KR0133157B1 - Instant miscellaneous cereals powder, and processing method of it - Google Patents
Instant miscellaneous cereals powder, and processing method of itInfo
- Publication number
- KR0133157B1 KR0133157B1 KR1019940016470A KR19940016470A KR0133157B1 KR 0133157 B1 KR0133157 B1 KR 0133157B1 KR 1019940016470 A KR1019940016470 A KR 1019940016470A KR 19940016470 A KR19940016470 A KR 19940016470A KR 0133157 B1 KR0133157 B1 KR 0133157B1
- Authority
- KR
- South Korea
- Prior art keywords
- powder
- rice
- weight
- added
- grains
- Prior art date
Links
- 235000013339 cereals Nutrition 0.000 title claims abstract description 82
- 239000000843 powder Substances 0.000 title claims abstract description 49
- 238000003672 processing method Methods 0.000 title 1
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 77
- 235000009566 rice Nutrition 0.000 claims abstract description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 36
- 102000004190 Enzymes Human genes 0.000 claims abstract description 30
- 108090000790 Enzymes Proteins 0.000 claims abstract description 30
- 239000001509 sodium citrate Substances 0.000 claims abstract description 10
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 9
- 240000005979 Hordeum vulgare Species 0.000 claims abstract description 8
- 235000007340 Hordeum vulgare Nutrition 0.000 claims abstract description 8
- 240000008042 Zea mays Species 0.000 claims abstract description 5
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 5
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims abstract description 5
- 235000005822 corn Nutrition 0.000 claims abstract description 5
- 244000046052 Phaseolus vulgaris Species 0.000 claims abstract 3
- 235000010627 Phaseolus vulgaris Nutrition 0.000 claims abstract 3
- 241000209094 Oryza Species 0.000 claims description 75
- 229940088598 enzyme Drugs 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 21
- 108090000637 alpha-Amylases Proteins 0.000 claims description 13
- 238000007654 immersion Methods 0.000 claims description 13
- 108010073178 Glucan 1,4-alpha-Glucosidase Proteins 0.000 claims description 9
- 102100022624 Glucoamylase Human genes 0.000 claims description 9
- 102000004139 alpha-Amylases Human genes 0.000 claims description 9
- 229940024171 alpha-amylase Drugs 0.000 claims description 9
- 235000021329 brown rice Nutrition 0.000 claims description 8
- 108010019077 beta-Amylase Proteins 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 235000003261 Artemisia vulgaris Nutrition 0.000 claims description 6
- 240000006891 Artemisia vulgaris Species 0.000 claims description 6
- 101710117655 Maltogenic alpha-amylase Proteins 0.000 claims description 6
- 235000013325 dietary fiber Nutrition 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 4
- 238000006297 dehydration reaction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 239000003002 pH adjusting agent Substances 0.000 claims description 4
- 240000006394 Sorghum bicolor Species 0.000 claims description 3
- 235000011684 Sorghum saccharatum Nutrition 0.000 claims description 3
- 240000001417 Vigna umbellata Species 0.000 claims description 3
- 235000011453 Vigna umbellata Nutrition 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000011812 mixed powder Substances 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-K Citrate Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 claims 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims 2
- 229910052708 sodium Inorganic materials 0.000 claims 2
- 239000011734 sodium Substances 0.000 claims 2
- 235000013312 flour Nutrition 0.000 claims 1
- 235000021067 refined food Nutrition 0.000 claims 1
- 150000003839 salts Chemical class 0.000 abstract description 5
- 235000013305 food Nutrition 0.000 abstract description 2
- 240000007594 Oryza sativa Species 0.000 abstract 2
- 208000003643 Callosities Diseases 0.000 abstract 1
- 244000077995 Coix lacryma jobi Species 0.000 abstract 1
- 235000007354 Coix lacryma jobi Nutrition 0.000 abstract 1
- 206010020649 Hyperkeratosis Diseases 0.000 abstract 1
- 235000016709 nutrition Nutrition 0.000 abstract 1
- 230000035764 nutrition Effects 0.000 abstract 1
- 238000000227 grinding Methods 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 239000002994 raw material Substances 0.000 description 5
- 238000007598 dipping method Methods 0.000 description 4
- 229920002472 Starch Polymers 0.000 description 3
- 230000001055 chewing effect Effects 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 235000019698 starch Nutrition 0.000 description 3
- 239000008107 starch Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 244000068988 Glycine max Species 0.000 description 2
- 235000010469 Glycine max Nutrition 0.000 description 2
- 230000002255 enzymatic effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000004382 Amylase Substances 0.000 description 1
- 108010065511 Amylases Proteins 0.000 description 1
- 102000013142 Amylases Human genes 0.000 description 1
- 241000272525 Anas platyrhynchos Species 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 235000019418 amylase Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- -1 beta amalase Proteins 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000013372 meat Nutrition 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 235000021395 porridge Nutrition 0.000 description 1
- 230000001953 sensory effect Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/104—Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
- A23L7/107—Addition or treatment with enzymes not combined with fermentation with microorganisms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/10—Drying, dehydrating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2300/00—Processes
- A23V2300/31—Mechanical treatment
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Cereal-Derived Products (AREA)
Abstract
Description
본 발명은 즉석 잡곡떡 분말 및 이의 제조방법에 관한 것으로, 좀더 상세하게는 맵쌀 및/또는 찹쌀을 효소처리한 쌀분말에 각종 효소로 처리시킨 각종 잡곡을 호화시킨 후 건조 및 분쇄시켜서된 잡곡분말을 첨가시켜 즉석 잡곡떡을 제조하는 방법에 관한 것이다. 일반적으로 떡은 원료→침지→탈수→(분쇄)→배합(소금등)→증자→병도→성형→제품의과정을 거쳐 제조된다.The present invention relates to instant grain rice cake powder and a method for preparing the same, and more specifically, to a variety of grains treated with various enzymes in the enzyme-treated rice powder of spicy rice and / or glutinous rice after the gelatinized powder and dried and pulverized It relates to a method for producing instant cereal rice cake by adding. In general, rice cakes are manufactured through the process of raw material → dipping → dehydration → (grinding) → mixing (salt etc.) → steaming → blot → molding → products.
따라서, 가정에서 떡을 제조할 경우 많은 시간과 노력이 요구되며 무엇보다도 떡제조의 주요 공정인 병도공정이 무척 까다롭고 힘든 과정이다. 이와같은 이유때문에 떡은 많은 사람들이 좋아하는 기호 식품임에도 불구하고 대중화가 어려운 실정이며, 방아간을 이용할 경우에도 시간의 소요는 물론 많은 비용이 발생하는 문제점이 있었다. 또한, 상업적으로 구입한 떡의 경우에는 단시간내에 굳어 버리는 문제가 있어 그때 그때 구입하여 취식하여야 하는 어려움이 있었다.Therefore, a lot of time and effort is required when making rice cakes at home, and most of all, the bottle path process, which is the main process of making rice cakes, is very difficult and difficult process. For this reason, the rice cake is difficult to popularize even though it is a favorite food of many people, there is a problem that takes a lot of time and costs even when using the mill. In addition, commercially purchased rice cakes have a problem of hardening in a short time, and there was a difficulty in purchasing and eating at that time.
이에 본 출원인은 상술한 문제점을 해결하기 위해 광범위한 연구를 수행한 결과, 1994년 2월 19일자에 즉석 쌀떡분말 및 이의 제조방법에 관한 발명을 특허출원하여 대한민국 특허출원 제94-3012호의 출원번호를 부여받았다. 그러나, 상기 특허는 원료성분으로 쌀만을 선택하였기 때문에 기호도면에서 단조로운 담점이 있었다.Accordingly, as a result of extensive research in order to solve the above problems, the present applicant has filed a patent application on the instant rice cake powder and its manufacturing method on February 19, 1994, and the Korean Patent Application No. 94-3012. Granted. However, since the patent selects only rice as a raw material, there is a monotonous point in preference.
따라서, 본 발명은 상기 단점을 보완할 뿐 아니라 저작감이 우수하고, 건강식으고도 바랍직하며, 상업적으로도 유용성이 있는 즉석 잡곡 떡 분말의 제조방법들 제공하는데 그 목적이 있다.Accordingly, an object of the present invention is to provide a method for preparing instant grain rice cake powder, which not only compensates for the above shortcomings but also has a good chewing feeling, is healthy, desirable, and commercially useful.
본 발명의 다른 목적은 상기 방법으로 제조된 즉석 잡곡떡을 제공하는데 있다.Another object of the present invention is to provide an instant cereal rice cake prepared by the above method.
본 발명의 또 다른 목적은 상시 분말을 이용한 각종 가공제품을 제공하는데 있다.Another object of the present invention is to provide a variety of processed products using a constant powder.
상기 목적을 달성하기 위한 본 발명의 방법은 잡곡을 효소와 함께 물에 침지시킨 후 탈수시킨 다음, 충분히 α화시킨후 건조 및 분쇄시킨 잡곡분말과 쌀을 효소와 함께 물에 침지시킨 후 탈수시킨 다음, 충분히 α화시킨 후 건조 및 분쇄시킨 쌀떡분말을 혼합시키는 것으로 구성된다.The method of the present invention for achieving the above object is to immerse the grains in water with the enzyme and then dehydrated, and then the α and dried and crushed grains and rice immersed in water with the enzyme and then dehydrated And mixing the rice cake powder, which has been sufficiently alphalated and dried and ground.
본 발명의 다른 목적을 달성하기 위한 즉석 잡곡떡은 잡곡을 효소와 함께 물에 침지시킨 후 탈수시킨 다음, 충분히 α화시킨 후 건조 및 분쇄시킨 잡곡분말과 쌀을 효소와 함께 물에 침지시킨 후 탈수시킨 다음, 충분히 α화시킨 후 건조 및 분쇄시킨 찰떡분말을 혼합시킨 다음, 상기 혼합분말에 최종 수분함량이 40∼55%가 되도록 물을 첨가시켜 반죽하여 제조되는 것으로 구성된다.In order to achieve another object of the present invention, instant cereal rice cake is dehydrated after immersing the grains in water with enzyme and then dehydrated, and then dehydrated after immersing the dried and crushed grain powder and rice in water with enzyme. It is then made by mixing enough and dried and pulverized glutinous rice powder, and then kneaded by adding water so that the final moisture content is 40 to 55% to the mixed powder.
이하 본 발명을 좀 더 구체적으로 살펴보면 다음과 같다.Looking at the present invention in more detail as follows.
본 발명은 대한민국 특허출원 제94-3012호의 방법으로 제조된 쌀떡 분말(이하 효소처리된 쌀떡분말로 약칭한다)엑 각종 잡곡분말을 제조하여 첨가시키는 공정으로 이루어지는데 잡곡분말을 제조하는 공정은 원료→침지(효소 0.001∼0.1%, pH조절제가 혼합된 침지수)→탈수→α화(스팀 또는 압출(extrusion)) →건조(스팀을 이용한 α화의 경우만 해당)→분쇄→원재료와 혼합→제품으로 이루어진다.The present invention consists of a process of preparing and adding various grain powders of rice cake powder (hereinafter abbreviated as enzyme-treated rice cake powder) prepared by the method of Korean Patent Application No. 94-3012. Immersion (immersion water with enzyme 0.001 ~ 0.1%, pH adjuster) → dewatering → α (steaming or extrusion) → drying (only for α-ization with steam) → grinding → mixing with raw materials → products Is done.
본 발명에 있어서, 각종 잡곡, 예를 들어, 콩, 팥, 보리, 현미, 율무, 옥수수 또는 수수 등을 침지시킬 경우 물과 함께 각종 효소를 0.001∼01. 중량%, 소디움사이트레이트(sodium citrate)및 시트릭액시드(citric acid)를 각각 0.001→0.05 중량%로 혼합 첨가시키는 것으로 구성된다. 이때 침지수의 온도는 상온에서 침지할 경우 70℃이하가 바람직하며, 상기 잡곡이 침지된 초기 온도를 40∼60℃로 유지시키는 것이 좀더 바람직하다. 이것은 상기 온도 범위에서 효소의 작용이 가장 활발하기 때문이며, 온도가 너무 높을 경우에는 효소가 불활성되거나 잡곡이 익어버릴 수 있다. 침지수의 양은 잡곡이 충분히 잠길 정도라야 하는데 잡곡무게의 1∼2배 정도가 바람직하며 침지수의 양이 너무 많을 경우에는 효소의 농도가 낮아져 작용 효율이 떨어지게 된다. 또한 침지 시간은 적어도 2시간 이상으로 하는 것이 효소의 작용을 극대화시킬 수 있다.In the present invention, various enzymes, for example, soybeans, red beans, barley, brown rice, yulmu, corn, or sorghum when soaked with various enzymes 0.001 to 01. Weight percent, sodium citrate and citric acid, respectively, at 0.001 → 0.05 weight percent. At this time, the temperature of the immersion water is preferably 70 ℃ or less when immersed at room temperature, it is more preferable to maintain the initial temperature immersed in the grains 40 ~ 60 ℃. This is because the action of the enzyme is the most active in the above temperature range, if the temperature is too high, the enzyme may be inactive or ripened grains. The amount of immersion water should be enough to submerge the grains, but preferably 1-2 times the weight of the grains. If the amount of immersion water is too large, the concentration of enzyme is lowered and the working efficiency is reduced. In addition, dipping time of at least 2 hours can maximize the action of the enzyme.
침지공정을 거친 잡곡은 물을 충분히 제거시킨 후 스팀 또는 익스트루더(extruder)를 이용하여 α화시키는데 스팀의 경우 0.5kg/㎤ ∼5kg/㎤ 정도의 압력으로 2∼20분 정도 찌면되고 익스트루더의 경우는 단일 스크류 익스트루더(single screw extruder)를 기준으로, 지름 5mm의 노즐을 사용하여 110∼130℃의 압출부 온도에서 30∼50rpm정도의 조건에서 호화가 가능하다. 익스트루더를 이용하여 α화시킬 경우에는 별도의 건조공정이 필요없다는 장점이 있는 반면 비용이 많이 든다는 단점도 있다.After the immersion process, the grains are sufficiently removed, and then converted into α using steam or an extruder. Steam can be steamed for 2 to 20 minutes at a pressure of about 0.5 kg / cm 3 to 5 kg / cm 3 In the case of a further case, it is possible to gelatinize at a temperature of about 30 to 50 rpm at an extrusion part temperature of 110 to 130 ° C. using a nozzle having a diameter of 5 mm based on a single screw extruder. When using the extruder to be α, there is a disadvantage in that a separate drying process is not required, but it is also expensive.
스팀을 이용하여 α화시킨 경우에는 40∼60℃의 열풍을 이용하여 잡곡을 건조시킨다. 이때 상기 온도보다 낮을 경우 건조에 너무 많은 시간이 소요되고 상기 온도를 초과하면 잡곡 표면의 수축현상에 의하여 원활한 건조가 어렵게 된다. α화가 끝난 제품은 분쇄 공정을 거치게 되는데 분쇄시의 입도는 60∼100messh 사이로 하는 것이 바람직하다.In the case where α is formed using steam, the grains are dried using hot air at 40 to 60 ° C. In this case, when the temperature is lower than the temperature, too much time is required for drying, and when the temperature is exceeded, smooth drying is difficult due to shrinkage of the grain surface. The α-finished product goes through a grinding process, but the particle size during grinding is preferably between 60 and 100messh.
입도가 이보다 클 경우에는 잡곡분말을 즉석 쌀떡분말과 혼합시켜 잡곡떡으로 제조할 경우 수화 속도가 떨어져 저작감이 저하될 수 있으며 100mesh보다 고운 경우에는 분진등의 문제로 혼합 및 포장등의 공정에서 많은 어려움을 겪게 된다.If the grain size is larger than this, mixed grain powder with instant rice cake powder can be used to make mixed grain rice, so that the hydration speed is lowered. You will have difficulty.
본 발명에 사용된 효소의 종류는 말토제닉 알파 아밀라제(maltogenic α-amylese)를 비롯하여 내열성 알파 아밀라제(thermostable α-amylase), 베타 아밀라제(β-amylase), 글루코아밀라제(glucoamylase), 플루라나제(pullulanase)등이며 각 효소의 첨가량은 원료대비 0.001∼0.1 중량%이다. 효소의 사용은 단독 또는 2개 이상의 효소를 복합적으로 사용할 수 있다.Kinds of enzymes used in the present invention include maltogenic α-amylese, heat resistant alpha-amylase, beta-amylase, glucoamylase, pullulanase Each enzyme is added in an amount of 0.001 to 0.1 wt% based on the amount of the raw material. The use of enzymes may be used alone or in combination of two or more enzymes.
본 발명에 있어서 특징은 효소의 작용을 돕기 위해서 pH조절제를 침지수에 함께 용해시킨다는 것이다. 조절제는 잡곡의 침지시에 효소의 작용이 활발할 수 있는 pH 범위를 유지해주는 역할을 하는 것으로 소디음사이트레이트 및 시트릭엑시드를 각각 0.001∼0.05 중량%로 첨가시킨다. 상기 범위 이하로 첨가시에는 pH조절 역할을 못하고 그 이상으로 첨가될 경우에는 제품에 산미가 남는 문제점이 발생한다. 또한 이때 첨가되는 소디움사이트레이트 및 시트릭엑시드의 비율은 pH가 4∼7로 유지되도록 혼합시켜야 하는데, 이는 상기 범위내에서 효소작용의 최적 pH환경을 맞출 수 있기 때문이다.A feature of the present invention is that the pH adjusting agent is dissolved in the immersion water to assist the action of the enzyme. The modulator plays a role in maintaining a pH range in which enzymes can be active during dipping of grains. Sodium citrate and citric acid are added at 0.001 to 0.05 wt%, respectively. When added below the above range does not play a role in pH adjustment, when added above the problem that acidity remains in the product. In addition, the ratio of sodium citrate and citric acid added at this time should be mixed so that the pH is maintained at 4 to 7 because the optimum pH environment for enzymatic activity can be adjusted within the above range.
또한 완성된 잡곡 분말을 즉서 쌀떡용 분말과 혼삽시키는데 잡곡별로 약간의 차이는 있지만 일반적으로 효소처리된 쌀떡분말에 대하여 5∼50중량%까지 첨가시킬 수 있는데, 함량이 이보다 낮을 경우에는 혼합의 효과가 거의 없고 그 이상 혼합시킬 경우에는 떡으로서의 물성치가 저하된다. 혼합할 수 있는 잡곡의 종류는 전분 함유량이 60%이상 인 곡물의 경우에는 모두 혼합이 가능하고 충량이 50%를 넘지 않는 한도내에서 혼합 가능한 잡곡의 수는 전혀 제한 받지 않는다.In addition, the mixed grain powder is mixed with the rice cake powder, which is slightly different for each grain, but can generally be added up to 5 to 50% by weight with respect to the enzyme-treated rice cake powder. When there is little and mixes more, the physical value as a rice cake falls. The types of grains that can be mixed can be mixed in the case of grains having a starch content of 60% or more, and the number of grains that can be mixed is not limited as long as the filling amount does not exceed 50%.
본 발명의 다른 특징으로는 본 발명에 따른 잡곡떡 분말의 물성특성으로 적절한 양의 물을 부어 반죽 할 경우에 취식하기에 적당한 점도를 가지기 때문에 음용가능한 특정성분의 첨가가 자유롭다는 것이다. 예를 들어 쑥맛 떡을 제조할 경우 5중량% 정도의 쑥가루를 완제품에 첨가시키면 쑥맛 떡을 제조할 수 있으며 식이섬유가 많이 함유된 건강떡을 제조하기 위해서는 불용성 식이섬유를 첨가한 후 골고루 혼합시켜주면 된다. 이 경우 첨가량은 첨가해주는 원료의 물성에 기인하는데 첨가성분 자체가 점도를 가지는 경우에는 일반 잡곡의 경우와 유사한 정도, 예를 들어 약 50중량%까지도 첨가가 가능하고 점도가 없는 성분인 경우에는 약 20중량%까지 첨가가 가능하다. 또한, 본 발명의 잡곡떡 분말은 쌀과자와 같은 각종 쌀가공 제품에 유용하게 사용될 수 있다.Another feature of the present invention is that the physical properties of the grain rice cake according to the present invention is free to add a specific drinkable ingredient because it has a suitable viscosity to eat when poured with a suitable amount of water kneading. For example, when manufacturing mugwort rice cakes, 5% by weight of mugwort powder is added to the finished product to make mugwort rice cakes.To prepare healthy rice cakes containing a lot of dietary fiber, add insoluble dietary fiber and mix them evenly. You can give it. In this case, the addition amount is due to the physical properties of the raw material to be added. If the additive component itself has a viscosity, it can be added to a level similar to that of general grains, for example, up to about 50% by weight. Up to weight percent can be added. In addition, the grain rice cake powder of the present invention can be usefully used in various rice processing products such as rice cakes.
상기 방법으로 완성된 즉석 잡곡떡 분말에 적당량의 물을 부어 반죽을 할 경우 즉석에서 식용가능한 잡곡떡이 완성되는데 첨가되는 물의 양은 떡의 최종 수분함량이 40∼55% 가 되도록 하는 것이 가장 바람직한 물성을 나타낼 수 있다. 상기의 수분 함량보다 적게 물을 첨가시킬 경우 떡의 물성이 너무 딱딱하여 취식하기 불편하며 반대로 상기 수분함량을 초과할 경우에는 부착성(stickness)이 강해져 떡이라기 보다는 죽에 가까운 물성을 나타낼 우려가 있다.When the appropriate amount of water is added to the instant cereal rice cake powder prepared by the above method to knead the dough, the amount of water added to the ready-to-eat edible grain rice cake is 40-55%. Can be represented. When water is added less than the water content, the properties of the rice cake are too hard to eat, and on the contrary, when the water content is exceeded, stickiness is increased, and thus, there is a concern that the water property is closer to porridge than rice cake. .
전술한 바와 같이, 본 발명에서는 전분을 함유하고 있는 잡곡을 효소처리후, 호화시켜 분말화하여 자체적으로 어느정도의 점도를 가지게 하므로써 외부에서 수분을 공급할 경우 떡으로의 성형이 가능하고 이를 쌀떡 분말과 적당한 비율로 혼합시킬 경우 저작감이 우수한 각종 잡곡 떡을 제조할 수 있다. 따라서 본 발명에 따른 제품은 기존 제품의 단조로움 보완할 수 있을 뿐만 아니라 건강에 유익한 각종 잡곡을 간편하게 섭취할 수 있는 장점이 있다. 또한 상업적으로 구입한 각종 떡과는 달리 그 부드러움이 오랫동안 유지될 수 있는 특징 또한 가지고 있다. 또한, 본 발명의 즉석 잡곡떡 분말은 단순히 물만 부어 반죽을 할 경우 잡곡떡이 되기 때문에 가정에서는 물론 야외에서도 다양한 종류의 떡을 즐길 수 있는 것이다.As described above, in the present invention, the granules containing starch are subjected to enzymatic treatment, and then gelatinized and powdered so as to have a certain viscosity on their own. When mixed in a ratio, it is possible to produce a variety of rice cakes with excellent chewing feeling. Therefore, the product according to the present invention has the advantage of not only complementing the monotony of the existing product but also easily ingesting various grains beneficial to health. In addition, unlike the various types of rice cakes purchased commercially, the softness can be maintained for a long time. In addition, instant grain rice cake powder of the present invention is simply poured with water, so when you knead to become a grain rice cake will be able to enjoy various types of rice cake at home as well as outdoors.
이하 실시예를 통하여 발며의 효과를 좀 더 구체적으로 살펴보지만, 하기예에 본 발며의 범주가 한정되는 것은 아니다. 이하%는 별도의 언급이 없는 한 중량%: 를 의미한다.Although the effect of foot footing is described in more detail through the following examples, the scope of the foot footing is not limited to the following examples. The following% means weight% unless otherwise indicated.
실시예 1Example 1
5종의 잡곡(콩, 현미, 보리, 옥수수, 율무)을 물로 수세한 후 각 5kg을 40℃의 물 10L에 침지한 후 말토제닉 알파 아밀라제를 0.02%, 내열성 일파 아밀라제, 베타 아말라제, 글루코아밀라제 및 풀루라나제를 각각 0.008% 첨가시키고, 시트릭엑시드 0.5g 과 소디움사이트레이트 1.25g을 함께 첨가시켰다. 12시간 동안 침지가 끝난 잡곡을 탈수시킨후 1.2kg/㎤의 스팀으로 10분간 증숙한 후 45℃의 열풍으로 12시간 건조시켰다. 건조를 마친 잡곡을 60∼100mesh로 분쇄한 후 각 잡곡 분말을 동일비율로 하여 대한민국 특허출원 제94-3012호의 실시에 1의 방법으로 제조된 쌀떡분말에 상기 잡곡을 각각 4% 및 8%씩 첨가시켜 첨가되는 총잡곡의 양이 20% 및 40%가 되도록 하였다. 충분히 혼합이 끝난 잡곡분말에 총분말무게의 6% 분당과 2%의 소금을 혼합시켜 즉석 잡곡떡 분말을 완성하였다. 제품에 0.8kg/kg의 물을 첨가시킨 후 5분간 반죽하여 잡곡떡을 완성한 후 완성된 떡을 3㎠의 정육면체로 성형시켜 상온에서 저장하면서 효소처리 없이 제조한 잡곡 및 쌀분말을 이용한 떡 및 작곡이 첨가되지 않는 찹쌀덕의 경도를 특정한 결과와 기호도를 비교한 결과를 하기 표1 및 2에 기재하였다.After washing five kinds of grains (soybean, brown rice, barley, corn, and yulmu) with water, each 5kg was immersed in 10L of water at 40 ° C, and then maltogenic alpha amylase 0.02%, heat resistant ilpa amylase, beta amalase, glucoamylase. And pullulanase were added at 0.008%, respectively, and 0.5 g of citric acid and 1.25 g of sodium citrate were added together. After dipping the immersed grains for 12 hours, steam for 10 minutes with 1.2 kg / cm 3 of steam and dried for 12 hours with hot air at 45 ℃. 4% and 8% of the grains were added to the rice cake powder prepared by the method 1 in the practice of Korean Patent Application No. 94-3012, after crushing the dried grains to 60 to 100mesh. The total amount of grains added was 20% and 40%. Sufficiently mixed grain powder was mixed with 6% powdered sugar and 2% salt of the total powder weight to complete the instant grain rice cake powder. After adding 0.8kg / kg of water to the product and kneading for 5 minutes to complete the mixed rice cake, the finished rice cake was molded into a cube of 3cm2 and stored at room temperature, and the rice cake and composition using the grains and rice powder prepared without enzyme treatment. The hardness of this unadded glutinous rice duck is shown in Tables 1 and 2 to compare the specific results with the preference.
1) 떡의 경도는 레오메타( sun kagaku, 일본)을 이용하여 측정하였으며 지름 0.5cm의 플런저(plunger)를 이용하여 표면으로 부터 1.0cm 깊이까지 침투하는데 필요한 경도로 표시하였다.1) The hardness of rice cakes was measured using a rheometer (sun kagaku, Japan), and the hardness required to penetrate 1.0 cm from the surface using a plunger with a diameter of 0.5 cm.
1) 검사요원 10명이 동산시료 없이 실시한 결과1) As a result of 10 inspectors without sample
. 검사기준. Inspection standard
5:아주좋음 4:좋음 3:보통 2:나쁨 1:아주나쁨5: Very good 4: Good 3: Normal 2: Bad 1: Very bad
상기 표1 및 2에서 알 수 있는 바와 같이, 잡곡의 효소 처리여부에 따라서 물성 및 관능건사 결과가 많이 변하였다. 잡곡의 함량이 많을수록 저장기간이 길어 질수록 경도는 증가하였으나 잡곡을 효소처리한 제품의 경우 잡곡의 함량과는 관계없이 100% 찹쌀떡에 비하여 경도의 증가가 그다지 크지 않았으며 기호도의 경우는 오히려 찹쌀떡에 비하여 좋은 결과를 나타내는 것을 알 수 있다. 이러한 사실은 잡곡의 전처리시에 사용하는 각종 효소가 잡곡의 전분질에 작용하므로써 잡곡을 호화시킨 후 떡으로 제조하였을 때 부드러운 물성을 증가시킬 뿐 아니라 경도의 증가를 억제함으로써 기호도 역시 유지시키는 효과가 있음을 의미한다.As can be seen in Tables 1 and 2, the physical properties and sensory drying results changed significantly depending on the enzyme treatment of the grains. The more grains, the longer the storage period, the higher the hardness. However, the product of enzyme-treated products had no significant increase in hardness compared to 100% glutinous rice cake regardless of the grain content. It can be seen that it shows a good result compared to. This fact indicates that various enzymes used in pretreatment of grains act on the starch quality of grains, which not only increases the soft properties but also suppresses the increase in hardness when the grains are made of rice cake. it means.
실시예 2Example 2
물로 수세한 각종 잡곡(하기 표3에 기재) 20kg을 물로 수세한 후, 50℃의 물 30L에 말토지닉 알파 아밀라제 0.03%, 내열성 알파 아밀라제, 베타 아밀라제, 글루코아밀라제 및 플루라나제를 각가 0.01%씩 첨가시키고, 시트릭엑시드 0.6g의 소디움사이트레이트 1.5g을 첨가시켰다. 6시간 동안 침지를 마친 상기 잡곡을 탈수시킨 후 1.0kg/㎤의 스팀으로 15분간 증숙한 후 45℃의, 열풍으로 12시간 건조시켰다. 건조가 끝난 잡곡을 60∼100mesh로 분쇄하였고, 이렇게 제조된 각각의 잡곡분말을 대한민국 특허출원 제94-3012호의 실시예 1의 방법으로 제조된 쌀떡분말에 함량을 증가시키면서 첨가시킨 후 총분말의 6%의 분당과 2%의 소금을 혼합시켜 즉석 잡곡떡 분말을 제조하였다. 상기 분말에 0.75kg/kg의 물을 첨가시킨 후 5분간 반죽하여 잡곡떡을 제조한 후 제조된 떡을 3㎠의 정육면제로 성형하고 상온에서 5시간 동안 방치시킨후 물성치 및 기호도를 측정하였고, 그 결과를 하기 표 3∼5에 기재하였다.20 kg of various grains washed with water (shown in Table 3 below) were washed with water, and then 0.030% maltogenic alpha amylase, heat-resistant alpha amylase, beta amylase, glucoamylase and flulanase were each 0.01% in 30 L of water at 50 ° C. It was added in portions, and 1.5 g of sodium citrate of 0.6 g of citric acid was added. The grains after immersion for 6 hours were dehydrated, steamed for 15 minutes with 1.0 kg / cm 3 of steam, and then dried for 12 hours with hot air at 45 ° C. The dried grains were pulverized to 60 to 100mesh, and each of the grains thus prepared was added to the rice cake powder prepared by the method of Example 1 of Korean Patent Application No. 94-3012 with increasing content, and then 6 Instant grain rice cake powder was prepared by mixing% per minute and 2% salt. 0.75kg / kg of water was added to the powder, and then kneaded for 5 minutes to prepare a multigrain rice cake. The prepared rice cake was molded with 3cm cubes of meat and left at room temperature for 5 hours, and then the physical properties and preferences were measured. The results are shown in Tables 3 to 5 below.
1) 떡의 경도는 레오메타(Sun Kagaku, 일본)을 이용하여 측정하였으며 지름 0.5cm의 플런저(plunger)를 이용하여 표면으로 부터 1.0cm 깊이 까지 침투하는데 필요한 힘을 경도로 표시하였다.1) The hardness of rice cakes was measured using a rheometer (Sun Kagaku, Japan), and the force required to penetrate to the depth of 1.0cm from the surface using a 0.5cm diameter plunger was expressed in hardness.
1) 떠의 부착성은 레오메타(sun kagaku, 일본)를 이용하여 측정하였으며 표면의 부터 지름 0.5cm의 플린저를 1.0cm 깊이까지 침투시킨 후 50mm/min의 속도로 들어롤릴 때 떡이 달라붙은 힘을 표시하였다.1) Float adhesion was measured using a rheometer (sun kagaku, Japan) and the rice cake stuck to it when it was penetrated at a speed of 50mm / min after penetrating a plunger with a diameter of 0.5cm from the surface to a depth of 1.0cm. Is indicated.
1) 검사요원 10명이 동반시료 없이실시한 결과1) The result of 10 inspectors without accompanying sample
. 검사기준. Inspection standard
5:아주좋음 4:좋음 3:보통 2:나쁨 1:아주나쁨.5: Very good 4: Good 3: Normal 2: Bad 1: Very bad.
상기표 3 및 4에 나타난 바와 같이, 각종 잡곡을 쌀분말에 혼합시켜 떡으로 제조할 경우 경도는 증가하며 상대적으로 부착성은 감소하는 경향을 보이는 것을 알 수 있다. 잡곡의 종류에 따라 어느정도의 차이는 있으나 일반적으로 50%를 초과하여 첨가시킬 경우에는 경도의 증가가 두드러지고 부착성이 많이 떨어지는 현상을 알 수가 있다. 그 경우 떡을 씹을 때 떡에 가까운 물성이 아니라 과자와 같은 딱딱한 느낌을 주게되어 상품으로서의 가치가 떨어지게 된다.As shown in Tables 3 and 4, it can be seen that when the various grains are mixed with rice powder to produce rice cake, the hardness increases and the adhesion tends to decrease. There are some differences depending on the type of grain, but when added in more than 50% in general, the increase in hardness is noticeable and the adhesion is much lower. In that case, when chewing rice cakes, they give a hard feeling like sweets rather than the physical properties of rice cakes.
상기 표5에서 이러한 사실을 입증하는 결과를 볼 수 있는데 잡곡의 첨가량이 50%를 넘을 경우, 율무를 제외하고는 기호도가 3점 부근 또는 그 이하로 떨어지므로써 물성이 나빠짐과 동시에 기호도 역시 급격히 낮아지는 것을 볼 수 있다.Table 5 shows the results demonstrating this fact. If the added amount of the grains exceeds 50%, the degree of preference decreases at the same time or less than three points except for Yulmu, so the physical properties deteriorate and the preference also decreases rapidly. You can see that.
실시예 3Example 3
3종의 잡곡(현미, 보리, 율무)을 물로 수세한 후 각 5kg을 50℃의 물 8L에 침지시킨 후 말토제닉 알파 아밀라제를 0.015%, 내열성 알파 아밀라제, 글루코아밀라제, 플루라나제를 각각 0.05% 첨가하고, 시트릭엑시드 0.5g과 소디음 사이트레이트 1.3g을 함께 첨가시켰다. 12시간 동안 침지를 마친 잡곡을 탈수시킨 후 1.5kg/㎤ 의 스팀으로 10분간 증숙한 후 60℃의 열풍으로 10시간 건조시켰다. 건조가 끝난 잡곡을 60∼100mesh로 분쇄시킨 후 대한민국 특허출원 제94-3012호의 실시에 1의 방법으로 제조된 쌀떡 분말에 10%씩 혼합시킨 후 쑥 분말을 5% 첨가 충분히 혼합하고 잡곡분말 총무게의 6%의 분당과 2%의 소금을 혼합시켜 즉석 잡곡떡 분말을 제조하였다. 제품에 0.78kg/kg의 물을 첨가한 후 5분간 반죽하여 쑥맛 잡곡떡을 완성하였다.After washing three kinds of grains (brown rice, barley, yulmu) with water, each 5kg was immersed in 8L of water at 50 ° C, 0.015% maltogenic alpha amylase, 0.05% heat resistant alpha amylase, glucoamylase, and flulanase, respectively. 0.5 g of citric acid and 1.3 g of sodium citrate were added together. After immersion for 12 hours, the grains were dehydrated, steamed for 10 minutes with 1.5 kg / cm 3 of steam, and then dried for 10 hours with hot air at 60 ° C. After grinding the dried grains to 60 to 100mesh, 10% each of the rice cake powder prepared by the method of 1 in the method of Korean Patent Application No. 94-3012 was mixed by 10%, and 5% of mugwort powder was sufficiently mixed. 6% powdered sugar and 2% salt were mixed to prepare instant grain rice cake powder. 0.78kg / kg of water was added to the product, and then kneaded for 5 minutes to complete mugwort grain rice cake.
실시예 4Example 4
현미를 물로 수세한 후 10kg을 70℃의 물 15L에 침지시킨 후 말토제닉 알파 아밀라제 0.02%, 내열성 알파 아밀라제, 베타 아밀라제, 글루코아밀라제를 각각 0.005% 첨가시키고, 시트릭엑시드 1.0g과 소디움 사이트레이트 2.3g을 함께 첨가시켰다. 6시간 동안 침지시킨 현미를 탈수시킨 후 1.5kg/㎤의 스팀으로 10분간 증숙한 후 60℃의 열풍으로 10시간 건조시켰다. 건조가 끝난 현미를 60∼100mesh로 분쇄시킨후 대한민국 특허출원 제94-3012호이 실시예 1의 방법으로 제조된 쌀떡 분말에 20%씩 혼합한 후 불용성 식이섬유를 5% 첨가시켜 충분히 혼합하여 식이섬유가 함유된 건강 잡곡분말을 완성하였다.After washing brown rice with water, 10kg was immersed in 15L of 70 ° C water, and then 0.02% of maltogenic alpha amylase, 0.005% of heat-resistant alpha amylase, beta amylase and glucoamylase, 1.0 g of citric acid and sodium citrate 2.3 g was added together. After immersing the brown rice soaked for 6 hours, steamed for 10 minutes with 1.5 kg / cm 3 of steam and dried for 10 hours with hot air at 60 ℃. After grinding the dried brown rice to 60 ~ 100mesh and mixed with 20% each of rice cake powder prepared by the method of Example 1 of Korea Patent Application No. 94-3012, 5% of insoluble dietary fiber is added to the dietary fiber Completed healthy grain powder containing.
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