KR100274797B1 - Processing system for the fibrillation of textile - Google Patents

Abstract

The present invention relates to a fibrillation processing equipment for fabrics in which the fabric is widened and continuously in-lined to make brush friction processing.

Fibrillation processing equipment of the fabric according to the present invention, the fabric supply device for continuously supplying the fabric in the expanded state, the conveyor belt device for transporting the fabric supplied by the fabric supply device, and the conveyor belt device And a fabric rubbing device for rubbing the surface of the fabric conveyed by a brush vibrating in the front, rear, left and right directions, and a fabric cleaning device to shake off the residue of the fabric.

Therefore, there is no wrinkle on the fabric, uniform processing state, high quality products are produced in large quantities, and continuous mass production is possible, which reduces the cost of products, reduces environmental pollution, and reduces energy costs. Have

Description

Fibrillation Processing Equipment

The present invention relates to a fibrillation processing equipment for fabrics, and more specifically, by in-line fabrication of the fabrics in a wide and continuous manner, by brush friction processing, as well as the automation of the equipment and increased production, And it relates to a fibrillation processing equipment of the fabric to reduce the waste water amount, and to enable a variety of fabric processing.

In general, fibrillation processing of fabrics means that when the fabrics are wet or mechanically rubbed or brushed with each other, the bonds of the fibers forming the surface of the fabrics are partially broken or separated, so that the hairs appear to have fine hairs on the fabric surface. As a fabric processing method, it is a kind of advanced fabric processing method along with super softening processing which softens the fiber core forming the fiber inside the fabric or reduces the fiber core by chemical reaction using enzyme reducing agent. Widely used.

The fibrillated and ultra soft fabricated fabrics exhibit powder touch, pitch skin touch, rose touch, and the like, and in particular, fibrillated products The feature is that the fine fibrils are generated on the surface, so they have a slightly faded color, which gives a very elegant and elegant feeling. The friction of the fibers with each other partially prevents the fibers from tangling and clumping together.

As a conventional fibrillation processing facility for fibrillating the fabric as described above, a rotary washer, a kind of industrial washing machine, was used.

That is, in the related art, the fabric is cut about 46 m in the longitudinal direction, twisted, and made into a rope state, which is inserted into the rotary washer, and the fabric is fibrillated by rotating friction in water for a long time.

However, because the rope fabrics are twisted and entangled with each other while rotating in water, the finished products are wrinkled, the processing conditions are uneven, it is difficult to produce high quality products, and the defective rate of the products The high cost of damaging expensive fabrics was frequent.

In addition, after the operation of the rotary washer was stopped at intervals of about 30 minutes to 1 hour in order to loosen the twist of the fabric as described above, and pull out all the input wet fabric to release the tangled parts, and then released to the rotary washer again Since the extremely cumbersome process of re-inserting and operating the fabric has to be repeated, it takes a long processing time for the total processing time of about 4 to 8 hours, and the amount of one-time fabric put into the rotary washer is limited. Efficiency and yield were extremely low.

In addition, it is impossible to automate the facility, and because of the heavy dependence on the skill of the operator, the standardization of the technology was impossible, and due to the large amount of water and wastewater, the environmental pollution is severe, resulting in a lot of energy costs.

The present invention is to solve the conventional problems as described above, the purpose is to inline the entire process in a continuous widening type, by using a brush to rub the fabric evenly front and rear and left and right even without wrinkles in the fabric, processing state It is to provide a fibrillation processing equipment of fabric that can produce a high quality product is uniform.

Another object of the present invention is to reduce the cost of the product, to maximize the production efficiency, and to standardize the work technology by having no downtime, to enable mass production continuously by automating the entire process In providing processing equipment.

Still another object of the present invention is to provide a fibrillated processing equipment for fabrics that can reduce the amount of water and wastewater used, thereby reducing environmental pollution and reducing energy costs.

Figure 1 is a schematic diagram showing the fibrillation processing equipment of the fabric according to an embodiment of the present invention.

FIG. 2 is a perspective view showing one brush friction device of FIG. 1. FIG.

3 is an assembled perspective view showing the brush portion of FIG.

4 is a plan view schematically showing the conveyor belt device of FIG.

5 is a side view of FIG. 4.

6 is a perspective view showing a rectangular roller of the far-end cleaning device of FIG.

※ Explanation of codes for main parts of drawing

1: fabric 2: fabric feeder

3: conveyor belt device 4: brush friction device

5: Fabric cleaning device 6: Fabric scroll

7: Feed Roller 8: Wide Roller

9: brush 10, 13, 36, 53: motor

11: left and right guide rod 12: brush left and right vibration device

14: before and after guide rod 15: before and after brush vibration device

16, 42, 45, 55: hydraulic cylinder 17: brush lifting device

18: Brush lift position adjusting device 19: Lift frame

20: vertical guide rod 21: support leg

22: forward and backward vibration frame 23, 26: eccentric rotation axis

24, 27: rectangular groove 25: left and right vibration frames

28: first brush 29: first brush left and right vibration device

30: second brush 31: second brush left and right vibration device

32 Shower 33: Drip Can

34, 51: belt 35, 52: pulley

37: Drive roller 38: Follow roller

39: conveyor belt 40: sensor

41: control section 43: belt position adjustment roller

44: support plate 46, 54: crimping roller

47: washing water 48: washing tub

49: underwater roller 50: square roller

In order to achieve the above object, the fibrillation processing equipment of the fabric of the present invention, the fabric supply device for continuously supplying the fabric in the expanded state; A conveyor belt device for transferring the fabric supplied by the fabric supply device; Brush friction device for rubbing the surface of the fabric conveyed by the conveyor belt device with a brush vibrating in the front, rear, left and right directions; And a fabric cleaning device to shake off the residue of the fabric.

In addition, the conveyor belt device, and a drive roller driven by a motor; A driven roller driven by the drive roller; A conveyor belt which is wound around the driving roller and the driven roller and rotates to convey the fabric located on one side thereof; A support plate supporting one side of the conveyor belt to prevent one side of the conveyor belt from sagging; And a pressing roller for pressing the conveyor belt and the fabric together by a hydraulic cylinder, respectively located at the front and the rear of the brush friction device to prevent the fabric on the conveyor belt from being moved out of the transfer position by the brush friction device. It is preferable to comprise a.

In addition, the brush friction device, the brush in contact with the surface of the fabric; Brush left and right vibration device for vibrating the brush in the left and right direction along the left and right guide rod by the eccentric rotation of the motor; Brush front and rear vibration device for vibrating the brush left and right vibration device in the front and rear direction of the fabric along the front and rear guide rod by the eccentric rotation of the motor; A brush raising and lowering device for selectively raising and lowering the brush front and rear vibration device by a hydraulic cylinder so that the fabric and the brush selectively contact each other; And a brush raising and lowering position adjusting device for adjusting and adjusting the raising and lowering position of the brush raising and lowering device so as to adjust the degree of adhesion between the fabric and the brush.

In addition, preferably, the brushes are installed in two rows, and a shower is provided with a plurality of nozzles so that high pressure water is sprayed over the entire width of the fabric, and a water reservoir is installed below the brush.

In addition, the brush friction device is arranged in a plurality of consecutive layers to process the front surface of the fabric, and after finishing the front processing of the fabric to the back side of the fabric to face upward to enable the back processing of the fabric It is preferred that the dogs are arranged in two layers in succession.

In addition, the far-end cleaning device, and a washing bath for washing water; An underwater roller installed in the washing water of the washing tub to wind the fabric in a wide state and absorb the washing water; A square roller which rotates by a motor and removes residues remaining on the fabric by contacting the fabric passed through the underwater roller; And a pressing roller for removing the washing water remaining on the fabric by pressing the fabric.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

First, referring to Figure 1, the fibrillation processing equipment of the fabric of the present invention, the fabric supply device (2) for continuously supplying the fabric (1) in a wide state and the fabric supply device (2) Brush friction that rubs the surface of the fabric 1 conveyed by the conveyor belt device 3 with the conveyor belt device 3 for conveying the fabric 1 supplied by the brush, vibrating in the front, rear, left and right directions. A device 4 and a fabric cleaning device 5 to shake off the residue of the fabric 1 are provided.

Here, the fabric supply device (2) is the roll of the fabric (6) and the fabric (1) released from the fabric roll (6) is a unit of one-time fabric supply is wound around the free movement of the fabric (1) It comprises a widening roller (8) for unfolding the fabric (1) in a wide state while forcibly rotating by a feed roller (7) and a motor (not shown) to guide the direction.

Therefore, the fabric 1 wound on the fabric roll 6 is wound on the transfer roller 7 while being expanded by the wide roller 8 to move along a predetermined path.

The fabric supply device (2) is a general configuration for supplying the fabric (1) to a specific processing equipment in a broad state as a modification and modification within the scope that does not change the spirit of the present invention to those skilled in the art It is easy.

On the other hand, the brush friction apparatus 4 according to a preferred embodiment of the present invention, as shown in Figure 1, four are continuously disposed in one layer to process the front surface of the fabric 1, the fabric (1 After finishing the front surface processing of 4), the back side of the fabric 1 is placed upwards, and the four are continuously arranged on the second floor to enable the back processing of the fabric 1.

One of these brush friction apparatuses 4 is shown in FIGS. 2 and 3.

2 and 3, the brush friction device 4, the brush 9 in contact with the surface of the fabric 1, the left and right guide rods 11 by the eccentric rotation of the motor 10 Brush left and right vibration device 12 to vibrate the brush (9) in the left and right directions of the fabric (1) and the brush left and right vibration along the front and rear guide rod 14 by the eccentric rotation of the motor 13 Brush front and rear vibration device 15 for vibrating the device 12 in the front-rear direction of the fabric 1, and the brush by the hydraulic cylinder 16 so that the fabric 1 and the brush 9 selectively contact each other Lifting position of the brush elevating device 17 for selectively raising and lowering the front and rear vibration device 15 and the brush elevating device 17 to adjust the degree of adhesion between the fabric 1 and the brush 9. Brush up / down position adjustment by screw adjustment A block having a value (18).

That is, the brush lifting device 17 is configured to include a hydraulic cylinder 16 for lifting up and down the lifting frame 19, the brush left and right vibration device 12 and the brush front and rear vibration device 15 is installed. In addition, four parallel vertical guide rods 20 are formed in the elevating frame 19 to guide the elevating motion of the elevating frame 19.

At this time, the brush lowering position adjusting device 18, as to adjust the height of the lowering of the raising and lowering frame 19, is penetrated by the vertical guide rod 20, the lowering by the hydraulic cylinder (16). It supports the lifting frame 19, and consists of four support legs 21, the height of which is adjusted by the forward and backward action of the screw.

That is, by adjusting the height of the support leg 21 by rotating the support leg 21 can be adjusted to the extent that the brush (9) in close contact with the fabric (1) when the lifting frame 19 is lowered. It is.

The brush raising and lowering position adjusting device 18 may be used in addition to using an automatic adjusting method using a motor and a hydraulic cylinder.

In addition, the brush before and after the vibration device 15, the front and rear vibration frame 22 which vibrates in the front and rear direction of the fabric (1) along the front and rear guide rods 14 formed on the lifting frame (19) to be.

Here, the front and rear vibration frame 22 is a rectangular in which one end of the eccentric rotation shaft 23 is inserted into the rotational movement of the eccentric rotation shaft 23 rotated by the motor 13 fixed to the lifting frame 19. Through the groove 24 is to be converted into a linear reciprocating motion to oscillate back and forth.

The brush left and right vibration device 12 is installed in the front and rear vibration frame 22, and the brush left and right vibration device 12 is along the left and right guide rods 11 formed in the front and rear vibration frame 22. The left and right vibration frame 25 that vibrates in the left and right directions of the fabric 1 is configured.

Here, the left and right vibration frame 25, the brush (9) is fixed to one side, the rotational movement of the eccentric rotation shaft 26 rotated by the motor (10) fixed to the front and rear vibration frame (22) One end of the eccentric rotation shaft 26 is inserted into a linear reciprocating motion through the rectangular groove 27 is oscillated back and forth.

Accordingly, the surface of the fabric 1 while the brush 9 vibrates simultaneously in the front and rear and right and left directions by the brush front and rear vibration device 15 and the brush left and right vibration device 12 while the fabric 1 is in progress. It is possible not only to rub evenly, but also to raise and lower the brush 9 by the brush elevating device 17 as necessary to facilitate the management of the equipment, and to the brush elevating position adjusting device 18. By the lowering of the brush (9) it is possible to adjust the degree of adhesion of the brush (9) and the fabric (1).

On the other hand, the brush (9) is made by coating a specific size of aluminum oxide abrasive particles with a resin on a non-woven fabric made of nylon fibers, a plurality of overlapping and fixed by an adhesive such as foam binder or resin to aluminum or metal It is fixed to the support of the material.

In addition, the brush left and right vibration device 12, the first brush to vibrate the first brush 28 in the left and right direction of the fabric 1 by the eccentric rotation of the motor 10 along the left and right guide rods 11 Second brush left and right vibration device for vibrating the second brush 30 in the opposite direction of the first brush 28 along the left and right guide rods 11 by eccentric rotation of the left and right vibration device 29 and the motor 10. 31 is provided.

This is to minimize the fatigue and vibration applied to the equipment by allowing the left and right vibrations of the first and second brushes 28 and 30 to cancel each other.

In addition, the first brush and the second brush (28, 30) are each installed in two rows, between the shower 32 is provided with a plurality of nozzles are formed so as to spray high-pressure water to the fabric, the brush The drip tray 33 is provided below (9).

The shower 32 is installed in the shape of a rod across the width of the fabric so that water is evenly supplied over the entire width of the fabric (1).

On the other hand, the conveyor belt device 3 for receiving and conveying the fabric 1 in a wide state from the fabric supply device 2, as shown in Figures 4 and 5, the belt 34 and Drive rollers 37 driven by driving the motor 36 by the pulley 35 combination, driven rollers 38 driven by the drive rollers 37 and drive rollers / driven rollers 37, 38 It is made of a conveyor belt (39) for transporting the fabric (1) located on one side while being rotated and wound around.

Here, the conveyor belt 39 may be made of various materials, but preferably rubber of a flexible material is used.

In addition, the conveyor belt device 3, the sensor 40 for detecting the left and right direction deviation of the conveyor belt 39 to prevent the departure of the conveyor belt 39, and the departure signal from the sensor 40 The control unit 41 is disposed between the control unit 41 and the driving and driven rollers 37 and 38 for receiving a control signal. The control unit 41 is disposed obliquely to the left or the right side with respect to the traveling direction of the conveyor belt 39. Belt position adjustment roller 43 for raising and lowering by the hydraulic cylinder 42 receiving a control signal from the inner side of the conveyor belt 39 to selectively inscribe the inner surface of the conveyor belt 39. ).

In addition, the conveyor belt device 3, as shown in Figure 2, the support plate 44 and the conveyor supporting one side of the conveyor belt 39 to prevent one side of the conveyor belt 39 from sagging. Located at the front and rear of the brush friction device 4, respectively, by the hydraulic cylinder 45 so as to prevent the fabric 1 on the belt 39 from being moved out of the transfer position by the brush friction device 4; Two pairs of pressing rollers 46 for pressing the conveyor belt 39 and the fabric 1 together are provided.

Accordingly, the conveyor belt device 3 is positioned on the conveyor belt 39, the upper surface of the conveyor belt 39, which rotates the fabric 1 in the wide state, supplied from the fabric supply device 2, and the fabric 1 is placed on the conveyor. It is to be moved by passing through the pressing roller 46 with the belt 39, which is the front and rear by the brush friction device (4) while the fabric (1) proceeds along the traveling direction of the conveyor belt (39). It is to prevent the deviation from side to side.

On the other hand, the fabric cleaning device 5 of the present invention, as shown in Figure 1, while the fibrillation processing of the fabric 1 is generated, such as residues such as hair remaining on the fabric 1 By removing the washing bath 48 is accommodated in the wash water 47, and the fabric (1) in a wide state is wound so that the wash water 47 is absorbed wash water (48) ( 47) The fabric 1 which has passed through the underwater roller 49 while being rotated by driving the motor 53 through the underwater roller 49 installed in the water, and the belt 51 and the pulley 52 shown in FIG. 6 to remove the residue remaining on the fabric 1 by removing the washing water 47 remaining on the fabric 1 by pressing the square roller 50 of FIG. 6 and the fabric 1. At the same time the hydraulic cylinder 55 of Figure 1 to maintain the tension of the fabric (1) It is provided with a pressing roller 54 which is pressed by.

Here, the angular roller 50 shown in Figure 6, to the two angular roller 50 in contact with the front and back of the fabric (1) so that both the front and back of the fabric (1) The square roller 50 may be manufactured to form various shapes such as a triangular shape, a quadrilateral shape, and a five angle shape, but the cross-sectional shape is preferably such that the eight corners are rotated to collide with the fabric 1. An octagonal square roller 50 is used, and a material of wood roller is used in consideration of damage to the fabric.

Accordingly, when the fabric 1, which has passed through the brush friction device 4, is immersed in the wash water 47 of FIG. 1 and washed first, the fabric 1 is rotated to the square roller 50 which rotates the fabric 1 again. To remove all residues such as residual hair remaining in the fabric (1).

Here, the washing water 47 is purified by a filter while being supplied or circulated with clean washing water every time, and it is preferable to use water.

Hereinafter, the operational relationship of the fibrillation processing equipment of the fabric according to an embodiment of the present invention, the fabric roll 6 to release the fabric (1) the fabric supply device (2) the conveyor belt When supplied to the apparatus 3, the conveyor belt device 3 of the first floor is to transport the fabric (1) horizontally without deviating from the position in a wide state, at this time, to the brush friction device (4) of the first floor As a result, the brush 9 friction-processes the surface of the fabric 1 to fibrillate the fabric.

When the front surface of the fabric 1 is finished, the back of the fabric 1 is again transported horizontally by the conveyor belt device 3 of the second layer by using the transfer roller 7 again. By the brush friction apparatus 4 of two layers, the back processing of the fabric 1 proceeds in the same manner as the front surface of the fabric 1.

Subsequently, the fabric 1 guided to the fabric cleaning device 5 by the transport roller 7 is wound around the washing water 47 in the washing tub 48 after passing through the compression roller 54. After washing, the residue remaining on the fabric 1 is removed by rubbing by the rotating square roller 50.

Subsequently, the washing water 47 is removed and dried by pressing the pressing roller 54 while passing through the pressing roller 54, thereby fibrillating the fabric 1.

Subsequently, the fabric processed by the fibrillation processing equipment of the fabric of the present invention is subjected to ultra-soft fabrication of the fabric or dehydrated with a vacuum dehydrator through various processing to completely dry the product.

Therefore, the fabric is continuously moved at the same time and processed at the same time, and the average speed of 10 m / min and 80% of daily work efficiency is calculated. The daily yield is approximately 14,400 m. Compared to 736 m, which is equivalent to the daily output of 6 hours per hour, the output is increased by about 20 times, and all the equipment can be unmanned by the automation of the process. Significantly reduced usage prevents environmental pollution.

In addition, fabric roll products of various lengths can be shipped as needed, and all fabrics can be fibrillated by reconfiguring and arranging the above devices according to the characteristics of the produced products.

As described above, according to the fibrillation processing equipment of the fabric according to the present invention, wrinkles do not occur in the fabric, the processing state is uniform, high quality products are produced in large quantities, and continuous mass production is possible. It has the effect of reducing cost, maximizing production efficiency, standardizing work technology, reducing environmental pollution, and reducing energy costs.

Although the present invention has been described in detail only with respect to the described embodiments, it will be apparent to those skilled in the art that various modifications and variations are possible within the technical scope of the present invention, and such modifications and modifications are within the scope of the appended claims.

Claims (13)

A fabric supply device for continuously supplying fabric in a wide state; A conveyor belt device for transferring the fabric supplied by the fabric supply device; Brush friction device for rubbing the surface of the fabric conveyed by the conveyor belt device with a brush vibrating in the front, rear, left and right directions; And Fabric cleaning device to shake off the residue of the fabric; Fibrillation processing equipment of the fabric, characterized in that consisting of. The method of claim 1, The fabric supply device, Roll of roll; A transfer roller for winding the fabric released from the fabric roll and guiding a moving direction of the fabric while freely rotating; And A widening roller that stretches the fabric to a wide state while being forcibly rotated by a motor; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 1, The conveyor belt device, A drive roller driven by a motor; A driven roller driven by the drive roller; A conveyor belt which is wound around the drive rollers and the driven rollers and rotates to convey the fabric located on one side thereof; A support plate for supporting one side surface of the conveyor belt to prevent one side surface of the conveyor belt from sagging due to the pressurization of the brush friction device; And Compression rollers are respectively located in front and rear of the brush friction device to prevent the original material on the conveyor belt from being moved out of the transfer position by the brush friction device, the pressing roller for pressing the conveyor belt and the fabric together by a hydraulic cylinder; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 3, wherein The conveyor belt device, Sensor for detecting the left and right deviation of the conveyor belt; A controller which receives a departure signal from the sensor and applies a control signal; And Located between the driving and driven rollers, and disposed obliquely to the left or right with respect to the traveling direction of the conveyor belt, the inner and outer surfaces of the conveyor belt are selectively lifted up and down by a hydraulic cylinder that receives a control signal from the controller. A belt position adjusting roller which contacts and straightens the deviation of the conveyor belt; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 4, wherein The conveyor belt is a fibrillation processing equipment of the fabric, characterized in that the material is rubber. The method of claim 1, The brush friction device, A brush in contact with the surface of the fabric; Brush left and right vibration device for vibrating the brush in the left and right direction along the left and right guide rod by the eccentric rotation of the motor; Brush front and rear vibration device for vibrating the brush left and right vibration device in the front and rear direction of the fabric along the front and rear guide rod by the eccentric rotation of the motor; A brush raising and lowering device for selectively raising and lowering the brush front and rear vibration device by a hydraulic cylinder so that the fabric and the brush selectively contact each other; And Brush lift position adjustment device for adjusting the screw lift position of the brush lifting device to adjust the degree of adhesion of the fabric and the brush; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 6, The brush is installed in two rows, between the shower is provided with a plurality of nozzles are formed so that the high-pressure water is injected into the fabric, the fibrillation of the fabric, characterized in that the drip tray is installed below the brush Processing equipment. The method of claim 6, The brush left and right vibration device, A first brush left and right vibration device for vibrating the first brush in the left and right directions along the left and right guide rods by the eccentric rotation of the motor; And A second brush left and right vibration device for vibrating the second brush in a direction opposite to the first brush along the left and right guide rods by the eccentric rotation of the motor; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 1, The brush friction device is arranged in a plurality of consecutive layers to process the front surface of the fabric, and after finishing the front processing of the fabric, the back of the fabric facing upwards again to enable the back processing of the fabric Fibrillation processing equipment of the fabric, characterized in that arranged in two layers. The method of claim 1, The fabric cleaning device, A washing bath in which washing water is accommodated; An underwater roller installed in the wash water of the washing tub to wind the fabric in a wide state and absorb the wash water; A square roller which rotates by a motor and removes residues remaining on the fabric by contacting the fabric passed through the underwater roller; And A pressing roller for pressing the fabric to remove the washing water remaining in the fabric; Fibrillation processing equipment of the fabric, characterized in that comprises a. The method of claim 10, The square roller is, The fibrillation processing equipment of the fabric, characterized in that consisting of two square rollers in contact with the front and back of the fabric so that both the front and back of the fabric. The method of claim 10, The rectangular roller is a fibrillation processing equipment of the fabric, characterized in that the cross-section octagonal wooden roller. The method of claim 1, The brush is made by coating a specific size of aluminum oxide abrasive particles with a resin on a non-woven fabric made of nylon fiber with a resin, which is fixed to the support of aluminum or metal material by stacking several sheets and fixing them with an adhesive such as foam binder or resin. Fibrillation processing equipment of the fabric, characterized in that.