JPWO2020104950A5 - - Google Patents

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JPWO2020104950A5
JPWO2020104950A5 JP2021527915A JP2021527915A JPWO2020104950A5 JP WO2020104950 A5 JPWO2020104950 A5 JP WO2020104950A5 JP 2021527915 A JP2021527915 A JP 2021527915A JP 2021527915 A JP2021527915 A JP 2021527915A JP WO2020104950 A5 JPWO2020104950 A5 JP WO2020104950A5
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nonwoven web
cover layer
conductive threads
source member
aerosol source
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Priority claimed from US16/196,958 external-priority patent/US11753750B2/en
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例示的な実装態様２０：エアロゾル源部材であって、基材部分であって、複合基材シートの一連の重なり合う層であって、複合基材シートが、再生セルロース繊維から少なくとも部分的に形成された不織ウェブ、不織ウェブに一体化された複数の導電糸、及び繊維材料及びエアロゾル前駆体組成物を含むコーティングを含む重なり合う層、を含む基材部分を含み、基材部分は、略円柱状に形成され、また基材部分の外側面に近接してカバー層が配置されている、エアロゾル源部材。 Exemplary Implementation 20: An aerosol source member, the substrate portion comprising a series of overlapping layers of composite substrate sheets, the composite substrate sheet being at least partially formed from regenerated cellulose fibers. a substrate portion comprising a nonwoven web, a plurality of conductive threads integrated into the nonwoven web, and overlapping layers comprising a coating comprising a fibrous material and an aerosol precursor composition, the substrate portion having a generally circular shape. An aerosol source member formed into a columnar shape and having a cover layer disposed close to an outer surface of a base portion.

導電糸が不織ウェブに一体化される方法とは無関係に様々な実装態様では、導電糸のパターン及び／又は配向は変化し得る。図４は、本開示の例示的な実装態様による、導電糸が一体化された不織ウェブの概略図である。特に、図４は、不織ウェブ１２２と、それと一体化された複数の導電糸１２４とを含む複合基材シート１２０を示す。上述したように、様々な実装態様では、糸は様々な異なる構成を有することができ、図示の実装態様では、導電糸１２４は実質的に直線状及び平行なパターンで配置される。さらに、図示の実装態様の導電糸１２４は、不織ウェブ１２２の長手方向と実質的に整列しているが、他の実装態様では他の向きも可能である。 In various implementations, the pattern and/or orientation of the conductive threads may vary regardless of how the conductive threads are integrated into the nonwoven web. FIG. 4 is a schematic illustration of a nonwoven web with integrated conductive threads, according to an example implementation of the present disclosure. In particular, FIG. 4 shows a composite substrate sheet 120 that includes a nonwoven web 122 and a plurality of conductive threads 124 integrated therewith. As mentioned above, in various implementations, the threads can have a variety of different configurations, and in the illustrated implementation, the conductive threads 124 are arranged in a substantially linear and parallel pattern. Additionally, although the conductive threads 124 in the illustrated implementation are substantially aligned with the longitudinal direction of the nonwoven web 122, other orientations are possible in other implementations.

導電糸が不織ウェブに一体化される方法とは無関係に様々な実装態様では、導電糸のパターン及び／又は配向は変化し得る。図１０は、本開示の例示的な実装態様による、導電糸が一体化された不織ウェブの概略図である。特に、図１０は、不織ウェブ３２２と、それと一体化された複数の導電糸３２４とを含む複合基材シート３２０を示す。上述したように、様々な実装態様では、糸は様々な異なる構成を有することができ、図示の実装態様では、導電糸３２４は実質的に直線状及び平行なパターンで配置される。さらに、図示の実装態様の導電糸３２４は、不織ウェブ３２２の長手方向と実質的に整列しているが、他の実装態様では他の向きも可能である。
 In various implementations, the pattern and/or orientation of the conductive threads may vary regardless of how the conductive threads are integrated into the nonwoven web. FIG. 10 is a schematic illustration of a nonwoven web with integrated conductive threads, according to an example implementation of the present disclosure. In particular, FIG. 10 shows a composite substrate sheet 320 that includes a nonwoven web 322 and a plurality of conductive threads 324 integrated therewith. As discussed above, in various implementations, the threads can have a variety of different configurations, and in the illustrated implementation, the conductive threads 324 are arranged in a substantially linear and parallel pattern. Additionally, although the conductive threads 324 in the illustrated implementation are substantially aligned with the longitudinal direction of the nonwoven web 322, other orientations are possible in other implementations.

Claims (48)

エアロゾル源部材に使用するための基材部分であって、
複合基材シートのギャザードウェブを含み、前記複合基材シートが、
再生セルロース繊維から少なくとも部分的に形成された不織ウェブ；
前記不織ウェブに一体化された複数の導電糸；及び
繊維材料及びエアロゾル前駆体組成物を含むコーティング
を含み、
前記複数の導電糸が、直線状及び平行なパターンで配置され、
前記複数の導電糸のパターンが前記不織ウェブの長手方向と整列し、
前記ギャザードウェブが前記複合基材シートの一連の重なり合う層である、基材部分。 A base material portion for use in an aerosol source member,
comprising a gathered web of a composite base sheet, the composite base sheet comprising:
a nonwoven web formed at least in part from regenerated cellulose fibers;
a plurality of conductive threads integrated into the nonwoven web; and a coating comprising a fibrous material and an aerosol precursor composition ;
The plurality of conductive threads are arranged in a linear and parallel pattern,
the plurality of conductive thread patterns are aligned with the longitudinal direction of the nonwoven web;
A substrate portion , wherein said gathered web is a series of overlapping layers of said composite substrate sheet . 結合剤材料、エアロゾル前駆体組成物、及び燃焼遅延材料をさらに含む、請求項１に記載の基材部分。 The substrate portion of claim 1 further comprising a binder material, an aerosol precursor composition, and a flame retardant material. 前記再生セルロース繊維が多葉断面を有する、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the regenerated cellulose fibers have a multilobed cross section . 前記繊維材料が粉砕されたタバコ材料を含む、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the fibrous material comprises ground tobacco material. 前記コーティングが、結合剤材料、難燃材料、及び香味料のうちの１つ又は複数をさらに含む、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the coating further comprises one or more of a binder material, a flame retardant material, and a flavoring agent. 前記不織ウェブが、４０％を超える充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of greater than 40% . 前記不織ウェブが、１０％～５０％の充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項１に記載の基材部分。 The substrate portion of claim 1, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of 10 % to 50% . 前記複数の導電糸が、アルミニウム材料、ステンレス鋼材料、銅材料、炭素材料、及びグラファイト材料のうちの１つ又は複数から構成される、請求項１に記載の基材部分。 2. The substrate portion of claim 1 , wherein the plurality of conductive threads are comprised of one or more of an aluminum material, a stainless steel material, a copper material, a carbon material, and a graphite material . 前記複数の導電糸がステッチを介して前記不織ウェブに一体化されている、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the plurality of conductive threads are integrated into the nonwoven web via stitches . 前記複数の導電糸が調整された繊維配置（ＴＦＰ）を介して前記不織ウェブに一体化されている、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the plurality of conductive threads are integrated into the nonwoven web via tailored fiber placement (TFP) . 前記複数の導電糸がステッチボンディングを介して前記不織ウェブに一体化されている、請求項１に記載の基材部分。 The substrate portion of claim 1, wherein the plurality of conductive threads are integrated into the nonwoven web via stitch bonding . 前記複合基材シートが、互いにステッチボンドされた２つ以上の層を含む、請求項１に記載の基材部分。 2. The substrate portion of claim 1, wherein the composite substrate sheet comprises two or more layers stitch-bonded to each other. 前記複合基材シートの前記ギャザードウェブをその外面の周りに第１のカバー層で包むことをさらに含む、請求項１に記載の基材部分。 2. The substrate portion of claim 1, further comprising wrapping the gathered web of the composite substrate sheet around an outer surface thereof with a first cover layer . 前記第１のカバー層がキャストシートを含む、請求項１３に記載の基材部分。 14. The substrate portion of claim 13 , wherein the first cover layer comprises a cast sheet . 前記第１のカバー層が、再生セルロース繊維から少なくとも部分的に形成された不織ウェブを含む、請求項１３に記載の基材部分。 14. The substrate portion of claim 13 , wherein the first cover layer comprises a nonwoven web formed at least in part from regenerated cellulose fibers . 前記複合基材シートの前記ギャザードウェブ及び前記第１のカバー層をその外面の周りに、金属箔を含む第２のカバー層で包むことをさらに含む、請求項１３に記載の基材部分。 14. The substrate portion of claim 13 , further comprising wrapping the gathered web and the first cover layer of the composite substrate sheet around an outer surface thereof with a second cover layer comprising metal foil . 前記複合基材シートの前記ギャザードウェブ、前記第１のカバー層、及び前記第２のカバー層をその外面の周りに、紙材料を含む第３のカバー層で包むことをさらに含む、請求項１６に記載の基材部分。 16. The method further comprises wrapping the gathered web , the first cover layer, and the second cover layer of the composite substrate sheet around an outer surface thereof with a third cover layer comprising a paper material . The base material part described in . エアロゾル源部材であって、 An aerosol source member,
基材部分を含み、前記基材部分が including a base material portion, the base material portion being
複合基材シートのギャザードウェブを含み、前記複合基材シートが、 comprising a gathered web of a composite base sheet, the composite base sheet comprising:
再生セルロース繊維から少なくとも部分的に形成された不織ウェブ、 a nonwoven web formed at least in part from regenerated cellulose fibers;
前記不織ウェブに一体化された複数の導電糸、及び a plurality of conductive threads integrated into the nonwoven web; and
繊維材料及びエアロゾル前駆体組成物を含むコーティング Coatings comprising fiber materials and aerosol precursor compositions
を含み、 including;
前記基材部分は、略円柱状に形成され、 The base material portion is formed in a substantially cylindrical shape,
前記基材部分の外側面に近接して第１のカバー層が配置され、 a first cover layer is disposed proximate an outer surface of the base portion;
前記複数の導電糸が、直線状及び平行なパターンで配置され、 The plurality of conductive threads are arranged in a linear and parallel pattern,
前記複数の導電糸のパターンが前記不織ウェブの長手方向と整列し The plurality of conductive thread patterns are aligned with the longitudinal direction of the nonwoven web.
前記ギャザードウェブが前記複合基材シートの一連の重なり合う層である、 the gathered web is a series of overlapping layers of the composite substrate sheet;
エアロゾル源部材。Aerosol source component. 前記再生セルロース繊維が多葉断面を有する、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the regenerated cellulose fibers have a multilobed cross section. 前記繊維材料が粉砕されたタバコ材料を含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the fibrous material comprises ground tobacco material. 前記コーティングが、結合剤材料、難燃材料、及び香味料のうちの１つ又は複数をさらに含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the coating further comprises one or more of a binder material, a flame retardant material, and a flavoring agent. 前記不織ウェブが、４０％を超える充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of greater than 40%. 前記不織ウェブが、１０％～５０％の充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of 10% to 50%. 前記複数の導電糸が、アルミニウム材料、ステンレス鋼材料、銅材料、炭素材料、及びグラファイト材料のうちの１つ又は複数から構成される、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the plurality of conductive threads are comprised of one or more of an aluminum material, a stainless steel material, a copper material, a carbon material, and a graphite material. 前記複数の導電糸がステッチを介して前記不織ウェブに一体化されている、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the plurality of conductive threads are integrated into the nonwoven web via stitches. 前記複数の導電糸が調整された繊維配置（ＴＦＰ）を介して前記不織ウェブに一体化されている、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the plurality of conductive threads are integrated into the nonwoven web via tailored fiber placement (TFP). 前記複数の導電糸がステッチボンディングを介して前記不織ウェブに一体化されている、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the plurality of conductive threads are integrated into the nonwoven web via stitch bonding. 前記複合基材シートが、互いにステッチボンドされた２つ以上の層を含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the composite substrate sheet comprises two or more layers stitch-bonded to each other. 前記第１のカバー層がキャストシートを含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the first cover layer comprises a cast sheet. 前記第１のカバー層が、再生セルロース繊維から少なくとも部分的に形成された不織ウェブを含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, wherein the first cover layer comprises a nonwoven web formed at least in part from regenerated cellulose fibers. 前記複合基材シートの前記ギャザードウェブ及び前記第１のカバー層をその外面の周りに、金属箔を含む第２のカバー層で包むことをさらに含む、請求項１８に記載のエアロゾル源部材。 19. The aerosol source member of claim 18, further comprising wrapping the gathered web of the composite substrate sheet and the first cover layer around an outer surface thereof with a second cover layer comprising metal foil. 前記複合基材シートの前記ギャザードウェブ、前記第１のカバー層、及び前記第２のカバー層をその外面の周りに、紙材料を含む第３のカバー層で包むことをさらに含む、請求項３１に記載のエアロゾル源部材。 31. The method further comprises wrapping the gathered web, the first cover layer, and the second cover layer of the composite substrate sheet around an outer surface thereof with a third cover layer comprising a paper material. The aerosol source member described in. エアロゾル源部材に使用するための基材部分を作成する方法であって、 A method for creating a base material part for use in an aerosol source member, the method comprising:
複合基材シートを、 composite base sheet,
再生セルロース繊維を使用して不織ウェブを形成すること、 forming a nonwoven web using regenerated cellulose fibers;
複数の導電糸を前記不織ウェブに一体化させること、及び integrating a plurality of conductive threads into the nonwoven web; and
繊維材料及びエアロゾル前駆体組成物を含むコーティングで前記不織ウェブ及び一体型導電糸をコーティングすること Coating the nonwoven web and integral conductive yarn with a coating comprising a fibrous material and an aerosol precursor composition.
によって作成すること、及び to be created by, and
続いて、前記複合基材シートの複数の層を重ね合わせて、前記複合基材シートのギャザードウェブを作成すること Subsequently, stacking the plurality of layers of the composite base sheet to create a gathered web of the composite base sheet.
を含み、 including;
前記複数の導電糸を前記不織ウェブに一体化させるステップは、前記複数の導電糸が直線状及び平行なパターンで配置されるように前記複数の導電糸を一体化させることを含み、 integrating the plurality of conductive threads into the nonwoven web includes integrating the plurality of conductive threads such that the plurality of conductive threads are arranged in a linear and parallel pattern;
前記複数の導電糸のパターンが前記不織ウェブの長手方向と整列している、方法。 The method wherein the pattern of the plurality of conductive threads is aligned with the longitudinal direction of the nonwoven web. 前記再生セルロース繊維が多葉断面を有する、請求項３３に記載の方法。 34. The method of claim 33, wherein the regenerated cellulose fibers have a multilobal cross section. 前記繊維材料が粉砕されたタバコ材料を含む、請求項３３に記載の方法。 34. The method of claim 33, wherein the fibrous material comprises ground tobacco material. 前記コーティングが、結合剤材料、難燃材料、及び香味料のうちの１つ又は複数をさらに含む、請求項３３に記載の方法。 34. The method of claim 33, wherein the coating further comprises one or more of a binder material, a flame retardant material, and a flavoring agent. 前記不織ウェブが、４０％を超える充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項３３に記載の方法。 34. The method of claim 33, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of greater than 40%. 前記不織ウェブが、１０％～５０％の充填量で前記エアロゾル前駆体組成物を含有するように構成される、請求項３３に記載の方法。 34. The method of claim 33, wherein the nonwoven web is configured to contain the aerosol precursor composition at a loading of 10% to 50%. 前記複数の導電糸が、アルミニウム材料、ステンレス鋼材料、銅材料、炭素材料、及びグラファイト材料のうちの１つ又は複数から構成される、請求項３３に記載の方法。 34. The method of claim 33, wherein the plurality of conductive threads are comprised of one or more of an aluminum material, a stainless steel material, a copper material, a carbon material, and a graphite material. 前記複数の導電糸がステッチを介して前記不織ウェブに一体化されている、請求項３３に記載の方法。 34. The method of claim 33, wherein the plurality of conductive threads are integrated into the nonwoven web via stitches. 前記複数の導電糸が調整された繊維配置（ＴＦＰ）を介して前記不織ウェブに一体化されている、請求項３３に記載の方法。 34. The method of claim 33, wherein the plurality of conductive yarns are integrated into the nonwoven web via tailored fiber placement (TFP). 前記複数の導電糸がステッチボンディングを介して前記不織ウェブに一体化されている、請求項３３に記載の方法。 34. The method of claim 33, wherein the plurality of conductive threads are integrated into the nonwoven web via stitch bonding. 前記複合基材シートが、互いにステッチボンドされた２つ以上の層を含む、請求項３３に記載の方法。 34. The method of claim 33, wherein the composite substrate sheet comprises two or more layers stitch-bonded to each other. 前記複合基材シートの前記ギャザードウェブをその外面の周りに第１のカバー層で包むことをさらに含む、請求項３３に記載の方法。 34. The method of claim 33, further comprising wrapping the gathered web of the composite substrate sheet around an outer surface thereof with a first cover layer. 前記第１のカバー層がキャストシートを含む、請求項４４に記載の方法。 45. The method of claim 44, wherein the first cover layer comprises a cast sheet. 前記第１のカバー層が、再生セルロース繊維から少なくとも部分的に形成された不織ウェブを含む、請求項４４に記載の方法。 45. The method of claim 44, wherein the first cover layer comprises a nonwoven web formed at least in part from regenerated cellulose fibers. 前記複合基材シートの前記ギャザードウェブ及び前記第１のカバー層をその外面の周りに、金属箔を含む第２のカバー層で包むことをさらに含む、請求項４４に記載の方法。 45. The method of claim 44, further comprising wrapping the gathered web and the first cover layer of the composite substrate sheet around an outer surface thereof with a second cover layer comprising metal foil. 前記複合基材シートの前記ギャザードウェブ、前記第１のカバー層、及び前記第２のカバー層をその外面の周りに、紙材料を含む第３のカバー層で包むことをさらに含む、請求項４７に記載の方法。 47. Claim 47, further comprising wrapping the gathered web, the first cover layer, and the second cover layer of the composite substrate sheet around an outer surface thereof with a third cover layer comprising a paper material. The method described in.
JP2021527915A 2018-11-20 2019-11-19 Conductive aerosol-generating composite substrate for aerosol source components Pending JP2022509120A (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US16/196,958 US11753750B2 (en) 2018-11-20 2018-11-20 Conductive aerosol generating composite substrate for aerosol source member
US16/196,958 2018-11-20
PCT/IB2019/059947 WO2020104950A1 (en) 2018-11-20 2019-11-19 Conductive aerosol generating composite substrate for aerosol source member

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