KR100308612B1 - Cushion member radiating far infrared rays and manufacturing method of spring member forming cushion member - Google Patents

Abstract

PURPOSE: A cushion member radiating far infrared rays is provided to let users take more far infrared rays, to have heating effects at need and to improve hygienic surroundings by restraining the activity of germ in a cushion member by radiating far infrared rays. CONSTITUTION: The cushion member(10) radiating far infrared rays comprises: several spring members(20) formed in the shape of a coil, arranged in the appointed shape and coated with materials radiating far infrared rays; a metallic connection member(30) for connecting the spring members(20) not to be separated; an electric heater(40) installed under the spring members(20) to heat up the spring members(20); and a cover member(50) covering up the spring members(20), the connection member(30) and the electric heater(40).

Description

Cushion member with far-infrared radiation function and manufacturing method of spring member constituting the cushion member

The present invention relates to a cushioning member having a far-infrared radiation function and a method for manufacturing a spring member constituting the cushioning member, and more particularly, so that far-infrared rays are radiated from a cushioning member such as a mattress for a bed, a sofa or a seat of a car or a ship. The present invention relates to a cushion member having a far-infrared radiation function and a spring member constituting the cushion member, which make the physiological action of human cells more active, thereby greatly contributing to maintaining the health of the body.

In general, cushion members such as bed mattresses, sofas, seats such as cars or ships are housed in a spring structure in a predetermined shape and number, and the cushioning by the elastic cushioning action of the spring structure provides body comfort and comfort. Providing.

In recent years, as the propensity of people due to the improvement of quality of life is diversified, in addition to the comfort and comfort imparted from the spring structure of the cushion member, a function of maintaining health is demanded more. Furniture manufactured to meet these various needs is known, and one example of the typical technology is as follows.

In particular, when far-infrared rays are radiated to the human body, the expansion of capillaries results in the promotion of blood circulation and metabolism, and the removal of various wastes and heavy metals.

In addition, far-infrared light is a light with a long wavelength that falls between 5.6 and 1,000 μm, which is absolutely necessary for living plants and animals. It is called a live light ray, and far-infrared rays radiated from the wavelength range of 8 to 20 μm are most effective to the human body. It is known to be beneficial.

Therefore, in the manufacturing process of the existing bed produced using this, as disclosed in Korean Utility Model Publication No. 97-5718, since the mat is generally made of a hard material, comfort and comfort are remarkably higher than that of the conventional mattress. There is a dismissal to fall. From other articles, such as sofas or seats, there was a problem that no other effect could be obtained except for the comfort and the comfort by the spring structure.

Accordingly, the present invention has been made in view of the above-mentioned problems, in the cushion member of the mattress and sofa, such as a bed, the mica material is formed on the surface to a predetermined thickness to form a predetermined shape inside the cushion member A plurality of spring members disposed, a connecting member used to integrally fix and fix the spring member so as not to be detached, a heat transfer device installed under the spring member to heat the spring member, and the spring Provided is a cushioning member having a far-infrared radiation function, comprising a cover member surrounding the member, the connecting member and the heat transfer device.

It is formed by coating an adhesive material for strength reinforcement on the mica material of the spring member to a predetermined thickness.

Chinese herbal medicine, jade, alumite, bio-ceramic and germanium stones are further added to the mica material.

Between the spring member and the heat transfer device is configured by arranging a sheet-shaped blocking member for shielding the harmful electromagnetic wave and water wave induced by the heat transfer device.

The heating device accommodates a heating wire in a heat transfer plate having a predetermined shape, by forming a protrusion and a recess in a plurality of lines on the heat transfer plate, to receive the heating wire along the recess, and to apply a mica material to the upper surface to a predetermined thickness Configure.

The outer surface of the heat transfer plate is configured by a heat treatment to prevent the heat of the heating wire to be discharged to the outside.

Attached to the cover member with good ventilation fabrics is configured to use for other purposes.

In addition, in manufacturing a spring member for emitting far-infrared rays, after removing the oil component attached to the surface of the spring element material, adhering the adhesive material formed by mixing a water-soluble emulsion and an acrylic binder on the surface of the spring element material; And coating the mica material formed by mixing the mica material and the same adhesive material as the above step to a predetermined thickness on the surface of the adhesive material, and placing the spring member coated with the mica material in a drying chamber maintaining a predetermined temperature. There is provided a method of manufacturing a spring member constituting a cushioning member having a far-infrared radiation function, comprising the step of drying and coating and finishing the same adhesive material as the surface of the dried mica material.

Further comprising the step of further adding a finely powdered herbal medicine, jade, elvan, bio-ceramic and germanium stones with respect to the biotite material.

1 is a partially cutaway perspective view showing an embodiment of a cushioning member having a far-infrared radiation function of the present invention;

2 is a partial cross-sectional view showing a part omitted along the line I-I of FIG.

3a and 3b is a view showing the heat transfer device constituting the cushion member according to the present invention,

3a is a perspective view,

3b is a cross-sectional view taken along line II-II of FIG.

4 is a perspective view of a spring member constituting the far-infrared radiation function of the present invention;

5 is an enlarged cross-sectional view taken along line III-III of FIG. 4,

6 is a partially cutaway perspective view showing a state in which the spring member according to the present invention is applied to a sofa;

7 and 8 are for explaining the characteristics of the mica coated on the spring member according to the present invention,

7 is a table for explaining the emissivity characteristics,

8 is a diagram for explaining the characteristics of radiant energy.

<Description of the symbols for the main parts of the drawings>

10: cushion member 20: spring member

21: mica material 22: adhesive material

30: connecting member 40: heating device

41: heat transfer plate 41a: protrusion

41b: recessed part 42: heating wire

43: power plug 44: insulation

50: cover member 60: harmful electromagnetic wave blocking member

70: fabrics

Hereinafter, with reference to the accompanying drawings a preferred embodiment of the spring member constituting the cushion member and the cushion member having a far-infrared radiation function according to the present invention will be described as follows.

1 is a partially cutaway perspective view showing an embodiment of a cushion member having a far-infrared radiation function of the present invention, Figure 2 is a partial cross-sectional view showing a portion along the line I-I of Figure 1, Figure 3a and 3b is a perspective view and a sectional view taken along line II-II of the heat transfer device constituting the far infrared radiation function of the present invention, FIG. 4 is a perspective view of a spring member constituting the far infrared radiation function of the present invention, and FIG. 5 is III-III of FIG. Sectional view along the line direction.

As shown in the drawings, the cushion member 10 having the far-infrared radiation function according to the present invention includes a plurality of spring members 20 formed in a coil shape and arranged in a predetermined shape, and Metallic connecting member 30 used to integrally connect and fix the spring member 20 so as not to be separated, and is installed at the lower portion of the spring member 20 to heat the spring member 20. It includes a device 40, the cover member 50 surrounding the spring member 20, the connecting member 30 and the heat transfer device (40).

The spring member 20 is formed by uniformly coating the far-infrared radiation material 21 to a predetermined thickness on the surface of the raw material 20 ', and the far-infrared radiation material 21 is a mica material. It is characterized by.

The mica is a generic term for dense or fine scaly mica, also called sericite. The word 'sericite' comes from the Greek word for silk. It belongs to monoclinic system and has white or off-white pearl luster. Originally referred to as the dominant mineral of crystalline schist rock, especially chorionic schist rock, today it refers to clay-like fine muscovite formed by hydrothermal action. Its chemical composition is almost the same as that of muscovite, but potassium K is generally less than that of muscovite and somewhat more water H ₂ O. It is produced as a secondary alteration such as feldspar, cordierite, and hongseokseok, and is the most common constituent mineral of feldspar slate or stony rock subjected to light power metamorphism. The potter's stone is caused by the alteration of volcanic rock, which is composed of quartz (70%) and biotite (30%). Cicada is used as a mixing material in ceramics and fire bricks, and has various uses such as paints, electric paints, bow materials, and cosmetics. The most important of the characteristics of the biotite is that it emits far infrared rays which is very beneficial to the human body. Buyeo hardwood in Korea is also known as Baekje weak stone.

The components for the imparted mica are as follows.

It was found that the imparted biotite had an emissivity of 5 to 20 µm and a radiation energy (W / m ² .40 .40 ° C.) of 3.74 × 10 ² . 7 is a chart for explaining the emissivity characteristics, Figure 8 shows a diagram for explaining the characteristics of the radiant energy, respectively.

Figures 7 and 8 show the emissivity and radiant energy plots of the black body using the FT-IR spectrometer, and a of FIG. 8 shows a given mica and b is a black body. will be.

On the other hand, in coating the surface of the mica material 21 on the surface of the spring raw material 20 ', after the mica material 21 is dried, the adhesive material 22 for maintaining strength is applied to the surface of the mica material 21. The surface of the spring member 20 is finished by spraying or dipping.

A series of processes for manufacturing the spring member 20 by coating the mica material 21 on the spring raw material 20 'will be described in detail below.

For the mica material 21, it is preferable to further add a finely powdered herbal herbal medicine, jade, elvan, bio-ceramic, germanium, and, in some cases, ocher.

In addition, the heat transfer device 40 is a means for maximizing the radiation efficiency of the far-infrared rays contained in the mica material 21 by applying a predetermined heat to the mica material 21 of the spring member 20, cushion member 10 It can be installed on the lower side or the upper side.

Typically, the mica material 21 can be seen that the radiation efficiency of far-infrared radiation is maximized at room temperature, that is, about 40 degrees, rather than a low temperature, in consideration of this, the heat transfer device 40 is required.

When the structure of the said heat exchanger 40 is demonstrated in more detail, it is comprised by the form in which the heating wire 42 was accommodated in the heat exchanger plate 41 which has a predetermined shape. The heat transfer plate 41 is formed of an iron or nonferrous metal plate having good thermal conductivity in a substantially box shape. The heat transfer plate 41 has a plurality of rows of protrusions 41a formed in the middle by a conventional press work, and a recessed portion 41b is formed therebetween, and the heating wire 42 from which harmful waves are removed by the recessed portion 41b. ) Is guided to the protrusion 41a and arranged in a zigzag shape.

As described above, the mica material 21 is diluted with an adhesive in a state in which the heating wire 42 is arranged in the recess 41b of the heat transfer plate 41, and then coated to improve radiation efficiency of far-infrared radiation by the mica material 21. Can be further improved (see FIG. 3B).

The heating wire 42 is electrically connected to the power plug 43, so that when the power is supplied through the power plug 43, the heating wire 42 is heated.

Although the heat transfer device 40 as described above is configured to be controlled by a temperature controller having a conventional structure, such a power circuit configuration is an extremely general technology, and thus a detailed description thereof will be omitted.

On the other hand, between the heat transfer device 40 and the spring member 20 it is preferable to further interpose a sheet-shaped blocking member 60 for shielding the harmful electromagnetic waves and water-waves induced from the heat transfer device (40). .

In addition, the bottom surface of the heat transfer plate 41 of the heat transfer device 40 is separately finished with a heat insulating material 44 so that the heat of the heat transfer wire 42 is not discharged to the outside and the mica material 21 and the spring member of the heat transfer device 40. It is preferred to point to the chorionic material 21 of (20).

In addition, the cushion member 10 having the far-infrared radiation function according to the present invention as described above, by attaching a good air-permeable fabric 70, such as, for example, sagittarius, royal frame on one side of the cover member 50 It can be replaced with a pad that can be used coolly in the summer (see Fig. 1).

On the other hand, it will be described in more detail with respect to the manufacturing method of the spring member forming the cushion member described above.

First, the oil component attached to the spring raw material 20 'and the connection member 30 is removed cleanly. The reason for removing the oil component adhered to the surface of the raw member 20 'and the connecting member 30 is to firmly attach the mica material 21 to the surface of the raw material 20' to form a dense structure. to be. Removal of the oil component on the raw member 20 'and the connecting member 30, etc. is preferably removed using a thinner or strong detergent such as good volatility.

Thereafter, the surface of the raw material 20 'from which the oil component has been removed is coated with an adhesive material to primarily surface-treat the spring raw material 20'. The adhesive material is a liquid adhesive material formed by mixing a water-soluble emulsion and an acrylic binder, and is a harmless and non-toxic material having excellent flame resistance, durability, and excellent film formation at room temperature.

The reason why the adhesive material is first coated on the surface of the raw material 20 'is to firmly attach the mica material 21 similarly to the reason for removing the oil component.

The method of coating the adhesive material on the surface of the raw material 20 'may be formed by coating using a spray gun or dipping, which is a general technique, or by directly dipping the raw material 20'.

The mica material 21 made by pulverizing the collected mica on the surface of the adhesive material of the raw material 20 'surface-treated as described above and then mixing the adhesive material in an appropriate ratio, for example, about 6: 4. Alternatively, the mica powder 21 prepared by mixing the mica powder prepared as described above with a separate additive material as described below is coated with a predetermined thickness (about 3-4 mm) over approximately 2 to 3 times.

The following composition shows the case where the imparted biotite as described above was used.

Imparted biotite (BFT) material; 70% by weight [(50% by weight of mica supplied + 20% by weight of adhesive)]

Herbal Herbs; 5 weight (%)

Jade; 10 weight (%)

Elvan; 5 weight (%)

Bio ceramic; 5 weight (%)

Germanium stone; 5 weight (%)

The method of coating the mica material prepared as described above is using a spray gun, which is a general technique such as painting the adhesive material, or directly immersing the raw material 20 'in the adhesive material, and having a thickness of about 3 to 4 mm. Repeat 2 or 3 times to get.

The herbal herbal medicines (for example, mugwort, etc.), jade, elvan, bio-ceramic, germanium, etc. maximize the far-infrared emissivity of the biotite by bio-ceramic and further increase the health of the human body by the useful ingredients of each substance. To act. Since the effects of the herbal herbal medicine, jade, ganban stone, bio-ceramic, germanium, and the like on the human body are well known facts, detailed description of each characteristic will be omitted.

As described above, when the raw material 20 'coated with the mica material 21 is completed, the raw material 20' is placed in a drying chamber maintaining a predetermined temperature to obtain a spring member 20 coated with mica material 21 on the surface. Will be.

As the surface of the mica material 21 of the spring member 20 through the drying process, the surface is finished by spraying the adhesive material 22 described above using a spray gun or dipping. The reason for finishing the surface of the mica material 21 coated on the spring member 20 as the adhesive material 22 is to maintain the firmness of the mica material 21.

Although the spring member 20 coated with the mica material 21 manufactured as described above was continuously subjected to several tests such as vibration and shock over 2 to 3 days, the mica material 21 was prevented due to the adhesive force by the adhesive material. I could not find it coming off. However, it was found that a very small portion of the mica material 21 comes off from a very small portion of the spring member 20 during the strength test, but this phenomenon was hardly found as a result of increasing the mixing ratio of the adhesive material.

Even if the chorionic material 21 coated on the spring member 20 falls off during use, it generally falls as a lump and remains inside the cushion member such as a mattress, which is blocked from the outside, thereby generating far infrared rays useful for the human body. There is no problem in the effect of the mica material 21 and other additives on the human body.

Figure 6 shows a case where the spring member 20 according to the present invention is installed on the sofa, the other embodiment of the present invention is different only using the spring member 20 as a cushion of the sofa, else the spring The construction or manufacturing method of the member 20 is the same as in the above embodiment, and a detailed description thereof will be omitted.

In addition, although the spring member 20 of the present invention is omitted in the drawings according to an embodiment of the present invention, it is easily understood that the seat or other spring member 20, such as an automobile, an aircraft or a ship, may be applied wherever it is installed. There will be.

As described above, according to the present invention, far-infrared radiation caused by the mica material is radiated from cushion members such as a bed mattress, a sofa, or a seat of a car or a ship, thereby maintaining the health of the body by activating physiological functions of the human cells. In particular, the heating effect by the heat transfer device maximizes the far-infrared emissivity from the biotite, so that the user can be given more far-infrared radiation, and the heating effect when necessary.

In addition, there are various effects, such as by radiating far infrared rays from the cushion member to suppress the activity of the parasitic bacteria on the cushion member to greatly improve the sanitary environment.

Claims (6)

A cushion member such as a mattress for a bed and a sofa, the surface of the mica material is coated to a predetermined thickness and formed in a predetermined shape inside the cushion member and a plurality of spring members, integral with the spring member so as not to be separated A connection member used to connect and secure the connection, a heating element installed at a lower portion of the spring member to heat the spring member, and a cover member surrounding the spring member, the connection member, and the heat transfer device. The heating device is configured to accommodate the heating wire in a heating plate having a predetermined shape, to form a projection and a recess in a plurality of lines on the heating plate, to receive the heating wire along the recess, and to apply a mica material to a predetermined thickness on the upper surface Cushion member having a far-infrared radiation function, characterized in that. The cushion member having a far-infrared radiation function according to claim 1, wherein a coating material having a predetermined thickness is formed on the mica material of the spring member. The cushion member with far-infrared radiation function according to claim 1 or 2, further comprising an herbal medicine, jade, alum, bio-ceramic and germanium stones, which are added to the biotite material. The cushion member having a far-infrared radiation function according to claim 1, wherein a sheet-shaped blocking member is disposed between the spring member and the heat transfer device to shield harmful electromagnetic waves and water waves. The heating element according to claim 1 or 4, wherein the heating device accommodates the heating wire in a heating plate having a predetermined shape, and forms projections and recesses in a plurality of lines on the heating plate, and houses the heating wire along the recess. Cushion member with far-infrared radiation function, characterized in that by applying the mica material to a predetermined thickness. The cushion member having a far-infrared radiation function according to claim 1, wherein the fabric is attached to the cover member so as to be used for other purposes.