KR100210434B1 - Process for adhering f.r.p. on concrete structure - Google Patents

Process for adhering f.r.p. on concrete structure Download PDF

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KR100210434B1
KR100210434B1 KR1019960010158A KR19960010158A KR100210434B1 KR 100210434 B1 KR100210434 B1 KR 100210434B1 KR 1019960010158 A KR1019960010158 A KR 1019960010158A KR 19960010158 A KR19960010158 A KR 19960010158A KR 100210434 B1 KR100210434 B1 KR 100210434B1
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fiber material
concrete structure
adhesive
fiber
repair
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KR970070379A (en
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세이야 다나카
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쇼본도 겐세츠 가부시키가이샤
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J5/00Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
    • C09J5/06Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0218Increasing or restoring the load-bearing capacity of building construction elements
    • E04G2023/0251Increasing or restoring the load-bearing capacity of building construction elements by using fiber reinforced plastic elements

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Working Measures On Existing Buildindgs (AREA)
  • Bridges Or Land Bridges (AREA)
  • Laminated Bodies (AREA)

Abstract

목적: 콘크리트 구조물에 섬유재를 접착함으로써 콘크리트 구조물을 보수·보강하는 방법에 있어서, 작업성이 우수한 FRP의 접착방법을 제공함을 목적으로 한다.Purpose: Excellent workability in the method of repairing and reinforcing concrete structures by bonding fiber materials to concrete structures. R An object of the present invention is to provide a method for bonding P.

구성: 콘크리트 구조물과 섬유재를 접착제를 사용하여 정부하고, 그 위에 고온도 면을 갖는 가열 ·가압기구를 밀어붙여서 섬유재를 가열하는 것을 특징으로 한다.Structure: The concrete structure and the fiber material are fixed by using an adhesive, and the fiber material is heated by pushing a heating and pressing mechanism having a high temperature surface thereon.

이에 의해 콘크리트 구조물에 섬유재를 정부하는 접착제를 점도가 낮아지고, 또한 섬유를 집속하기 위하여 사용하여 집속제가 연해져서 섬유재가 변형되기 쉬워지며, 전체로서 작업성을 향상시킨다.As a result, an adhesive for imposing a fiber material on the concrete structure has a low viscosity, and a binder is softened to concentrate the fiber, so that the fiber material is easily deformed, thereby improving workability as a whole.

Description

콘크리트 구조물의 보수P의 접착방법Bonding method of repair P of concrete structure

제1도는 본 발명에 관한 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법, 및 그 전후의 시공순서의 일예를 나타내는 흐름도.1 is a repair of the concrete structure according to the present invention F in reinforcement R A flowchart showing an example of a bonding method of P and a construction procedure before and after it.

제2도는 본 발명에 관한 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법에 있어서의, 고온도 면을 갖는 가열가압기구로서 가열롤러를 이용한 실시예를 나타내는 설명도.2 is a repair of the concrete structure according to the present invention F in reinforcement R Heating with high temperature surface in the bonding method of P Explanatory drawing which shows the Example using the heating roller as a pressurization mechanism.

제'3도는 본 발명에 관한 콘크리트 구조물의 보수보강에 있어서의 FRP의 접 착방법 에 있어서, 고온도 면을 갖는 가열가압기구로서 아이론을 사용 한 실시예를 나타내는 설명도.Figure 3 is a repair of the concrete structure according to the present invention F in reinforcement R In the bonding method of P, heating having a high temperature plane Explanatory drawing which shows the Example which used iron as a pressurization mechanism.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 콘크리트 구조물 2 : 섬유재1: concrete structure 2: fiber material

3 : 접착제 4 : 가열가압기구3: adhesive 4: heating Pressure mechanism

[산업상의 이용분야][Industrial use]

본 발명은 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법에 관한 것이다.The present invention repairs the concrete structure F in reinforcement R It relates to a bonding method of P.

[종래의 기술][Prior art]

콘크리트 구조물의 보수 ·보강방법에 있어서, 근래, 도로 교량의 상판, 빔,교각 등의 콘크리트 구조물을 섬유재를 이용하여 보수보강하는 방법이 주목되고 있다.In the repair and reinforcement method of concrete structures, in recent years, the repair of concrete structures, such as the top plate, beams, bridges, etc. of road bridges using fiber materials The method of reinforcement is attracting attention.

이 방법은 FRP 즉, 카본섬유, 아라미드섬유, 유리섬유 등을 시트 모양으로 한 섬유재에 에폭시 수지, 폴리에스테르 수지 등의 열경화형 접착제를 함침시켜, 이것을 콘크리트 구조물에 적층하여 접착일체화하여 콘크리트 구조물을 보수보강하려 하는 것이다.This way f R P, ie, impregnated with a thermosetting adhesive such as epoxy resin or polyester resin in a sheet material made of carbon fiber, aramid fiber, glass fiber, etc. It is trying to reinforce.

섬유재에 접착재를 함침시키는 방법은, 접착제를 구조물에 도포하고, 그위에 섬유재를 첩부한 후, 또는 미리 접착제를 부착한 섬유재를 구조물에 첨부한 후, 그위에서 롤러 , 고무주걱 등을 이용하여 가압하는 것이 보통이다.In the method of impregnating the adhesive material to the fiber material, the adhesive is applied to the structure, the fiber material is affixed thereon, or the fiber material to which the adhesive has been previously attached is attached to the structure, and then a roller or a rubber spatula is used thereon. Pressurization is common.

이같은 방법에 따르면, 콘크리트 구조물의 보수보강의 효과는 상당한 것이 있으나, 작업성에 몇가지 문제점이 있다.According to this method, the repair of concrete structures Although the effect of reinforcement is significant, there are some problems in workability.

우선, 접착제에 상당한 점도와 요변성이 없으면 접착제가 경화되기까지 사이에 구조물에 첨부한 섬유재가 구조물에서 벗겨지거나, 접착제가 처지거나 한다.First, if the adhesive does not have significant viscosity and thixotropy, the fibers attached to the structure may peel off from the structure or the adhesive sags until the adhesive cures.

그래서, 박리방지와 처짐방지를 위하여 접착제에 높은 점도와 요변성을 부여하면, 섬유재에의 접착제의 완전한 침투에는 장시간을 요하고, 대단한 곤란을 수반한다. 그 때문에 가압작업중에 섬유재 위치가 빗나가, 섬유의 사행, 부풀음 등이 생기기 쉬워진다. 이 같은 현상은 특히 동계 공사에 현저하다.Therefore, when high viscosity and thixotropy are given to the adhesive for preventing peeling and sagging, complete penetration of the adhesive into the fiber material takes a long time and entails great difficulty. Therefore, the position of the fiber material is missed during the pressurizing operation, and the meandering and swelling of the fiber tends to occur. This phenomenon is particularly noticeable in winter construction.

[발명이 해결하고자 하는 과제][Problem to Solve Invention]

본 발명은, 섬유재에 의한 콘크리트 구조물의 보수보강에 있어서, 상기한 문제점을 해결하고, 작업성이 우수한 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법에 제공하고자 하는 것이다.The present invention, the repair of the concrete structure by the fiber material In the reinforcement, the above problems are solved, and the repair of the concrete structure with excellent workability F in reinforcement R It is to provide to the bonding method of P.

[과제를 해결하기 위한 수단][Means for solving the problem]

상기 문제를 해결하기 위하여 본 발명은, 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법에 있어서, 콘크리트 구조물과 섬유재를, 열경화성 수지로부터 이루어지는 접착제를 사용하여 첩부하고, 이 위에서 고온도 면을 갖는 가열가압기 구를 이용하여 가압 하고 고르게 하는 것을 특징으로 하는 방법으로 구성된다.In order to solve the above problems, the present invention, the repair of the concrete structure F in reinforcement R P bonding method WHEREIN: The concrete structure and fiber material are affixed using the adhesive which consists of a thermosetting resin, and the heating which has a high temperature surface from this is carried out. It is composed of a method characterized in that it pressurizes and evens using a pressurizing device.

그리고, 콘크리트 구조물과 섬유제의 접착제로서의 첨부는, 콘크리트 구조물에 접착제를 도포함으로써 행하거나, 섬유재에 접착제를 부착하는 것을 바람직한 예로 한다.The attachment of the concrete structure and the fiber as an adhesive is preferably performed by applying an adhesive to the concrete structure or by attaching the adhesive to the fiber material.

[실시예]EXAMPLE

다음에, 본 발명의 실시예를 구체적으로 설명한다.Next, examples of the present invention will be described in detail.

제1도는 본 발명에 관한 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법 및 그 전후의 공지의 시공순서의 일예를 나타내는 흐름도, 제2도와 제3도는 본 발명의 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법의 구체예를 나타내는 개략도이다.1 is a repair of the concrete structure according to the present invention F in reinforcement R Flow chart showing an example of a method of bonding P and known construction procedures before and after, FIG. 2 and FIG. 3 show the repair of the concrete structure of the present invention. F in reinforcement R It is a schematic diagram which shows the specific example of the bonding method of P.

이하, 도면에 의거하여, 섬유재를 이용한 콘크리트 구조물의 보수보강에 있어서의 F·R P의 접착방법을 설명한다.Hereinafter, based on the drawings, the repair of the concrete structure using the fiber material The adhesion method of F-RP in reinforcement is demonstrated.

(1) 우선, 시공에 앞서, 콘크리트 구조물의 손상도를 체크하고, 균열 상황 등을 기록하는 준비작업, (2) 풍화층 등의 표면강도가 약화된 부분, 오손, 이형제층, 레이턴스층을 디스크 샌더 등을 이용하여 제거하고, 평탄하고, 취약부나 오손이 없는 면으로 하는 하지처리작업, (3) 하지 콘크리트면의 예각의 요철을 디스크샌더 등으로 평활하게 다듬질하거나, 형틀메지 , 단차부 및 헌치(haunch) 모서리부의 단차수정이나 단차조정, 철근노출콘크리트 면의 단면결손벌집(honeycomb) 등의 콘크리트 불량부분을 제거하여 단면수복을 행하는 단 면수복작업 (단차조정), (4) 섬유재 청부위치의 마킹을 행하는 콘크리트 면괘선작업, (5) 프라이머를 도포하는 프라이머 도포작업을 거쳐, (6) 섬유재 접착작업으로 진행한다.(1) First of all, prior to construction, check the damage level of the concrete structure, and prepare a preliminary work to record the cracks, etc. (3) Smooth out the unevenness of the concrete surface of the lower surface concrete with a disk sander, or remove the mold by using a disk sander, etc. Step correction or step adjustment at the edge of haunch, rebar exposure Cross section defect of concrete surface Section repair that removes defective parts such as honeycomb and performs cross-sectional repair (step adjustment), (4) Concrete ruled line marking to mark the location of textile materials, and (5) Primer application After work, it progresses to (6) fiber material bonding work.

섬유재 접착작업은 우선 제2도, 제3도에 도시하는 바와 같이, 콘크리트 구조물(1)과 섬유재(2)를 접착제(3)를 사용하여 첨부한다.As shown in FIG. 2 and FIG. 3, the fibrous material bonding operation is first attached to the concrete structure 1 and the fibrous material 2 using the adhesive 3.

구체적으로는, 제2도 및 제3도에 있어서 콘크리트 구조물(1)의 섬유재(2) 첩부면에 접착 제(3)를 도포하거나, 섬유재(2)에 접착제(3)를 부착시켜서 콘크리트 구조물(1)에 섬유재(2)를 첩부한다.Specifically, in FIG. 2 and FIG. 3, the adhesive 3 is applied to the fiber 2 affixed surface of the concrete structure 1, or the adhesive 3 is attached to the fiber 2 to concrete The fiber material 2 is stuck to the structure 1.

이어서 , 고온도 면을 갖는 가열가압기구(4)를 섬유재(2)에 밀어붙여서 가열 ·가압하면서 섬유재(2)를 고르게 하여 콘크리트 구조물(1)과 섬유재(2)를 접착한다.Then, heating with high temperature side The pressure mechanism 4 is pushed onto the fiber 2 to heat and pressurize the fiber 2 to evenly bond the concrete structure 1 to the fiber 2.

2층 이상을 적층할 경우는, 이미 접착한 섬유재 표면에 접착제를 도포하거나, 새로이 적 층하는 섬유재에 접착제를 부착하여 앞의 섬유재 위에 새로이 적층하는 섬유재를 첨부하여 동일한 작업을 반복한다.When laminating two or more layers, apply the adhesive to the surface of the already bonded fiber, or attach the adhesive to the newly laminated fiber and attach the newly laminated fiber to the same fiber and repeat the same operation. .

가열온도는, 접착제나 섬유재의 물성에 영향을 주지 않는 온도로 하여 70내지 130정도가 바람직하다.The heating temperature is a temperature that does not affect the physical properties of the adhesive and the fiber material 70 To 130 Degree is preferred.

가열가압기구(4)는 제1도에 있어서는, 가열 가압면이 곡면상으로서 발열체를 내장하는 가열롤러를, 제2도에 있어서는, 가열가압면이 평면상의 전기 아이론을 각각 사용하였다.heating In FIG. 1, the pressurizing mechanism 4 heats the heating roller in which the heating pressurization surface is curved, and incorporates a heating element. In FIG. Electric irons each having a flat pressing surface were used.

5는 가열가압기구(4)와 전원(도시않음)을 연결하는 코드이다.5 is heating It is a cord connecting the pressurization mechanism 4 and a power source (not shown).

상기와 같이 하여 섬유재 접착작업이 종료한 후에는, 필요에 따라, (7) 마무리작업을 행한다. 가령, 섬유재에 함침한 접착제의 자외선에 의한 열화를 방지하기 위하여, 섬유재 표면에 플루오로 수지 윗칠 도료 등을 도포한다.After the fibrous material bonding work is finished as described above, (7) finishing work is performed as necessary. For example, in order to prevent deterioration by the ultraviolet rays of the adhesive agent impregnated into the fiber material, a fluororesin coating material or the like is applied to the surface of the fiber material.

[발명의 효과][Effects of the Invention]

본 발명은 상기와 같이하여 이루어지기 때문에, 즉, 청구항 1 내지 3에 있어서, 콘크리트 구조물에 섬유재를, 접착제를 사용하여 첨부하고, 그위에서 고온도 면을 갖는 가열 ·가압기구를 이용하여 눌러서 고르게 하는 구성으로 했기 때문에 다음 효과를 갖는다.Since the present invention is made as described above, that is, according to claim 1 to 3, the fiber material is attached to the concrete structure using an adhesive, and pressed evenly by using a heating / pressing mechanism having a high temperature surface thereon. Since it was set as the structure, it has the following effects.

(1) 첨부한 섬유재에 가열기구를 밀어붙여, 열을 가함으로써 콘크리트 구조물에 섬유재를 첩부하는 접착제는 점도가 낮아지고, 단시간에 용이하게 섬유재에 함침한다. 또, 섬유재에 접착제가 균일하게 효과적으로 행해지기 때문에 품질이 안정된 섬유재층을 콘크리트 구조물에 접착하게 된다.(1) The adhesive which affixes a heating mechanism to the attached fiber material, and heats it, and the adhesive agent which sticks a fiber material to a concrete structure becomes low in viscosity, and easily impregnates a fiber material in a short time. In addition, since the adhesive agent is uniformly and effectively applied to the fiber material, a stable fiber material layer is adhered to the concrete structure.

(2) 첨부한 섬유재에 가열기구를 밀어붙여서 열을 가함으로써 섬유재를 집속하기 위하여 사용하고 있는 집속제가 연하게 되어 섬유재가 변형되기 쉬워지고, 접착제는 섬유재에 함침하기 쉬워진다.(2) By applying a heating mechanism to the attached fiber material and applying heat, the binding agent used to focus the fiber material becomes soft, the fiber material is easily deformed, and the adhesive is easily impregnated into the fiber material.

(3) 첨부한 섬유재에 가열기구를 밀어붙여서 열을 가함으로써, 섬유를 집속하기 위하여 사용하고 있는 집속제가 연해져서, 섬유재가 변형되기 쉬워지고, 섬유재 가공시에 생기던 사행, 이완, 주름 등을 수정할 수 있다.(3) By applying a heating mechanism to the attached fiber material and applying heat, the binding agent used to focus the fiber is softened, the fiber material is easily deformed, and meandering, relaxation and wrinkles generated during the processing of the fiber material. Etc. can be modified.

(4) 청부한 섬유재에 가열기구를 밀어붙여서 열을 가함으로써 섬유재를 집속하기 위하여 사용하고 있는 접속제가 연해져서 변형되기 쉬워지며 , 콘크리트 구조물의 단차에 쉽게 따를 수 있게 되어 접착시의 이완이나 부풀음을 수정할 수 있다.(4) By applying heating mechanism to heat the applied fiber material, the connecting agent used to focus the fiber material becomes soft and easily deformed, and it is easy to follow the step of the concrete structure. You can correct the swelling.

(5) 첩부한 섬유재에 가열기구를 밀어붙여, 열을 가함으로써 수지 경화가 빨라진다. 따라서, 시공시간과 공기가 단축된다.(5) Resin hardening is accelerated by pushing a heating mechanism to the attached fiber material and applying heat. Therefore, construction time and air are shortened.

(6) 이상의 효과에 의해 콘크리트 구조물에 섬유재를 접착함으로써 콘크리트 구조물을 보수보강하는 방법에 있어서, 작업성이 우수한 FRP의 접착방법을 제공할 수 있다.(6) Repair the concrete structure by bonding the fiber material to the concrete structure by the above effect. F excellent in workability R It is possible to provide a method for bonding P.

Claims (3)

콘크리트 구조물에 섬유재를 열경화성 수지로부터 이루어지는 접착제를 사용하여 첩부하고, 그위에서 고온도 면을 갖는 가열가압기구를 사용하여 눌러서 고르게 하는 것을 특징으로 하는 콘크리트 구조물의 보수보강에 있어서의 FRP의 접착방법.The fiber material is affixed to a concrete structure using the adhesive which consists of a thermosetting resin, and the heating which has a high temperature surface on it Repair of the concrete structure, characterized in that by pressing the pressure mechanism evenly F in reinforcement R Bonding method of P. 제1항에 있어서, 콘크리트 구조물과 섬유재의 접착제에 의한 첨부는 콘크리트 구조물에 접착제를 도포함으로써 행하는 것을 특징으로 하는 콘크리트 구조물의 보수 ·보강에 있어서의 FRP의 접착방법.The method according to claim 1, wherein the attachment of the concrete structure and the fiber material with an adhesive is performed by applying an adhesive to the concrete structure. R Bonding method of P. 제1항에 있어서, 콘크리트 구조물과 섬유재의 접착제에 의한 첩부는 섬유재에 접착제를 부착함으로써 행하는 것을 특징으로 하는 콘크리트 구조물의 보수보강에 있어서의 FRP의 접 착방법.The repair of the concrete structure according to claim 1, wherein the sticking by the adhesive of the concrete structure and the fiber material is performed by attaching the adhesive to the fiber material. F in reinforcement R P bonding method.
KR1019960010158A 1995-04-05 1996-04-04 Process for adhering f.r.p. on concrete structure KR100210434B1 (en)

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JP95-103213 1995-04-05

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