KR100333784B1 - Colored waste fiber and fiber ball, and method for producting them - Google Patents

Abstract

The present invention in the process of producing the woven fabric veloa and velvet camel color cotton made through a process of dyeing a lot of cut camel during the surface treatment of the fabric and camel color fiber balls of various sizes made using the same, and a method for producing them It is about. The camel collar cotton and camel color fiber ball according to the present invention are mixed in an amount of emulsion resin binder as needed to be usefully used for sound absorbing materials, insect repellent materials, building interior materials, impact resistance for packaging, various art materials, mosaic materials and the like.

Description

Camel color cotton and camel color fiber ball, and manufacturing method thereof {COLORED WASTE FIBER AND FIBER BALL, AND METHOD FOR PRODUCTING THEM}

The present invention is a dyeing cotton wool dyeing cotton wool in the form of cotton wool cut during the surface treatment of the fabric in the process of producing veloa and velvet among the textile fabrics produced in large quantities in the textile industry and camel color fibers made of a diameter of 1mm to 10mm Ball, and a method of manufacturing the same.

The camel collar cotton and camel color fiber ball according to the present invention are mixed in an amount of emulsion resin binder as needed to be usefully used for sound absorbing materials, insect repellent materials, building interior materials, impact resistance for packaging, various art materials, mosaic materials and the like.

Conventionally, incineration of cotton-shaped wool that occurs in large quantities in the process of producing fabric fabrics caused environmental problems that not only waste resources but also pollute the air, but in the present invention, the use of such waste in the form of camel color cotton useful for various materials And a method for producing a camel color fiber ball and a camel color cotton and camel color fiber ball produced by the method.

Among the textile fabrics for apparel fabrics produced in large quantities in many domestic textile industries, the fabrics called 'beloa' and 'velvet' are required to put the fabric into a shaling machine and to shave the hair to make the hair length constant during the production process. There was a problem to remove the camel shaved by this process.

Depending on the ingredients of the material to be manufactured, uncontaminated and clean camels, called short rays of various fibers such as natural fibers such as cotton and chemical fibers such as polyester or artificial dog fibers, or 0.5mm to 4mm It is happening so much that it is difficult to process.

In the textile industry, it has been common practice to install and burn down such fiber camels, which are generated as environmental pollutants, by incinerators or by collecting them at large expense from environmental processors.

Therefore, incineration of these camels, which are so difficult to process by each company, will not only cause environmental pollution from incineration, but also bear the economic burden of treating them. Since these resources, which are dependent on the system, are discarded as they are, there was a problem of wasting resources.

The technical problem of the present invention is to utilize the natural fibers or the camels of chemical fibers generated as industrial wastes in the textile industry in order to solve the conventional problems as described above.

The present inventors have studied the method of utilizing the camel generated from industrial wastes as a result of dyeing the camel to make a camel color cotton and then make a camel color fiber ball with a diameter of 1mm ~ 10mm, sound absorbing material, insect repellent, building interior material, The present invention has been completed by finding out that it is usefully used for impact resistance materials for packaging, various art materials, and mosaic materials.

The present invention (1) the step of putting the 0.5mm-4mm long wool in a cloth fiber cloth, the dyeing machine and washing with water for about 15-25 minutes in water of 50 ℃ ~ 70 ℃, (2) water can only escape Dehydrating with a dehydrator in a fiber or stainless steel mesh, (3) adding the dye to a dyeing machine containing water, and then adding a dye to increase the temperature to 40 ° C. to 50 ° C. first, (4) 60 (2) dehydrating, washing with a surfactant or detergent and dehydrating again, and (6) drying the dehydrated camel to 60-140 캜. It provides a method for producing a camel collar cotton comprising the step.

Fiber camel used in the present invention can be used regardless of cotton or chemical fibers, the length of the camel generated when cutting the woven fabric is usually 0.5mm ~ 4mm and has a cotton form.

In the present invention, the camel is washed with water at 50 ° C. to 70 ° C. for 15 to 25 minutes to remove impurities and clean the dyeing. At this time, if the temperature of the water is less than 50 ℃ or higher than 70 ℃ undesired because the phenomenon that the color staining occurs during the dyeing is not preferable.

Since the camels washed with water according to the present invention are 0.5 mm to 4 mm in length, they are dehydrated in a dehydrator tank equipped with a 0.2 mm fiber or stainless steel filter net smaller than the above range so that they cannot escape.

When dye is added to water, it heats up at 40 degreeC-50 degreeC. At this time, if the temperature is less than 40 ℃ phenomenon occurs that the color is stained or discolored, if the temperature is higher than 50 ℃ is a phenomenon that the color is darkened in the portion to which the dye is first introduced is not preferable.

Again, the temperature is raised for 40 minutes at 60 ° C. to 100 ° C. when the camels are natural fibers and at 130 ° C. to 140 ° C. when the camels are chemical fibers. At this time, if the temperature is lower than the lower limit temperature (that is, 60 ° C and 130 ° C), the color becomes soft or discolored. If the temperature is higher than the upper limit temperature (i.e., 100 ° C and 140 ° C), the phenomenon becomes darker than the desired color. Can not do it.

When washing after dyeing, a conventional surfactant or detergent may be used.

As a final step, dehydrated camels are dried at 60 ° C to 140 ° C. In this case, it is not preferable to dry at less than 60 ° C., because the chromaticity is soft, and if it is dried at a temperature higher than 140 ° C., the color becomes thicker.

To make natural or chemical fiber camel colored fiber balls, repeat the reciprocating motion of the dehydrated camel for 40 to 70 minutes left and right in the fiber ball molding machine before drying at 60 ℃ ~ 140 ℃ in the last step. Is formed. The size of the fiber ball can be adjusted by changing the reciprocating time, but to form a fiber ball with a diameter of 1mm to 10mm, reciprocating for 40 minutes to 70 minutes.

In addition, if the drying in less than 40 minutes at a temperature within the above range is a phenomenon that the ball loosens, and if it is dried for more than 70 minutes is too hard phenomenon is not preferable.

Hereinafter, the present invention will be described in more detail with reference to Examples, and the scope of the present invention is not limited to these Examples.

Example 1

(Manufacture of natural fiber camel calla)

10 kg of cotton fiber camels of 0.5 mm to 4 mm length were put in a cloth fabric and placed in a dyeing machine (JY-042, manufactured by Joongang Industry Co., Ltd.) and washed with water at 100 ° C. for 15 minutes. Then, it was dehydrated with a dehydrator (JY-142, manufactured by Chung-Ang Industry Co., Ltd.) in a fiber network that allowed only water to escape.

After the dehydrated camel was put into the dyeing machine containing 100 ° of water, a yellow dye (Yellow 4GE, manufactured by ZENECA) was added thereto, the temperature was first increased to 40 ° C., and the temperature was further increased to 60 ° C. for 2 minutes. .

After dehydration, the product was washed with a surfactant (DW-04, manufactured by Dongwon Industry Co., Ltd.), dehydrated again, and the dehydrated camel was dried at 60 ° C. to obtain a yellow camel wool.

Example 2

(Manufacture of natural fiber camel calla)

10 kg of cotton fiber camels of 0.5 mm to 4 mm length were put in a cloth fiber cloth, and the resultant was placed in the dyeing machine of Example 1 and washed with water at 100 ° C. of 70 ° C. for 25 minutes. Then, dewatered with the dehydrator used in Example 1 contained in a fiber net so that only water can escape.

The dehydrated camel was added to the dyeing machine containing water 100 ??, followed by adding a black dye (Black 4GE, manufactured by ZENECA) to raise the temperature to 50 ° C. first, and then to 100 ° C. for the second time to maintain for 40 minutes.

After dehydration, the resultant was washed with the surfactant used in Example 1, dehydrated again, and the dehydrated camel was dried at 140 ° C. to obtain black camel cotton.

Example 3

(Production of natural fiber camel color fiber ball)

In the final step of Example 1, the procedure of Example 1 was repeated except that the dehydrated cotton fiber camels were placed in a fiber ball molding machine for 40 minutes before the drying at 60 ° C.

Example 4

(Production of natural fiber camel color fiber ball)

In the last step of Example 2, the procedure of Example 2 was repeated except that the dehydrated cotton fiber camels were placed in a fiber ball molding machine and operated for 70 minutes on left and right repetitive motions before drying at 140 ° C.

Example 5

(Production of chemical fiber camel color fiber cotton)

In the second heating step of Example 1, the same procedure as in Example 1 was repeated, except that the temperature was raised to 130 ° C instead of 60 ° C, and polyester fiber was used instead of cotton fiber. Chemical fiber camel fiber cotton was prepared.

Example 6

(Production of chemical fiber camel color fiber cotton)

In the second temperature increase step of Example 2, the same process as in Example 1 was repeated except that the temperature was raised to 140 ° C instead of 100 ° C, and polyether fiber was used as the chemical fiber instead of the cotton fiber. Yellow chemical fiber camel fiber cotton was prepared.

Example 7

(Production of chemical fiber camel color fiber ball)

In the last step of Example 1, the procedure of Example 1 was repeated except that the dehydrated chemical fiber camels were placed in a fiber ball molding machine and operated for 40 minutes on the left and right repetitive motions before drying at 60 ° C.

Example 8

(Production of chemical fiber camel color fiber ball)

In the final step of Example 2, the procedure of Example 2 was repeated except that the dehydrated chemical fiber camels were placed in a fiber ball molding machine and the left and right repetitive motions were operated for 70 minutes before drying at 140 ° C.

According to the present invention, incineration of most of the cotton-shaped wool that occurs in the process of producing a conventional fabric fabric has caused an environmental problem that not only wastes resources but also pollutes the air, but in the present invention utilizes such waste color Cotton or camel color fiber balls can be manufactured and used as various useful materials.

Claims (8)

(1) a 0.5mm to 4mm long camel in a cloth fabric, put into a dyeing machine, and washed with water at 50 ° C to 70 ° C for about 15 to 25 minutes, (2) dehydrating with a dehydrator in a fiber or stainless steel net that only water can escape; (3) adding the dye to a dyeing machine containing water, and then adding dye to heat the first temperature to 40 ° C. to 50 ° C., (4) increasing the temperature again to 60 ° C. to 100 ° C. for 2 minutes and maintaining for 40 minutes, (5) dehydrating, washing with surfactant and detergent and dehydrating again, and (6) Drying the dehydrated camel 60 ℃ ~ 140 ℃ Method of producing a camel collar cotton comprising a. The method of claim 1, wherein the drying of step (6) is performed at 60 to 140 ° C. when the camels are natural fibers. The method of claim 1, wherein the drying of step (6) is carried out at 130 to 140 ° C when the camel is a chemical fiber. Natural fiber or chemical fiber camel calla prepared by the method according to any one of claims 1 to 3. (1) a 0.5mm to 4mm long camel in a cloth fabric, put into a dyeing machine, and washed with water at 50 ° C to 70 ° C for about 15 to 25 minutes, (2) dehydrating with a dehydrator in a fiber or stainless steel net that only water can escape; (3) adding the dye to a dyeing machine containing water, and then adding dye to heat the first temperature to 40 ° C. to 50 ° C., (4) increasing the temperature again to 60 ° C. to 100 ° C. for 2 minutes and maintaining for 40 minutes, (5) dehydrating, washing with surfactant and detergent and dehydrating again, (6) inserting into the fiber ball molding machine and repeating the left and right movement for 40 to 70 minutes, and (7) drying the dehydrated fiber balls 60 ℃ to 140 ℃ Method of producing a camel color fiber ball comprising a. The method for producing a camel color fiber ball according to claim 5, wherein the drying of the step (7) is performed at 60 to 140 ° C when the camel is a natural fiber. 6. The method for producing a camel color fiber ball according to claim 5, wherein the drying of the step (7) is performed at 130 to 140 DEG C when the camel is chemical fiber. Natural fiber or chemical fiber camel color fiber balls produced by the method according to any one of claims 5 to 7.