KR100305655B1 - Automatic aparatus manufactoring for back light mark for cellular phone - Google Patents

Automatic aparatus manufactoring for back light mark for cellular phone Download PDF

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Publication number
KR100305655B1
KR100305655B1 KR1019990019656A KR19990019656A KR100305655B1 KR 100305655 B1 KR100305655 B1 KR 100305655B1 KR 1019990019656 A KR1019990019656 A KR 1019990019656A KR 19990019656 A KR19990019656 A KR 19990019656A KR 100305655 B1 KR100305655 B1 KR 100305655B1
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South Korea
Prior art keywords
guide plate
feeding
unit
optical guide
stage
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KR1019990019656A
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Korean (ko)
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KR19990073133A (en
Inventor
김원호
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심장섭
주식회사 로옴코리아
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Priority to KR1019990019656A priority Critical patent/KR100305655B1/en
Publication of KR19990073133A publication Critical patent/KR19990073133A/en
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Publication of KR100305655B1 publication Critical patent/KR100305655B1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/10Aligning parts to be fitted together
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Telephone Set Structure (AREA)

Abstract

PURPOSE: An automatic assembly device is provided to minimize the fraction of defective product, to permit the mass production, and to reduces the cost of a product. CONSTITUTION: An automatic assembly device for the backlight in the display panel for the cellular phone comprises a control box for automatically operating the process for first feeding the optical guide plate from a road portion to a feeding unit, and secondly feeding the optical guide plate from a second stage to a third stage, and third feeding the optical guide plate to a receiving area in a fourth stage, and inserting the optical guide plate to a light-emitting unit in which the LED chips are mounted, and fourth feeding the optical guide plate to a lead cut unit in a fifth stage and cutting the lead, and feeding the optical guide plate to a forming unit in a sixth stage and forming it, sixthly feeding the optical guide plate to a measuring unit in a seventh stage and measuring it, seventhly feeding the optical guide plate to a making unit in an eighth stage and marking it, and feeding the optical guide plate to an unload unit in a ninth stage, arranging the products in a film case, and wrapping it. The control box automatically operates each of the processes with each other at the same time.

Description

핸드폰 표지판의 백라이트 자동조립장치{AUTOMATIC APARATUS MANUFACTORING FOR BACK LIGHT MARK FOR CELLULAR PHONE}AUTOMATIC APARATUS MANUFACTORING FOR BACK LIGHT MARK FOR CELLULAR PHONE}

본 발명은 전자부품 자동조립장치에 관한 것으로서, 상세히 설명하면, 휴대용 전화기 표지판에 사용되는 백라이트를 자동으로 조립하는 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an automatic assembly of electronic components, and in detail, to an apparatus for automatically assembling a backlight used for a portable telephone sign.

종래에는 휴대용 전화기의 표지판에 사용되는 백라이트는 발광다이오드로 구성된 도광판으로서,Conventionally, a backlight used for a sign of a portable telephone is a light guide plate composed of light emitting diodes.

국내공개특허공보 공개번호 제98-23438호에는 LCD백라이트용 및 키이패드용 발광다이오가 일정한 밝기 이하에서만 동작하고, 휴대용 전화기의 실제 사용시간에 맞추어 발광다이오드의 동작시간을 조절 할 수 있는 휴대용 전화기의 LCD백라이트용 및 키이패드용 발광다이오드의 동작구조에 관한 것이며,Korean Laid-Open Patent Publication No. 98-23438 describes a light emitting diode for an LCD backlight and a keypad, which operates only under a certain brightness and adjusts an operating time of the light emitting diode according to the actual use time of the portable telephone. It relates to the operation structure of the light emitting diode for LCD backlight and keypad,

국내등록실용신안공보 등록번호 제130515호에 LED가 구비된 백라이트를 광 투입수단으로 사용하는 액정표시소자로서 LED의 핫 스폿현상으로 인하여 액정 표시 소자의 화질에 악영향을 미치게 되는 것을 방지하기 위하여, 광투입수단으로 LED가 포함되는 백라이트를 사용할 뿐만 아니라, 액정 표시소자의 상, 하기판 사이에는 도전성 부재의 쇼트부를 다수로 부착하여 상기 상, 하기판을 도전시키고 있는 액정 디스플레이에 있어서, 상기 상, 하기판을 부착시키고 있는 실란트의 시일 라인 내로 상기 상, 하기판 사이에 소정의 길이를 갖는 보조 실란트가 상기 LED의 배치상태에 따라 그 중심선을 상기 LED의 배치상태에 따라 그 중심선을 상기 LED의 중심선과 일치시켜 가며 도포 되는 액정 표시소자에 관한 것임을 알 수 있다.As a liquid crystal display device using a backlight having an LED as a light input means in Korea Registration Utility Model Publication No. 130515, in order to prevent adverse effects on the image quality of the liquid crystal display device due to the hot spot phenomenon of the LED, In the liquid crystal display which not only uses a backlight including an LED as a feeding means, but also attaches a plurality of short portions of a conductive member between the upper and lower substrates of the liquid crystal display device to conduct the upper and lower substrates. An auxiliary sealant having a predetermined length between the upper and lower plates into the seal line of the sealant to which the plate is attached has its center line according to the arrangement state of the LED and its center line according to the arrangement state of the LED. It can be seen that the present invention relates to a liquid crystal display device which is applied while being matched.

종래의 기술들은 핸드폰 표지판의 백라이트 조립장치는 수동이거나, 반자동으로서 대량 생산시 많은 인원이 필요로 하는 등의 경제적인 문제점이 있어 왔다.Conventional techniques have been economical problems such as the backlight assembly of the mobile phone signs are manual or semi-automatic, requiring a large number of people in mass production.

본 발명은 상기와 같은 문제점을 해결하고자, 로드부에 도광판이 담긴 팔레트를 탑재하여 엘레멘트 삽입, 리드컷트, 포밍, 측정, 표인의 공정을 5곳에서 동시에 작동시키고 뿐만 아니라, 연속공급과 연속 배출이 가능토록 설계된 휴대용 전화기 표지판에 사용되는 백라이트를 자동으로 조립하는 장치를 제공하는데 그 목적이 있다.The present invention is to solve the problems described above, by mounting a light guide plate containing a light guide plate in the rod at the same time operating the process of element insertion, lead cut, forming, measuring, marking at five places, as well as continuous supply and continuous discharge It is an object of the present invention to provide a device for automatically assembling a backlight used in a portable telephone sign that is designed to be possible.

제1도 본 발명의 핸드폰 표지판의 백라이트 자동조립장치 이송부 작업공정도1 is a work flow diagram of the back light automatic assembly device transfer unit of the mobile phone sign of the present invention

제2도 본 발명의 핸드폰 표지판의 백라이트 자동조립장치 평면도2 is a plan view of the backlight automatic assembly device of the mobile phone sign of the present invention

제3도 본 발명의 핸드폰 표지판의 백라이트 자동조립장치3 backlit automatic assembly device of a mobile phone sign of the present invention

A: 정면도, B: 측면도A: front view, B: side view

제4도 본 발명의 로드/언로드 리프트부 조립도4 is an assembly view of the load / unload lift unit of the present invention

C: 평면도, D: 정면도, E: 측면도C: top view, D: front view, E: side view

제5도 본 발명의 파츠피다 리프트부Fig. 5 Partida lift unit of the present invention

F: 평면도, G: 정면도, H: 측면도F: top view, G: front view, H: side view

제6도 본 발명의 포밍부 I: 정면도, J: 측면도6 is a forming section I: front view, J: side view of the present invention

제7도 본 발명의 측정부 K: 정면도, L: 측면도7 is a measurement section K: front view, L: side view of the present invention

제8도 본 발명의 표인부 M: 정면도, N: 측면도8 Marking part M: Front view, N: Side view of this invention

제9도 본 발명의 홀다부9 is a holder portion of the present invention

상기 목적을 달성하기 위하여 본 발명은 로드부에서 자동 공급된 도광판을 이송부(단품들을 조립하는 부)로 자동 이동되도록 설계('A'부)된 이송부에서 배출되는 완제품을 언로드부로 자동이동 가능하게 설계( 'B'부)된 핸드폰 표지판의 백라이트 자동조립장치에 관한 것으로서,In order to achieve the above object, the present invention is designed to automatically move the finished product discharged from the transfer unit designed to automatically move the light guide plate automatically supplied from the rod to the transfer unit (unit to assemble parts) to the unloading unit. ('B' part) relates to the automatic backlight backlight unit

본 발명의 파츠피다 리프트부는 이송부의 상부에 설치되어 있으며, 파츠피다에서 이송된 부품을 서브모타 제어에 의한 단축 로봇으로 도광판에 삽입 가능토록 설계되었으며,Partpartida lift unit of the present invention is installed on the upper portion of the transfer part, it is designed to be inserted into the light guide plate by the single axis robot by the sub-motor control,

이송부는 각각의 단품들을 조립하는 장치로서 엘레멘트 삽입, 리드컷트, 포밍, 측정, 표인의 동작을 1포인트에 가능토록 설계되었으며,The conveying unit is a device for assembling individual parts and designed to insert, lead cut, form, measure and mark the elements at one point.

이송부에서 조립된 부품은 언로드부의 포장재에 포장되는 핸드폰 표지판의 백라이트 자동조립장치인 것이다.The parts assembled in the conveying part are the automatic backlight unit of the cell phone sign that is packed in the packing material of the unloading part.

상기 모든 공정은 콘트롤 박스에서 자동으로 조절되게 설치하였다.All of the above processes were installed to be controlled automatically in the control box.

이하 도면을 참고하여 상세히 설명하면 다음과 같다.When described in detail with reference to the drawings as follows.

제1도는 본 발명의 핸드폰 표지판의 백라이트 자동조립장치의 이송부 작업공정도,1 is a work flow diagram of the transfer unit of the automatic cell phone sign backlight assembly of the present invention,

제2도는 본 발명의 핸드폰 표지판의 백라이트 자동조립장치 평면도, 제3도는 본발명의 핸드폰 표지판의 백라이트 자동조립장치, A:정면도, B:측면도, 제4도는 본발명의 로드/언로드 리프트부 조립도, C:평면도, D:정면도, E:측면도, 제5도는 본발명의 파츠피다 리프트부, F:평면도, G:정면도, H:측면도, 제6도는 본 발명의 포밍부, I:정면도, J:측면도, 제7도는 본 발명의 측정부 K:정면도, L:측면도, 제8도는 본 발명의 표인부, M:정면도, N:측면도 제9도는 본 발명의 홀다부를 도시한 것으로서,2 is a plan view of the backlight automatic assembly device of the mobile phone sign of the present invention, Figure 3 is a backlight automatic assembly device of the mobile phone sign of the present invention, A: front view, B: side view, Figure 4 is a load / unload lift assembly of the present invention Fig. C is a plan view, D is a front view, E is a side view, and Fig. 5 is a parts lifter of the present invention, F is a plan view, G is a front view, H is a side view, and Fig. 6 is a forming part of the present invention. Front view, J: side view, and FIG. 7 are measuring sections K: front view, L: side view, and FIG. 8 of the present invention, M: front view, N: side view, and FIG. As one,

작업순서는 도2 및 도3에 도시된 본 발명의 핸드폰 표지판의 백라이트 자동조립장치의 로드부에서 도광판을 단축 로봇에 의해 진공패드로 운반하는데,The work order is to transport the light guide plate to the vacuum pad by the single axis robot in the load unit of the backlight automatic assembly device of the mobile phone sign of the present invention shown in Figures 2 and 3,

제1단계에서 제3단계까지는 도광판의 위치결정을 하며,In the first to third steps, the light guide plate is positioned.

제4단계의 삽입부로 제3이송을 하여, 발광다이오드 칩이 내장된 엘레멘트를 파츠피다에서 정렬하고 정렬된 엘레멘트를 단축 로봇에 의해 도광판에 삽입한다.The third transfer is performed to the insertion part of the fourth step, the elements in which the light emitting diode chip is embedded are aligned in the parts pda, and the aligned elements are inserted into the light guide plate by the single axis robot.

제5단계 리드컷트부로 제4이송을 하여 리드를 컷트한 후에,After cutting the lead by the fourth transfer to the fifth step lead cut section,

제6단계 도6의 포밍부로 제5이송을 하여 LM가이드 위에 있는 에어실린더와 회전 롤라에 의해 리드를 90°로 절곡하고,Step 6 The fifth feed is performed to the forming part of FIG. 6, and the lead is bent at 90 ° by the air cylinder and the rotary roller on the LM guide.

제7단계 도7의 측정부로 제6이송을 하여 측정을 하고, 전기적 특성검사로서 쇼트(short), 점등 여부 및 기타 여러 항목을 검사하며,Step 7 Measures by making a sixth transfer to the measuring unit of FIG. 7 and inspects short, lighting and various other items as an electrical property test.

제8단계 도8의 표인부로 제7이송을 하여 도광판 아래쪽에 공장명등의 원산지 표시 및 규격 등을 흑색잉크로 마킹하고,Eighth step Transfer to the marking part of Fig. 8 by the seventh marking on the bottom of the light guide plate, marking the country of origin and specifications such as the factory name with black ink,

제9단계 언로드부로 이송하여 필름 케이스에 제품을 정렬하여 포장한다.The ninth step is transferred to the unloading unit to align and package the product in the film case.

상기 공정들은 즉, 로드 및 언로드부는 단축 로봇에 의해 제품이 운반된다.In these processes, that is, the load and unload portions are conveyed by a single axis robot.

이렇게 여러 단계에 걸쳐 완성되는 핸드폰 표지판의 백라이트를 자동으로 조립하는 장치인 것이다.This is a device that automatically assembles the backlight of a mobile phone sign that is completed in several steps.

상기 공정은 단계별로 구성되어 있으나 동시에 각 단계에서 작업이 진행되면서,The process is composed of stages, but at the same time the work in each stage,

다음단계로 자동으로 동시에 이송되는 장치로서 모든 연속작업은 컨트롤박스에서 조작되어 자동으로 진행하는 장치인 것이다.It is a device that is automatically transported to the next stage at the same time and all the continuous work is operated by the control box and proceeds automatically.

본 발명에서 사용되는 상기 컨트롤박스는 도면에 도시하지 않았다.The control box used in the present invention is not shown in the drawings.

표1 대비표Table 1 Contrast Table

상기와 같이 본 발명은 최초로 전화기 표지판에 사용되는 백라이트를 자동으로 조립하는 장치를 발명하였으며, 도광판이 담긴 팔레트를 탑재하여 연속공급과 연속배출이 가능토록 설계된 장치로서, 불량률이 극히 적으며, 대량생산이 가능하고, 개당 원가가 적게드는 경제적인 효과가 있는 것이다.As described above, the present invention invented an apparatus for automatically assembling a backlight used for a telephone sign for the first time, and is designed to allow continuous supply and continuous discharge by mounting a pallet containing a light guide plate, and has a very low defective rate and mass production. This is possible and has an economic effect of lower cost per unit.

Claims (1)

핸드폰 표지판의 백라이트 자동조립장치에 있어서,In the backlight automatic assembly device of the mobile phone sign, 로드부에서 로봇에 의해 진공패드로 운반되어 도광판의 위치결정을 하기 위하여 제1이송한 다음, 제2단계에서 3단계로 제2이송 한 후,The robot is transported from the rod to the vacuum pad by the robot, and the first feed is performed to position the light guide plate, and then the second feed is transferred from the second step to the third step. 제4단계의 삽입부로 제3이송을 하여 위치가 결정된 도광판에 발광다이오드 칩이 내장된 엘레멘트를 파츠피다에서 정렬하고 정렬된 엘레멘트를 단축 로봇에 의해 삽입하고,A third transfer to the insertion part of the fourth step is carried out to align the elements in which the light emitting diode chip is embedded in the parts of the light guide plate, and insert the aligned elements by the single axis robot. 제5단계 리드컷트부로 제4이송을 하여 리드를 컷트한 후에,After cutting the lead by the fourth transfer to the fifth step lead cut section, 제6단계 포밍부로 제5이송을 하여 LM가이드 위에 있는 에어실린더와 회전 롤라에 의해 리드를 90°로 절곡하는 포밍을 하고,The fifth step is carried out to the sixth step forming unit, and the lead is bent by 90 ° by the air cylinder on the LM guide and the rotary roller. 제7단계 측정부로 제6이송을 하여 전기적 특성검사로서 쇼트(short), 점등여부 및 기타 여러 항목을 측정하며,The sixth transfer to the seventh stage measuring unit measures the short, lighting and many other items as an electrical property test. 제8단계 표인부로 제7이송을 하여 도광판 아래쪽에 공장명 등의 원산지 표시 및 규격 등을 흑색잉크로 마킹하는 표인을 하고,Transfer the seventh step to the eighth step marking unit, and mark the mark on the bottom of the light guide plate to mark the country of origin such as factory name and specifications with black ink, 제9단계 언로드부로 이송하여 필름 케이스에 제품을 정렬하여 포장을 하며,The 9th step is transferred to the unloading unit to align the product in the film case and package it. 상기 각 단계별 공정이 연속으로 동시에 작업할 수 있도록 자동으로 조작하는 컨트롤 박스를 포함하여 구성됨을 특징으로 하는 핸드폰 표지판의 백라이트 자동조립장치.Cell phone signage automatic assembly device comprising a control box for automatically operating so that each of the step-by-step process can work simultaneously in succession.
KR1019990019656A 1999-05-29 1999-05-29 Automatic aparatus manufactoring for back light mark for cellular phone KR100305655B1 (en)

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KR100814519B1 (en) * 2006-05-30 2008-03-17 주식회사 디에스엘시디 Back light unit assembly apparatus having lamp hopper
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