KR100228808B1 - Dryness panel for garner of cultural assets and manufacturing method thereof - Google Patents

Dryness panel for garner of cultural assets and manufacturing method thereof Download PDF

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KR100228808B1
KR100228808B1 KR1019970046260A KR19970046260A KR100228808B1 KR 100228808 B1 KR100228808 B1 KR 100228808B1 KR 1019970046260 A KR1019970046260 A KR 1019970046260A KR 19970046260 A KR19970046260 A KR 19970046260A KR 100228808 B1 KR100228808 B1 KR 100228808B1
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panel
fiber
humidity control
humidity
finishing
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KR1019970046260A
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Korean (ko)
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KR19990024884A (en
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박기석
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박기석
주식회사시공테크
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/64Insulation or other protection; Elements or use of specified material therefor for making damp-proof; Protection against corrosion
    • E04B1/644Damp-proof courses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/06Making particle boards or fibreboards, with preformed covering layers, the particles or fibres being compressed with the layers to a board in one single pressing operation
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/66Sealings
    • E04B1/665Sheets or foils impervious to water and water vapor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/16Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of fibres, chips, vegetable stems, or the like
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2002/001Mechanical features of panels
    • E04C2002/004Panels with profiled edges, e.g. stepped, serrated

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Forests & Forestry (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

본 발명은 귀중한 문화재를 보존하기 위한 수장고의 벽면 및 천정을 마감하는 조습패널로서 수장고 내부의 습도를 자체적으로 조절하는 기능을 보유하는 문화재 수장고용 조습패널과 조습패널의 제조방법에 관한 것으로, 목질계섬유질의 밀도가 330∼380Kg/m3로 압축된 연질섬유패널과, 목질섬유질의 밀도가 680∼730Kg/m3로 압축되고 다수의 요홈이 형성된 경질섬유패널과를 접착제로 접착하여 상기 연질섬유패널과 경질섬유패널과의 사이에 공기유통로가 형성된 채 2중으로 접합된 벽마감용 조습패널과, 목질계섬유질의 밀도가 630∼670kg/m3로 압축되고 양쪽에 서로 끼임조립이 가능하도록 요부와 돌부가 형성된 천정마감용 조습패널을 제공하여 문화재 수장고의 벽면 및 천정을 마감시공하도록 하는 것을 특징으로 하여 수장고의 습도를 일정하게 유지 및 조절할 수 있도록 하는 것이다.The present invention relates to a humidity control panel and a method for manufacturing the humidity control panel for cultural property storage having a function of controlling the humidity of the interior of the storage cabinet as a humidity control panel finishing the wall and ceiling of the storage for preserving precious cultural assets, and wherein the density of the fiber compressed to 330~380Kg / m 3 soft fiber panel, the density of the wood fiber by compressing 680~730Kg / m 3 is bonded to the plurality of hard fibers groove panel is formed of the adhesive soft fiber panel Wall finishing humidity panel, which is double-bonded with air flow path formed between and the hard fiber panel, and the density of wood fiber is compressed to 630 ~ 670kg / m 3 , Provides a humidity control panel for ceiling finishing formed with protrusions to finish the walls and ceilings of the cultural asset storage room. And to make adjustments.

Description

문화재 수장고용 조습패널 및 그 제조방법Humidity panel for cultural heritage store employment and its manufacturing method

본 발명은 귀중한 문화재를 보존하기 위한 수장고의 벽면 및 천정을 마감하는 조습패널로서 수장고 내부의 습도를 자체적으로 조절하는 기능을 보유하는 문화재 수장고용 조습패널과 조습패널의 제조방법에 관한 것이다.The present invention relates to a humidity control panel and a method for manufacturing a humidity control panel for cultural heritage storage having a function of controlling the humidity inside the storage cabinet as a humidity control panel finishing the wall and ceiling of the storage for preserving precious cultural assets.

일반적으로 문화재 수장고의 경우는 보관하고 있는 문화재에 요구되는 온도 및 습도를 균일하게 유지해야만 온전하게 보관할 수 있는 바, 이를 위해 종래에는 습도를 흡수하는 특별한 성질을 나타내고 있는 오동나무, 삼나무나, 스플스 등의 원목을 가공하여 문화재 수장고의 내부벽면을 마감하여 왔었으나, 상기한 원목들의 자체적인 특성을 가지고는 수장고에서 요구되는 습도를 조절할 수 없었으며, 최근에 와서는 항온항습기를 이용하여 수장고의 내부온도 및 습도를 조절하는 방법을 채택하고 있다.In general, in the case of cultural storage, it can be kept intact only if the temperature and humidity required for the cultural assets are kept uniform. For this purpose, paulownia, cedar, and splices, which have a special property of absorbing humidity, are conventionally used. Although the interior wall of the cultural heritage store has been finished by processing solid wood, etc., it is not possible to control the humidity required in the storage because of the characteristics of the above mentioned wood, and recently, the interior of the warehouse using a thermo-hygrostat The method of controlling temperature and humidity is adopted.

그러나 항온항습기는 기계적인 힘으로 공기를 순환시키면서 공기의 온도를 조절함과 동시 공기에 포함되어 있는 습도를 조절하는 특성을 나타내고 있는 반면에 실내의 온도 및 습도를 항시 일정하게 유지시키기 위해서는 항온항습기를 쉼없이 지속적으로 가동해야 하기 때문에 항온항습기의 운전비가 상당히 많이 들고, 또한 항온항습기는 기계이기 때문에 고장발생도 잦아 보수비가 많이 들게 되어 이를 문화재 수장고에 적용하게 될 경우에는 유지보수비가 상당하게 소요되는 문제점이 있었다.However, the thermo-hygrostat shows the characteristics of controlling the temperature of the air and controlling the humidity contained in the simultaneous air while circulating the air with mechanical force, while maintaining the constant temperature and humidity in the room at all times. The operation cost of the thermo-hygrostat is quite high because it must be continuously operated continuously and also the maintenance cost is considerably high when the thermo-hygrostat is a machine. There was this.

본 발명은 상기와 같은 제반 문제점을 고려하여 창출한 것으로, 목질계재료의 특성을 십분 이용하여 습도조절기능이 탁월한 벽마감용 및 천정마감용 조습패널을 제공하는데 목적을 두고 있으며, 또한 상기 조습패널을 수장고의 벽면마감재로 사용하였을시 항온항습기를 일정시간 정지하더라도 수장고 내부의 습도를 알맞게 조절할 수 있도록 하는데 다른 목적을 두고 발명한 것이다.The present invention has been made in consideration of the above-mentioned problems, and aims to provide a humidity control panel for excellent wall finishing and ceiling finishing by utilizing the characteristics of wood-based materials for 10 minutes. When it was used as wall finishing material of the storage cabinet, the invention was invented for another purpose to adjust the humidity inside the storage cabinet even if the thermohygrostat is stopped for a certain time.

상기와 같은 목적을 추구하기 위한 본 발명의 조습패널은 하기와 같다.Humidification panel of the present invention for pursuing the above object is as follows.

목질계섬유질의 밀도가 330∼380Kg/m3로 압축된 연질섬유패널과, 목질섬유질의 밀도가 680∼730Kg/m3로 압축되고 다수의 요홈이 형성된 경질섬유패널과를 접착제로 접착하여 상기 연질섬유패널과 경질섬유패널과의 사이에 공기유통로가 형성된 채 2중으로 접합된 벽마감용 조습패널과, 목질계섬유질의 밀도가 630∼670kg/m3로 압축되고 양쪽에 서로 끼임조립이 가능하도록 요부와 돌부가 형성된 천정마감용 조습패널을 제공하여 문화재 수장고의 벽면 및 천정을 마감시공하도록 하는 것을 특징으로 하는 것이며,And the density of the wood-based fiber compressed to 330~380Kg / m 3 soft fiber panels, wood and the density of the fibers compressed to 680~730Kg / m 3 is bonded to the plurality of hard fibers groove panel is formed of the adhesive the soft The wall finishing humidity panel, which is double-bonded with an air flow path formed between the fiber panel and the hard fiber panel, and the density of the wood fiber is compressed to 630 to 670 kg / m 3 so that they can be sandwiched together. It provides a humidity control panel for finishing the ceiling formed with recesses and protrusions to finish the walls and ceilings of the cultural heritage storage.

또한 상기한 조습패널을 제조하기 위한 제조방법은 하기와 같다.In addition, the manufacturing method for manufacturing the humidity control panel is as follows.

소나무류의 원목을 제재하고 남는 조각이나 칩(Chip : 톱밥포함)을 원재료로 하고, 이를 3cm, 2cm 및 0.5cm 정도의 크기로 분쇄하는 파쇄공정과;A crushing step of crushing the pine wood and the remaining chips or chips (including sawdust) as raw materials, and crushing them into 3 cm, 2 cm and 0.5 cm in size;

상기 분쇄공정을 거친 파쇄물에 적당한 함수율을 유지시키면서 160∼190℃의 고온고압하에서 섬유질로 분해하는 해섬공정과;A decoupling step of decomposing the fiber under high temperature and high pressure of 160 to 190 ° C. while maintaining a proper moisture content in the crushed product after the grinding step;

상기 해섬공정에서 얻어진 섬유질을 브로우라인(Blow Line)을 통과시키면서 수지접착제를 섬유질에 도포시키는 접착제도포공정과;An adhesive coating step of applying a resin adhesive to the fiber while passing the fiber obtained in the sea island step through a blow line;

상기 공정에서 수지접착제가 도포된 섬유질을 연속적으로 건조기를 통과시켜 함수율 8∼13%로 건조시키는 섬유질건조공정과;A fiber drying step of drying the fiber coated with the resin adhesive in the above step through a drier continuously at a water content of 8 to 13%;

상기 공정에서 건조된 섬유질을 성형라인(Forming Line)에서 공기로 분산시켜 성형금형에 매트화상태로 두텁게 적층되게 하는 금형주입공정과;A mold injection process of dispersing the dried fiber in air in the forming line with air in a forming line so as to be thickly laminated to a molding mold in a mated state;

상기 금형주입공정의 성형금형에 두텁게 적층된 섬유질을 연속적으로 가압하는 다듬질을 되풀이하여 섬유질매트의 두께를 감소시키는 다듬질공정과;A finishing process of reducing the thickness of the fibrous mat by repeatedly finishing the pressing of the fibers stacked thickly on the molding mold of the mold injection process;

상기 공정을 거친 가성형된 매트를 150∼170℃ 및 20∼30Kg/cm2의 고온고압으로 가열압착하여 벽마감용 경질섬유질패널과 연질섬유질패널 및 천정마감용 경질섬유질패널들이 요구하는 두께를 갖도록 프레스로 압축시켜 조습패널을 완성시키는 성형공정과;The molded plastic mat after the above process is heat-compressed at a high temperature and high pressure of 150 to 170 ° C. and 20 to 30 Kg / cm 2 so as to have a thickness required by the hard fiber panel for wall finishing, the soft fiber panel, and the hard fiber panel for ceiling finishing. A molding step of pressing the press to complete the humidity panel;

상기 성형공정을 통하여 설정된 두께로 압축된 조습패널들을 냉각기에 투입하여 섬유질에 도포되어 있는 수지접착제를 완전경화되게 냉각시키는 냉각공정과;A cooling step of cooling the resin adhesive applied to the fiber to be completely cured by inserting the humidity pads compressed to the thickness set through the molding step into the cooler;

상기 냉각공정을 거친 조습패널들을 규격에 알맞게 재단한 후 표면층을 제거함과 동시 매끄럽게 연마하는 재단 및 연마공정과;A cutting and polishing step of cutting the humidity control panels which have undergone the cooling process to a specification and then smoothly polishing the surface layer at the same time;

를 포함하여서 벽마감용 및 천정마감용 조습패널을 제조하는 방법을 특징으로 하는 것이며,Including a method for manufacturing a humidity control panel for wall finishing and ceiling finishing,

또한 상기 조습패널 중 벽마감용 조습패널의 경우는 680∼720Kg/m3고밀도의 경질섬유질패널과 330∼370Kg/m3저밀도의 연질섬유질패널을 접착제로 접착하는 것을 다른 특징으로 하며, 또 상기 벽마감용 조습패널의 경우는 고밀도의 경질섬유질패널의 접착면에 다수의 공기유통로를 형성한 것을 또다른 특징으로 하는 것이며, 그리고 상기 조습패널 중 천정마감용 조습패널의 경우는 630∼670Kg/m3의 고밀도로 압축성형한 후 양쪽에 서로 끼임조립이 가능하도록 요부와 돌부를 형성한 것을 특징으로 하는 것이다.In addition, the humidity control panel for wall finishing of the humidity panel is characterized in that the 680-720Kg / m 3 high-density rigid fiber panel and 330-370Kg / m 3 low-density soft fiber panel is another adhesive bonding, and the wall In the case of the finishing humidity control panel, a plurality of air flow paths are formed on the adhesive surface of the high-density rigid fibrous panel, and another of the humidity control panels for ceiling finishing among the humidity control panels is 630 to 670 Kg / m. After compression molding to a high density of 3 is characterized in that the recessed portion and the protrusions are formed to be fitted to each other on both sides.

도 1은 본 발명의 벽마감용 조습패널의 사시도.1 is a perspective view of the humidity control panel for wall finishing of the present invention.

도 2는 본 발명의 벽마감용 조습패널의 시공상태 단면도.Figure 2 is a cross-sectional view of the construction state of the humidity control panel for wall finishing of the present invention.

도 3은 도 2의 A-A선 단면도.3 is a cross-sectional view taken along the line A-A of FIG.

도 4는 본 발명의 천정마감용 조습패널의 사시도.Figure 4 is a perspective view of the humidity control panel for finishing the ceiling of the present invention.

도 5는 본 발명의 천정마감용 조습패널의 조립상태 단면도.Figure 5 is an assembled state cross-sectional view of the humidity control panel for ceiling finishing of the present invention.

도 6은 본 발명의 벽마감용 및 천정마감용 조습패널의 제조공정도.Figure 6 is a manufacturing process of the humidity control panel for wall finishing and ceiling finishing of the present invention.

※ 도면의 주요부분에 대한 부호의 설명※ Explanation of code for main part of drawing

1 : 벽마감용 조습패널 2 : 천정마감용 조습패널1: humidity control panel for wall finishing 2: humidity control panel for ceiling finishing

3 : 불투습패널 11 : 경질섬유질패널3: impervious panel 11: hard fiber panel

12 : 연질섬유질패널 11a : 공기유통로12: soft fiber panel 11a: air flow path

21 : 요부 22 : 돌부21: main part 22: protrusion

본 발명의 실시예를 첨부한 도면에 따라서 상세히 설명하면 다음과 같다.An embodiment of the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명의 벽마감용 조습패널의 사시도이며, 도 2는 본 발명의 벽마감용 조습패널의 시공상태 단면도이고, 도 3은 도 2의 A-A선 단면도이며, 도 4는 천정마감용 조습패널의 사시도이고, 도 5는 본 발명의 천정마감용 조습패널의 조립상태 단면도이며, 도 6은 본 발명의 벽마감용 및 천정마감용 조습패널의 제조공정도를 도시한 것으로,Figure 1 is a perspective view of the humidity control panel for wall finishing of the present invention, Figure 2 is a cross-sectional view of the construction state of the humidity control panel for wall finishing of the present invention, Figure 3 is a cross-sectional view taken along line AA of Figure 2, Figure 4 Figure 5 is a perspective view of the panel, Figure 5 is a cross-sectional view of the assembled state of the humidity control panel for ceiling finishing of the present invention, Figure 6 shows a manufacturing process of the humidity control panel for wall finishing and ceiling finishing of the present invention,

도면부호 1은 벽마감용 조습패널을 나타내는 것으로, 상기 벽마감용 조습패널(1)은 경질섬유질패널(11)과 연질섬유질패널(12)이 접착제에 의해 접합한 것이며, 도면부호 2는 천정마감용 조습패널을 나타낸다.Reference numeral 1 denotes a humidity control panel for wall finishing, wherein the humidity control panel 1 for wall finishing is a hard fiber panel 11 and a soft fiber panel 12 bonded by an adhesive, and reference numeral 2 denotes a ceiling finish. It shows humidity control panel.

상기 벽마감용 조습패널(1) 및 천정마감용 조습패널(2)들은 목질계 섬유질로 구성되어 있으므로서 공기중에 습기가 많을 때에는 습기를 흡수하고 습기가 적을 때에는 흡수하고 있던 습기를 방출시키는 작용으로 습도를 조절하는 기능을 가지고 있는 것이다.The wall finishing humidity control panel (1) and the ceiling finishing humidity control panel (2) is composed of wood-based fibers to absorb moisture when there is a lot of moisture in the air and to release the moisture absorbed when the moisture is low It has a function to control humidity.

상기 벽마감용 조습패널(1)의 경우 경질섬유질패널(11) 부분이 수장고의 내벽면으로 표출되게 시공되는 것이며, 연질섬유질패널(12)의 이면측은 양면이 알루미늄판지가 접착된 내수합판으로 된 불투습패널(3)이 접합되어 외부로 부터 습기가 수장고 내부로 침투하는 것을 완벽하게 차단할 수 있게 시공되는 것이다.In the case of the humidity control panel 1 for wall finishing, the hard fiber panel 11 is constructed to be exposed to the inner wall surface of the storage cabinet, and the rear side of the soft fiber panel 12 is made of a water-resistant plywood board on which both sides are bonded with aluminum cardboard. The impervious panel 3 is bonded to be constructed so as to completely block the penetration of moisture from the outside into the storage.

상기한 벽마감용 조습패널(1)을 구성하고 있는 경질섬유질패널(11)에 형성된 공기유통로(11a)는 수장고 내부의 공기가 유동하도록 하므로서 공기가 경질섬유질패널(11)과 연질섬유질패널(12)에 접촉하도록 하므로서 공기 중의 습기가 경질 및 연질섬유질패널에 흡수 또는 방출될 수 있도록 하여 습도의 조절을 가능하게 하는데, 공기의 유동이 원활하게 나타날 수 있도록 공기유통로(11a)가 수평상태가 되게 시공되며, 또한 상기한 공기유통로(11a)가 형성된 양쪽 부분은 공기의 출입유동이 자유롭도록 일정한 간격(S)이 형성되게 시공된다.The air flow passage 11a formed in the hard fiber panel 11 constituting the wall finishing humidity control panel 1 allows the air inside the cabinet to flow while the air flows through the hard fiber panel 11 and the soft fiber panel ( 12) to allow the moisture in the air to be absorbed or released to the hard and soft fiber panel to control the humidity, so that the air flow path (11a) has a horizontal state so that the flow of air smoothly appears. Also, both parts of the air flow passage 11a are formed so that a predetermined interval S is formed to freely move in and out of the air.

상기 천정마감용 조습패널(2)은 양쪽 가장자리에 서로 대칭상으로 형성되어 있는 요부(21)와 돌부(22)를 끼임조립하여 시공되는 것인데, 상기 천정마감용 조습패널(2)의 조립부분에도 아주 좁은 간극(D)이 형성되게 하므로서 습기가 상기한 간극(D)을 흡수 또는 방출작용이 원활하게 이루어질 수 있도록 하였으며, 또한 상기 천정마감용 조습패널(2)의 외측(상측)에도 습기의 침투를 차단하는 불투습패널(3)이 설치된다.The ceiling finishing humidity control panel (2) is to be constructed by sandwiching the concave portion 21 and the projections 22 formed on both edges symmetrically to each other, the assembly part of the ceiling finishing humidity control panel (2) By allowing a very narrow gap D to be formed, the moisture absorbs or discharges the gap D smoothly, and also penetrates the outside of the humidity control panel 2 for finishing the ceiling. The impervious panel 3 is installed to block the.

상기한 벽마감용 조습패널(1)과 천정마감용 조습패널(2)들은 모두 목질계 섬유질을 원재료로 하여 동일한 제조방법으로 성형되는 것이며, 이에 대한 제조방법을 공정별로 설명하면 다음과 같다.The humidity control panel (1) for wall finishing and the humidity control panel (2) for ceiling finishing are all molded by the same manufacturing method using the wood-based fiber as a raw material, the manufacturing method for this will be described as follows.

<파쇄공정><Crushing process>

본 공정은 소나무계 원목을 제재하고 남는 조각이나 제재할 때 대패질에 의한 대팻밥이나 톱질에 의해 발생되는 톱밥을 수거한 다음 파쇄기를 이용하여 파쇄입자가 3cm, 2cm, 0.5cm 정도의 여러가지 크기로 파쇄하는 공정이다.In this process, the crushed particles are shredded into 3cm, 2cm, and 0.5cm size by using shredder after collecting the sawdust generated by the planer or sawdust caused by the planer when crushing the remaining pine wood. It is a process.

<해섬공정><Sea Island Process>

본 공정은 상기 파쇄공정을 거친 파쇄입자에 수분을 공급하여 적당한 함수율이 유지되게 한 후 160∼190℃의 고온에서 압력을 가해 섬유질로 분해하는 공정이다.This process is to decompose into fibrous by supplying water to the crushed particles that have undergone the crushing process to maintain a proper moisture content and applying pressure at a high temperature of 160 ~ 190 ℃.

<접착제도포공정><Adhesive coating process>

본 공정은 상기 해섬공정에서 분해된 섬유질을 브루우라인에 투입하여 수지접착제(요소수지)를 도포하는 공정으로서, 상기 수지접착제는 액상하에서 브로우라인에 살포되어 섬유질에 접착되게 한다.This process is a step of applying a resin adhesive (urea resin) by introducing the fiber decomposed in the sea island process to the brew line, the resin adhesive is sprayed on the brow line in the liquid phase to be bonded to the fiber.

<건조공정><Drying process>

본 공정은 상기 접착제도포공정을 거친 섬유질을 건조기에 투입하여 건조시키는 공정으로서, 이때 섬유질의 함수율이 8∼13% 정도가 되게 건조한다.The present step is a step of drying the fiber after the adhesive coating step into the dryer to dry, so that the water content of the fiber is about 8 to 13%.

<금형주입공정><Mold injection process>

본 공정은 상기 건조공정에서 건조된 섬유질을 공기를 이용하여 성형금형에 매트화상태로 주입하는 공정으로서, 상기 성형금형에 주입되는 섬유질은 공극이 매우 큰 상태로 기 설정된 두텁운 두께로 적층되는 것이다.This process is a step of injecting the fiber dried in the drying step into the molding mold using air, the fiber injected into the molding mold is laminated to a predetermined thick thickness with a very large voids. .

<다름질공정><Differentiation process>

본 공정은 상기 금형주입공정에서 성형금형속에 매트화상태로 두텁게 적층된 섬유질을 프레스로서 여러차례 다듬질하여 성형금형안에 주입,적층되어 있는 섬유질매트의 적층높이를 감소시키는 공정이다.This process is a process of reducing the stacking height of fibrous mats that are injected and laminated in a molding die by trimming a plurality of fibers stacked thickly in a mat in a mold in a mold injection process as a press.

<성형공정><Molding process>

본 공정은 상기 다듬질공정에서 어느 정도 다져진 섬유질매트를 150∼170℃의 고온하에서 20∼30Kg/cm2의 압력으로 가열압착하여 조습패널이 요구하는 두께로 압축완성하는 공정인데, 본 공정에서 압축성형되는 패널의 두께와 밀도에 따라 벽마감용 조습패널과 천정마감용 조습패널이 결정되는 것이다.This process is a process of compressing and finishing the fibrous mat, which has been squeezed to some extent in the finishing process, at a pressure of 20 to 30 Kg / cm 2 under a high temperature of 150 to 170 ° C. to a thickness required by the humidity control panel. The humidity control panel for wall finishing and the humidity control panel for ceiling finishing are determined according to the thickness and density of the panel.

즉, 벽마감용 조습패널을 구성하는 경질섬유질패널의 경우는 두께가 8∼10mm이고 밀도는 680∼720kg/m3정도가 되게 압착되며, 연질섬유질패널의 경우는 두께가 14∼16mm이고 밀도는 330∼370kg/m3정도가 되게 압착되는 것이며, 천정마감용 조습패널은 두께 14∼16mm, 밀도 630∼670kg/m3정도가 되게 압착되는 것이다.That is, in the case of the hard fiber panel constituting the humidity control panel for wall finishing, the thickness is 8 to 10 mm and the density is about 680 to 720 kg / m 3 , and the soft fiber panel is 14 to 16 mm in thickness and the density is It is pressed to be about 330 ~ 370kg / m 3 , the humidity control panel for ceiling finishing is pressed to be 14 ~ 16mm thick, density 630 ~ 670kg / m 3 .

<냉각공정><Cooling process>

본 공정은 상기 성형공정에서 요구되는 두께 및 밀도를 갖도록 가열압착된 각 조습패널의 섬유질에 도포되어 있는 수지접착제는 완전히 경화되지 않은 상태이므로 이를 냉각기에 투입하여 일정시간(30∼40분 정도) 동안 냉각하여 수지접착제를 완전경화시키는 공정이다.In this process, the resin adhesive applied to the fibers of each of the humidity control panels heat-compressed to have the thickness and density required in the molding process is not completely cured, so it is put into a cooler for a predetermined time (about 30 to 40 minutes). It is a process of completely hardening a resin adhesive by cooling.

<재단 및 연마공정>Cutting and polishing process

본 공정은 상기 냉각공정을 거친 각 조습패널을 일정규격으로 절단한 다음 표면을 연마하여 제거하는 공정으로서, 이때 상기 냉각공정을 통과한 각 조습패널의 표면은 냉각작용에 의해 조기경화되기 때문에 수지접착제의 결합력이 약한 상태가 되어 이를 연마작업으로 제거하므로서 결합력이 우수한 조습패널을 제조할 수 있도록 한 것이다.This process is a process of cutting each humidity panel that has undergone the cooling process to a certain standard and then polishing and removing the surface, wherein the surface of each humidity panel that has passed the cooling process is preliminarily cured by a cooling action, so that the resin adhesive The binding force of the weak state is removed by polishing work to make a humidity pad with excellent bonding strength.

이상과 같은 공정으로 제조된 벽마감용 조습패널과 천정마감용 조습패널을 종류별로 검사 및 선별한 후 보관창고에 보관하였다가 수장고의 제작현장으로 출고되는 것인데, 이때 벽마감용 조습패널(1)의 경우는 경질섬유질패널(11)의 표면에는 멜라민 수지접착제를 도포한 다음 특수종이목을 접착하고, 그 이면에는 다수의 공기유통로(11a)가 형성되게 홈가공한 다음 연질섬유질패널(12)과 접합하여 수장고의 벽면을 구축하는 것이며, 상기 천정마감용 조습패널(2)의 경우는 양면에 특수종이목을 접착하여 천정을 구축하도록 하는 것이다.After inspecting and screening the humidity control panel for wall finishing and ceiling finishing humidity control panel manufactured by the above process, it is stored in the storage warehouse and shipped to the manufacturing site of the storage warehouse, where the humidity control panel for wall finishing (1) In the case of the surface of the hard fiber panel 11, after applying a melamine resin adhesive, and then glued special paper, the back of the grooved to form a plurality of air flow passage (11a) and then the soft fiber panel 12 It is to build a wall of the storage by joining with, in the case of the humidity control panel (2) for finishing the ceiling is to adhere the special paper on both sides to build the ceiling.

상기와 같은 본 발명에 의하면 문화재 수장고의 벽면과 천정을 구축하는 각 조습패널들은 목질계 섬유질을 원재료로 하여 제조되므로 원목으로 제조된 것에 비하여 습도조절기능이 뛰어나 습도의 일교차를 작고 온화하게 억제하는 효과가 있으며, 공기조화기를 장시간 정지시키더라도 수장고 내부의 습도가 변하지 않는 항습상태를 유지시킬 수 공기조화기의 운전비를 절감시킬 수 있는 효과가 있을 뿐 아니라 원목을 제재하고 남는 조각이나 대팻밥 및 톱밥을 재활용하여 제조하므로서 자원의 재활용측면에도 일조하는 등의 부차적인 효과를 가져다 주는 유용한 발명이다.According to the present invention as described above, each of the humidity panels for building the wall and ceiling of the cultural heritage store is made of wood-based fiber as a raw material, so it is superior in humidity control function compared to that made of wood, and the effect of suppressing the daily variation of humidity small and gentle. In addition, even if the air conditioner is stopped for a long time, the humidity inside the cabinet can be kept constant humidity, which can reduce the operating cost of the air conditioner. It is a useful invention that has a secondary effect such as contributing to the recycling aspect of the resource by manufacturing.

Claims (3)

목질섬유질의 밀도가 330∼380Kg/m3로 압축된 연질섬유패널과, 목질섬유질의 밀도가 680∼730Kg/m3로 압축되고 다수의 요홈이 형성된 경질섬유패널과를 접착제로 접착하여 상기 연질섬유패널과 경질섬유패널과의 사이에 공기유통로가 형성된 채 2중으로 접합하여 수장고의 벽면을 마감시공하는 것을 특징으로 하는 문화재 수장고용 조습패널.The soft fiber panel is pressed with a density of 330 to 380 Kg / m 3 of wood fiber, and the hard fiber panel having a density of 680 to 730 Kg / m 3 of wood fiber and formed with a plurality of grooves is adhesively bonded to the soft fiber. Humidity panel for cultural properties storage cabinets, characterized in that the wall of the storage closes the construction by joining in double with the air flow path formed between the panel and the rigid fiber panel. 목질계섬유질의 밀도가 630∼670kg/m3로 압축되고 양쪽에 서로 끼임조립이 가능하도록 요부와 돌부가 형성되어 수장고의 천정을 마감시공하는 것을 특징으로 하는 문화재 수장고용 조습패널.A humidity control panel for cultural heritage storage, characterized in that the density of wood-based fiber is compressed to 630-670kg / m 3 , and recesses and protrusions are formed on both sides so that they can be assembled together. 소나무류의 원목을 제재하고 남는 조각이나 칩(톱밥포함)을 원재료로 하고, 이를 3cm, 2cm 및 0.5cm 정도의 크기로 분쇄하는 파쇄공정과;A crushing step of crushing the wood of pines and remaining chips or chips (including sawdust) as raw materials and grinding them into sizes of 3 cm, 2 cm and 0.5 cm; 상기 분쇄공정을 거친 파쇄물에 적당한 함수율을 유지시키면서 160∼190℃의 고온고압하에서 섬유질로 분해하는 해섬공정과;A decoupling step of decomposing the fiber under high temperature and high pressure of 160 to 190 ° C. while maintaining a proper moisture content in the crushed product after the grinding step; 상기 해섬공정에서 얻어진 섬유질을 브로우라인을 통과시키면서 수지접착제를 섬유질에 도포시키는 접착제도포공정과;An adhesive coating step of applying a resin adhesive to the fiber while passing the fiber obtained in the sea island step through a brow line; 상기 공정에서 수지접착제가 도포된 섬유질을 연속적으로 건조기를 통과시켜 함수율 8∼13%로 건조시키는 섬유질건조공정과;A fiber drying step of drying the fiber coated with the resin adhesive in the above step through a drier continuously at a water content of 8 to 13%; 상기 공정에서 건조된 섬유질을 성형라인에서 공기로 분산시켜 성형금형에 매트화상태로 두텁게 적층되게 하는 금형주입공정과;A mold injection step of dispersing the dried fiber in the process into air in a molding line so as to be thickly laminated to a molding mold in a mated state; 상기 금형주입공정의 성형금형에 두텁게 적층된 섬유질을 연속적으로 가압하는 다듬질을 되풀이하여 섬유질매트의 두께를 감소시키는 다듬질공정과;A finishing process of reducing the thickness of the fibrous mat by repeatedly finishing the pressing of the fibers stacked thickly on the molding mold of the mold injection process; 상기 공정을 거친 가성형된 매트를 150∼170℃ 및 20∼30Kg/cm2의 고온고압으로 가열압착하여 벽마감용 경질섬유질패널과 연질섬유질패널 및 천정마감용 경질섬유질패널들이 요구하는 두께를 갖도록 프레스로 압축시켜 조습패널을 완성시키는 성형공정과;The molded plastic mat after the above process is heat-compressed at a high temperature and high pressure of 150 to 170 ° C. and 20 to 30 Kg / cm 2 so as to have a thickness required by the hard fiber panel for wall finishing, the soft fiber panel, and the hard fiber panel for ceiling finishing. A molding step of pressing the press to complete the humidity panel; 상기 성형공정을 통하여 설정된 두께로 압축된 조습패널들을 냉각기에 투입하여 섬유질에 도포되어 있는 수지접착제를 완전경화되게 냉각시키는 냉각공정과;A cooling step of cooling the resin adhesive applied to the fiber to be completely cured by inserting the humidity pads compressed to the thickness set through the molding step into the cooler; 상기 냉각공정을 거친 조습패널들을 규격에 알맞게 재단한 후 표면층을 제거함과 동시 매끄럽게 연마하는 재단 및 연마공정과;A cutting and polishing step of cutting the humidity control panels which have undergone the cooling process to a specification and then smoothly polishing the surface layer at the same time; 를 포함하여서 벽마감용 및 천정마감용 조습패널을 제조하는 방법을 특징으로 하는 문화재 수장고용 조습패널의 제조방법.Including a method for producing a humidity control panel for cultural property storage, characterized in that the method for producing a wall panel and a ceiling panel humidity control panel.
KR1019970046260A 1997-09-09 1997-09-09 Dryness panel for garner of cultural assets and manufacturing method thereof KR100228808B1 (en)

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