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JPWO2022210018A5
JPWO2022210018A5 JP2022548416A JP2022548416A JPWO2022210018A5 JP WO2022210018 A5 JPWO2022210018 A5 JP WO2022210018A5 JP 2022548416 A JP2022548416 A JP 2022548416A JP 2022548416 A JP2022548416 A JP 2022548416A JP WO2022210018 A5 JPWO2022210018 A5 JP WO2022210018A5
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coating agent
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zinc
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(実施例2~27、29~37、参考例28、比較例1~10)
各成分の配合量を表1及び表2に示すものとし、実施例1と同様に上記実施例、参考例、及び比較例の金属系コート剤を調製した。表1及び表2に記号で示す各成分の種類について以下に示す。
(Examples 2 to 27, 29 to 37, Reference Example 28, Comparative Examples 1 to 10)
Tables 1 and 2 show the blending amounts of each component, and metal-based coating agents of Examples , Reference Examples, and Comparative Examples were prepared in the same manner as in Example 1. The types of each component indicated by symbols in Tables 1 and 2 are shown below.

上記実施例、参考例、及び比較例の金属系コート剤を用いて、冷延鋼板を被塗物として、バーコーターで塗装を行った。被塗物である基材の温度は室温とした。その後、表3及び表4に示す焼付温度で60秒、焼付を行い、実施例、参考例、及び比較例の表面処理金属の試験板を作成した。なお、表3及び表4における皮膜Zn量は、皮膜中における亜鉛原子換算の亜鉛の含有量を、単位面積当たりの質量である、g/m2で示した数値である。実施例24は、基材温度を350℃とし、エアレススプレーで塗装を行った。 Using the metal-based coating agents of the above Examples , Reference Examples, and Comparative Examples, cold-rolled steel sheets were coated with a bar coater. The temperature of the base material to be coated was room temperature. After that, baking was performed for 60 seconds at the baking temperature shown in Tables 3 and 4 to prepare test plates of the surface-treated metals of Examples , Reference Examples, and Comparative Examples. The Zn content in the film in Tables 3 and 4 is a numerical value showing the content of zinc in terms of zinc atoms in the film in g/m2, which is the mass per unit area. In Example 24, the substrate temperature was set to 350° C. and the coating was performed by an airless spray.

Figure 2022210018000001
Figure 2022210018000001

[ハジキ評価]
上記により得られた各実施例、参考例、及び比較例の金属系コート剤を用いて、ハジキ評価を行った。評価は350℃に熱した冷延鋼板に各実施例、参考例、及び比較例の金属系コート剤をエアレススプレーにより皮膜における亜鉛の含有量が亜鉛原子換算で8g/mとなるように塗装し、ハジキ(ライデンフロスト現象により塗装した金属系コート剤の液滴が基材表面に間欠的にしか触れられず、塗着しない状態)の有無を目視観察することで行った。以下の基準により評価を行い、2を合格とした。結果を表3及び表4に示す。
2:金属系コート剤のハジキが目視で観察されない
1:金属系コート剤のハジキが目視で観察された
[Repellency evaluation]
Repellency evaluation was performed using the metal-based coating agents of Examples , Reference Examples, and Comparative Examples obtained as described above. The evaluation was carried out by applying the metal-based coating agents of each example , reference example, and comparative example to cold-rolled steel sheets heated to 350°C by airless spraying so that the zinc content in the film was 8 g/ m2 in terms of zinc atoms. Then, the presence or absence of cissing (a state in which droplets of the metallic coating agent applied due to the Leidenfrost phenomenon touch the substrate surface only intermittently and do not adhere) was visually observed. Evaluation was performed according to the following criteria, and 2 was regarded as a pass. Tables 3 and 4 show the results.
2: Repelling of the metallic coating agent is not visually observed 1: Repelling of the metallic coating agent is visually observed

[密着性評価]
上記により得られた各実施例、参考例、及び比較例の表面処理金属の試験板を用いて、密着性評価を行った。評価はテープ剥離試験により、JIS K 5600 5-6に準拠して行った。以下の基準により評価を行い、2以上を合格とした。結果を表3及び表4に示す。
3:剥離無し
2:基材と皮膜との界面からの剥離無し
1:基材と皮膜との界面からの剥離有り
[Adhesion evaluation]
Adhesion was evaluated using the surface-treated metal test plates of each of the examples , reference examples, and comparative examples obtained above. Evaluation was carried out by a tape peeling test according to JIS K 5600 5-6. Evaluation was performed according to the following criteria, and 2 or more was regarded as a pass. Tables 3 and 4 show the results.
3: No peeling 2: No peeling from the interface between the substrate and the coating 1: Peeling from the interface between the substrate and the coating

[耐食性評価]
上記により得られた各実施例、参考例、及び比較例の表面処理金属の試験板を用いて、JIS H 8502に規定される複合サイクル試験(CCT)を30サイクル実施した。その後、以下の基準により評価を行い、3以上を合格とした。結果を表3及び表4に示す。
4:CCT30サイクル後に、赤錆発生が観察されない
3:赤錆発生までCCT15サイクル以上、CCT30サイクル未満
2:赤錆発生までCCT9サイクル以上、CCT15サイクル未満
1:赤錆発生までCCT9サイクル未満
[Corrosion resistance evaluation]
A combined cycle test (CCT) defined in JIS H 8502 was performed for 30 cycles using the surface-treated metal test plates of each of the examples , reference examples, and comparative examples obtained above. After that, evaluation was performed according to the following criteria, and 3 or more was regarded as a pass. Tables 3 and 4 show the results.
4: No red rust is observed after 30 CCT cycles 3: 15 or more CCT cycles and less than 30 CCT cycles until red rust occurs 2: 9 or more CCT cycles and less than 15 CCT cycles until red rust occurs 1: Less than 9 CCT cycles until red rust occurs

[焦げ性]
以下の方法により焦げ性の評価を行った。各実施例、参考例、及び比較例の金属系コート剤を、室温状態の冷延鋼板を被塗物としてバーコーター(No.28)で塗装し、350℃で60秒間加熱して焼付を行った。その際の皮膜の状態を、目視観察により、以下の基準に基づいて評価した。評価2を合格とした。結果を表3及び表4に示す。
2:焦げ無し
1:焦げあり
[Burning]
The scorching property was evaluated by the following method. The metal-based coating agents of each example , reference example, and comparative example were applied with a bar coater (No. 28) using a cold-rolled steel sheet at room temperature as an object to be coated, and baked by heating at 350 ° C. for 60 seconds. rice field. The state of the film at that time was visually observed and evaluated based on the following criteria. Evaluation 2 was set as the pass. Tables 3 and 4 show the results.
2: No burning 1: Burning

Figure 2022210018000002
Figure 2022210018000002

Claims (6)

亜鉛粒子(A)と、アルミニウム粒子及びアルミニウム化合物粒子のうち少なくとも何れかであるAl粒子(B)と、シランカップリング剤(C)と、溶剤(D)と、水(E)と、を含む金属系コート剤であり、
前記亜鉛粒子(A)と前記Al粒子(B)との合計である、(A)+(B)が前記金属系コート剤の全質量に対して10~51質量%であり、
前記Al粒子(B)に対する前記亜鉛粒子(A)の質量割合である、(A)/(B)が0.9~9.0であり、
前記(A)+(B)に対する前記シランカップリング剤(C)の割合である、(C)/((A)+(B))が10~50質量%であり、
前記溶剤(D)は、液体から気体への体積膨張率が500倍以下であり、
前記溶剤(D)と前記水(E)との合計に対する前記溶剤(D)の割合である、(D)/((D)+(E))が20~80質量%であり、
水溶性樹脂、水性樹脂エマルション、セルロース系樹脂、及び多糖類からなる群より選択される水性樹脂の含有量の合計が全質量に対して0.15質量%以下であり、
前記亜鉛粒子(A)は球状であり、平均粒子径は1~15μmである、
金属系コート剤。
Zinc particles (A), Al particles (B) that are at least one of aluminum particles and aluminum compound particles, a silane coupling agent (C), a solvent (D), and water (E) It is a metal-based coating agent,
(A) + (B), which is the sum of the zinc particles (A) and the Al particles (B), is 10 to 51% by mass with respect to the total mass of the metal-based coating agent,
(A)/(B), which is the mass ratio of the zinc particles (A) to the Al particles (B), is 0.9 to 9.0;
(C) / ((A) + (B)), which is the ratio of the silane coupling agent (C) to the (A) + (B), is 10 to 50% by mass,
The solvent (D) has a volume expansion coefficient of 500 times or less from liquid to gas,
(D)/((D)+(E)), which is the ratio of the solvent (D) to the total of the solvent (D) and the water (E), is 20 to 80% by mass;
The total content of aqueous resins selected from the group consisting of water-soluble resins, aqueous resin emulsions, cellulosic resins, and polysaccharides is 0.15% by mass or less with respect to the total mass,
The zinc particles (A) are spherical and have an average particle size of 1 to 15 μm.
Metallic coating agent.
前記Al粒子(B)がアルミニウム粒子およびアルミニウム化合物粒子を含む、請求項に記載の金属系コート剤。 The metal-based coating agent according to claim 1 , wherein the Al particles (B) contain aluminum particles and aluminum compound particles. 前記シランカップリング剤(C)がエポキシ基を有するシランカップリング剤である、請求項1又は2に記載の金属系コート剤。 The metal-based coating agent according to claim 1 or 2 , wherein the silane coupling agent (C) is a silane coupling agent having an epoxy group. 前記溶剤(D)が、ジプロピレングリコール、N-メチルピロリドン、エチレングリコールモノ-n-ブチルエーテル、イソプロピルアルコール、のうち少なくともいずれかである、請求項1~のいずれかに記載の金属系コート剤。 The metal-based coating agent according to any one of claims 1 to 3 , wherein the solvent (D) is at least one of dipropylene glycol, N-methylpyrrolidone, ethylene glycol mono-n-butyl ether, and isopropyl alcohol. . 請求項1~のいずれかに記載の金属系コート剤により被塗物である金属基材の表面に皮膜が形成されてなり、
前記皮膜における亜鉛の含有量は、亜鉛原子換算で4g/m以上である、表面処理金属。
A film is formed on the surface of a metal substrate that is an object to be coated with the metal-based coating agent according to any one of claims 1 to 4 ,
The surface-treated metal, wherein the content of zinc in the coating is 4 g/m 2 or more in terms of zinc atoms.
被塗物の表面に請求項1~のいずれかに記載の金属系コート剤を塗装する塗装工程と、焼付工程と、を有する、表面処理方法。 A surface treatment method comprising a coating step of coating the surface of an object to be coated with the metallic coating agent according to any one of claims 1 to 4 , and a baking step.
JP2022548416A 2021-03-30 2022-03-18 METAL-BASED COATING AGENT, SURFACE TREATMENT METAL AND SURFACE TREATMENT METHOD Active JP7161647B1 (en)

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US5868819A (en) * 1996-05-20 1999-02-09 Metal Coatings International Inc. Water-reducible coating composition for providing corrosion protection
JP4481603B2 (en) * 2003-07-22 2010-06-16 株式会社放電精密加工研究所 Water-based metal anticorrosive paint
JP4490133B2 (en) * 2004-02-24 2010-06-23 株式会社放電精密加工研究所 Anti-rust coated metal products
JP3636203B1 (en) * 2004-07-16 2005-04-06 ユケン工業株式会社 Rust-proof water-based coating composition containing no chromium
TWI405917B (en) * 2006-09-06 2013-08-21 Tsubakimoto Chain Co Water rust paint, water rust coating and high corrosion resistant surface treatment chain
JP2008143946A (en) * 2006-12-06 2008-06-26 Tsubakimoto Chain Co Water-based coating composition
EP2246396B2 (en) * 2008-01-24 2022-07-13 Yuken Industry Co., Ltd. Anticorrosive coating composition and process for producing member with anticorrosive coating film using the composition
JP5597846B1 (en) * 2013-08-30 2014-10-01 ユケン工業株式会社 Rust prevention treatment agent, rust prevention treatment member, and rust prevention treatment method

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