KR100229327B1 - Ball balancer of a washing machine - Google Patents

Ball balancer of a washing machine Download PDF

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Publication number
KR100229327B1
KR100229327B1 KR1019970024942A KR19970024942A KR100229327B1 KR 100229327 B1 KR100229327 B1 KR 100229327B1 KR 1019970024942 A KR1019970024942 A KR 1019970024942A KR 19970024942 A KR19970024942 A KR 19970024942A KR 100229327 B1 KR100229327 B1 KR 100229327B1
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South Korea
Prior art keywords
ball
ball balancer
balancer
washing machine
steel
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KR1019970024942A
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Korean (ko)
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KR19990001568A (en
Inventor
강경석
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구자홍
엘지전자주식회사
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Priority to KR1019970024942A priority Critical patent/KR100229327B1/en
Publication of KR19990001568A publication Critical patent/KR19990001568A/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/20Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations
    • D06F37/24Mountings, e.g. resilient mountings, for the rotary receptacle, motor, tub or casing; Preventing or damping vibrations in machines with a receptacle rotating or oscillating about a vertical axis
    • D06F37/245Damping vibrations by displacing, supplying or ejecting a material, e.g. liquid, into or from counterbalancing pockets
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06FLAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F37/00Details specific to washing machines covered by groups D06F21/00 - D06F25/00
    • D06F37/26Casings; Tubs
    • D06F37/265Counterweights mounted to the tub; Mountings therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/32Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels
    • F16F15/36Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels operating automatically, i.e. where, for a given amount of unbalance, there is movement of masses until balance is achieved
    • F16F15/363Correcting- or balancing-weights or equivalent means for balancing rotating bodies, e.g. vehicle wheels operating automatically, i.e. where, for a given amount of unbalance, there is movement of masses until balance is achieved using rolling bodies, e.g. balls free to move in a circumferential direction
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F2230/00Purpose; Design features
    • F16F2230/0011Balancing, e.g. counterbalancing to produce static balance

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)

Abstract

본 발명은 세탁기의 볼밸런서에 관한 것으로서, 특히 탈수시 발생하는 불평형질량을 보상하는 볼밸런서의 구조를 변경하여 탈수초기 발생하는 과도한 진동을 감소시키고, 볼밸런서의 성능을 향상시키는 데 그 목적이 있다.The present invention relates to a ball balancer of a washing machine, and in particular, to change the structure of the ball balancer to compensate for the unbalanced mass generated during dehydration, to reduce excessive vibration generated during the initial dehydration, and to improve the performance of the ball balancer. .

이러한 목적을 달성하기 위해 본 발명은 탈수시 불평형질량으로 인한 치우침을 보상하는 강철구와, 상기 강철구의 운동을 조절하도록 점성이 큰 작동유가 구비된 세탁기의 볼밸런서에 있어서, 상기 강철구의 작동유 접촉면적이 볼밸런서의 회전수에 따라 가변하도록 상기 볼밸런서의 높이를 단면 폭 보다 크게 구성한 것이다.In order to achieve the above object, the present invention provides a ball balancer of a washing machine equipped with a steel ball for compensating for the bias caused by an unbalanced mass during dehydration, and a hydraulic fluid having a high viscosity to control the movement of the steel ball, the hydraulic oil contact area of the steel ball The height of the ball balancer is configured to be larger than the cross-sectional width to vary according to the rotational speed of the ball balancer.

Description

세탁기의 볼밸런서Ball balancer of washing machine

본 발명은 세탁기에 관한 것으로서, 특히 탈수시 발생하는 불평형질량을 보상하는 볼밸런서의 구조를 변경하여 탈수초기 발생하는 과도한 진동을 감소시키고, 볼밸런서의 성능을 향상시키도록 한 세탁기의 볼밸런서에 관한 것이다.The present invention relates to a washing machine, and more particularly, to a ball balancer of a washing machine designed to change the structure of a ball balancer to compensate for an unbalanced mass generated during dehydration, to reduce excessive vibration generated during initial dehydration, and to improve the performance of the ball balancer. will be.

종래 세탁기는 도 1 에 도시된 바와 같이, 세탁기의 외관인 케이스(1)와, 상기 케이스(1)내에 장착되는 외조(2)와, 상기 외조(2)내측에 설치되어 세탁 및 탈수를 수행하는 내조(3)와, 상기 내조(3)의 상부에 탈수시 세탁물의 치우침으로 인한 진폭을 줄이도록 형성된 볼밸런서(4)와, 상기 내조(3)의 하부에 세탁물을 교반시키도록 설치된 펄세이터(5)와, 상기 펄세이터(5)를 구동하는 모터(6)와, 상기 모터(6)의 회전력을 이송하는 벨트(7)와, 상기 벨트(7)에 연결되어 모터(6)의 회전력을 전달받아 펄세이터(5)를 회전시키는 클러치(8)와, 상기 모터(6)와 벨트(7)를 연결하는 모터풀리(9)와, 상기 벨트(7)와 클러치(8)를 연결하는 클러치풀리(10)로 구성하였다.As shown in FIG. 1, a conventional washing machine includes a case 1, which is an exterior of a washing machine, an outer tub 2 mounted in the case 1, and installed inside the outer tub 2 to perform washing and dehydration. An inner tank 3, a ball balancer 4 formed on the upper part of the inner tank 3 to reduce the amplitude due to the deflection of the laundry, and a pulsator installed to stir the laundry on the lower part of the inner tank 3 ( 5), the motor 6 driving the pulsator 5, the belt 7 for transferring the rotational force of the motor 6, and the belt 7 is connected to the rotational force of the motor 6 Receives a clutch (8) for rotating the pulsator (5), a motor pulley (9) connecting the motor (6) and the belt (7), a clutch connecting the belt (7) and the clutch (8) It consists of a pulley (10).

그리고 상기 볼밸런서(4)내부에는 도 2 와 같이 탈수시 내조(3)의 무게중심을 잡아주기 위한 강철구(11)와, 상기 강철구(11)의 이동을 조절하는 작동유(12)가 구비된다.And inside the ball balancer (4) is provided with a steel ball (11) for holding the center of gravity of the inner tank (3) when dewatering, as shown in Figure 2, the hydraulic oil 12 for adjusting the movement of the steel ball (11).

이와 같이 구성된 종래의 세탁기에 전원이 인가되면 모터(6)가 회전하게 되고, 상기 모터(6)의 회전력이 밸트(7)와 클러치(8)를 거쳐 펄세이터(5)에 전달되어 세탁물을 교반시키며 세탁을 수행하게 되며, 탈수모드시는 내조(3)가 고속회전하면서 세탁물을 원심 탈수하게 되는데, 탈수초기 과도한 에너지에 의해 내조(3)에서는 세탁물이 일방향으로 몰리게 되어 불평형질량(a)이 발생하게 되고, 이에 따라 내조(3)의 회전중심(O)과 실질적인 무게중심(o)의 불일치로 편심거리(e)를 갖게 되어 도 3 의 (가)와 같이 1차공진 이전에는 불평형질량(a)과 밸런서질량인 강철구(11)가 같은 방향으로 쏠려 큰 진동진폭을 일으키나, 공진 통과후에는 도 3 의 (나)와 같이 180。의 위상차이를 갖고 강철구(11)가 불평형질량(a)의 반대편으로 이동함으로써 불평형질량(a)이 보상되어 진동변위를 줄여준다.When power is applied to the conventional washing machine configured as described above, the motor 6 rotates, and the rotational force of the motor 6 is transmitted to the pulsator 5 via the belt 7 and the clutch 8 to stir the laundry. In the dehydration mode, the inner tank 3 spins at high speed while the dewatering mode is centrifugally dehydrated. In the inner tank 3, the laundry is driven in one direction due to excessive energy, resulting in an unbalanced mass (a). As a result, there is an eccentric distance (e) due to a mismatch between the rotation center (O) and the substantial center of gravity (o) of the inner tub (3). As shown in (a) of FIG. ) And the balancer mass steel ball 11 are oriented in the same direction to cause a large vibration amplitude, but after the resonance passes, as shown in (b) of FIG. 3, the steel ball 11 has a phase difference of 180 ° and the unbalanced mass (a) By moving to the opposite side the unbalanced mass a is compensated for It reduces the dynamic displacement.

이때, 강철구(11)의 이동에는 여러가지 힘이 작용하며, 볼밸런서(4) 표면 거칠기와 원심력의 크기에 관계하는 접선마찰력, 작동유에 의한 점성저항이 있다.At this time, various forces act on the movement of the steel ball 11, and there is a tangential friction force related to the surface roughness and the magnitude of the centrifugal force and the viscous resistance due to the working oil.

그러나 이러한 종래 세탁기의 탈수시 내조는 고속회전하지만 볼밸런서의 내부에 위치한 강철구는 관성에 의해 제자리에 있으려고 하는 힘이 작용하게 되어 내조의 회전속도와 강철구의 회전속도에 차이가 발생하므로 속도차이를 줄이기 위해 점성이 큰 작동유를 밸런서내에 강철구와 함께 넣어서 사용하게 되는데, 탈수초기 강철구와 불평형질량이 같은 방향에 위치하게 되어 오히려 더 불안정해지는 문제점이 있었다.However, when dewatering such a conventional washing machine, the inner tank rotates at a high speed, but the steel balls located inside the ball balancer are forced to stay in place by inertia, causing a difference in the rotation speed of the inner tank and the rotating speed of the steel balls. In order to reduce the viscosity of the hydraulic fluid is used to put together with the steel ball in the balancer, dehydration steel ball and the unbalanced mass is located in the same direction, there was a problem that becomes more unstable.

본 발명은 이러한 점을 감안하여 볼밸런서의 높이를 단면 폭 보다 크게 형성하여 강철구의 작동유 접촉면적이 볼밸런서의 회전수에 따라 가변하도록 함으로써 탈수초기에는 강철구의 점성저항을 크게 하여 초기 쏠림현상에 의한 과도 진동을 방지하고, 탈수중에는 회전원심력에 의해 작동유가 상기 홀로 이동하게 하여 강철구의 운동을 원활히 하고, 이를 통해 밸런싱 성능을 향상시키는 데 그 목적이 있다.In view of the above, the present invention forms the height of the ball balancer larger than the cross-sectional width so that the hydraulic oil contact area of the steel ball can be varied according to the rotational speed of the ball balancer, thereby increasing the viscosity resistance of the steel ball in the initial stage of dehydration. The purpose is to prevent excessive vibration and to facilitate the movement of the steel ball by moving the hydraulic fluid to the hole during the dehydration, thereby improving the balancing performance.

도 1 은 일반적인 세탁기의 내부 구성도.1 is an internal configuration diagram of a general washing machine.

도 2 는 종래 세탁기의 볼밸런서 구성도.Figure 2 is a ball balancer configuration of a conventional washing machine.

도 3 은 종래 세탁기의 볼밸런서로서,3 is a ball balancer of a conventional washing machine,

(가)는 탈수초기의 볼밸런서 상태도.(A) Figure of ball balancer state of dehydration initial stage.

(나)는 탈수중의 볼밸런서 상태도.(B) is state of ball balancer during dehydration.

도 4 는 본 발명 세탁기의 볼밸런서로서,4 is a ball balancer of the present invention washing machine,

(가)는 평면도.(A) The top view.

(나)는 (가)의 A-A'단면도.(B) is A-A 'section of (a).

도 5 는 본 발명 세탁기의 볼밸런서 상세도로서,5 is a detailed view of the ball balancer of the present invention washing machine,

(가)는 탈수초기의 볼밸런서 내부를 나타낸 단면도.(A) is sectional drawing which shows inside of ball balancer of dehydration machine.

(나)는 탈수중의 볼밸런서 내부를 나타낸 단면도.(B) is sectional drawing which shows inside of ball balancer during dehydration.

*** 도면의 주요 부분에 대한 부호의 설명 ****** Explanation of symbols for the main parts of the drawing ***

101 : 볼밸런서102 : 강철구101: ball balancer 102: steel ball

103 : 작동유103: working oil

이하, 본 발명을 첨부한 도면에 의거하여 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 4 는 본 발명에 의한 세탁기의 볼밸런서 구성도를 나타낸 것으로서, 탈수시 불평형질량(a')으로 인한 치우침을 보상하는 볼밸런서(101)에는 내조(도면상에 미도시)의 무게중심을 잡아주기 위한 다수개의 강철구(102)와, 상기 강철구(102)의 이동을 조절하도록 점성이 큰 작동유(103)가 구비된다.Figure 4 shows the ball balancer configuration of the washing machine according to the present invention, the ball balancer 101 to compensate for the bias caused by the unbalanced mass (a ') during dehydration to hold the center of gravity of the inner tank (not shown in the figure) A plurality of steel balls 102 for giving and a highly viscous hydraulic oil 103 is provided to control the movement of the steel balls 102.

그리고, 도 5 와 같이 상기 볼밸런서(101) 회전수 증가에 따라 강철구(102)의 작동유(103) 접촉면적(h)(h')이 점차 감소하도록 볼밸런서(101)의 높이를 단면 폭 보다 크게 구성한다. 즉, 볼밸런서의 높이를 b라하고, 단면 폭을 c라 하면 b/c가 1 보다 커지도록 구성하는 것이다.As shown in FIG. 5, the ball balancer 101 has a height greater than the cross-sectional width such that the contact area h of the hydraulic oil 103 of the steel ball 102 gradually decreases as the number of revolutions of the ball balancer 101 increases. Make up big. In other words, if the height of the ball balancer is b and the cross-sectional width is c, b / c is configured to be larger than one.

이와같이 구성된 본 발명의 작용을 설명하면 다음과 같다.Referring to the operation of the present invention configured as described above is as follows.

먼저, 세탁기의 탈수모드시 내조(도면상에 도시되지 않음)의 회전원심력에 의해서 세탁물의 원심탈수가 실시되는데, 탈수 초기 과도한 에너지에 의해 세탁물이 일방향으로 몰리게 되어 불평형질량(a')이 발생하게 되면 볼밸런서(101)내에 위치한 다수개의 강철구(102)는 불평형질량(a')의 반대편으로 신속히 이동하여 불평형질량(a')을 보상하는 역할을 하게 된다.First, in the dehydration mode of the washing machine, centrifugal dewatering of the laundry is performed by the rotational centrifugal force of the inner tank (not shown in the drawing), and the laundry is driven in one direction due to excessive energy in the initial stage of dehydration so that an unbalanced mass (a ') is generated. When the plurality of steel spheres 102 located in the ball balancer 101 is quickly moved to the opposite side of the unbalanced mass (a ') serves to compensate for the unbalanced mass (a').

이때, 볼밸런서(101)의 높이(b)를 단면 폭(c) 보다 크게 구성한(즉, 볼밸런서의 높이를 b라하고, 단면 폭을 c라 하면 b/c가 1 보다 커지도록 구성하는 것이다) 본 발명의 볼밸런서(101)에 의해 탈수초기에는 작동유(103)가 볼밸런서(101)의 바닥면에 고이므로 강철구(102)의 작동유(103) 접촉면적(h)이 큰 상태에서 볼밸런서(101)의 회전이 시작되고(내조의 회전에 따라 내조 상부의 볼밸런서가 회전하는 것임), 강철구(102)의 작동유(103)에 대한 점성저항이 크게 나타나게 되어 강철구(102)의 운동이 억제되므로 초기 쏠림현상에 의한 과도한 진동을 방지하게 된다.At this time, the height b of the ball balancer 101 is configured to be larger than the cross-sectional width c (that is, the height of the ball balancer is b, and the cross-sectional width is c, so that b / c is larger than 1). The ball balancer 101 of the present invention, since the hydraulic oil 103 is accumulated in the bottom surface of the ball balancer 101 in the initial stage of the dehydration, the ball balancer in the state where the hydraulic oil 103 contact area (h) of the steel ball 102 is large. The rotation of 101 starts (the ball balancer of the inner tank rotates in accordance with the rotation of the inner tank), and the viscous resistance to the hydraulic oil 103 of the steel sphere 102 becomes large, thereby suppressing the movement of the steel sphere 102. Therefore, the excessive vibration caused by the initial pulling phenomenon is prevented.

또한, 탈수중에는 볼밸런서(101)의 회전수 증가에 따른 회전원심력의 증가에 의해 점차 작동유(103)가 볼밸런서(101)의 벽면으로 부착되어 강철구(102)의 작동유(103) 접촉면적이 작아지므로 점성저항이 감소하여 강철구(102)의 운동성이 원활해 지고, 이에 따라 상기 강철구(102)는 불평형질량(a')의 반대방향으로 신속하게 이동할 수 있게 되어 볼밸런서(101)의 밸런싱 성능이 향상되는 것이다.In addition, during dehydration, the hydraulic oil 103 is gradually attached to the wall surface of the ball balancer 101 due to the increase in the rotational centrifugal force due to the increase in the rotational speed of the ball balancer 101, so that the contact area of the hydraulic oil 103 of the steel ball 102 is small. Since the viscous resistance is reduced to facilitate the movement of the steel ball 102, the steel ball 102 is able to move quickly in the opposite direction of the unbalanced mass (a '), so that the balancing performance of the ball balancer 101 To improve.

이상에서 설명한 바와 같이 본 발명은 볼밸런서의 회전수 증가에 따라 강철구의 작동유 접촉면적이 가변하도록 볼밸런서의 높이를 단면 폭 보다 크게 구성함으로써 탈수초기에는 강철구의 작동유 접촉면적이 큰 상태(작동유가 볼밸런서의 바닥면에 고인 상태)에서 볼밸런서의 회전이 시작되어 그 점성저항에 의해 강철구의 운동성이 억제되므로 초기 쏠림현상에 의한 과도한 진동이 방지되고, 탈수중에는 볼밸런서의 회전수가 증가함에 따라 점차로 작동유가 볼밸런서의 벽면에 부착되어 강철구의 작동유 접촉면적이 감소하므로 강철구의 점성저항이 줄어들게 되어 강철구가 불평형질량의 반대방향으로 신속하게 이동할 수 있으므로 볼밸런서의 밸런싱 성능이 향상되는 효과가 있다.As described above, the present invention constitutes a ball balancer having a height greater than the cross-sectional width so that the hydraulic oil contact area of the steel ball is varied according to the increase in the number of revolutions of the ball balancer. The ball balancer starts to rotate in the state where it is stuck on the bottom of the balancer, and the viscous resistance of the steel ball prevents the movement of the steel ball, thus preventing excessive vibration caused by initial tendency, and during the dehydration, the operating speed of the ball balancer gradually increases. Is attached to the wall of the ball balancer, the hydraulic oil contact area of the steel ball is reduced, the viscosity resistance of the steel ball is reduced, so that the steel ball can move quickly in the opposite direction of the unbalanced mass, thereby improving the balancing performance of the ball balancer.

Claims (1)

탈수시 불평형질량으로 인한 치우침을 보상하는 강철구와, 상기 강철구의 운동을 조절하도록 점성이 큰 작동유가 구비된 세탁기의 볼밸런서에 있어서,In the ball balancer of a washing machine equipped with a steel ball to compensate for bias due to unbalanced mass when dewatering, and a hydraulic fluid having a high viscosity to control the movement of the steel ball, 상기 강철구의 작동유 접촉면적이 볼밸런서의 회전수에 따라 가변하도록 상기 볼밸런서의 높이를 단면 폭 보다 크게 구성한 것을 특징으로 하는 세탁기의 볼밸런서.The ball balancer of the washing machine, characterized in that the height of the ball balancer is configured to be larger than the cross-sectional width so that the hydraulic oil contact area of the steel sphere is variable according to the rotational speed of the ball balancer.
KR1019970024942A 1997-06-16 1997-06-16 Ball balancer of a washing machine KR100229327B1 (en)

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