JPWO2020194645A1 - Separator, oil separator, gas-liquid separator and air conditioner, and method of manufacturing the separator - Google Patents

Abstract

The separator 1 includes a first pipe opening 21 formed at one end in the longitudinal direction, a second pipe opening 22 formed at the other end in the longitudinal direction, and a first pipe opening 21 and a second pipe opening 21. A container body 2 having an insertion hole 23 formed on a side surface between the pipe openings 22 and a meat gathering portion 24 thicker than other portions formed on the inner peripheral surface including the insertion hole 23. It includes a pipe 3 attached to the insertion hole 23.

Description

The present invention relates to, for example, a separator, an oil separator and a gas-liquid separator used in a refrigeration cycle of an air conditioner, and a method for manufacturing the separator.

The air conditioner is composed of a compressor, a condenser, an expansion valve, an evaporator, and the like, and includes a refrigeration cycle for circulating a refrigerant. In such a refrigeration cycle, an oil separator for separating the refrigerant and the refrigerating machine oil (see, for example, Patent Document 1) and a gas-liquid separator for separating the gas-liquid two-phase refrigerant into the gas refrigerant and the liquid refrigerant (see, for example, Patent Document 1). For example, Patent Document 2) may be provided.

Japanese Unexamined Patent Publication No. 2004-169883 Jikkenhei 4-74269 Gazette

A general oil separator or gas-liquid separator has inlet / outlet pipes for entering / exiting a refrigerant or refrigerating machine oil at both ends and side surfaces in the longitudinal direction of a cylindrical container. That is, the oil separator and the gas-liquid separator have three inlet / outlet pipes so as to form a T shape. In the case of the oil separator, the refrigerant mixed with the refrigerating machine oil flows into the container from any one of the three pipes, and the refrigerant and the refrigerating machine oil separated from the remaining two flow out, respectively. On the other hand, in the case of a gas-liquid separator, the gas-liquid two-phase refrigerant flows into the container from any one of the three pipes, and the gas refrigerant and the liquid refrigerant flow out from the remaining two pipes, respectively. When manufacturing such a separator, the inlet / outlet pipe on the side surface of the container is attached to the side surface of the container by brazing or the like.
However, the separator manufactured in this way deteriorates over time, and when a high pressure is applied to the inside, the container and the pipe are brazed to crack and break. This is because the durability of the brazed part is lower than the durability of the material of the container, which means that the durability of the material cannot be fully exhibited.

The present invention has been made to solve the above-mentioned problems, and even when the pipe is attached by brazing, the pipe is not damaged from the brazed portion, and the durability of the material of the container is fully utilized. The purpose is to provide a separator.

In the separator in the present invention, the separator includes a first pipe opening formed at one end in the longitudinal direction, a second pipe opening formed at the other end in the longitudinal direction, and a first pipe opening. In the container body having an insertion hole formed on the side surface between the second pipe openings and a thickening portion formed on the inner peripheral surface including the insertion hole, which is thicker than the thickness of other parts, and the insertion hole. It is equipped with a pipe that can be attached.

According to the separator in the present invention, since the durability of the material of the container can be fully utilized, it is possible to withstand a higher internal pressure than before.

It is sectional drawing of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the manufacturing process of the separator which concerns on Embodiment 1 of this invention. It is sectional drawing which shows the modification of the separator of Embodiment 1 of this invention. It is a process sectional view which shows a part of the manufacturing process of the separator which concerns on a modification. It is sectional drawing of the oil separator which comprises the separator which concerns on Embodiment 1 of this invention. It is sectional drawing of the gas-liquid separator which comprises the separator which concerns on Embodiment 1 of this invention.

Hereinafter, the separator according to the embodiment of the present invention will be described with reference to the drawings and the like. In each figure, the same or corresponding parts are designated by the same reference numerals, and the description thereof will be omitted or simplified as appropriate. In addition, the shape, size, arrangement, and the like of the configurations shown in each figure can be appropriately changed within the scope of the present invention.

Embodiment 1.
FIG. 1 is a cross-sectional view of the separator 1 according to the first embodiment of the present invention. The separator 1 according to the present invention can be used as an oil separator or a gas-liquid separator installed during a refrigeration cycle in an air conditioner. A detailed description of the case where the separator 1 is used as an oil separator or a gas-liquid separator will be described later.

The separator 1 is composed of a cylindrical and hollow container body 2 and a pipe 3 attached to the side surface of the container body 2. The container main body 2 is formed of a copper raw tube and constitutes the main body of the separator 1. The container body 2 has a cylindrical shape, and has a first pipe port 21 at one end in the longitudinal direction and a second pipe port 22 at the other end. The first pipe opening 21 and the second pipe opening 22 are formed by shrinkage pipe processing or the like. Further, the container body 2 has an insertion hole 23 to which the pipe 3 is attached on the side surface between the first pipe opening 21 and the second pipe opening 22. The insertion hole 23 is formed by a general drilling process or the like. The pipe 3 is attached to the insertion hole 23 by brazing or the like.

Further, the container body 2 has a meat gathering portion 24 thicker than the thickness of other portions on the inner peripheral surface of the container including the insertion hole 23. The meat gathering portion 24 is formed by a hydroforming process described later. The thickness of the portion other than the meat gathering portion 24 maintains the thickness of the raw pipe that is the base of the container main body 2, and is, for example, 1 to 2 mm. On the other hand, the thickness of the meat gathering portion 24 is preferably about 3 to 5 times the thickness of the raw pipe, and is, for example, 5 to 10 mm.

The conventional separator does not have the lightening portion in the present invention, and the insertion hole is formed on the side surface by drilling or the like while keeping the thickness of the raw pipe, and the pipe is attached by brazing. The separator manufactured in this way deteriorates over time, and when high pressure is applied to the inside, cracks may occur in the insertion holes of the container body and the brazed parts of the pipes, resulting in damage. This is because the durability of the brazed part is lower than the durability of copper, which is the material of the container body. On the other hand, in the separator 1 according to the present invention, an insertion hole 23 is formed in a portion including a meat gathering portion 24 thicker than the thickness of the other portion, and the pipe 3 is attached by brazing. By manufacturing the separator 1 in this way, the durability of the brazed portion can be made higher than the durability of copper, which is the material of the container body.

In the pressure resistance test, in the case of the conventional separator, when 10.0 MPa was applied to the inside, a crack was formed in the insertion hole of the container body and the brazed part of the pipe, and the container was damaged. On the other hand, in the separator 1 according to the present invention, when 16.0 MPa was applied to the inside, cracks were formed on the side surfaces of the container body 2 other than the meat gathering portion 24 and the container body 2 was damaged. This means that the original durability of copper, which is the material of the raw tube, can be fully exhibited. As described above, the separator 1 according to the present invention can withstand a higher internal pressure than the conventional separator.

Next, a method of manufacturing the separator 1 according to the present embodiment will be described. FIG. 2 is a process-specific cross-sectional view showing a manufacturing process of the separator according to the first embodiment of the present invention.

As shown in FIG. 2a, first, the cylindrical raw pipe 20 that is the base of the container body 2 is sandwiched between the outer molds 4 and 4 and arranged. In the present embodiment, a hollow copper tube having a thickness of about 1.5 mm is used as the raw tube 20.

Next, as shown in FIG. 2b, the shaft pushing tool 5 is pushed from both ends of the raw pipe 20 to fix the raw pipe 20. The shaft pushing tool 5 has an insertion portion 51 inserted inside the raw pipe 20, a pressing portion 52 pressed against the end surface of the raw pipe 20, and a nozzle hole 53 for sending a fluid such as water into the raw pipe 20. .. The outer diameter of the insertion portion 51 has a shape substantially equal to the inner diameter of the raw pipe 20. Therefore, when the insertion portion 51 of the shaft pushing tool 5 is inserted from both ends of the raw pipe 20, the outer surface of the insertion portion 51 comes into contact with the inner surface of the raw pipe 20, and the raw pipe 20 is sandwiched between the insertion portion 51 and the outer mold 4. become. In this step, the shaft pushing tool 5 is pushed in until the pressing portion 52 comes into contact with the end surface of the raw pipe 20.

Next, as shown in FIG. 2c, a fluid such as water is filled inside the raw pipe 20 through the nozzle hole 53, and an internal pressure is applied. The arrow shown in FIG. 2c indicates that the fluid is flowing into the raw tube 20 through the nozzle hole 53.

Next, as shown in FIG. 2d, the shaft pushing tool 5 is further pushed from both ends of the raw pipe 20 in a state where the inside of the raw pipe 20 is filled with the fluid as compared with the step of FIG. 2b. Since the raw pipe 20 is pushed from both ends by the pressing portion 52, the raw pipe 20 is brought close to the portion that is not in contact with the insertion portion 51 to form the lightening portion 24. At this time, by pushing the shaft pushing tool 5 from both ends while applying internal pressure to the raw pipe 20 from the inside by the fluid, the meat gathering portion 24 can be formed while preventing buckling. Since the meat gathering portion 24 is formed by meat gathering, the inner surface has wrinkle-like irregularities. Processing using a fluid as described with reference to FIGS. 2c and 2d is referred to as hydroforming processing or hydrofoam processing. In the present embodiment, the lightening portion 24 is formed on the inner peripheral surface of the raw pipe 20 by using the hydroforming process.

After forming the meat gathering portion 24, the raw pipe 20 is removed from the outer mold 4 and the shaft pushing tool 5 as shown in FIG. 2e, and an insertion hole 23 is formed on the side surface including the meat gathering portion 24. The method of forming the insertion hole 23 may be a general drilling process.

After that, as shown in FIG. 2f, the first pipe opening 21 and the second pipe opening 22 are formed by shrinking the both ends of the raw pipe 20. The container body 2 of the separator 1 according to the present embodiment is obtained by the manufacturing process up to this point.

Finally, as shown in FIG. 2g, the pipe 3 is attached to the insertion hole 23 of the container body 2 by brazing or the like. As described above, the separator 1 according to the present embodiment is obtained by the manufacturing steps shown in FIGS. 2a to 2g.

According to the above manufacturing method, the separator 1 according to the present invention has a meat gathering portion 24 on the inner peripheral surface between the first pipe opening 21 and the second pipe opening 22, and includes the meat gathering portion 24. Since the pipe 3 is attached to the insertion hole 23 formed on the side surface by brazing, the durability of the brazed portion can be made higher than the durability of copper, which is the material of the container body.

The width w and the thickness t of the meat gathering portion 24 can be adjusted by the degree of pushing the shaft pushing tool 5 and the length of the insertion portion 51 of the shaft pushing tool 5. As shown in FIG. 2d, the width w of the meat gathering portion 24 is equal to the distance at which the tips of the insertion portions 51 of the two shaft pushing tools 5 are separated when the shaft pushing tool 5 is pushed. Further, the thickness t of the meat gathering portion 24 is determined based on the degree of pushing the shaft pushing tool 5 and the width w in the process of FIG. 2d. That is, since the volume of the raw pipe 20 does not change before and after the process shown in FIG. Is formed as. Therefore, the width w and the thickness t of the meat gathering portion 24 can be adjusted by the degree of pushing the shaft pushing tool 5 and the length of the insertion portion 51 of the shaft pushing tool 5.

Further, in the first embodiment, after the step of filling the inside of the raw pipe 20 shown in FIG. 2c with a fluid, the step of further pushing the shaft pushing tool 5 shown in FIG. 2d from both ends of the raw pipe 20 is carried out. However, it is not limited to this order. It is not necessary to push the shaft pushing tool 5 from both ends of the raw pipe 20 without applying pressure from the inside of the raw pipe 20. For example, a process of filling the inside of the raw pipe 20 with a fluid and the shaft pushing tool 5 of the raw pipe 20 The step of further pushing from both ends may be carried out at the same time.

Further, in the above-described first embodiment, both ends of the raw pipe 20 shown in FIG. 2f are shown in FIG. 2g after the step of forming the first pipe opening 21 and the second pipe opening 22 by brazing. A step of attaching the pipe 3 to the insertion hole 23 of the container body 2 by brazing or the like was carried out, but the order is not limited to this. For example, after the step of attaching the pipe 3 to the insertion hole 23 of the container body 2 by brazing or the like, the step of forming the first pipe port 21 and the second pipe port 22 by shrinking the both ends of the raw pipe 20 or the like. May be carried out.

<Modification example>
FIG. 3 is a cross-sectional view showing a modified example of the separator according to the first embodiment of the present invention. The separator 1 of the first embodiment has a configuration in which a meat gathering portion 24 is formed near the center in the longitudinal direction of the container body 2 and has a pipe 3, but the separator 1a of the modified example shown in FIG. The meat gathering portion 24 is formed on the side closer to the first pipe opening 21 than the pipe opening 22 of the second pipe opening 22, and the pipe 3 is provided. The meat gathering portion 24 and the pipe 3 can be formed at arbitrary positions depending on the application and the situation in which the separator 1a is used.

FIG. 4 is a process cross-sectional view showing a part of the manufacturing process of the separator 1a according to the modified example. FIG. 4 is a process corresponding to FIG. 2d of the first embodiment. In order to form the meat gathering portion 24 at an arbitrary position as in the separator 1a shown in FIG. 3, the length of the insertion portion 51 of the shaft pushing tool 5 pushed from both ends of the raw pipe 20 may be adjusted. As described in the manufacturing process shown in FIG. 2, the meat gathering portion 24 is formed on the inner peripheral surface of the raw pipe 20 which is not in contact with the insertion portion 51 of the shaft pushing tool 5 pushed from both ends of the raw pipe 20. .. Therefore, as shown in FIG. 4, by using the shaft pushing tools 5 having different lengths of the insertion portions 51, the meat gathering portion 24 can be formed at an arbitrary position.

The manufacturing process for manufacturing the separator 1a is substantially the same as the content described with reference to FIG. After forming the meat gathering portion 24 as shown in FIG. 4, as described with reference to FIGS. 2e to 2g, the step of forming the insertion hole 23 on the side surface including the meat gathering portion 24 and both ends of the raw pipe 20 are formed. The separator 1a is manufactured through a step of forming the first pipe port 21 and the second pipe port 22 by shrinkage pipe processing or the like and a step of attaching the pipe 3 to the insertion hole 23 by brazing or the like.

As described above, the separator 1 according to the first embodiment has a first pipe opening 21 formed at one end in the longitudinal direction and a second pipe opening 22 formed at the other end in the longitudinal direction. And, the thickness of the insertion hole 23 formed on the side surface between the first pipe opening 21 and the second pipe opening 22 and the thickness of the other portion formed on the inner peripheral surface including the insertion hole 23 are thicker. A container main body 2 having a portion 24 and a pipe 3 attached to an insertion hole 23 are provided.

According to this configuration, the durability of the brazed portion can be made higher than the durability of copper, which is the material of the container body, so that the brazed portion will not be damaged. That is, since the durability of the material of the container can be fully utilized, it is possible to withstand a higher internal pressure than before.

Further, in the separator 1 according to the first embodiment, the thickness of the meat gathering portion 24 is 3 to 5 times the thickness of the other portion in the container body 2. According to this configuration, the durability of the brazed portion can be made higher than the durability of copper, which is the material of the container body.

Further, in the separator 1 according to the first embodiment, the meat gathering portion 24 is formed by meat gathering while applying internal pressure with a fluid by hydroforming processing, and therefore has wrinkle-like irregularities on the inner surface. According to this configuration, the meat gathering portion 24 can be formed while preventing buckling.

Further, the method of manufacturing the separator 1 according to the first embodiment is a step of arranging the raw pipe 20 by sandwiching it between the outer molds 4 and a step of pushing the shaft pushing tool 5 from both ends of the raw pipe 20 to fix the raw pipe 20. A step of filling the inside of the raw pipe 20 with a fluid, a step of further pushing the shaft pushing tool 5 from both ends of the raw pipe 20 to form a meat gathering portion 24 on the inner peripheral surface of the raw pipe 20, and a meat gathering portion. The step of forming the insertion hole 23 on the side surface of the raw pipe 20 including the 24 and the step of attaching the pipe 3 to the insertion hole 23 are included.

Since the separator 1 manufactured by this manufacturing method can make the durability of the brazed portion higher than that of copper, which is the material of the container body, the separator 1 is not damaged from the brazed portion. That is, since the durability of the material of the container can be fully utilized, it is possible to obtain the separator 1 that can withstand a higher internal pressure than before.

Further, the method for manufacturing the separator 1 according to the first embodiment further includes a step of forming a first pipe opening 21 and a second pipe opening 22 by shrinking both ends of the raw pipe 20.

Further, in the method for manufacturing the separator 1 according to the first embodiment, the shaft pushing tool 5 includes an insertion portion 51 inserted inside the raw pipe 20 and a pressing portion 52 pressed against the end surface of the raw pipe 20. It has a nozzle hole 53 for sending a fluid into the raw tube 20. Further, the outer diameter of the insertion portion 51 has a shape substantially equal to the inner diameter of the raw pipe 20. According to this manufacturing method, the meat gathering portion 24 can be formed at an arbitrary position according to the intended use and the situation.

Further, in the method for manufacturing the separator 1 according to the first embodiment, the step of filling the inside of the raw pipe 20 with a fluid and the shaft pushing tool 5 being further pushed from both ends of the raw pipe 20 to the inner peripheral surface of the raw pipe 20. The steps of forming the meat gathering portion 24 are carried out at the same time. According to this manufacturing method, the meat gathering portion 24 can be formed while preventing buckling.

Further, in the method of manufacturing the separator 1 according to the first embodiment, the pipe 3 is attached to the insertion hole 23 by brazing.

Embodiment 2.
In the second embodiment of the present invention, a case where the separator 1 of the first embodiment is used as an oil separator will be described. FIG. 5 is a cross-sectional view when the separator according to the first embodiment of the present invention is used as an oil separator. In FIG. 5, those having the same reference numerals as those in FIG. 1 indicate the same or corresponding configurations, and the description thereof will be omitted.

The oil separator 100 is a device installed on the discharge side of the compressor to separate the refrigerant and the refrigerating machine oil from the refrigerant containing the refrigerating machine oil discharged from the compressor. The oil separator 100 includes an inflow unit 101, a refrigerant discharge unit 102, and an oil discharge unit 103.

The inflow portion 101 corresponds to the pipe 3 of the first embodiment, and is a portion in which the refrigerant discharged from the compressor flows into the container main body 2. The refrigerant discharge unit 102 corresponds to the first pipe port 21 of the first embodiment, and is a part that discharges the gas refrigerant separated in the container body 2 from the oil separator 100. The oil discharge unit 103 corresponds to the second pipe port 22 of the first embodiment, and is a part that discharges the refrigerating machine oil separated in the container body 2 from the oil separator 100.

The oil separator 100 is provided so that the refrigerant discharge unit 102 is located above the oil discharge unit 103, and the refrigerant containing the refrigerating machine oil flows into the container body 2 from the horizontal direction via the inflow unit 101. By installing in this way, the refrigerant containing the refrigerating machine oil that has flowed into the oil separator 100 through the inflow portion 101 descends while swirling along the inner surface of the container body 2. At that time, the refrigerating machine oil contained in the refrigerant adheres to the inner surface of the container body 2 and is separated from the refrigerant. Then, the refrigerating machine oil moves to the lower part of the oil separator 100 by the action of gravity, and is discharged from the oil separator 100 via the oil discharge unit 103. The discharged refrigerating machine oil is returned to the suction side of the compressor.

On the other hand, since the refrigerant flowing in through the inflow section 101 is a high-temperature and high-pressure gas refrigerant, it is separated from the refrigerating machine oil in the container body 2 and discharged from the oil separator 100 via the refrigerant discharge section 102.

The oil separator 100 according to the second embodiment is mounted on an air conditioner including a refrigeration cycle having at least a compressor, a condenser, an expansion valve, and an evaporator. The oil separator 100 is installed between the compressor and the condenser to separate the refrigerant and the refrigerating machine oil from the refrigerant containing the refrigerating machine oil discharged from the compressor. The inflow section 101 is connected to the discharge side of the compressor, the refrigerant discharge section 102 is connected to the condenser, and the oil discharge section 103 is connected to the suction side of the compressor. By installing in this way, the refrigerating machine oil discharged from the compressor can be separated from the refrigerant and returned to the compressor.

As described above, in the separator described in the first embodiment, the pipe 3 is an inflow portion 101 in which a refrigerant containing refrigerating machine oil flows into the container body 2, and the first pipe port 21 is inside the container body 2. The gas refrigerant separated by the above is used as a refrigerant discharge unit 102 for discharging the gas refrigerant separated from the oil separator 100, and the second pipe port 22 is used as an oil discharge unit 103 for discharging the refrigerating machine oil separated in the container body 2 from the oil separator 100. Since the refrigerant discharge unit 102 is located above the oil discharge unit 103, it can be used as the oil separator 100.

Embodiment 3.
In the third embodiment of the present invention, a case where the separator 1 of the first embodiment is used as a gas-liquid separator will be described. FIG. 6 is a cross-sectional view when the separator according to the first embodiment of the present invention is used as a gas-liquid separator. In FIG. 6, those having the same reference numerals as those in FIG. 1 indicate the same or corresponding configurations, and the description thereof will be omitted.

The gas-liquid separator 200 is a device that separates the gas-liquid two-phase refrigerant condensed by the condenser into a gas refrigerant and a liquid refrigerant. The gas-liquid separator 200 includes an inflow unit 201, a gas refrigerant discharge unit 202, and a liquid refrigerant discharge unit 203.

The inflow portion 201 corresponds to the pipe 3 of the first embodiment, and is a portion through which the gas-liquid two-phase refrigerant flows into the container main body 2. The gas refrigerant discharge unit 202 corresponds to the first pipe port 21 of the first embodiment, and is a part that discharges the gas refrigerant separated in the container main body 2 from the gas-liquid separator 200. The liquid refrigerant discharge unit 203 corresponds to the second pipe port 22 of the first embodiment, and is a part that discharges the liquid refrigerant separated in the container main body 2 from the gas-liquid separator 200.

The gas-liquid separator 200 is provided so that the gas refrigerant discharge unit 202 is located above the liquid refrigerant discharge unit 203, and the gas-liquid two-phase refrigerant flows into the container body 2 from the horizontal direction via the inflow unit 201. There is. By installing in this way, the liquid refrigerant of the gas-liquid two-phase refrigerant that has flowed into the gas-liquid separator 200 through the inflow section 201 moves to the lower part of the gas-liquid separator 200 due to the action of gravity. , Is discharged from the gas-liquid separator 200 via the liquid refrigerant discharge unit 203. On the other hand, since the gas refrigerant among the gas-liquid two-phase refrigerant is a high-temperature and high-pressure gas refrigerant, it is separated from the liquid refrigerant in the container body 2 and discharged from the gas-liquid separator 200 via the gas refrigerant discharge unit 202. Will be done.

The gas-liquid separator 200 according to the third embodiment is mounted on an air conditioner including a refrigeration cycle having at least a compressor, a condenser, an expansion valve, and an evaporator. The gas-liquid separator 200 is installed between the condenser and the expansion valve, and separates the gas-liquid two-phase refrigerant condensed by the condenser into a gas refrigerant and a liquid refrigerant. The inflow section 101 is connected to the condenser, the gas refrigerant discharge section 202 is connected to the suction side of the compressor, and the liquid refrigerant discharge section 203 is connected to the expansion valve. By installing in this way, the gas-liquid two-phase refrigerant condensed by the condenser can be separated into a gas refrigerant and a liquid refrigerant.

As described above, in the separator described in the first embodiment, the pipe 3 is an inflow portion 201 in which the gas-liquid two-phase refrigerant flows into the container body 2, and the first pipe port 21 is inside the container body 2. The gas refrigerant discharge unit 202 discharges the separated gas refrigerant from the gas-liquid separator 200, and the second pipe port 22 discharges the liquid refrigerant separated in the container body 2 from the gas-liquid separator 200. The gas-liquid container discharge unit 202 can be used as the gas-liquid separator 200 because the gas-container discharge unit 202 is located above the liquid-container discharge unit 203.

Although the present invention has been described above using the above-described embodiment, the technical scope of the present invention is not limited to the scope described in the above-described embodiment. Various changes or improvements can be made to each of the above embodiments without departing from the gist of the invention, and the modified or improved forms are also included in the technical scope of the present invention.

1 Separator, 1a Separator, 2 Container body, 3 Piping, 4 External type, 5 Axial push tool, 21 1st pipe port, 22 2nd pipe port, 23 Insert hole, 24 Fleshing part, 51 Insert part , 52 Pressing part, 53 Nozzle hole, 100 Oil separator, 101 Inflow part, 102 Refrigerant discharge part, 103 Oil discharge part, 200 Gas-liquid separator, 201 Inflow part, 202 Gas refrigerant discharge part, 203 Liquid refrigerant discharge part , W width, t thickness

The separator in the present invention has a first pipe opening formed at one end in the longitudinal direction, a second pipe opening formed at the other end in the longitudinal direction, and a first pipe opening and a second pipe. A container body having an insertion hole formed on the side surface between the mouths and a thickening portion formed on the inner peripheral surface including the insertion hole, which is thicker than the thickness of other parts, and a pipe attached to the insertion hole. , And the meat gathering portion is formed by meat gathering the container body .

Claims (15)

A first tube opening formed at one end in the longitudinal direction, a second tube opening formed at the other end in the longitudinal direction, and a side surface between the first tube opening and the second tube opening. A container body having an insertion hole formed in, and a walled portion thicker than other portions formed on the inner peripheral surface including the insertion hole.
A separator comprising a pipe attached to the insertion hole. The separator according to claim 1, wherein the thickness of the meat gathering portion is 3 to 5 times the thickness of another portion in the container body. The separator according to claim 1 or 2, wherein the meat gathering portion has wrinkle-like irregularities on the inner surface. The separator according to any one of claims 1 to 3, wherein the meat gathering portion is formed by hydroforming. The separator according to any one of claims 1 to 4, wherein the pipe is attached to the insertion hole by brazing. The pipe is an inflow portion through which a refrigerant containing refrigerating machine oil flows into the container body.
The first pipe port is a refrigerant discharge unit that discharges the gas refrigerant separated in the container body.
The second pipe port is an oil separator composed of the separator according to any one of claims 1 to 5, which is an oil discharge unit for discharging the refrigerating machine oil separated in the container body. An air conditioner equipped with the oil separator according to claim 6. The pipe is an inflow portion through which a gas-liquid two-phase refrigerant flows into the container body.
The first pipe port is a gas refrigerant discharge unit that discharges the gas refrigerant separated in the container body.
The second pipe port is a gas-liquid separator composed of the separator according to any one of claims 1 to 5, which is a liquid refrigerant discharge unit that discharges the liquid refrigerant separated in the container body. .. An air conditioner equipped with the gas-liquid separator according to claim 8. The process of arranging the raw pipe by sandwiching it with an outer mold,
The process of pushing the shaft pushing tool from both ends of the raw pipe and fixing the raw pipe,
The process of filling the inside of the raw pipe with fluid and
A step of further pushing the shaft pushing tool from both ends of the raw pipe to form a meat gathering portion on the inner peripheral surface of the raw pipe.
The process of forming an insertion hole on the side surface of the raw pipe including the meat gathering part, and
A method of manufacturing a separator including a step of attaching a pipe to the insertion hole. The method for manufacturing a separator according to claim 10, further comprising a step of forming a first pipe opening and a second pipe opening by shrinking both ends of the raw pipe. 10. The method for manufacturing a separator according to claim 11. The method for manufacturing a separator according to claim 12, wherein the outer diameter of the insertion portion has a shape substantially equal to the inner diameter of the raw pipe. 10. The method for manufacturing a separator according to any one of 13 to 13. The method for manufacturing a separator according to any one of claims 10 to 14, wherein the pipe is attached to the insertion hole by brazing.

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