the amount of enzyme increases. Taste is also improved.

(3) fermentation process

40 to 63% by weight of the germinated and milled brown rice, 16.2 to 23.4% by weight of germinated beans, 0.0027 to 0.0045% by weight of iron, vitamin B ₁ 0.0009 to 0.0018% by weight, vitamin B ₂ 0.0018 to 0.0036% by weight, and vitamin C 0.0333 to 0.0594% by weight, vitamin A 0.0005 to 0.0009% by weight, milk calcium 0.225 to 0.396% by weight, 8.1 to 19.4% by weight of the fermented enzyme prepared above, and 2.7 to 8.1% by weight of malt as a second fermentation enzyme. At the same time.

Then, the purified water at 20 to 40 ° C. is added to the fermentation tank in an amount of about 1.7 to 3.0 times the total amount of germinated brown rice and germinated soybeans, followed by fermentation with gentle stirring at a temperature of 20 to 40 ° C. for 5 to 10 days.

If the fermentation temperature is less than 20 ℃ fermentation is not properly made at a temperature higher than 40 ℃ because the nutrients contained in the material used may be destroyed it is preferable to ferment within the above range.

The fermentation period is also preferably fermented within the range of the above range, but more than 10 days to ensure that nutrients such as vitamins and minerals are not destroyed.

On the other hand, the germinated brown rice used as the main composition of the present invention is a new or significant increase in the unusual active ingredients that did not exist before the germination process, arabinoxylan, gamma olizanol, chloropyrin, SOD, activated fiber, vitamins, When minerals are newly created or increased, and all nutrients are activated and low molecular weight, it can be easily digested by infants and used to consume enough nutrients.

In general, gastrointestinal disorders caused by the tight binding of amylose and amylopectin can be solved by applying α- to heat, but gastrointestinal disorders in infants can be caused because brown rice digestive substances are not destroyed by heat. However, when the brown rice germinates, the beta-phase grain is changed into the α-state by the enzyme and the digestive disorders of the brown rice are also degraded to facilitate digestion.

When the germinated brown rice is added below 40% by weight, the use of its efficacy is weak and it is less than the 'Baby formula' ingredient standard of the Ministry of Health and Welfare, and when it is added above 63% by weight, it cannot be combined with the amount of other ingredients. It is preferable to add in the said range.

Germinated soybeans contain protein, phospholipids, sugars, crude fiber, calcium, phosphorus, vitamins B _{1 and} B _{2 that} are needed for the body to satisfy the nutrition of the body evenly, and fat contained in soybeans is good for the body during germination. Lower molecular weight into 'unsaturated fatty acids' increases the rate of absorption in the body of the infant.

When the germinated soybean is added below 16.2% by weight, its use of nutritional efficacy is weak and it is less than the 'Baby Food' ingredient standard of the Ministry of Health and Welfare. It is preferable to add.

In addition, iron, vitamin B ₁ , vitamin B _2, vitamin C, vitamin A, milk calcium, respectively, in order to meet the statutory nutritional regulations of the baby food, it is desirable to meet the conditions of the baby food and to enhance the nutritional components. .

When fermentation is completed, gas generation stops and it becomes a slightly yellowish rice gruel with sweet taste. Germinated brown rice and germinated soybean powder are decomposed by enzyme action to become porridge-like.

(4) sterilization process

The fermentation broth is fermented to about 100 ℃ to sterilize enzymes and microorganisms.

(5) drying process

The sterilized fermentation broth is placed in a vacuum drier (Vacuum Drier) and dried for 8 to 12 hours at a high vacuum of about 760 mmHg.

At this time, when the moisture content of the fermentation broth is large, it is preferable to dry in a spray dryer. When drying with a spray dryer, it is preferable to spray-dry by adding purified water so that the solid content is 5 to 10% by weight.

(6) crushing and packing process

The dried fermentation broth is placed in a grinding apparatus and then pulverized with 100 to 250 mesh and packed.

Hereinafter, the present invention will be described in detail with reference to the following Examples.

Example 1

Soak each brown rice and soybeans in water, sprout them to about 10mm at 27 ℃, grind them to about 80 mesh with a grinding device, and put 65kg germinated brown rice and 25kg germinated beans into a sterile sterilized fermentation tank. 1.9 g of vitamin B ₁ , 3.0 g of vitamin B ₂ , 57 g of vitamin C, 1.0 g of vitamin A, and 400 g of milk calcium were added together to the fermentation tank.

On the other hand, 3 kg each of pumpkin, carrot, tomato, cabbage, spinach, peas, celery, banana, orange, pear, apple, and beet are mixed and ground by a high-speed mixer grinding machine. 10.8 ㎏ put brown sugar and 32.4 ㎏ put thereon and melted and then fermented for 2 years with a lid and then used as a fermentation enzyme was prepared in advance the fermentation enzyme prepared by such a process.

17.5 kg and 7 kg of the fermented enzyme thus prepared were simultaneously added to a fermentation tank containing the germinated brown rice, etc., and then purified water at about 30 ° C. was adjusted to about 200 L, followed by fermentation with gentle stirring for 8 days. Sterilized by boiling at 100 ℃ and dried for about 9 hours at about 760 mmHg in a vacuum dryer and then crushed and packed with about 100 mesh.

Example 2

Soak each brown rice and soybeans in water, sprout them to about 10mm at 27 ℃, grind them to about 80 mesh with a grinding device, and put 65kg germinated brown rice and 25kg germinated beans into a sterile sterilized fermentation tank. 1.9 g of vitamin B ₁ , 3.0 g of vitamin B ₂ , 57 g of vitamin C, 1.0 g of vitamin A, and 400 g of milk calcium were added together to the fermentation tank.

On the other hand, 3 kg each of pumpkin, carrot, tomato, cabbage, spinach, peas, celery, banana, orange, pear, apple, and beet are mixed and pulverized with a high-speed mixer grinding machine. 10.8 ㎏ put brown sugar and 32.4 ㎏ put thereon and melted and then fermented for 2 years with a lid and then used as a fermentation enzyme was prepared in advance the fermentation enzyme prepared by such a process.

17.5 kg and 7 kg of fermented enzyme prepared as described above were simultaneously added to a fermentation tank containing germinated brown rice and the like, followed by adding purified water at about 30 ° C. to adjust the total amount to about 350 L, followed by fermentation with gentle stirring for 8 days. Sterilized by boiling at 100 ℃ and then purified water was added to adjust the solid content to 10% by weight, dried in a spray dryer, and then crushed and packed to about 100 mesh.

Example 3

It was prepared in the same manner as in Example 1 except that brown rice and soybeans were soaked in water and used as raw materials immediately after germination.

When the germinated baby food prepared as described above is put in a state of clear yellowish rice porridge and has a slight sweet taste, it can be easily consumed by infants and can serve as an advanced baby food that does not cause digestion.

According to the present invention made as described above, as the fermented sprouted raw grains for a long time at low temperature with a vegetable enzyme solution to produce a baby food, the existing nutrients contained in the grains are low molecular weight by the germination process and fermentation process, so that infants are easily digested In addition, the existing nutrients can be changed into high-quality nutrients to provide a method for producing fermented baby food that can improve the nutrition and immunity of infants.

Claims (3)

In the method of producing baby food by germinating and fermenting the raw grain, Immersing brown rice and soybeans in water, sprouting them at 10 to 10 mm immediately after germination at a temperature of 22 to 40 ° C, and then pulverizing them to 80 to 200 mesh, respectively, using a grinding device On the other hand, the process of preparing fermentation enzymes by putting together vegetables and fruits, oligosaccharides, brown sugar and fermentation, 40 to 63% by weight of the grinded germinated brown rice and 16.2 to 23.4% by weight of germinated beans were added to a fermentation tank, and 8.1-19.4% by weight of the prepared fermented enzyme, 2.7 to 8.1% by weight of malt and 0.0027 to 0.0045% by weight of iron, vitamin B ₁ 0.0009~0.0018 wt%, vitamin B ₂ 0.0018~0.0036% by weight, vitamin C 0.0333~0.0594 wt%, and then 20 added to the fermentation tank of vitamin a 0.0005~0.0009% by weight, milk calcium 0.225~0.396% by weight at the same time Adding purified water at -40 ° C to 1.7-3.0 times the total amount of germinated brown rice and germinated beans, followed by fermentation with gentle stirring at 20-40 ° C for 5-10 days; Boiling and sterilizing the finished fermentation broth at 100 ° C .; The sterilized fermentation broth is dried in a high vacuum of 760 mmHg in a vacuum dryer for 8 to 12 hours to make a solid, Fermentation baby food manufacturing method characterized in that the solid material is put into a grinding apparatus and manufactured by a step of pulverizing after packing to 100 to 250 mesh. The method of claim 1, The fermentation enzyme production process is prepared by the same ratio of pumpkin, carrot, tomato, cauliflower, spinach, peas, celery, bananas, oranges, pears, apples, beets, etc., each in the same ratio and finely pulverized in a high-speed mixer grinding apparatus and put into Next, the oligosaccharide solution is added to about 30% by weight of the total amount of vegetables and fruits, and brown sugar is dissolved in about 90% by weight of the total amount of vegetables and fruits. Method for producing a fermented baby food comprising a. The method of claim 1, Wherein the drying process, when the fermentation process has a high moisture content of the fermentation broth is dried with a spray dryer, but further adding purified water to a solid content of 5 to 10% by weight, characterized in that it comprises a step of drying in a spray dryer Method for producing a fermented baby food.