KR100309450B1 - A method for manufacturing a joint to combine the upper plates of a bridge - Google Patents
A method for manufacturing a joint to combine the upper plates of a bridge Download PDFInfo
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- KR100309450B1 KR100309450B1 KR1019990019623A KR19990019623A KR100309450B1 KR 100309450 B1 KR100309450 B1 KR 100309450B1 KR 1019990019623 A KR1019990019623 A KR 1019990019623A KR 19990019623 A KR19990019623 A KR 19990019623A KR 100309450 B1 KR100309450 B1 KR 100309450B1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/10—Mirrors with curved faces
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/09—Multifaceted or polygonal mirrors, e.g. polygonal scanning mirrors; Fresnel mirrors
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- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Road Paving Structures (AREA)
- Bridges Or Land Bridges (AREA)
Abstract
본 발명은 신축이음을 제조함에 있어서, 서로 압접을 통해 연결되어 있는 I빔을 이용함으로서, 신축이음을 장기간 사용할 경우에도 연결부에서 균열이 발생되는 것을 방지하여 신축이음의 수명을 연장시킬 수 있는 교량 상판의 신축이음 제조방법에 관한 것으로, 그 구성을 설명하면 다음과 같다,In the present invention, in the manufacture of expansion joints, by using the I-beams connected to each other by pressing contact, even if the expansion joint is used for a long time to prevent the cracks generated in the connection portion bridge bridge that can extend the life of the expansion joint It relates to a method for manufacturing expansion joints, and its configuration is as follows.
통상의 I빔의 중간을 절단하여 한쌍의 T빔을 제조하고, T빔에 형성된 상판의 외측단을 절단하며, 상기 상판의 내측단에 굴곡부를 가공하는 측부재 제조공정과;상기 측부재의 굴곡부를 서로 마주보게 위치시킨후 고무재를 충진시켜 연결부재를 완성하는 연결부재 제조공정과; 상기 측부재의 외측단에 다수의 고정대를 용접하고, 수직판의 하측에는 별도의 보조판을 용접하는 용접공정으로 신축이음을 제작함을 특징으로 하는 것이다.A side member manufacturing process of manufacturing a pair of T beams by cutting the middle of a conventional I beam, cutting an outer end of the upper plate formed on the T beam, and processing a bent portion on the inner end of the upper plate; A connecting member manufacturing process for completing the connecting member by filling the rubber material after placing the two facing each other; It is characterized in that the expansion joint is welded to the outer end of the side member by a welding process for welding a separate auxiliary plate on the lower side of the vertical plate.
Description
본 발명은 교량 상판의 신축이음 제조방법에 관한 것으로서, 좀더 상세히 설명하면, 신축이음을 제조함에 있어서, 서로 압접을 통해 연결되어 있는 I빔을 이용함으로서, 신축이음을 장기간 사용할 경우에도 연결부에서 균열이 발생되는 것을 방지하여 신축이음의 수명을 연장시킬 수 있는 교량 상판의 신축이음 제조방법에 관한 것이다.The present invention relates to a method for manufacturing expansion joints of a bridge deck, in more detail, in the production of expansion joints, by using the I-beams connected to each other by pressure welding, cracks in the connection even when using the expansion joint for a long time The present invention relates to a method for manufacturing expansion joints of a bridge deck that can extend the life of expansion joints.
일반적인 교량은, 지면에 세워지는 다수의 교각과, 이 교각의 상측에 설치된 슈와, 이 슈의 상측에 올려지는 상판과, 그리고 상판들의 단부를 연결하는 신축이음으로 이루어 진다.A general bridge consists of a plurality of bridges erected on the ground, a shoe installed on the upper side of the bridge, a top plate mounted on the upper side of the shoe, and an expansion joint connecting the ends of the top plates.
이하 도 3을 참조하여 통상적으로 사용되고 있는 신축이음을 설명하면 다음과 같다.Hereinafter, referring to FIG. 3, expansion joints commonly used will be described.
상판(202)과 수직판(203)이 일체로 연결되어 구성된 양 측부재(201)가 서로 마주보고 있으며, 그 사이에는 동,하절기에 신축되는 고무부재(204)가 장착되어 구성됨을 특징으로 하는 것이다.Both side members 201 formed by connecting the upper plate 202 and the vertical plate 203 integrally face each other, and a rubber member 204 that is stretched in winter and summer is mounted therebetween. will be.
따라서, 상기와 같이 구성된 신축이음을 제조할 경우에는, 먼저 수직판(203)을 일정한 폭으로 제조하고, 상판(202)을 일정한 형상으로 가공하는 수직판 및 상판 제조공정과;Therefore, when manufacturing the expansion joints configured as described above, first, the vertical plate 203 is manufactured in a constant width, and the vertical plate and the upper plate manufacturing process for processing the upper plate 202 in a constant shape;
상기 수직판(203)의 상면과 상판(202)의 하면을 밀착시킨후 양 모퉁이부분을 용접하는 측부재 용접공정과;A side member welding step of welding both corner portions after bringing the upper surface of the vertical plate 203 and the lower surface of the upper plate 202 into close contact;
상기 측부재 용접공정에서 제조된 측부재(201)을 서로 마주보게 위치시킨후, 상하부에 고무재를 충진함으로서 측부재(201)를 서로 연결하는 고무부재(204)를 장착하는 고무부재 장착과정을 통해 신축이음을 완성하는 것이다.After placing the side members 201 manufactured in the side member welding process to face each other, the rubber member mounting process for mounting the rubber member 204 for connecting the side members 201 by filling the rubber material in the upper and lower parts It is to complete the expansion joint.
그러나, 상기와 같은 과정을 통해 신축이음을 완성함에 있어서, 수직판(203)의 상면과 상판(202)의 하면을 가스용접법 및 아크용접법을 이용하여 연결함으로서, 신축이음을 장기간 사용할 경우에는 상기 용접부에서 균열이 발생됨에 따라 신축이음의 수명이 단축되는 문제점을 가지고 있었다.However, in completing the expansion joint through the above process, by connecting the upper surface of the vertical plate 203 and the lower surface of the upper plate 202 by using a gas welding method and an arc welding method, when the expansion joint is used for a long time As cracks occur at, the service life of the expansion joints was shortened.
이에 본 발명은 상기와 같은 제반 문제점을 해소하기 위하여 발명된 것으로서, 신축이음을 제조함에 있어서, 서로 압접을 통해 연결되어 있는 I빔을 이용함으로서, 신축이음을 장기간 사용할 경우에도 연결부에서 균열이 발생되는 것을 방지하는 교량 상판의 신축이음 제조방법를 제공함에 목적이 있는 것이다.Accordingly, the present invention has been invented to solve the above problems, by using the I-beams connected to each other through pressure welding in the manufacture of expansion joints, cracks are generated in the connection even when the expansion joints are used for a long time It is an object of the present invention to provide a method for manufacturing expansion joints of bridge decks to prevent them.
상기와 같은 목적을 달성하기 위한 본 발명은, 통상의 I빔의 중간을 절단하여 한쌍의 T빔을 제조하고, T빔에 형성된 상판의 외측단을 절단하며, 상기 상판의 내측단에 굴곡부를 가공하는 측부재 제조공정과; 상기 측부재의 굴곡부를 서로 마주보게 위치시킨후 고무재를 충진시켜 연결부재를 완성하는 연결부재 제조공정과; 상기 측부재의 외측단에 다수의 고정대를 용접하고, 수직판의 하측에는 별도의 보조판을 용접하는 용접공정으로 신축이음을 제작함을 특징으로 하는 것이다.The present invention for achieving the above object, by cutting the middle of the conventional I-beam to produce a pair of T-beams, cutting the outer end of the upper plate formed on the T-beam, processing the bent portion on the inner end of the upper plate A side member manufacturing process; A connecting member manufacturing process of placing the bent portions of the side members facing each other and then filling the rubber material to complete the connecting member; It is characterized in that the expansion joint is welded to the outer end of the side member by a welding process for welding a separate auxiliary plate on the lower side of the vertical plate.
도 1은 본 발명의 신축이음에 따른 측부재의 제조공정을 나타낸 공정도.1 is a process chart showing the manufacturing process of the side member according to the expansion joint of the present invention.
도 2는 본 발명의 제조방법을 통해 제조되는 신축이음을 나타낸 사시도.Figure 2 is a perspective view showing the expansion joint manufactured by the manufacturing method of the present invention.
도 3은 종래의 신축이음을 나타낸 사시도.3 is a perspective view showing a conventional expansion joint.
도면의 주요부분에 대한 부호의 설명Explanation of symbols for main parts of the drawings
1 : I빔1: I beam
2 ; T빔2 ; T beam
21 : 상판21: tops
211 : 굴곡부211: bend
22 : 수직판22: vertical plate
3 : 측부재3: side member
4 : 연결부재4: connecting member
41 : 원호부41: arc
5 : 고정대5: holder
6 : 보조판6: auxiliary plate
이하 본 발명을 첨부된 도면를 참조하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 신축이음에 따른 측부재의 제조공정을 나타낸 공정도이며, 도 2는 본 발명의 제조방법을 통해 제조되는 신축이음을 나타낸 사시도로서, 그 제조방법을 설명하면 다음과 같다.1 is a process chart showing the manufacturing process of the side member according to the expansion joint of the present invention, Figure 2 is a perspective view showing the expansion joint manufactured by the manufacturing method of the present invention, the manufacturing method is as follows.
통상의 I빔(1)의 중간을 절단하여 한쌍의 T빔(2)을 제조하고, T빔(2)에 형성된 상판(21)의 외측단을 절단하며, 상기 상판(21)의 내측단에 굴곡부(211)를 가공하여 측부재(3)를 제조하는 측부재 제조공정(101;도1참조)과;A pair of T-beams 2 are prepared by cutting the middle of a conventional I-beam 1, and cutting the outer end of the upper plate 21 formed on the T-beam 2, and on the inner end of the upper plate 21. A side member manufacturing process 101 (see FIG. 1) for manufacturing the side member 3 by processing the bent portion 211;
상기와 같이 구성된 측부재(3)의 굴곡부(211)를 서로 마주보게 위치시킨후, 수직판(22)의 내측과 상판(21)의 하측에 고무재를 충진시켜 연결부재(4)를 완성하는 연결부재 제조공정(102;도2참조)과;After positioning the bent portion 211 of the side member 3 configured as described above to face each other, and filling the inner side of the vertical plate 22 and the lower side of the upper plate 21 to complete the connecting member (4) A connection member manufacturing process 102 (see FIG. 2);
상기 측부재(3)를 이루는 수직판(22)의 외측단에 다수의 고정대(5)를 용접하고, 수직판(22)의 하측에는 별도의 보조판(6)을 용접하는 용접공정(103;도2참조)으로 신축이음을 제작함을 특징으로 하는 것이다.Welding process (103) for welding a plurality of fixing bars (5) to the outer end of the vertical plate 22 forming the side member 3, and a separate auxiliary plate 6 in the lower side of the vertical plate 22; 2) the expansion joint is characterized in that the production.
상기 방법을 좀더 구체적으로 설명하면 다음과 같다.The method is described in more detail as follows.
먼저, 통상적인 I빔(1)을 제작함에 있어서, 수직판의 상,하면과 상,하판을 서로 연결할 경우에는, 격판형상의 모재에 전원을 연결하여 압접하는 방법이 사용되었다. 따라서, 상기 압접부분은 밀착되어 접합되는 것으로서, 다른 재질의 용접재등이 사용되지 않게 됨으로서, 장기간 사용할 때 균열이 발생되지 않는 특성을 가지고 있어, I빔(1)은 건축 및 토목 현장에서 기초재로 널리 사용되는 것이다.First, in manufacturing the conventional I-beam 1, when connecting the upper, lower and upper and lower plates of the vertical plate, a method of press-contacting by connecting a power source to the base plate-shaped base material was used. Therefore, the press-contacting portion is in close contact with each other, and the welding material of another material is not used, so that the crack does not occur when used for a long time, and thus the I beam 1 is a base material in construction and civil works. It is widely used as.
따라서, 상기 측부재 제조공정(101)에서는, 먼저 I빔(1)의 중간부분을 커팅하여 대칭되는 T빔(2)을 제조한후, T빔(2)을 이루는 상판(21)의 일단을 절단하며,내측단에는 양측에 위치되는 T빔(2)의 내측이 서로 맞물릴 수 있도록 굴곡부(211)를 형성하는 것이다.Therefore, in the side member manufacturing process 101, first, the intermediate portion of the I beam 1 is cut to produce a symmetric T beam 2, and then one end of the upper plate 21 constituting the T beam 2 is removed. Cutting, the inner end is to form a bent portion 211 so that the inner side of the T beam (2) located on both sides can be engaged with each other.
또한, 상기 연결부재 제조공정(102)에서는, 측부재(3)를 이루는 상판(21)의 굴곡부(211)를 서로 마주보게 위치시킨후, 수직판(22)의 내측면과 상판(21)의 하면에 전체적으로 고무재를 도포함과 동시에, 상부 중간에는 측부재(3)의 신축시 이를 상쇄할 수 있도록 원호부(41)를 형성시키는 것이다.In addition, in the connecting member manufacturing process 102, the bent portions 211 of the upper plate 21 forming the side member 3 face each other, and then the inner surface of the vertical plate 22 and the upper plate 21 At the same time as the rubber material on the lower surface as a whole, the upper middle is to form an arc portion 41 so as to offset the expansion and contraction of the side member (3).
한편, 상기와 같이 측부재(3) 및 연결부재(4)가 일체로 제조된 후에는, 측부재(3)를 이루는 수직판(22)의 외측단에 다수의 고정대(5)를 용접하고, 수직판(22)의 하측에는 별도의 보조판(6)을 용접하여 신축이음을 완성하는 것이다.On the other hand, after the side member 3 and the connecting member 4 are manufactured integrally as described above, a plurality of fixing bars 5 are welded to the outer ends of the vertical plates 22 constituting the side member 3, The auxiliary plate 6 is welded to the lower side of the vertical plate 22 to complete the expansion joint.
상술한 바와 같은 본 발명은, 수직판과 상,하판이 연결되어 있는 통상의 I빔을 이용하여 신축이음을 제조함으로서, 신축이음을 장기간 사용할 경우에도 연결부에서 균열이 발생되는 것을 방지하여 신축이음의 수명을 연장할 수 있는 효과가 있는 것이다.The present invention as described above, by manufacturing the expansion joint using a normal I-beam is connected to the vertical plate and the upper and lower plates, even if the expansion joint is used for a long time to prevent cracking in the connection portion of the expansion joint There is an effect that can extend the life.
본 발명은 도면에 도시된 일실시예를 참고로 설명 되었으나 이는 예시적인 것에 불과하며, 당해 기술분야에 통상의 지식을 지닌자라면 이로부터 다양한 변형 및 균등한 타실시예가 가능하다는 점을 이해할 것이다.Although the present invention has been described with reference to one embodiment shown in the drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible.
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KR1019990019623A KR100309450B1 (en) | 1999-05-29 | 1999-05-29 | A method for manufacturing a joint to combine the upper plates of a bridge |
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KR1019990019623A KR100309450B1 (en) | 1999-05-29 | 1999-05-29 | A method for manufacturing a joint to combine the upper plates of a bridge |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100951752B1 (en) * | 2009-08-31 | 2010-04-08 | 이종근 | Expansion Joints for Bridges |
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KR100448485B1 (en) * | 2001-09-07 | 2004-09-13 | (주)엠피기술산업 | Expansion joint for connecting slabs of a bridge structure |
KR100847725B1 (en) * | 2008-04-02 | 2008-07-23 | (주)삼우아이엠씨 | Joint structure of road and its construction method |
KR200482319Y1 (en) * | 2013-09-03 | 2017-01-10 | (주)엠디 | Expandable connecting unit of footboard for a mooring apparatus |
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1999
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100951752B1 (en) * | 2009-08-31 | 2010-04-08 | 이종근 | Expansion Joints for Bridges |
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KR20000075172A (en) | 2000-12-15 |
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