JPWO2022210018A5 - - Google Patents
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- JPWO2022210018A5 JPWO2022210018A5 JP2022548416A JP2022548416A JPWO2022210018A5 JP WO2022210018 A5 JPWO2022210018 A5 JP WO2022210018A5 JP 2022548416 A JP2022548416 A JP 2022548416A JP 2022548416 A JP2022548416 A JP 2022548416A JP WO2022210018 A5 JPWO2022210018 A5 JP WO2022210018A5
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- particles
- metal
- coating agent
- mass
- zinc
- Prior art date
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- 239000011248 coating agent Substances 0.000 claims description 22
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 10
- 239000011701 zinc Substances 0.000 claims description 8
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 6
- 239000000758 substrate Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 2
- 239000002245 particle Substances 0.000 claims 13
- 239000002904 solvent Substances 0.000 claims 5
- 239000006087 Silane Coupling Agent Substances 0.000 claims 4
- 229910052782 aluminium Inorganic materials 0.000 claims 4
- 239000011347 resin Substances 0.000 claims 4
- 229920005989 resin Polymers 0.000 claims 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 2
- -1 aluminum compound Chemical class 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 claims 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims 1
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 claims 1
- 239000000839 emulsion Substances 0.000 claims 1
- 125000003700 epoxy group Chemical group 0.000 claims 1
- 150000004676 glycans Chemical class 0.000 claims 1
- 239000007788 liquid Substances 0.000 claims 1
- 229920001282 polysaccharide Polymers 0.000 claims 1
- 239000005017 polysaccharide Substances 0.000 claims 1
- 238000004381 surface treatment Methods 0.000 claims 1
- 238000011156 evaluation Methods 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 4
- 239000010960 cold rolled steel Substances 0.000 description 3
- 230000001846 repelling effect Effects 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Description
(実施例2~27、29~37、参考例28、比較例1~10)
各成分の配合量を表1及び表2に示すものとし、実施例1と同様に上記実施例、参考例、及び比較例の金属系コート剤を調製した。表1及び表2に記号で示す各成分の種類について以下に示す。
(Examples 2 to 27, 29 to 37, Reference Example 28, Comparative Examples 1 to 10)
Tables 1 and 2 show the blending amounts of each component, and metal-based coating agents of Examples , Reference Examples, and Comparative Examples were prepared in the same manner as in Example 1. The types of each component indicated by symbols in Tables 1 and 2 are shown below.
上記実施例、参考例、及び比較例の金属系コート剤を用いて、冷延鋼板を被塗物として、バーコーターで塗装を行った。被塗物である基材の温度は室温とした。その後、表3及び表4に示す焼付温度で60秒、焼付を行い、実施例、参考例、及び比較例の表面処理金属の試験板を作成した。なお、表3及び表4における皮膜Zn量は、皮膜中における亜鉛原子換算の亜鉛の含有量を、単位面積当たりの質量である、g/m2で示した数値である。実施例24は、基材温度を350℃とし、エアレススプレーで塗装を行った。 Using the metal-based coating agents of the above Examples , Reference Examples, and Comparative Examples, cold-rolled steel sheets were coated with a bar coater. The temperature of the base material to be coated was room temperature. After that, baking was performed for 60 seconds at the baking temperature shown in Tables 3 and 4 to prepare test plates of the surface-treated metals of Examples , Reference Examples, and Comparative Examples. The Zn content in the film in Tables 3 and 4 is a numerical value showing the content of zinc in terms of zinc atoms in the film in g/m2, which is the mass per unit area. In Example 24, the substrate temperature was set to 350° C. and the coating was performed by an airless spray.
[ハジキ評価]
上記により得られた各実施例、参考例、及び比較例の金属系コート剤を用いて、ハジキ評価を行った。評価は350℃に熱した冷延鋼板に各実施例、参考例、及び比較例の金属系コート剤をエアレススプレーにより皮膜における亜鉛の含有量が亜鉛原子換算で8g/m2となるように塗装し、ハジキ(ライデンフロスト現象により塗装した金属系コート剤の液滴が基材表面に間欠的にしか触れられず、塗着しない状態)の有無を目視観察することで行った。以下の基準により評価を行い、2を合格とした。結果を表3及び表4に示す。
2:金属系コート剤のハジキが目視で観察されない
1:金属系コート剤のハジキが目視で観察された
[Repellency evaluation]
Repellency evaluation was performed using the metal-based coating agents of Examples , Reference Examples, and Comparative Examples obtained as described above. The evaluation was carried out by applying the metal-based coating agents of each example , reference example, and comparative example to cold-rolled steel sheets heated to 350°C by airless spraying so that the zinc content in the film was 8 g/ m2 in terms of zinc atoms. Then, the presence or absence of cissing (a state in which droplets of the metallic coating agent applied due to the Leidenfrost phenomenon touch the substrate surface only intermittently and do not adhere) was visually observed. Evaluation was performed according to the following criteria, and 2 was regarded as a pass. Tables 3 and 4 show the results.
2: Repelling of the metallic coating agent is not visually observed 1: Repelling of the metallic coating agent is visually observed
[密着性評価]
上記により得られた各実施例、参考例、及び比較例の表面処理金属の試験板を用いて、密着性評価を行った。評価はテープ剥離試験により、JIS K 5600 5-6に準拠して行った。以下の基準により評価を行い、2以上を合格とした。結果を表3及び表4に示す。
3:剥離無し
2:基材と皮膜との界面からの剥離無し
1:基材と皮膜との界面からの剥離有り
[Adhesion evaluation]
Adhesion was evaluated using the surface-treated metal test plates of each of the examples , reference examples, and comparative examples obtained above. Evaluation was carried out by a tape peeling test according to JIS K 5600 5-6. Evaluation was performed according to the following criteria, and 2 or more was regarded as a pass. Tables 3 and 4 show the results.
3: No peeling 2: No peeling from the interface between the substrate and the coating 1: Peeling from the interface between the substrate and the coating
[耐食性評価]
上記により得られた各実施例、参考例、及び比較例の表面処理金属の試験板を用いて、JIS H 8502に規定される複合サイクル試験(CCT)を30サイクル実施した。その後、以下の基準により評価を行い、3以上を合格とした。結果を表3及び表4に示す。
4:CCT30サイクル後に、赤錆発生が観察されない
3:赤錆発生までCCT15サイクル以上、CCT30サイクル未満
2:赤錆発生までCCT9サイクル以上、CCT15サイクル未満
1:赤錆発生までCCT9サイクル未満
[Corrosion resistance evaluation]
A combined cycle test (CCT) defined in JIS H 8502 was performed for 30 cycles using the surface-treated metal test plates of each of the examples , reference examples, and comparative examples obtained above. After that, evaluation was performed according to the following criteria, and 3 or more was regarded as a pass. Tables 3 and 4 show the results.
4: No red rust is observed after 30 CCT cycles 3: 15 or more CCT cycles and less than 30 CCT cycles until red rust occurs 2: 9 or more CCT cycles and less than 15 CCT cycles until red rust occurs 1: Less than 9 CCT cycles until red rust occurs
[焦げ性]
以下の方法により焦げ性の評価を行った。各実施例、参考例、及び比較例の金属系コート剤を、室温状態の冷延鋼板を被塗物としてバーコーター(No.28)で塗装し、350℃で60秒間加熱して焼付を行った。その際の皮膜の状態を、目視観察により、以下の基準に基づいて評価した。評価2を合格とした。結果を表3及び表4に示す。
2:焦げ無し
1:焦げあり
[Burning]
The scorching property was evaluated by the following method. The metal-based coating agents of each example , reference example, and comparative example were applied with a bar coater (No. 28) using a cold-rolled steel sheet at room temperature as an object to be coated, and baked by heating at 350 ° C. for 60 seconds. rice field. The state of the film at that time was visually observed and evaluated based on the following criteria. Evaluation 2 was set as the pass. Tables 3 and 4 show the results.
2: No burning 1: Burning
Claims (6)
前記亜鉛粒子(A)と前記Al粒子(B)との合計である、(A)+(B)が前記金属系コート剤の全質量に対して10~51質量%であり、
前記Al粒子(B)に対する前記亜鉛粒子(A)の質量割合である、(A)/(B)が0.9~9.0であり、
前記(A)+(B)に対する前記シランカップリング剤(C)の割合である、(C)/((A)+(B))が10~50質量%であり、
前記溶剤(D)は、液体から気体への体積膨張率が500倍以下であり、
前記溶剤(D)と前記水(E)との合計に対する前記溶剤(D)の割合である、(D)/((D)+(E))が20~80質量%であり、
水溶性樹脂、水性樹脂エマルション、セルロース系樹脂、及び多糖類からなる群より選択される水性樹脂の含有量の合計が全質量に対して0.15質量%以下であり、
前記亜鉛粒子(A)は球状であり、平均粒子径は1~15μmである、
金属系コート剤。 Zinc particles (A), Al particles (B) that are at least one of aluminum particles and aluminum compound particles, a silane coupling agent (C), a solvent (D), and water (E) It is a metal-based coating agent,
(A) + (B), which is the sum of the zinc particles (A) and the Al particles (B), is 10 to 51% by mass with respect to the total mass of the metal-based coating agent,
(A)/(B), which is the mass ratio of the zinc particles (A) to the Al particles (B), is 0.9 to 9.0;
(C) / ((A) + (B)), which is the ratio of the silane coupling agent (C) to the (A) + (B), is 10 to 50% by mass,
The solvent (D) has a volume expansion coefficient of 500 times or less from liquid to gas,
(D)/((D)+(E)), which is the ratio of the solvent (D) to the total of the solvent (D) and the water (E), is 20 to 80% by mass;
The total content of aqueous resins selected from the group consisting of water-soluble resins, aqueous resin emulsions, cellulosic resins, and polysaccharides is 0.15% by mass or less with respect to the total mass,
The zinc particles (A) are spherical and have an average particle size of 1 to 15 μm.
Metallic coating agent.
前記皮膜における亜鉛の含有量は、亜鉛原子換算で4g/m2以上である、表面処理金属。 A film is formed on the surface of a metal substrate that is an object to be coated with the metal-based coating agent according to any one of claims 1 to 4 ,
The surface-treated metal, wherein the content of zinc in the coating is 4 g/m 2 or more in terms of zinc atoms.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2021056611 | 2021-03-30 | ||
JP2021056611 | 2021-03-30 | ||
PCT/JP2022/012580 WO2022210018A1 (en) | 2021-03-30 | 2022-03-18 | Metal coating agent, surface-treated metal and surface treatment method |
Publications (3)
Publication Number | Publication Date |
---|---|
JPWO2022210018A1 JPWO2022210018A1 (en) | 2022-10-06 |
JP7161647B1 JP7161647B1 (en) | 2022-10-26 |
JPWO2022210018A5 true JPWO2022210018A5 (en) | 2023-02-28 |
Family
ID=83456109
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2022548416A Active JP7161647B1 (en) | 2021-03-30 | 2022-03-18 | METAL-BASED COATING AGENT, SURFACE TREATMENT METAL AND SURFACE TREATMENT METHOD |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP7161647B1 (en) |
KR (1) | KR20230161463A (en) |
CN (1) | CN117083349A (en) |
AU (1) | AU2022247951A1 (en) |
WO (1) | WO2022210018A1 (en) |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5868819A (en) * | 1996-05-20 | 1999-02-09 | Metal Coatings International Inc. | Water-reducible coating composition for providing corrosion protection |
JP4481603B2 (en) * | 2003-07-22 | 2010-06-16 | 株式会社放電精密加工研究所 | Water-based metal anticorrosive paint |
JP4490133B2 (en) * | 2004-02-24 | 2010-06-23 | 株式会社放電精密加工研究所 | Anti-rust coated metal products |
JP3636203B1 (en) * | 2004-07-16 | 2005-04-06 | ユケン工業株式会社 | Rust-proof water-based coating composition containing no chromium |
TWI405917B (en) * | 2006-09-06 | 2013-08-21 | Tsubakimoto Chain Co | Water rust paint, water rust coating and high corrosion resistant surface treatment chain |
JP2008143946A (en) * | 2006-12-06 | 2008-06-26 | Tsubakimoto Chain Co | Water-based coating composition |
EP2246396B2 (en) * | 2008-01-24 | 2022-07-13 | Yuken Industry Co., Ltd. | Anticorrosive coating composition and process for producing member with anticorrosive coating film using the composition |
JP5597846B1 (en) * | 2013-08-30 | 2014-10-01 | ユケン工業株式会社 | Rust prevention treatment agent, rust prevention treatment member, and rust prevention treatment method |
-
2022
- 2022-03-18 CN CN202280024773.6A patent/CN117083349A/en active Pending
- 2022-03-18 KR KR1020237035241A patent/KR20230161463A/en unknown
- 2022-03-18 JP JP2022548416A patent/JP7161647B1/en active Active
- 2022-03-18 AU AU2022247951A patent/AU2022247951A1/en active Pending
- 2022-03-18 WO PCT/JP2022/012580 patent/WO2022210018A1/en active Application Filing
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