KR20030042130A - A Mat and Method for Manufacture Thereof - Google Patents

Abstract

PURPOSE: A thermal mat and a manufacturing method thereof are provided to improve the metabolism of body and the circulation of blood by discharging a negative ion and a far-infrared ray through a ceramic or natural jade. CONSTITUTION: The first cover sheet(100) is inserted into an outer cover sheet(100a) and an inner cover sheet(100b) and between them to be layered with a bio-cotton(100c) containing a copper wire. The second cover sheet(200) made of a waterproof fabric has an area identical to that of the first cover sheet(100) to be sewn around the first cover sheet(100). An electric mat(300) is comprised of a heating wire layered with a heatproof non-woven fabric on an upper side and a lower side thereof and a thermal controller(320) connected to an end of the heating wire and layered between the first and second cover sheets(100,200).

Description

Thermal Mat and Method for Manufacture Thereof

The present invention relates to a thermal mat and a method for manufacturing the same, and more particularly, a heating wire arranged in a predetermined shape includes a heat transfer mat wrapped with upper and lower heat resistant nonwoven fabrics and a first and second cover covering the heat transfer mat. The present invention relates to a thermal mat and a method of manufacturing the same, which enable the blocking, antibacterial and deodorization of electromagnetic waves and water veins.

Generally widely used mat, the cover and cotton and the radiator attached to the cover, and the like, the emitter is composed of bio-ceramic, ocher, jade, elvan, etc., anion and far infrared radiation, thereby metabolizing the human body And to facilitate blood circulation, as well as to block electromagnetic waves and water waves harmful to the human body, various bedding products, such as bed mats, pillows using the radiator or mineral has emerged.

However, the general mattress using far-infrared rays has a large volume of thermal insulation mat and the heating elements are integrated, so it is not easy to fold and store them. There is a problem in that to accommodate the entire mattress.

In order to solve this problem, the applicant has devised a mat as described in Utility Model Registration No. 240439.

That is, the configuration, the opening 13 to be opened and closed as a zipper 11 is formed on the side of the mat cover 10 to which the far-infrared pressure body 14 is attached, and connected to the temperature controller 22 inward to generate heat. The heating mat 20 in which the heating wire 21 is embedded is installed to be inserted and separated, and the acupressure body 14 is composed of a natural jade material and a mixed ceramic fired body, and its upper surface is engraved or embossed to remove toxins from the human body. It is made of a configuration in which gold or silver having a coating.

However, as described above, the mat cover 10 is composed of a general cotton and the laminated state of the cover is deteriorated antibacterial and deodorizing function has a disadvantage in that it is necessary to perform operations such as washing for drying and deodorization for a long time use. .

An object of the present invention for solving the above problems, to block the electromagnetic wave and the water wave, to generate far-infrared rays and negative ions as well as to prevent static electricity, to enable the antibacterial, deodorant, deodorization of the mat according to the management To provide a thermal mat and a method of manufacturing the same to minimize the load of the user.

1 is a cross-sectional view showing a conventional mat.

Figure 2 is a cross-sectional view showing a thermal mat according to the present invention.

Figure 3 is a manufacturing process of the thermal mat according to the present invention.

Figure 4 is a cross-sectional view showing a thermal mat according to another embodiment of the present invention.

5 is a manufacturing process of the thermal mat according to FIG.

Figure 6 is a cross-sectional view showing a thermal mat according to another embodiment of the present invention

7 is a process flow chart of a thermal mat according to the present invention.

<Description of Symbols for Main Parts of Drawings>

100 ... Cover 1 200 ... Cover 2

300 ... Insulation mat 310 ... Heat-resistant nonwoven fabric

350 ... copper 360 ... Bio Cotton

In order to achieve the above object, the present invention is a heat transfer mat made of a heat ray and a heat-resistant non-woven fabric laminated on top and bottom thereof;

Bio cotton containing the verb; And,

It includes a first, second cover formed to surround the biosomes and heat transfer mat,

The first cover is provided with a thermal mat consisting of the cover outer and the cover inner and the biosome inserted into the inside.

In addition, the present invention is a step of laminating a nonwoven fabric on the hot wire and its upper and lower sides to produce a heat transfer mat;

Manufacturing a first cover sheet having a predetermined thickness by laminating a cover outer portion including a conductive yarn and a bio cotton and a cover inner portion by punching with a needle bar;

Pressing the first cover sheet to form a mounting groove to which a radiator is attached;

Manufacturing a second cover sheet composed of a waterproof fabric; and,

It provides a method of manufacturing a thermal mat comprising a step of manufacturing a mat by inserting a thermal mat inside the first, second cover sheet and sewing the edge.

Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings.

As shown in Figures 2 to 6, the thermal mat according to the present invention, the first cover and the second cover which is sewn on the periphery of the first cover and the radiator is arranged at a predetermined interval on the upper surface and the first , 2 consists of a heat transfer mat 300 is inserted into the inside of the cover.

The first cover 100 is composed of a cover outer (100a), a cover inner (100b) and a biosome (100c) stacked on the inside, the biosome (100c) is a verb (銅) inside the Iii) is contained in a certain amount, the verb is included in various ratios depending on the intended use, preferably 3 to 70% based on the total weight of the cotton.

The cover outer shell 100a and the cover inner shell 100c may be woven by a verb containing a certain amount of copper.

The second cover 200 is a waterproof fabric and is configured to have substantially the same area as the first cover 100, and is laminated on the bottom of the first cover 100 so that an edge thereof is first covered. The outer periphery of the paper 100 is sewn.

Heat transfer mat 300 is introduced to prevent flow when the first and second cover 200 is sewn, one end of the heating wire (300b) and the heating wire (300b) in which the heat-resistant non-woven fabric (300a) is stacked on the upper and lower sides It is configured as a thermostat 320 connected to.

In addition, the copper plate 350 is inserted above the heat transfer mat 300.

In addition, the fragrance sprayer 390 to which a plurality of fragrance capsules are attached to the fabric paper may be stacked to enable the fragrance treatment to the upper side of the heat transfer mat 300.

In addition, the first and second cover 100, 200 is made of a configuration in which the biosome 360 containing copper is embedded inside.

On the other hand, as shown in Figure 2, by heating and pressing the upper surface of the first cover 100 to form a plurality of grooves (160) to have a predetermined rule, it is selected from the group consisting of gemstones, germanium gemstones and mokseok Bonding coupling the above-described radiator 170.

In addition, as shown in Figure 6, the fixing groove (170a) is formed in the radiator 170, the fixing pin (160a) is attached to the groove 160 is inserted into the radiator 170 is mutually by rotation or compression It may be fixed.

In this case, the depth of the groove 160 is configured such that the upper surface of the radiator 170 is formed on the same plane as the upper surface of the first cover 100.

The mat which consists of the above-mentioned structure is demonstrated in more detail.

As shown in Figures 2 to 6, the upper surface of the first cover 100, which is composed of the inside of the cover, the outer layer (100b) (100a) and the bio cotton (100c) inserted into the inside, a predetermined rule by heating and pressing After forming a plurality of grooves (160) to have a one or more radiators 170 selected from the group consisting of gemstones and germanium gemstones and mokseok to the negative ions and far infrared rays are radiated to smooth the metabolism of the human body.

In addition, the radiator 170 is mutually formed by a fixing groove 170a having an interference fit or a screw thread formed in the radiator 170 and a fixing pin 160a of the recess 160 into which the radiator 170 is inserted. It is combined by rotation or pressing to prevent side effects due to bonding.

At this time, the depth of the groove 160 is formed so that the upper surface of the radiator 170 is located on the same plane as the upper surface of the first cover 100 to minimize heterogeneity in use.

On the other hand, as shown in Figure 4, the first cover 100, the cover outer (100a) and the cover inner (100b) and the biosome (100c) laminated on the inside sequentially stacked and pressurized in a solid state The first cover 100 is formed.

At this time, since the copper contained in the cover outer shell 100a and the biosome 100c constituting the first cover 100 has a shielding function such as electromagnetic waves and water waves without requiring a separate copper plate, the size of the mat is reduced. It becomes possible.

And, the copper content of the woven cover outer shell (100a) spun using the bio cotton (100c) or the bio cotton (100c) is varied depending on the use, but in general to the total weight of the cotton 3 ~ 70% is suitable.

In addition, the second cover 200 is formed of a waterproof fabric so that the heat transfer mat 300 is inserted into the inside of the mat when the first cover 100 and the sewing by connecting, thereby penetrating the moisture inside the mat Will be minimized.

The heat transfer mat 300 is inserted into the inside when the first and second cover 200 is sewn so as to prevent the flow, the heating wire 300b and the heating wire that the heat-resistant nonwoven fabric 300a is stacked on the upper and lower sides It is configured as a thermostat 320 connected to one end of (300b) so that there is no fear of short and short circuit.

At this time, the heating wire (300b), the heat is arranged to be evenly distributed throughout the mat, the thermostat 320 is preferably provided with an air purifier as well as temperature control, thermal operation, electromagnetic wave confirmation function.

In addition, the copper plate 350 is inserted into one side of the heat transfer mat 300 to minimize the effects of electromagnetic and water wave.

In addition, the fragrance therapy (rose rose, pine, lavender, medicinal herbs) is emitted through the fragrance sprayer 390 mounted to the upper side during operation of the heat transfer mat 300 to provide comfort to the user.

In this way, the heat transfer mat 300 and the first and second cover 100, 200 is composed of a laminated structure having a copper plate 350 or the biosome 360 and the first cover 100 with a special copper yarn By using a synthetic material of cotton fiber, it is possible to minimize the effects of electromagnetic waves and water waves, and to prevent static electricity, antibacterial, deodorization, deodorization and static prevention.

On the other hand, as shown in Figure 7, in the manufacturing method of the heat-resistant mat, the heating wire 310 is arranged so that the heat transfer from the mat to the upper side of the heat-resistant nonwoven fabric 300a, the heat-resistant non-woven fabric also on the upper side of the heating wire 310 The heat transfer mat 300 is manufactured by stacking the 300b.

At this time, the heating wire 310 is connected to a thermostat 320 for supplying power.

Subsequently, after spinning using the biosome (100c) and the biosome (100c) containing a certain amount of copper, the cover outer layer (100a) and the cover material (100b) made of the same material laminated and many Punching the punching pin of the punching machine, and then heated to a temperature of 120 ~ 190 cities and pressurized by a press to complete the first cover sheet in a solid state.

At this time, the biosome (100c) and the cover, the outer shell (100b) (100a), does not contain a certain amount of copper, and any one or more raw materials selected from the group such as ocher, jade, germanium, ganban stone, zeolite, dolseok, etc. It may be prepared by pulverizing to have a particle size of 300 mesh and mixed with the raw material.

Accordingly, even if a separate radiator is not attached, the effect of the radiator is obtained by the characteristics of the first cover 100 itself.

On the other hand, the first cover sheet, after laminating the inside of the cover, the outer layer (100a) (100b) and the biosome (110c) to complete the punching work to form a plurality of grooves by pressing this part, the radiator 170 ) May be attached.

The second cover sheet is formed at the bottom of the first cover sheet and is formed of a waterproof fabric to form a predetermined space into which the heat transfer mat is inserted when the edge portion is sewn with the first cover sheet.

The mat is formed by sewing the edge after inserting the heat mat inside the first and second cover sheets.

In addition, gold or silver powder may be applied to the upper surface of the far-infrared radiator 170 to a predetermined thickness through a method such as electroplating, vacuum plating. In addition, in order to prevent defoaming of gold / silver plating, it is preferable to perform a coating process through urethane or the like.

As described above, according to the present invention, the electromagnetic wave and the water wave are blocked, and far infrared rays and negative ions are generated, as well as to prevent static electricity. Anion and far-infrared rays are radiated by ceramic or natural jade made of ocher, jade, germanium, elvan, etc. to smooth the metabolism and blood circulation of the human body and effectively block various harmful substances.

While the invention has been shown and described with respect to specific embodiments thereof, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit or scope of the invention as provided by the following claims. I would like to clarify that those who have knowledge of this can easily know.

Claims (11)

A first cover 100 in which the cover outer shell 100a and the cover inner shell 100b and the biosome 100c containing the verbs are stacked therebetween are stacked; A second cover 200 which is configured to have a substantially same area as the first cover 100 as the waterproof fabric and is sewn around the first cover 100; And, Heat-resistant non-woven fabric 310 is configured as a heating wire 310 is stacked on top, bottom and a heat regulator 320 connected to one end of the heating wire 310, the heat transfer mat laminated between the first and second cover ( Thermal mat consisting of a configuration comprising a 300). The thermal mat according to claim 1, wherein the cover of the biosome (100c) and the biosomes contains a certain amount of verbs inside the outer cover. 2. The thermal mat according to claim 1, wherein a copper plate (350) is stacked on the heat transfer mat (300). The method of claim 1, wherein the first cover 100, the plurality of grooves 160 formed by heating and pressing the upper surface is one or more radiators 170 selected from the group consisting of gemstones, germanium gemstones and mokseok Thermal mat, characterized in that attached. The method of claim 4, wherein the radiator 170 is rotated or crimped through a fixing groove (170a) formed on the bottom surface and a fixing pin (160a) is installed in the groove 160 is inserted into the radiator (170) Thermal mats are installed so as to be mutually fixed by. The thermal mat according to claim 1, wherein a biosome (360) containing copper is laminated on the bottom of the heat transfer mat (300). The method of claim 1, wherein the heat spreading mat (300) on the upper side of the heat spreading mat, characterized in that the laminated layer. Arranging the heating wires on the upper side of the heat-resistant nonwoven fabric and then laminating the heat-resistant nonwoven fabric 300b on the upper side to produce a heat transfer mat; Manufacturing a first cover by punching the biosome and a biosome that includes a predetermined amount of copper and then producing the inner and outer layers of the woven cover after spinning using the biosome, and punching it; Manufacturing a second cover sheet composed of a waterproof fabric; and, And inserting a heat transfer mat into the inside of the first and second cover sheets, and sewing the edges of the first and second cover sheets to remove the mats. The method of claim 8, wherein the manufacturing process of the first cover paper, laminating the cover inner and the biosome and the outer cover in order and then punched in a punching machine in which a plurality of punching pins are protruded, this is a temperature of 120 ~ 190 degrees Pressurizing by pressing after heating to produce a solid first cover sheet. The method of claim 8, wherein the manufacturing process of the first cover paper, laminating the cover inner and the biosome and the outer cover in order and then punched in a punching machine in which a plurality of punching pins are protruded, this is a temperature of 120 ~ 190 degrees Partial heating, pressurized to form a plurality of grooves, and the radiator mat manufacturing method, characterized in that attached to this. The method of claim 8, wherein the step of manufacturing the first cover, at least one of the raw material selected from the group consisting of loess, jade, germanium, ganban stone, zeolite, lumberstone, etc. in the cover formed by the biosomes and biosomes Method of producing a thermal mat, characterized in that the pulverized and mixed to have a particle size of 300 mesh.