KR100308866B1 - The method making envelop for flower packing - Google Patents

Abstract

PURPOSE: An apparatus for manufacturing flower wrapping vinyl is provided to improve the workability and the quality of an article by performing a press process for cutting vinyl between supplying and heating processes. CONSTITUTION: A direct current motor is arranged on a supporter(11) of a supplying section(10). Chains(12,12') are wound around a shaft of the direct current motor. The chains(12,12') are coupled to shafts of front rollers(13,13') so as to continuously withdraw upper and lower vinyl wound around upper and lower winding rollers(14,14'). Upper and lower vinyl withdrawn by the front rollers(13,13') pass through upper guide rollers(16a,16b,16c) and lower guide rollers(18a,18b) in the form of W pattern. Upper and lower vinyl passing though the upper and lower guide rollers(16a,16b,16c,18a,18b) are directed into a withdrawing roller(19) so as to be transferred into a press process stage.

Description

Equipment for manufacturing plastic packaging packs {THE METHOD MAKING ENVELOP FOR FLOWER PACKING}

The present invention relates to an apparatus for manufacturing packaged vinyl, in particular, a press process that can shape various shapes in the opening portion of the upper and lower vinyl conveyed from the supply portion supplying the fabric and the supply portion, and easily packaged when packing into the consumer. The separation process of separating the uncut portion of the upper vinyl from the upper and lower vinyl in a predetermined width so as to separate the heating process that can be cut so that the packaging can be inserted into the shape of the plug bundle, In addition to mass production, the cost of the product is lowered and the quality of the product is further improved.

When the upper and lower vinyl is supplied from the fabric, the conventional wrapping vinyl packing machine is shaped like a plug in the heating process, which is the next step, and then ends the end work, and the laminated wrapping vinyl completed in the heating process is manually operated. The product is completed by separating the opening part of the hanger vinyl and the packing vinyl with a boundary line while being transported so as not to be cut at regular intervals in the opening part.

However, after the supply unit for supplying the fabric as described above, the press process for partitioning the hanger vinyl and the packaged vinyl is not arranged, but is immediately transferred to the heating process, and then, if a certain quantity is transferred, the press process is carried out to the press process, thereby reducing work efficiency. The manufacturing process is delayed, and when the laminated packaged vinyl is used as a manual press, the opening part, which is the boundary line between the hanger vinyl and the wrapping vinyl, is not smoothly partitioned. Since the parts of the packaging vinyl are not wide, there is a problem such that the hook vinyl and the packaging vinyl are not separated properly and the opening part is damaged and the quality of the product is degraded when the packaging vinyl is separated for packaging to the consumer.

The present invention has been made in order to solve the above problems, for that purpose, by placing a press process for cutting the hook vinyl and packaging vinyl between the supply and the heating process, the work efficiency is improved as well as the manufacturing process It has a high speed and a separation process that separates the part attached to the front vinyl after the press process. This is the opening part of the front hanger vinyl and the front wrap vinyl with the rear hanger vinyl and the rear wrap vinyl attached. When it is separated and inserted into the consumer, the front packaging vinyl can be easily stored when only the front packaging vinyl is opened. Also, in the press process, the size of the rear hook vinyl and the rear packaging vinyl is reduced to the minimum width to prevent damage. To improve the quality of the product by separating the rear packaging vinyl and the rear hook vinyl completely It will have the purpose to provide.

1-Overall schematic diagram of the device of the present invention

Figure 2-side view of the working state of the supply of the present invention

Figure 3-Side view of the working state of the pressing process of the present invention

Figure 4a-of the waveform formed on the upper, lower vinyl by the pressing process of the present invention

Floor plan.

4B-enlarged view of portion A of FIG. 4A

5a-bottom view of a wave cutting blade applied to the present invention

5B-enlarged view of portion B of FIG. 5A

Figure 6-Side view of the working state of the upper separation process of the present invention

7-Side view of the working state of the heating process of the present invention

8-a plan view of packaging vinyl formed by the heating process of the present invention

Figure 9-Operational state diagram of the conveyor process applied to the present invention

Figure 10-Perspective view of the wrapping vinyl formed by the present invention

The packaged vinyl production apparatus of the present invention for achieving the above object is divided into a supply unit, a press process, a separation process, a heating process, a conveyor process, and the upper and lower vinyl wound on the upper and lower winding rollers on the supply unit front shaft. DC motor for driving the front take-out roller to take out, and the upper and lower guide rollers arranged in the 'W' shape to guide the upper and lower vinyls drawn by the front take-out roller to the next process In the upper and lower vinyl combined state, the rear take-out roller for conveying the distance set by the press process, which is the next process, and the servo motor for driving the rear take-out roller at the shaft end of the rear take-out roller.

On both sides of the press applied to the press process, the pneumatic cylinder placed on the bottom surface of the press is lowered to the position close to the upper vinyl, and the lowered corrugated cutting edge penetrates the upper and lower vinyl between the pneumatic cylinder. The hydraulic cylinder for forming the corrugated opening part and the blade for cutting the corrugated cutting blade so that the center of the top of the divided opening part is not cut a little.

Separation process Pneumatic cylinder that can lower the hydraulic cylinder to the close position of the upper vinyl at both ends of the separator applied, and the piston rod and separation process and heating to separate through the uncut portion to the upper vinyl at the end of the hydraulic cylinder Between the processes, withdrawal rollers that can transfer the upper and lower vinyls in the separation process by the distance set by the heating process.

On both sides of the heating cutting edge applied to the heating process, the heating plate has a heat transfer means on the heating cutting edge and the heating cutting blade descends on both sides of the heating cutting blade to cut the upper and lower vinyl, and then the upper and lower vinyl Attaching prevention device to prevent the rising together and the heating cutting blade at both ends of the supporting member to move up and down repeatedly by cam on the drive shaft, and the upper and lower vinyl at the bottom of the heating process It is characterized by a conveyor belt for conveying the distance set by the conveyor process.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

A reference numeral 10 is used as a supply unit, 30 is called a press process, 40 is called a separation process, 50 is a heating process, and 70 is described with reference signs, respectively divided by a conveyor process.

The supply unit 10 is a process for giving the elastic force of the vinyl as well as the previous process for transferring the fabric wound on the fabric to the press process 30, which is the next process, the direct current motor (11) on the front shaft 11 of the supply unit 10 ( M, M 'are arranged on both sides, and the chains 12, 12' arranged on the shafts of the DC motors M, M 'are fastened to the shaft ends of the forward-outing rollers 13, 13', and both sides of the chain The upper and lower vinyls, which are wound by the lower winding rollers 14 and 14 ', have a means for continuously withdrawing the lower vinyl, and the upper and lower vinyls which are drawn out by the front take-out rollers 13 and 13'. The upper guide rollers 16a, 16b, and 16b rolled up and the lower guide rollers 18a and 18b rolled up to the upper and lower guide plates 17 and 17 'are passed in the form of' W ', and the upper and lower guides respectively. The upper and lower vinyls having passed through the rollers 16a, 16b, 16c, 18a, and 18b are driven by the take-out rollers 19 driven by the servo motor SM disposed behind the supply unit 10. Combined is configured to transfer to the next step of the pressing process (30).

In addition, since the DC motors M and M 'are continuously driven and the servo motor SM is driven one cycle by a set distance, the conveying speed of the vinyl drawn out from the front take-out rollers 13 and 13' is the rear take-out roller. Since it is faster than the speed of the withdrawn vinyl of (19), the vinyl stagnation phenomenon occurs in the lower guide rollers 18a and 18b.

Therefore, the lower guide rollers 18a and 18b, which were raised to compensate for this, are lowered to their own weight by the stretched vinyl to maintain the elastic force of the vinyl, and at the same time stop the driving of the DC motor (M, M '). The upper and lower sensing sensors S and S 'are transferred to the front and rear shafts 11 and 11' on both sides, and the lower guide rollers 18a and 18b move up and down, The lower guide plates 17 and 17 'are configured to be moved up and down by the center guide bar 20. (See Fig. 2)

The pressing step 30 is a step of cutting the vinyl surface into a wavy pattern as shown in FIGS. 4A, 4B, 5A, and 5B as shown in the embodiment, and at the same time, so that the center of the upper end of the waveform is not cut. On the table 31 of 30), a set of press bodies 32 are asymmetrically installed, and in the center of the press bodies 32, the surface of the vinyl in which the corrugated cutting blade 33 disposed at the bottom is conveyed in one cycle by a conveyor is provided. The pneumatic cylinder 34 which can be lowered to a position close to the is located, and the hydraulic cylinder 35 spaced apart from the pneumatic cylinder 34 further lowers the waveform cutting blade 33 lowered by the pneumatic cylinder 34. It has a means for penetrating the upper, lower vinyl, the blade cutting edge 33 is a means for forming a blade-free piece (33 ') without a blade at a predetermined interval in the center of the waveform so that the center of the upper end of the waveform is not cut It is composed. (See Fig. 3)

The separating process 40 separates the upper hanger vinyl 43a and the upper wrapping vinyl 43b of the upper vinyl 43 cut into corrugations by the press process 30 at regular intervals, thereby separating the bouquet from the consumer. When packaging the packaging to be easily plugged in the open state of the only open packaging vinyl, the lower hook vinyl 430a and lower packaging vinyl 430b of the lower vinyl 430 is passed through as it is.

On the lower table 41 of the separation process 40, a pair of separators 42 are divided on both sides, but are asymmetrically installed, and on both sides of the separators 42, the upper vinyl 43 is conveyed and stopped in the previous process. Pneumatic cylinders 44 and 44 'are installed to allow the hydraulic cylinder 45 to reach the proximal distance of the surface, and between the pneumatic cylinders 44 and 44', the upper table 46 is waiting. A hydraulic cylinder 45 for pressurizing and separating the upper vinyl 43 is disposed, and the hydraulic piston rod 45 'is lowered on the upper table 46 so that the uncut portion can be easily separated. ′) Is formed (see Fig. 6).

The heating process 50 may be referred to as a design process for cutting the upper and lower vinyls 43 and 430 using the shape of the plug as shown in FIG. 8 as an embodiment, and the table of the heating process 50. The heating machine 51 has a 'Y'-shaped member 52 having a heating blade 52b having both sides of the heating plate 52a attached thereto, and a supporting member 53 supporting the' Y'-shaped member 52. ) Is coupled to the vise 54, and the attachment prevention tool (52c) at a lower position than the heating cutting blade (52b) is cut, the lower vinyl (43, 430) is a high temperature of the heating cutting blade (52b) It is attached to the heating cutting blade (52b) by means of having a means for preventing the rise, and both ends of the support member 53, vertical rods 56 to move up and down by cams 55a to be described later, all four sides The upper chain gears 55c and 55c 'are installed on the interlocking shafts 55b and 55b' which are the centers of the cams 55a, and both sides thereof are connected by the chain 57a. The lower chain gear 55d built into the drive shaft 55b on the right side is coupled with the chain gear 58b and the chain 57b built into the shaft 58a of the reducer 58, and on one side of the reducer 58 The upper and lower vinyls 43 and 430 disposed and cut with the driving motor 59 which are rotated and decelerated by the reducer 58 have a conveyor belt 60 positioned below the heater 51 of the present process. It is configured to have a means for transferring to the conveyor process 70, which is the next process, by one cycle by a set distance connected to the drive shaft of the SM). (See Fig. 7)

Conveyor process 70 is a process of transferring the packaging vinyl cut in the major to a packaging unit for automatically stacking several packaging, the drive unit is disposed at the end of the conveyor process 70, the drive unit is continuously driven The drive motor 71 is located, and the chain gear 71 'installed on the shaft of the drive motor 71 and the chain gear built on the rear shaft of the reducer 72 are fastened by the chain 73 and the The front chain gear 74 'of the front and rear chain gears 74' and 74 "built into the shaft of the chain drive 72b and the lower drive roller 74 which were built up in the front shaft 72a which reduced rotation ratio, The rear chain gear 74 ″ is engaged with the chain gear 75 'which is formed at the shaft end of the upper drive roller 75, and the respective conveyors interlocked with each other by the driving of the upper and lower drive rollers 74 and 75. The belts 76 and 76 'have upper and lower drawout rollers 77 and 7 disposed in front of the conveyor process 70. 7 ') and a plurality of springs 79 are installed between the rubber roller 78 and the upper take-out roller 77 which are in contact with the outer circumferential surface of the lower take-out roller 77'. It can be easily transported (see Fig. 9).

In the figure, reference numeral 80 denotes a withdrawal roller between the pressing process and the separating process.

The operation of the present invention configured as described above is as follows.

DC motor (M) installed on the front axle 11 for transferring the upper and lower vinyls wound on the upper and lower winding rollers 14 and 14 'of the supply unit 10 to a press step 30 which is the next step. , M ') drives the chains 12 and 12' installed on the drive shaft to drive the front take-out rollers 13 and 13 'and at the same time the upper and lower windings of the upper and lower winding rollers 14 and 14'. Begin to withdraw the vinyl.

The drawn upper and lower vinyl passes through the upper guide rollers 16a, 16b and 16c and the lower guide rollers 18a and 18b rolled up on the upper and lower guide plates 17 and 17 'in the form of' W ', respectively. The upper and lower vinyl rollers having passed through the upper and lower guide rollers 16a, 16b, 16c, 18a, and 18b are driven by the servo motor SM disposed in the rear part of the supply unit 10. Are combined and transferred to the next step, press process 30.

When the upper and lower vinyl are transferred to the pressing process 30, the pneumatic cylinder 34 is lowered to a position where the pneumatic cylinder 34 is close to the surface of the upper and lower vinyls. The cylinder 35 further lowers the waveform cutting blade 33 lowered by the pneumatic cylinder 34 to cut the upper and lower vinyl into the waveform by the waveform cutting blade 33.

In this case, a bladeless piece 33 'having no blades is formed at a predetermined interval in the center of the cut waveform upper end portion, so that the center of the waveform upper end portion of the vinyl is not cut.

In addition, in the above-described supply unit 10, the DC motor M continuously supplies the upper and lower vinyls, but the servo motor SM disposed behind the supply unit 10 is the press process 30 or the separation process 40 thereafter. ) And the set distance of the heating process 50 are driven one by one cycle, so that the supply unit 10 can check the stagnant upper and lower vinyl.

At this time, the lower guide rollers 18a and 18b supported by the upper and lower vinyl are lowered by the stretched vinyl, thereby maintaining the elastic force on the upper and lower vinyl, and at both ends of the lower guide rollers 18a and 18b. The combined guide plates 17 and 17 'are lowered along the guide rod 20.

In addition, in order to prevent the lower guide rollers 18a and 18b from continuing to descend, the sensing sensors S and S ′ attached to the front and rear shafts 11 and 11 ′ of both sides are connected to the lower guide rollers 18a and 18b. The upper and lower vinyls are stopped by the DC motors M and M 'driven by sensing.

On the other hand, the vinyl cut into corrugations in the pressing step 30 and divided into upper and lower hanger vinyls 43a and 430a and upper and lower packing vinyls 43b and 430b is formed between the pressing step 30 and the separating step 40. It is transferred to the separation process 40 by the withdrawal roller 82 arrange | positioned at the.

At this time, the take-out roller 82 is connected to the drive shaft of the servo motor SM disposed in the supply unit 10 so as to drive vinyl by one set cycle.

The upper vinyl 43 is transported to the upper side of the upper table 46 and the lower vinyl 430 is transported to the upper side of the lower table 41, respectively. The arranged pneumatic cylinders 44 and 44 'operate the end of the piston rod 45' of the hydraulic cylinder 45 to a position where the upper vinyl 43 can approach the close distance of the surface, and the hydraulic cylinder 45 The piston rod 45 'of the upper pressurizes the upper vinyl 43 waiting on the upper table 46 to separate the portion not cut by the bladeless piece 33' in the previous pressing step 30. At this time, the groove 46 'is formed on the upper table 46 so that the piston rod 45' is lowered to easily detach the attached portion.

The upper hook vinyl 43a and the upper packing vinyl 43b of the upper vinyl 43 are separated by the separating process 40, and the lower hook vinyl 430a and the lower packing vinyl 430b of the lower vinyl 430 are separated. Is transferred to the heating process 50 without cutting the upper center of the waveform.

At this time, the upper and lower vinyls 43 and 430 are transferred to the heating process 50 by one cycle by the distance set by the withdrawal roller 82, and the upper and lower vinyls 43 and 430 are transferred to the heating process 50. ) Is stopped, the drive motor 59 is driven while the reducer 58 connected to the shaft decelerates the rotation ratio to drive the driven drive shafts 55b and 55b 'and the cam 55a located at the top of the drive shaft rotates. The vertical rod 56 placed on the cam 55a descends from the upper side to the lower side, and at the same time, the supporting member 53 connected to the vertical rod 56 is lowered, and the 'Y' type member (connected to the supporting member 53) ( 52 is lowered and the heating shear blade 52b is stopped, and the lower vinyls 43 and 430 are heated and cut at the same time.

When the upper and lower vinyls 43 and 430 are cut, the reduction gear 58 and the drive shafts 55b and 55b 'are driven by the drive motor 59 which is continuously driven, and the cams on the upper ends of the drive shafts 55b and 55b'. As the 55a) is driven, the vertical bar 56 lying on the cam 55a is raised.

Therefore, the supporting member 53 connected to the vertical rod 56 and the 'Y' type member 52 coupled with the supporting member 53 are raised and the heating cutting blade attached to the 'Y' type member 52 ( 52a and 52a 'are returned to the upper side.

At this time, by the heat of the heating cutting blade (52b) is attached to the cutting edge 52b to prevent the vinyl from falling along with the cutting edge is installed at a lower position than the heating cutting blade (52b) to raise the vinyl prevent.

After the heating process 50 is finished, the cut upper and lower vinyls 43 and 430 have a conveyor belt 60 located at the lower part of the process, connected to the drive shaft of the servo motor SM, one cycle by a set distance. It transfers to the conveyor process 70 which is a process.

The conveyor process 70 is simply a means for transferring to the next packing part, and is connected to the rear shaft of the reducer 72 and the chain 73 by the axis of the drive motor 71 which is continuously driven to drive the reducer 72. In addition, the chain gear 72b of the front shaft 72a driven by the gear ratio decelerated by the gear ratio in the reduction gear 72 is engaged with the front chain gear 74 'of the lower driving roller 74 and interlocked with each other. The rear chain gear 74 ″ of the drive roller 74 meshes with the chain gear 75 ′ of the upper drive roller 75 to simultaneously interlock the upper and lower drive rollers 74 and 75, and the upper and lower drive rollers. Conveyor belts 76, 76 'fitted to the outer circumferential surface of (74, 75) are connected to upper and lower drawer rollers 77 77' located in front of the process, and upper and lower drawer rollers 77, 77 '. Drive the rubber roller 78 engaged with the outer circumferential surface of the lower take-out roller 77 '. The.

At this time, the spring (79) connecting the rubber roller 78 and the upper draw roller 77 is driven.

Since the conveyor process 70 does not operate regularly by one cycle in the heating process 50 of the previous process, the upper and lower vinyls 43 and 430 transferred in the heating process 50 are placed in front of the conveyor process 70. After being absorbed by the positioned rubber roller 78 and the lower take-out roller 77 ', it is immediately transferred to the rear upper and lower driving rollers 74 and 75 by the conveyor belts 76 and 76'. The rollers 74 and 75 are transferred to the next packing part.

As described above, the present invention provides an upper part and a lower part so that it can be easily packaged when the packaging is inserted into the press process and the consumer can shape various shapes in the upper opening part of the upper and lower vinyl conveyed from the supply part and the supply part for supplying the fabric. By disposing the separation process to separate the part attached to the upper vinyl in the vinyl, it is possible to mass-produce the product, the cost of the product is lowered, and the quality of the product is further improved.

Claims (3)

On the front part of the supply unit, a direct-current motor for driving the front take-out roller to take out the upper and lower winding rollers and the lower vinyl, and to guide the upper and lower vinyls drawn by the front take-out roller to the next process. The upper and lower guide rollers arranged in the form of 'W' and the rear part of the supply unit are rear-mounted rollers for conveying the distance set by the press process, which is the next process, when the upper and lower vinyls are combined, and the rear end rollers Servo motor for driving drawer roller On both sides of the press applied to the press process, the pneumatic cylinder placed on the bottom surface of the press is lowered to the position close to the upper vinyl, and the lowered corrugated cutting edge penetrates the upper and lower vinyl between the pneumatic cylinder. The hydraulic cylinder to form the corrugated opening part, and the blade for cutting the corrugated cutting blade so that the center of the top of the opening part is not cut a little. Separation process At both ends of the separator applied, a pneumatic cylinder for lowering the hydraulic cylinder to a position close to the upper vinyl placed on the upper table, and at the end of the hydraulic cylinder, a piston for penetrating the uncut portion of the upper vinyl. Between the rod, the separation process and the heating process, there is a drawer roller that can transfer the upper and lower vinyls that have been completed in the separation process by the distance set by the heating process. On both sides of the heating cutting blade applied to the heating process, the heating plate has a heat transfer means on the heating cutting edge and the heating cutting blade is lowered on both sides of the heating cutting blade to cut the upper and lower vinyl, and then the upper and lower vinyl Both the attachment prevention device and the heating cutting blade at both ends of the heating cutting blade are attached to the upper and lower repetitive motions by the cam on the drive shaft, and the upper and lower vinyl are cut at the bottom of the heating process. Apparatus for manufacturing a packed packaging vinyl, characterized in that consisting of a conveyor belt for conveying a distance set by the conveyor process. The method of claim 1, Under the front shaft and the rear shaft, the upper and lower vinyls are drawn out of the front take-off roller by continuous driving of the DC motor and the set one-cycle driving of the servo motor. Apparatus for manufacturing a packaged vinyl, characterized in that the sensing sensor for braking the drive and the guide plate to guide the rise and fall of the lower guide roller and the guide bar to guide the guide plate in the center of the guide plate. The method of claim 1, Apparatus of claim 1, wherein the groove is formed on the upper table applied in the separation process so that the piston rod is lowered to easily separate the uncut portion.