KR0118285B1 - Apparatus for forming glass beads - Google Patents

Apparatus for forming glass beads

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Publication number
KR0118285B1
KR0118285B1 KR1019940021923A KR19940021923A KR0118285B1 KR 0118285 B1 KR0118285 B1 KR 0118285B1 KR 1019940021923 A KR1019940021923 A KR 1019940021923A KR 19940021923 A KR19940021923 A KR 19940021923A KR 0118285 B1 KR0118285 B1 KR 0118285B1
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KR
South Korea
Prior art keywords
heat
pipe
glass bead
furnace
vertical
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KR1019940021923A
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Korean (ko)
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KR960007475A (en
Inventor
강신종
Original Assignee
최무수
지남산업주식회사
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Application filed by 최무수, 지남산업주식회사 filed Critical 최무수
Priority to KR1019940021923A priority Critical patent/KR0118285B1/en
Publication of KR960007475A publication Critical patent/KR960007475A/en
Application granted granted Critical
Publication of KR0118285B1 publication Critical patent/KR0118285B1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B19/00Other methods of shaping glass
    • C03B19/10Forming beads
    • C03B19/1005Forming solid beads
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S165/00Heat exchange
    • Y10S165/903Convection

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Drying Of Solid Materials (AREA)
  • Glass Melting And Manufacturing (AREA)

Abstract

A feeding pipe(2a) is communicated to an upper part of the raw material feeding body(2), an end of the inlet tube is positioned to an exhausting chamber(A) communicating many of inlet tube(2b) to a outer bottom. A motor(14) is installed at a bottom of a rotational plate(13) in a center of the feeding body(2). An inlet tube(3) is installed in the upper center of the vertical molding furnace(1), a lower part of the inlet tube is oppositely installed to a conveyer belt(15) fitting outlet hoppers(4)(4') by the inlet tube(3). A waste heat outlet tube(5) connected to the inlet tube(3) in the upper part of the outlet hoppers(4)(4') is connected to a heat exchanger(10). A heat generated in the molding of glass beads is recycled to heating or drying by an inlet fan of a waste heat outlet tube(5).

Description

글래스비드 성형장치Glass Bead Forming Equipment

제1도는 본 발명의 글래스비드 성형상태를 나타낸 구성단면 예시도.1 is a schematic cross-sectional view showing a glass bead molding state of the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 수직성형로 1' : 유출공1: Vertical molding furnace 1 ': Outflow hole

2 : 공급통체 2a : 공급관2: supply cylinder 2a: supply pipe

2b : 투입관 3 : 흡입관2b input tube 3 suction tube

4,4' : 인출호퍼 5 : 폐열인출관4,4 ': drawing out hopper 5: waste heat drawing pipe

6 : 열순환관 7 : 열공급관6: heat circulation pipe 7: heat supply pipe

8 : 혼합가스공급관 9 : 흡입휀8: mixed gas supply pipe 9: suction 휀

10 : 열교환기 11 : 송풍휀10: heat exchanger 11: blower fan

12 : 받침구 13 : 회전판12: base 13: rotating plate

14 : 모터 15 : 컨베이벨트14 motor 15 conveyor belt

본 발명은 글래스비드(GLASS BEADS) 성형시 발생된 열을 혼합공기로 재사용하고, 난방용 열로 전환시킬수 있도록 창안된 글래스비드 성형장치에 관한 것이다.The present invention relates to a glass bead molding apparatus designed to reuse the heat generated during the molding of glass beads (GLASS BEADS) to the mixed air, and to convert it to heat for heating.

종래의 글래스비드 성형장치는 원료공급 파이프를 통하여 바닥이 콘형태로 테어퍼진 공급통체에 글래스비드 원료(분말)를 투입시켜, 통체 저면을 진동모터로 타격하면 공급통체 양측 외주면에 다수 구비된 투입관을 통하여 글래스비드 원료가 수직성형로내의 연소실에서 구형의 유리알로 성형되어 수직성형로 하단의 유출공을 통하여 밖으로 토출되도록 되어 있으므로, 열의 대류현상에 의하여 상승된 글래스비드(유리알)는 계속 떠있는 상태로 정체되거나, 또는 수직성형로의 상부에 설치된 흡입휀측관으로 유입되어 고장이 발생될 뿐만 아니라, 상승된 열을 순환시키지 못하고 단순히 흡입휀을 통하여 배출시키게 되므로, 열의 낭비가 발생되는 문제점이 있었다.Conventional glass bead molding apparatus is a glass bead raw material (powder) is injected into the supply cylinder with the bottom of the cone-shaped through the raw material supply pipe, when the bottom of the cylinder hit by a vibrating motor, a plurality of input pipes provided on both outer peripheral surfaces of the supply cylinder Through the glass bead raw material is formed into a spherical glass ball in the combustion chamber in the vertical furnace to be discharged out through the outlet hole at the bottom of the vertical furnace, the glass bead (glass grain) raised by the convection of heat continues to float As a result of stagnation or inflow into the suction pipe side installed at the upper part of the vertical molding furnace, a failure occurs, and the discharged heat is simply discharged through the suction pipe instead of circulating the elevated heat, thereby causing a waste of heat.

본 발명은 이러한 문제점을 해소하기 위해 창안된 것으로써, 공급관에서 유입되는 글래스비드 원료를 공급통체에서 각각의 투입관으로 분산 낙하시킬 수 있도록 회전판과 모터가 설치된 수직성형로에 있어서, 수직성형로 중앙 상부에 흡입관과 폐열인출관을 연통시키되, 흡입관 일측에 글래스비드가 유출될 수 있도록 인출호퍼를 설치하여 컨베이밸트에 대응시키고, 수직성형로 측변 외주면에 다수의 열순환관을 장착하여 연소실의 열이 상승 회전하도록 하고, 상부 일측에 열공급관이 연통되어 하단측의 공기와 가스가 혼합 이송되는 혼합가스공급관에 연결시킨 것으로써, 연소실의 열효율을 높이고, 글래스비드 성형시 발생된 폐열을 별도의 열교환기에 공급하여 난방열 또는 건조열로 사용할 수 있도록 발명된 것이다.The present invention was devised to solve this problem, and in the vertical molding furnace in which the rotating plate and the motor are installed so that the glass bead raw material flowing from the supply pipe can be dispersed and dropped from the supply cylinder to each input pipe, the center of the vertical molding furnace The suction tube and the waste heat extraction tube are connected to the upper part, but the drawer hopper is installed on one side of the suction tube so that it can flow out to correspond to the conveyor belt, and a plurality of heat circulation tubes are installed on the outer peripheral surface of the vertical molding furnace so that the heat of the combustion chamber The heat supply pipe is connected to the upper one side and connected to the mixed gas supply pipe in which air and gas at the lower side are mixed and conveyed, thereby improving the thermal efficiency of the combustion chamber and transferring the waste heat generated during the glass bead to a separate heat exchanger. It is invented so that it can be used as heating or drying heat by supply.

이하, 첨부도면에 의거하여 본 발명의 실시예를 상세히 설명하면 다음과 같다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

원료공급통체(2) 상부에 공급관(2a)이 연통되고, 바닥 외주면에 다수의 투입관(2b)이 연통설치되어 수직성형로(1) 상부에서 관통되고, 투입관(2b) 말단부가 연소실(A)에 위치하도록 하고, 공급통체(2) 바닥 중앙에는 회전판(13)이 유착되어 저부에 모터(14)가 설치된 글래스비드 성형장치에 있어서, 수직성형로(1)의 중앙상부에 흡입관(3)이 설치되고, 흡입관(3) 일측에 인출호퍼(4)(4')가 정착되어 하단부가 컨베이밸트(15)에 근접 대응되도록 하고, 인출호퍼(4)(4') 상부의 흡입관(3)에 연통된 폐열인출관(5)이 열교환기(10)에 연결된 것으로써, 폐열인출관(5) 중앙부에 흡입휀(9)이 구비된다.The supply pipe 2a communicates with the upper part of the raw material supply cylinder 2, and a plurality of input pipes 2b are installed in communication with the bottom circumferential surface and penetrates the upper part of the vertical molding furnace 1, and the distal end of the input pipe 2b has a combustion chamber ( In the glass bead forming apparatus in which the rotary plate 13 is adhered to the center of the bottom of the supply cylinder 2, and the motor 14 is installed at the bottom thereof, the suction pipe 3 is positioned on the center of the vertical forming furnace 1. ) Is installed, the withdrawal hopper (4) (4 ') is fixed to one side of the suction pipe (3) so that the lower end close to the conveyor belt 15, the suction pipe (3) above the withdrawal hopper (4) (4') The waste heat take-out pipe 5 communicated with) is connected to the heat exchanger 10, so that the suction fan 9 is provided at the center of the waste heat take-out pipe 5.

수직성형로(1)의 몸체 외주면에는 다수의 열순환관(6)이 장착되고, 상부 일측 외주면에는 열공급관(7)이 노내로 연통되도록 설치되어 연소실(A) 하단의 혼합가스공급관(8)에 연결된다. 열공급관(7) 하단부에는 송풍휀(11)이 설치되며, 수직성형로(1)의 하단에 유출공(1')이 형성되고, 유출공(1') 저면에는 받침구(12)가 대응설치된 구성이다.A plurality of heat circulation tubes 6 are mounted on the outer circumferential surface of the body of the vertical molding furnace 1, and a heat supply pipe 7 is installed on the outer circumferential surface of the upper side to communicate with the furnace, and the mixed gas supply pipe 8 at the bottom of the combustion chamber A is provided. Is connected to. A blow fan 11 is installed at the lower end of the heat supply pipe 7, and an outlet hole 1 ′ is formed at the lower end of the vertical molding furnace 1, and a support 12 is disposed at the bottom of the outlet hole 1 ′. Installed configuration.

미설명부호 16은 폐열인출관, 열공급관, 열순환관이 연통설치되도록 설치되어 있으므로 글래스비드 유입을 막기 위한 철망이고, 17은 공기송풍기이며, 18은 가스공급관이고, 19는 혼합기이며, 20은 글래스비드(유리알), 21은 글래스비드의 원료이다.Unexplained code 16 is installed so that the waste heat extraction pipe, heat supply pipe, heat circulation pipe is installed in communication with the wire mesh to prevent the glass bead inflow, 17 is the air blower, 18 is the gas supply pipe, 19 is the mixer, 20 is Glass beads (21) are the raw materials of glass beads.

이와 같이 구성된 본 발명은, 글래스비드를 성형하기 위해, 별도의 원료공급 컨베어(도시없음)에 의하여, 퍼올려진 글래스비드 원료(21)가 원료공급관(2a)을 통하여 공급통체(2)내에 인입되면, 분말로 된 글래스비드 원료(21)는 회전판(13)상에 유입되는 동시에 기울기를 갖는 회전판(13)이 모터(14)의 회전에 의하여 회전되므로 글래스비드 원료(21)는 공급통체(2) 바닥에 뿌려져 외주면에 연통된 다수의 투입관(2b)을 통하여 수직성형로(1)내의 연소실(A)상에 고온가스 기류중에 자유낙하된다. 글래스비드 원료(21)가 투입관(2b)을 통하여 낙하시 뭉쳐져서 한꺼번에 쏟아지는 것을 방지하고, 원료의 분산낙하되도록 투입관(2b)은형으로 절곡되어져 있다.According to the present invention constituted as described above, in order to mold the glass beads, the glass bead raw material 21 is introduced into the supply cylinder 2 through the raw material supply pipe 2a by a separate raw material supply conveyor (not shown). When the glass bead raw material 21 is introduced into the rotating plate 13 and the rotating plate 13 having a slope is rotated by the rotation of the motor 14, the glass bead raw material 21 is supplied to the supply cylinder 2. ) It is freely dropped in the hot gas stream on the combustion chamber (A) in the vertical forming furnace (1) through a plurality of input pipe (2b) sprayed on the floor and connected to the outer peripheral surface. When the glass bead raw material 21 falls through the inlet pipe 2b, it is agglomerated and prevents it from pouring out at once, and the inlet pipe 2b is made so that the raw material dispersion falls. It is bent into a mold.

이때, 연소실의 용융기류대 형성은 가스공급관(18)에서 공급되는 가스(LPG)와 송풍기(17)에서 송출되는 공기가 혼합기(19)에서 혼합되어 혼합가스공급관(8)을 통하여 연소실(A)에서 화염분사되는 것으로, 열은 고열에너지로서 1000℃-1300℃대가 이루어지므로, 연소실(A) 기류중에 자유낙하된 고체상태의 글래스비드원료(21)는 고온에서 액상상태로 변화하는 용융(Melting Fusion)과정을 거쳐 글래스비드(20)(유리알)가 성형된다.At this time, the formation of the molten air flow zone of the combustion chamber is the gas LPG supplied from the gas supply pipe 18 and the air discharged from the blower 17 are mixed in the mixer 19 and the combustion chamber A through the mixed gas supply pipe 8. In the flame spraying, heat is a high heat energy of 1000 ℃ to 1300 ℃ band, so that the glass bead raw material 21 in the solid state freely dropped in the air flow in the combustion chamber (A) Melting Fusion that changes from a high temperature to a liquid state The glass beads 20 (glass grains) are formed through the process.

이렇게 용융성형된 글래스비드(20)는 제1도와 같이 수직성형로(1)내의 대류현상과 상부의 흡입관(3)과 연통된 폐열인출관(5)의 흡입휀(9)에서 흡인력이 발생되므로, 글래스비드(20)는 수직성형로(1)내에서 자체의 무게가 무거운 것은 성형로 하단 유출공(1')을 통하여 받침구(12)상에 떨어져 컨베이밸트(15)에 안내수집되고, 가벼운 것은 흡입관(3)을 통하여 무거운 순서대로 인출호퍼(4)(4')에 각각 자유낙하 인입되어 하단의 컨베어밸트(15)에 떨어져 이송수집된다.Since the molten glass beads 20 are attracted from the convection in the vertical forming furnace 1 and the suction 휀 9 of the waste heat drawing tube 5 in communication with the upper suction pipe 3 as shown in FIG. , The glass beads 20 are collected in the conveyor belt 15 by dropping the heavy weight in the vertical molding furnace 1 onto the support hole 12 through the bottom outlet hole 1 'of the molding furnace, The light ones are freely dropped into the take-out hoppers 4 and 4 'in the heavy order through the suction pipes 3, and are collected and transported to the conveyor belt 15 at the lower end.

이때, 글래스비드(20)가 인출되는 유출공(1')과 인출호퍼(4)(4')으 하단에 별도의 수거통을 대응시켜 글래스비드(20)를 선별적으로 수거할 수도 있다.At this time, the glass beads 20 may be selectively collected by corresponding to a separate container at the bottom of the outflow hole (1 ') and the extraction hopper (4) (4') from which the glass beads 20 are drawn out.

또한, 글래스비드(20) 성형시 발생된 열을 순환시키기 위해 수직성형로(1)의 측면에 입설관통된 다수의 열순환관(6)은 수직성형로 상층내부와 관통되게 설치되어 있으므로 로내 상층부의 열이 다시 하부 연소실에 공급되므로 수직성형로내의 열이 대류현상되는 것을 촉진시키게 되며, 혼합가스공급관(8)에 공급시켜 줌으로써, 공기 혼합가스의 온도를 상승시켜 연소실(A)내의 화염을 발생시키기 위해 공급되는 에너지를 절약할 수 있게 된다.In addition, a plurality of thermal circulation pipes 6 penetrated in the side of the vertical forming furnace 1 to circulate the heat generated during the molding of the glass bead 20 is installed to penetrate the upper layer inside the vertical furnace in the upper part of the furnace Since the heat is supplied to the lower combustion chamber again, it promotes convection of heat in the vertical forming furnace, and by supplying the mixed gas supply pipe 8, the temperature of the air mixed gas is raised to generate flame in the combustion chamber A. It is possible to save the energy supplied to make it.

또한, 본 발명은 글래스비드(20) 성형시 발생되는 열을 효율적으로 이용하기 위해 흡입관(3) 일측에 연통되도록 설치된 폐열인출관(5)을 통하여 열을 흡입휀(9)으로 흡입시켜 열교환기(10)에 공급함으로써, 물을 가열시켜 난방열로 사용하거나, 건조실의 건조열로서 사용할 수 있게 된 효과를 갖게 되었다.In addition, the present invention sucks heat into the suction fan (9) through the waste heat extraction pipe (5) installed to communicate with one side of the suction pipe (3) in order to efficiently use the heat generated during the molding of the glass bead (20) heat exchanger By supplying to (10), the water became heated and used as heating heat, or it became possible to use as drying heat of a drying chamber.

Claims (3)

원료공급통체(2)의 상부에 공급관(2a)이 연통되고, 바닥 외주면에 다수의 투입관(2b)이 연통설치되어 수직성형로(1) 상부에서 관통되어 투입관(2b) 말단부가 연소실(A)에 위치하도록 하고, 공급통체(2) 바닥 중앙에는 회전판(13)이 유차되어 저부에 모터(14)가 설치된 글래스비드 성형장치에 있어서, 수직성형로(1)이 중앙상부에 흡입관(3)이 설치되고, 흡입관(3) 일측에 인출호퍼(4)(4')가 장착되어 하단부가 컨베이벨트(15)에 근접 대응되도록 하고, 인출호퍼(4)(4') 상부의 흡입관(3)에 연통된 폐열인출관(5)이 열교환기(10)에 연결된 것으로써, 폐열인출관(5) 중앙부에 흡입휀(9)이 구비되어 글래스비드 성형시 발생된 열을 난방, 건조열로 사용할 수 있도록 구성된 글래스비드 성형장치.The supply pipe 2a communicates with the upper part of the raw material supply cylinder 2, and a plurality of input pipes 2b are communicated with each other on the bottom circumferential surface thereof to penetrate through the upper part of the vertical molding furnace 1 so that the distal end of the input pipe 2b has a combustion chamber ( In the glass bead forming apparatus in which the rotating plate 13 is placed at the center of the bottom of the supply cylinder 2, and the motor 14 is installed at the bottom of the feed cylinder 2, the vertical forming furnace 1 is formed at the suction pipe 3 in the upper center. ) Is installed, and the suction hopper (4) (4 ') is mounted on one side of the suction pipe (3) so that the lower end thereof is close to the conveyor belt (15), and the suction pipe (3) above the withdrawal hopper (4) (4'). ) Is connected to the heat exchanger (10), the waste heat extraction pipe (5) connected to the heat exchanger (10), the suction fan (9) is provided in the center of the waste heat extraction pipe (5) to heat the heat generated during the glass bead molding to heating, drying heat Glass bead forming device configured for use. 제1항에 있어서, 수직성형로(1)의 몸체 외주면에 다수의 열순환관(6)을 입설장착시켜 글래스비드 원료가 용융시 수직성형로 내부열의 순환회전되어 대류현상이 되도록 구성된 글래스비드 성형장치.The glass bead molding according to claim 1, wherein a plurality of thermal circulation tubes 6 are mounted on the outer circumferential surface of the body of the vertical molding furnace 1 so that the glass bead raw material is circulated and rotated in the vertical molding furnace to be convective when melted. Device. 제1항에 있어서, 수직성형로(1)의 상부 일측 외주면에 열공급관(7)이 연통되도록 설치되어 연소실(A)저면의 혼합가스공급관(8)에 연결되어 혼합가스의 온도를 상승시키도록 구성된 글래스비드 성형장치.According to claim 1, wherein the heat supply pipe (7) is installed in communication with the outer peripheral surface of the upper one side of the vertical forming furnace (1) is connected to the mixed gas supply pipe (8) of the bottom of the combustion chamber (A) to increase the temperature of the mixed gas Glass Bead Forming Apparatus.
KR1019940021923A 1994-08-31 1994-08-31 Apparatus for forming glass beads KR0118285B1 (en)

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KR0118285B1 true KR0118285B1 (en) 1997-09-30

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100718085B1 (en) * 2006-04-19 2007-05-14 한창산업주식회사 Manufacture system and method of glass bead

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101341058B1 (en) * 2011-09-07 2014-01-02 (주)바이넥스 Energy Saving Glass Bead Shaft Kiln Production Development

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100718085B1 (en) * 2006-04-19 2007-05-14 한창산업주식회사 Manufacture system and method of glass bead

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