JPWO2019203154A1 - Copolymer for antifouling coating composition, antifouling coating composition containing the copolymer - Google Patents

Copolymer for antifouling coating composition, antifouling coating composition containing the copolymer Download PDF

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JPWO2019203154A1
JPWO2019203154A1 JP2019528604A JP2019528604A JPWO2019203154A1 JP WO2019203154 A1 JPWO2019203154 A1 JP WO2019203154A1 JP 2019528604 A JP2019528604 A JP 2019528604A JP 2019528604 A JP2019528604 A JP 2019528604A JP WO2019203154 A1 JPWO2019203154 A1 JP WO2019203154A1
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copolymer
antifouling
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JP6624665B1 (en
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毛利 喜代美
喜代美 毛利
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Nitto Kasei Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/10Homopolymers or copolymers of methacrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D143/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and containing boron, silicon, phosphorus, selenium, tellurium, or a metal; Coating compositions based on derivatives of such polymers
    • C09D143/04Homopolymers or copolymers of monomers containing silicon
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/16Antifouling paints; Underwater paints

Abstract

本発明は、塗料の貯蔵安定性が良好で、得られる防汚塗膜は海水中において長期間、塗膜の異常(白化、ハガレ、クラック等)がなく、安定した塗膜溶解性と防汚効果を持続する防汚塗料組成物を提供することを課題とする。本発明によれば、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ防汚塗料組成物用共重合体であって、前記単量体(a)は、一般式(1)で表され、前記単量体(b)がメタクリル酸2-メトキシエチルを含有し、前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量のうち5〜45質量%を占め、前記メタクリル酸2-メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量のうち55〜95質量%を占める、防汚塗料組成物用共重合体が提供される。The present invention has good storage stability of the paint, and the obtained antifouling coating film is stable in seawater for a long period of time without any abnormality (whitening, peeling, cracks, etc.) of the coating film, stable coating film solubility and antifouling property. An object is to provide an antifouling coating composition that maintains its effect. According to the present invention, the copolymer (a) and the copolymerizable unsaturated monomer (b) other than the monomer (a) are obtained by copolymerization, and are obtained by copolymerization. In the combination, the monomer (a) is represented by the general formula (1), the monomer (b) contains 2-methoxyethyl methacrylate, and the monomer (a) is contained. 5 to 45% by mass of the total mass of the monomer (a) and the monomer (b), and the content of the 2-methoxyethyl methacrylate is the monomer (a) and the Provided is a copolymer for antifouling coating composition, which accounts for 55 to 95 mass% of the total mass of the monomer (b).

Description

発明は、防汚塗料組成物用共重合体、該共重合体を含む防汚塗料組成物に関する。   The present invention relates to a copolymer for an antifouling coating composition, and an antifouling coating composition containing the copolymer.

フジツボ、セルプラ、ムラサキイガイ、フサコケムシ、ホヤ、アオノリ、アオサ、スライム等の水棲汚損生物が、船舶(特に船底部分)や漁網類、漁網付属具等の漁業具や発電所導水管等の水中構造物の表面に付着することにより、それら船舶や水中構造物等の機能が害される、外観が損なわれる等の問題がある。特に船舶の場合、抵抗が増大して速度の低下や燃費の増加を招き損害が大きくなる。   Aquatic fouling organisms such as barnacles, cerpra, blue mussels, hemlock worms, ascidians, sea squirrels, sea lions, slimes, etc. are used for underwater structures such as vessels (especially ship bottoms), fishing nets, fishing net accessories, and power plant water pipes. By adhering to the surface, there are problems that the functions of such ships and underwater structures are impaired, and the appearance is impaired. Particularly in the case of a ship, the resistance increases, the speed decreases and the fuel consumption increases, and the damage increases.

そのため現在は、船舶(特に船底部分)や漁網類、漁網付属具等の漁業具や発電所導水管等の水中構造物の表面に、トリオルガノシリル基含有共重合体をビヒクルとした防汚塗料を塗布して防汚塗膜を形成しこのような被害を防ぐ方法が広く行われている。   Therefore, at present, antifouling paints using a triorganosilyl group-containing copolymer as a vehicle on the surface of underwater structures such as vessels (especially the bottom of boats), fishing nets, fishing net accessories, and power plant water pipes. Is widely used to form an antifouling coating film to prevent such damage.

トリオルガノシリル基含有共重合体はトリオルガノシリルエステル部分が海水中で加水分解され、共重合体が徐々に海水中に溶解して塗膜表面が更新することにより防汚効果を発揮する。   In the triorganosilyl group-containing copolymer, the triorganosilyl ester moiety is hydrolyzed in seawater, and the copolymer gradually dissolves in seawater to renew the coating film surface, thereby exhibiting an antifouling effect.

トリオルガノシリル基含有共重合体としては、トリイソプロピルシリルエステルやt‐ブチルジフェニルシリルエステル等の分岐したアルキル基やアリール基からなるトリオルガノシリルエステル含有単量体と、(メタ)アクリル酸2-メトキシエチル等の(メタ)アクリル酸アルコキシアルキルエステルを共重合してなるトリオルガノシリル基含有共重合体(特許文献1〜4)が提案されている。   Examples of triorganosilyl group-containing copolymers include triorganosilyl ester-containing monomers composed of branched alkyl groups or aryl groups such as triisopropylsilyl ester and t-butyldiphenylsilyl ester, and (meth) acrylic acid 2- Triorganosilyl group-containing copolymers (Patent Documents 1 to 4) obtained by copolymerizing a (meth) acrylic acid alkoxyalkyl ester such as methoxyethyl have been proposed.

しかし、このトリオルガノシリル基含有共重合体をビヒクルとした防汚塗料は、貯蔵安定性が悪いため、ケイ酸エチルや無水石膏等の脱水剤を塗料中に配合して使用すること(特許文献5〜6)が提案されているが十分ではなく、塗料製造時の湿度が高い場合には貯蔵安定性が悪くなる問題があった。   However, since the antifouling paint using this triorganosilyl group-containing copolymer as a vehicle has poor storage stability, use a dehydrating agent such as ethyl silicate or anhydrite in the paint (Patent Document Although 5) to 6) have been proposed, they are not sufficient, and there is a problem that storage stability deteriorates when the humidity during the production of the coating is high.

また、これらのトリオルガノシリル基含有共重合体は、初期の塗膜溶解が十分ではなく、艤装期間中や初期の停泊期間中に塗膜が白化したり汚損生物が付着したりする問題があった。   Further, these triorganosilyl group-containing copolymers have a problem that the initial coating film dissolution is not sufficient, and the coating film is whitened or fouling organisms are attached during the outfitting period or the initial berthing period. It was

特開平7−102193号公報JP, 7-102193, A 特開2001−226440号公報JP 2001-226440 A 特開2005−82725号公報JP, 2005-82725, A 特願2016−062432号公報Japanese Patent Application No. 2016-062432 特開平7−18216号公報JP-A-7-18216 特開平9−48948号公報JP-A-9-48948

本発明は、塗料の貯蔵安定性が良好で、得られる防汚塗膜は海水中において長期間、塗膜の異常(白化、ハガレ、クラック等)がなく、安定した塗膜溶解性と防汚効果を持続する防汚塗料組成物を提供することを課題とする。   The present invention has a good storage stability of the coating material, and the obtained antifouling coating film has stable coating film solubility and antifouling for a long period of time in seawater without abnormalities (whitening, peeling, cracks, etc.) of the coating film. An object of the present invention is to provide an antifouling coating composition that maintains its effect.

本発明によれば、単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ防汚塗料組成物用共重合体であって、
前記単量体(a)は、一般式(1)で表され、
前記単量体(b)がメタクリル酸2-メトキシエチルを含有し、
前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量のうち5〜45質量%を占め、
前記メタクリル酸2-メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量のうち55〜95質量%を占める、防汚塗料組成物用共重合体が提供される。
According to the present invention, the copolymer (a) and the polymerizable unsaturated monomer (b) other than the monomer (a) are obtained by copolymerization, and the copolymer is used for the antifouling coating composition. Being a coalition,
The monomer (a) is represented by the general formula (1),
The monomer (b) contains 2-methoxyethyl methacrylate,
The content of the monomer (a) accounts for 5 to 45 mass% of the total mass of the monomer (a) and the monomer (b),
Provided is a copolymer for an antifouling coating composition, wherein the content of 2-methoxyethyl methacrylate accounts for 55 to 95 mass% of the total mass of the monomer (a) and the monomer (b). To be done.

本発明者は、鋭意研究の結果、特定構成の単量体(a)と共重合させる単量体(b)中にメタクリル酸2-メトキシエチルを特定量含有させて得られる共重合体(A)をビヒクルとして用いれば、湿度の高い状況で製造した場合でも塗料の貯蔵安定性が非常に良好で、塗膜は海水中で長期間、白化、ハガレ、クラック等の塗膜異常がなく長期間安定した塗膜溶解性と防汚効果を持続する防汚塗料組成物が得られることを見出し本発明に至った。   As a result of earnest studies, the present inventor has found that a copolymer (A) obtained by containing a specific amount of 2-methoxyethyl methacrylate in a monomer (b) to be copolymerized with a monomer (a) having a specific structure. ) Is used as the vehicle, the storage stability of the paint is very good even when it is manufactured in a high humidity condition, and the coating film remains in seawater for a long period of time without any abnormalities such as whitening, peeling and cracks. The inventors have found that an antifouling coating composition that maintains stable coating film solubility and antifouling effect can be obtained, and arrived at the present invention.

以下、本発明について詳細を説明する。
1.防汚塗料組成物
本発明の防汚塗料組成物は、防汚塗料組成物用共重合体(A)と、防汚薬剤(B)を含有する。
Hereinafter, the present invention will be described in detail.
1. Antifouling paint composition The antifouling paint composition of the present invention contains a copolymer (A) for an antifouling paint composition and an antifouling agent (B).

1−1.防汚塗料組成物用共重合体(A)
防汚塗料組成物用共重合体(A)は、トリオルガノシリル基含有共重合体であり、単量体(a)と、単量体(b)の混合物を共重合して得られる。共重合体(A)は、単量体(a)〜(b)に由来する単量体単位を含む。
1-1. Copolymer (A) for antifouling coating composition
The antifouling coating composition copolymer (A) is a triorganosilyl group-containing copolymer and is obtained by copolymerizing a mixture of the monomer (a) and the monomer (b). The copolymer (A) contains monomer units derived from the monomers (a) and (b).

<単量体(a)>
単量体(a)は、メタクリル酸トリオルガノシリルエステル単量体であり、一般式(1)で表される。
(式中、Rはメチル基、R、R、Rは炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)
<Monomer (a)>
The monomer (a) is a methacrylic acid triorganosilyl ester monomer and is represented by the general formula (1).
(In the formula, R 1 is a methyl group, R 2 , R 3 , and R 4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group, and may be the same or different.)

本発明において、一般式(1)で表される単量体(a)としては、例えば、メタクリル酸トリイソプロピルシリル、メタクリル酸トリイソブチルシリル、メタクリル酸トリs−ブチルシリル、メタクリル酸トリイソアミルシリル、メタクリル酸トリス(2−エチルヘキシル)シリル、メタクリル酸トリフェニルシリル、メタクリル酸ジイソプロピルイソブチルシリル、メタクリル酸ジイソプロピルイソアミルシリル、メタクリル酸ジイソプロピル(2−エチルヘキシル)シリル、メタクリル酸ジイソプロピルフェニルシリル、メタクリル酸ジイソプロピルシクロヘキシルシリル、メタクリル酸t−ブチルジイソプロピルシリル、メタクリル酸t−ブチルジイソブチルシリル、メタクリル酸t−ブチルジイソアミルシリル、メタクリル酸t−ブチルジフェニルシリル、などが挙げられ、好ましくは、メタクリル酸t−ブチルジフェニルシリルとメタクリル酸トリイソプロピルシリルで、特に好ましくはメタクリル酸トリイソプロピルシリルである。これらの単量体は、それぞれ一種又は二種以上で使用される。   In the present invention, examples of the monomer (a) represented by the general formula (1) include triisopropylsilyl methacrylate, triisobutylsilyl methacrylate, tris-butylsilyl methacrylate, triisoamylsilyl methacrylate, and methacrylic acid. Tris (2-ethylhexyl) silyl acid, triphenylsilyl methacrylate, diisopropylisobutylsilyl methacrylate, diisopropylisoamylsilyl methacrylate, diisopropyl (2-ethylhexyl) silyl methacrylate, diisopropylphenylsilyl methacrylate, diisopropylcyclohexylsilyl methacrylate, methacrylic acid Acid t-butyl diisopropyl silyl methacrylate, t-butyl diisobutyl silyl methacrylate, t-butyl diisoamyl silyl methacrylate, t-butyl methacrylate Le butyldiphenylsilyl, and the like, preferably, methacrylic acid t- butyldiphenylsilyl and methacrylic acid triisopropylsilyl, particularly preferably methacrylic acid triisopropylsilyl. These monomers are used alone or in combination of two or more.

<単量体(b)>
単量体(b)は、単量体(a)以外の重合性不飽和単量体であり、単量体(a)と共重合可能である。本発明においては、単量体(b)がメタクリル酸2-メトキシエチルを含むことを必須の要件としており、単量体(b)がメタクリル酸2-メトキシエチルを特定量含むことによって、得られる塗料組成物は 貯蔵安定性が非常に良好で、塗膜は長期間、白化、ハガレ、クラック等の塗膜異常が生じず、安定した塗膜溶解性と防汚効果を持続されるという技術的効果を奏される。
<Monomer (b)>
The monomer (b) is a polymerizable unsaturated monomer other than the monomer (a) and is copolymerizable with the monomer (a). In the present invention, it is essential that the monomer (b) contains 2-methoxyethyl methacrylate, and the monomer (b) can be obtained by containing 2-methoxyethyl methacrylate in a specific amount. The coating composition has a very good storage stability, and the coating film is free from abnormalities such as whitening, peeling and cracks for a long period of time, and has a stable coating solubility and antifouling effect. To be effective.

単量体(b)は、メタクリル酸2-メトキシエチルのみを含んでもよく、メタクリル酸2-メトキシエチル以外の単量体を含んでもよい。メタクリル酸2-メトキシエチル以外の単量体としては、例えば、以下のものが挙げられる。   The monomer (b) may contain only 2-methoxyethyl methacrylate, or may contain a monomer other than 2-methoxyethyl methacrylate. Examples of monomers other than 2-methoxyethyl methacrylate include the following.

・アクリル酸トリイソプロピルシリル、アクリル酸トリイソブチルシリル、アクリル酸トリs−ブチルシリル、アクリル酸トリイソアミルシリル、アクリル酸トリス(2−エチルヘキシル)シリル、アクリル酸トリフェニルシリル、アクリル酸ジイソプロピルイソブチルシリル、アクリル酸ジイソプロピルイソアミルシリル、アクリル酸ジイソプロピル(2−エチルヘキシル)シリル、アクリル酸ジイソプロピルフェニルシリル、アクリル酸ジイソプロピルシクロヘキシルシリル、アクリル酸t−ブチルジイソプロピルシリル、アクリル酸t−ブチルジイソブチルシリル、アクリル酸t−ブチルジイソアミルシリルメ、アクリル酸t−ブチルジフェニルシリル等のアクリル酸トリオルガノシリルエステル類。 -Triisopropylsilyl acrylate, triisobutylsilyl acrylate, tris-butylsilyl acrylate, triisoamylsilyl acrylate, tris (2-ethylhexyl) silyl acrylate, triphenylsilyl acrylate, diisopropylisobutylsilyl acrylate, acrylic acid Diisopropylisoamylsilyl, diisopropyl (2-ethylhexyl) silyl acrylate, diisopropylphenylsilyl acrylate, diisopropylcyclohexyl acrylate, t-butyldiisopropylsilyl acrylate, t-butyldiisobutylsilyl acrylate, t-butyldiisoamylsilyl acrylate And acrylic acid triorganosilyl esters such as t-butyldiphenylsilyl acrylate.

・(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n−ブチル、(メタ)アクリル酸i−ブチル、(メタ)アクリル酸t−ブチル、(メタ)アクリル酸2一エチルヘキシル、(メタ)アクリル酸フェニル、(メタ)アクリル酸シクロヘキシル、(メタ)アクリル酸ベンジル、(メタ)アクリル酸2−ヒドロキシエチル、(メタ)アクリル酸4−ヒドロキシブチル、アクリル酸2−メトキシエチル、(メタ)アクリル酸2−メトキシプロピル、(メタ)アクリル酸4−メトキシブチル、(メタ)アクリル酸2−エトキシエチル、(メタ)アクリル酸ポリエチレングリコールメチルエーテル、(メタ)アクリル酸ジメチルアミノエチル、(メタ)アクリル酸ジエチルアミノエチル等の(メタ)アクリル酸エステル類。 -Methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, i-butyl (meth) acrylate, t-butyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate. , Phenyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-methoxyethyl acrylate, ( 2-methoxypropyl (meth) acrylate, 4-methoxybutyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, polyethylene glycol methyl ether (meth) acrylate, dimethylaminoethyl (meth) acrylate, (meth ) (Meth) acrylic acid esters such as diethylaminoethyl acrylate.

・バーサチック酸亜鉛(メタ)アクリレート、バーサチック酸マグネシウム(メタ)アクリレート、バーサチック酸銅(メタ)アクリレート、オクチル酸亜鉛(メタ)アクリレート、オクチル酸マグネシウム(メタ)アクリレート、オクチル酸銅(メタ)アクリレート、ラウリン酸亜鉛(メタ)アクリレート、ラウリン酸マグネシウム(メタ)アクリレート、ラウリン酸銅(メタ)アクリレート、ステアリン酸亜鉛(メタ)アクリレート、ステアリン酸マグネシウム(メタ)アクリレート、ステアリン酸銅(メタ)アクリレート等の(メタ)アクリル酸金属ペンダント類、亜鉛(メタ)アクリレート、銅(メタ)アクリレート等の金属(メタ)アクリレート類。 Zinc (meth) acrylate versatate, magnesium (meth) acrylate versatate, copper (meth) acrylate versatate, zinc (meth) acrylate octylate, magnesium (meth) acrylate octylate, copper (meth) acrylate octylate, laurin Zinc acid (meth) acrylate, magnesium laurate (meth) acrylate, copper laurate (meth) acrylate, zinc stearate (meth) acrylate, magnesium stearate (meth) acrylate, copper stearate (meth) acrylate and the like (meth ) Metal acrylates such as metal acrylate pendants, zinc (meth) acrylate, and copper (meth) acrylate.

・塩化ビニル、塩化ビニリデン、アクリロニトリル、メタクリロニトリル、酢酸ビニル、安息香酸ビニル、ビニルブチレート、ブチルビニルエーテル、ラウリルビニルエーテル、N一ビニルピロリドン等の官能基を有するビニル化合物。 -A vinyl compound having a functional group such as vinyl chloride, vinylidene chloride, acrylonitrile, methacrylonitrile, vinyl acetate, vinyl benzoate, vinyl butyrate, butyl vinyl ether, lauryl vinyl ether, and N-vinylpyrrolidone.

・スチレン、ビニルトルエン、α一メチルスチレン等の芳香族化合物。 -Aromatic compounds such as styrene, vinyltoluene and α-methylstyrene.

・ジメチルマレート、ジブチルマレート、ジメチルフマレート等の不飽和二塩基酸のジアルキルエステル化合物。 -Dialkyl ester compounds of unsaturated dibasic acids such as dimethylmalate, dibutylmalate and dimethylfumarate.

メタクリル酸2-メトキシエチル以外の共重合可能な他の単量体は、それぞれ一種又は二種以上で使用され、好ましくは、(メタ)アクリル酸エステル類で、特に好ましくは(メタ)アクリル酸メチルである。   Other copolymerizable monomers other than 2-methoxyethyl methacrylate are used alone or in combination of two or more, preferably (meth) acrylic acid esters, particularly preferably (meth) acrylic acid methyl ester. Is.

単量体(b)中のメタクリル酸2-メトキシエチルの含有量の質量比は、好ましくは0.75〜0.95であり、更に好ましくは、0.8〜0.95であり、具体的には例えば、0.75、0.8、0.85、0.9、0.95であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The mass ratio of the content of 2-methoxyethyl methacrylate in the monomer (b) is preferably 0.75 to 0.95, more preferably 0.8 to 0.95. Is, for example, 0.75, 0.8, 0.85, 0.9, 0.95, and may be within a range between any two of the numerical values exemplified here.

<共重合体(A)の合成>
本発明の防汚塗料に用いられる共重合体(A)は、単量体(a)と単量体(b)の混合物を共重合することにより得ることができる。前記共重合は、例えば、重合開始剤の存在下で行われる。
<Synthesis of Copolymer (A)>
The copolymer (A) used in the antifouling paint of the present invention can be obtained by copolymerizing a mixture of the monomer (a) and the monomer (b). The copolymerization is performed in the presence of a polymerization initiator, for example.

前記混合物中での単量体(a)の含有量は5〜45質量%であり、10〜40質量%が好ましく、15〜35質量%がより好ましい。単量体(a)の含有量が5〜45質量%の場合は、得られる防汚塗料組成物は塗料安定性が非常に良好で、塗膜は海水中で長期間、白化、ハガレ、クラック等の異常が生じず、初期から安定した塗膜溶解性及び防汚性能を維持できる。この含有量は、具体的には例えば、5、10、15、20、25、30、35、40、45質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The content of the monomer (a) in the mixture is 5 to 45% by mass, preferably 10 to 40% by mass, more preferably 15 to 35% by mass. When the content of the monomer (a) is 5 to 45% by mass, the resulting antifouling coating composition has very good paint stability, and the coating film is whitened, peeled, and cracked in seawater for a long period of time. It is possible to maintain stable coating film solubility and antifouling performance from the beginning without causing such abnormalities. This content is specifically, for example, 5, 10, 15, 20, 25, 30, 35, 40, 45% by mass, and falls within a range between any two of the numerical values exemplified here. Good.

前記混合物中でのメタクリル酸2-メトキシエチルの含有量は55〜95質量%であり、60〜90質量%が好ましく、60〜85質量%がより好ましい。メタクリル酸2-メトキシエチルの含有量が55〜95質量%の場合は、得られる防汚塗料組成物を用いて形成した塗膜は、海水中で初期から塗膜溶解性及び防汚効果が良好で、白化、ハガレ、クラック等の塗膜異常が生じず、長期間安定した塗膜溶解性と防汚効果を持続できる。この含有量は、具体的には例えば、55、60、65、70、75、80、85、90、95質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The content of 2-methoxyethyl methacrylate in the mixture is 55 to 95% by mass, preferably 60 to 90% by mass, and more preferably 60 to 85% by mass. When the content of 2-methoxyethyl methacrylate is 55 to 95% by mass, the coating film formed using the obtained antifouling coating composition has good coating solubility and antifouling effect in seawater from the beginning. Thus, the coating film abnormality such as whitening, peeling and cracking does not occur, and the stable coating film solubility and antifouling effect can be maintained for a long period of time. Specifically, this content is, for example, 55, 60, 65, 70, 75, 80, 85, 90, 95% by mass, and falls within a range between any two of the numerical values exemplified here. Good.

単量体(a)とメタクリル酸2-メトキシエチルとの合計含有量は、単量体(a)と単量体(b)の合計質量のうち60質量%以上であり、好ましくは70質量%以上、さらに好ましくは80質量%以上である。前記範囲内にある場合、白化、ハガレ、クラック等の塗膜異常が生じず、長期間安定した塗膜溶解性を持続し優れた防汚効果を発揮する。この含有量は、具体的には例えば、60、65、70、75、80、85、90、95、100質量%であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The total content of the monomer (a) and 2-methoxyethyl methacrylate is 60% by mass or more, and preferably 70% by mass, of the total mass of the monomer (a) and the monomer (b). Or more, More preferably, it is 80 mass% or more. Within the above range, no abnormalities in the coating film such as whitening, peeling and cracking will occur, and stable coating film solubility will be maintained for a long time and an excellent antifouling effect will be exhibited. Specifically, this content is, for example, 60, 65, 70, 75, 80, 85, 90, 95, 100% by mass, and falls within a range between any two of the numerical values exemplified here. Good.

本発明の共重合体の重量平均分子量は、5000〜300000であることが望ましい。分子量が5000未満であれば、防汚塗料の塗膜が脆弱となり、剥離やクラックを起こし易く、また、300000を超えると、共重合体溶液の粘度が上昇し、取扱いが困難となるからである。このMwは、具体的には例えば、5000、10000、20000、30000、40000、50000、60000、70000、80000、90000、100000、200000、300000であり、ここで例示した数値の何れか2つの間の範囲内であってもよい。   The weight average molecular weight of the copolymer of the present invention is preferably 5,000 to 300,000. When the molecular weight is less than 5,000, the coating film of the antifouling paint becomes fragile and easily peels off or cracks, and when it exceeds 300,000, the viscosity of the copolymer solution increases and the handling becomes difficult. . Specifically, this Mw is, for example, 5000, 10000, 20000, 30,000, 40,000, 50,000, 60,000, 70,000, 80,000, 90,000, 100,000, 200,000, 300,000, and is between any two of the numerical values exemplified here. It may be within the range.

前記重合開始剤としては、例えば、2,2'−アゾビスイソブチロニトリル(AIBN)、2,2'−アゾビス−2−メチルブチロニトリル、ジメチル−2,2'−アゾビスイソブチレート等のアゾ化合物;ベンゾイルパーオキサイド、ジ−tert−ブチルパーオキサイド、tert−ブチルパーオキシベンゾエート、tert−ブチルパーオキシイソプロピルカーボネート、t−ブチルパーオキシ−2−エチルヘキサノエート、1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート等の過酸化物等が挙げられる。これら重合開始剤は、単独又は2種以上を組み合わせて使用できる。前記重合開始剤としては、特に、2,2'−アゾビスイソブチロニトリル及び1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエートが好ましい。   Examples of the polymerization initiator include 2,2′-azobisisobutyronitrile (AIBN), 2,2′-azobis-2-methylbutyronitrile, dimethyl-2,2′-azobisisobutyrate. Azo compounds such as benzoyl peroxide, di-tert-butyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, t-butyl peroxy-2-ethylhexanoate, 1,1,3 , 3-tetramethylbutylperoxy-2-ethylhexanoate and the like. These polymerization initiators may be used alone or in combination of two or more. As the polymerization initiator, 2,2′-azobisisobutyronitrile and 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate are particularly preferable.

前記重合開始剤の使用量を適宜設定することにより、前記トリオルガノシリルエステル含有共重合体の分子量を調整することができる。   The molecular weight of the triorganosilyl ester-containing copolymer can be adjusted by appropriately setting the amount of the polymerization initiator used.

重合方法としては、例えば、溶液重合、塊状重合、乳化重合、懸濁重合等が挙げられる。この中でも特に、簡便に、且つ、精度良く、前記共重合体(A)を合成できる点で、溶液重合が好ましい。   Examples of the polymerization method include solution polymerization, bulk polymerization, emulsion polymerization, suspension polymerization and the like. Of these, solution polymerization is particularly preferable because the copolymer (A) can be synthesized simply and accurately.

前記重合反応においては、必要に応じて有機溶媒を用いてもよい。有機溶剤としては、例えば、キシレン、エチルベンゼン、トルエン等の芳香族炭化水素系溶剤。ヘキサン、ヘプタン等の脂肪族炭化水素系溶剤。酢酸エチル、酢酸ブチル、酢酸イソブチル、酢酸メトキシプロピル等のエステル系溶剤。イソプロピルアルコール、ブチルアルコール等のアルコール系溶剤。ジオキサン、ジエチルエーテル、ジブチルエーテル等のエーテル系溶剤。メチルエチルケトン、メチルイソブチルケトン等のケトン系溶剤等が挙げられる。この中でも特に、芳香族炭化水素系溶剤が好ましく、キシレンがより好ましい。これら溶媒については、単独あるいは2種以上を組み合わせて使用できる。   In the polymerization reaction, an organic solvent may be used if necessary. Examples of the organic solvent include aromatic hydrocarbon solvents such as xylene, ethylbenzene and toluene. Aliphatic hydrocarbon solvents such as hexane and heptane. Ester solvents such as ethyl acetate, butyl acetate, isobutyl acetate, methoxypropyl acetate. Alcoholic solvents such as isopropyl alcohol and butyl alcohol. Ether-based solvents such as dioxane, diethyl ether, dibutyl ether. Examples include ketone solvents such as methyl ethyl ketone and methyl isobutyl ketone. Among these, aromatic hydrocarbon solvents are particularly preferable, and xylene is more preferable. These solvents may be used alone or in combination of two or more.

重合反応における反応温度は、重合開始剤の種類等に応じて適宜設定すればよく、通常70〜120℃程度、好ましくは70〜100℃程度である。重合反応における反応時間は、反応温度等に応じて適宜設定すればよく、通常4〜8時間程度である。   The reaction temperature in the polymerization reaction may be appropriately set depending on the type of the polymerization initiator and the like, and is usually about 70 to 120 ° C, preferably about 70 to 100 ° C. The reaction time in the polymerization reaction may be appropriately set according to the reaction temperature and the like, and is usually about 4 to 8 hours.

重合反応は、窒素ガス、アルゴンガス等の不活性ガス雰囲気下で行われることが好ましい。   The polymerization reaction is preferably performed in an inert gas atmosphere such as nitrogen gas or argon gas.

1−2.防汚薬剤(B)
防汚薬剤(B)としては、例えば無機薬剤及び有機薬剤が挙げられる。
無機薬剤としては、例えば、亜酸化銅、チオシアン酸銅(一般名:ロダン銅)、銅粉等が挙げられる。この中でも特に、亜酸化銅とロダン銅が好ましく、亜酸化銅はグリセリン、ショ糖、ステアリン酸、ラウリン酸、リシチン、鉱物油などで表面処理されているものが、貯蔵時の長期安定性の点でより好ましい。
1-2. Antifouling agent (B)
Examples of the antifouling agent (B) include inorganic agents and organic agents.
Examples of the inorganic agent include cuprous oxide, copper thiocyanate (general name: copper rhodanide), and copper powder. Among these, in particular, cuprous oxide and rhodan copper are preferred, and cuprous oxide having a surface treated with glycerin, sucrose, stearic acid, lauric acid, lysine, mineral oil, etc. has a long-term stability during storage. Is more preferable.

有機薬剤としては、例えば、2−メルカプトピリジン−N−オキシド銅(一般名:カッパーピリチオン)、2−メルカプトピリジン−N−オキシド亜鉛(一般名:ジンクピリチオン)、ジンクエチレンビスジチオカーバメート(一般名:ジネブ)、4,5−ジクロロ−2−n−オクチル−3−イソチアゾロン(一般名:シーナイン211)、3,4−ジクロロフェニル−N−N−ジメチルウレア(一般名:ジウロン)、2−メチルチオ−4−t−ブチルアミノ−6−シクロプロピルアミノ−s−トリアジン(一般名:イルガロール1051)、2−(p−クロロフェニル)−3−シアノ−4−ブロモー5−トリフルオロメチルピロール(一般名:Econea28)、(±)−4−[1−(2,3−ジメチルフェニル)エチル]−1H−イミダゾール(一般名:メデトミジン)等が挙げられる。
これらの防汚薬剤は1種又は2種以上併用して使用できる。
本発明の組成物中における防汚薬剤の含有量は、特に制限されないが、本発明の組成物の固形分中、通常0.1〜75質量%、好ましくは1〜60質量%である。防汚薬剤の含有量が0.1質量%未満の場合、十分な防汚効果が得られないおそれがある。防汚薬剤の含有量が75質量%を超える場合、形成される塗膜が脆弱であり、さらに、被塗膜形成物に対する接着性も弱く、防汚塗膜としての機能を十分に果たせない。
Examples of the organic drug include 2-mercaptopyridine-N-oxide copper (generic name: copperpyrithione), 2-mercaptopyridine-N-oxide zinc (generic name: zinc pyrithione), zinc ethylenebisdithiocarbamate (generic name: zineb). ), 4,5-Dichloro-2-n-octyl-3-isothiazolone (generic name: Sinaine 211), 3,4-dichlorophenyl-NN-dimethylurea (generic name: diuron), 2-methylthio-4-. t-butylamino-6-cyclopropylamino-s-triazine (generic name: Irgalol 1051), 2- (p-chlorophenyl) -3-cyano-4-bromo-5-trifluoromethylpyrrole (generic name: Econea 28), (±) -4- [1- (2,3-Dimethylphenyl) ethyl] -1H-imidazole Generic name: medetomidine), and the like.
These antifouling agents can be used alone or in combination of two or more.
The content of the antifouling agent in the composition of the present invention is not particularly limited, but is usually 0.1 to 75% by mass, preferably 1 to 60% by mass in the solid content of the composition of the present invention. When the content of the antifouling agent is less than 0.1% by mass, a sufficient antifouling effect may not be obtained. When the content of the antifouling agent is more than 75% by mass, the coating film formed is fragile, and further, the adhesiveness to the material to be coated is weak, so that the function as the antifouling coating film cannot be sufficiently fulfilled.

1−3.他の添加剤
さらに本発明の防汚塗料用樹脂には、必要に応じて溶出調整剤、可塑剤、顔料、染料、消泡剤、脱水剤、揺変剤、有機溶剤等を添加して防汚塗料とすることができる
溶出調整剤としては、例えば、ロジン、ロジン誘導体、ナフテン酸、シクロアルケニルカルボン酸、ビシクロアルケニルカルボン酸、バーサチック酸、トリメチルイソブテニルシクロヘキセンカルボン酸、及びこれらの金属塩等の、モノカルボン酸及びその塩、又は前記脂環式炭化水素樹脂が挙げられる。これらは単独又は2種以上で使用できる。
前記ロジン誘導体としては、水添ロジン、不均化ロジン、マレイン化ロジン、ホルミル化ロジン、重合ロジン等を例示できる。前記脂環式炭化水素樹脂としては、市販品として、例えば、クイントン1500、1525L、1700(商品名、日本ゼオン社製)等が挙げられる。
可塑剤としては、例えば、燐酸エステテル類、フタル酸エステル類、アジピン酸エステル類、セバシン酸エステル類、エポキシ化大豆油、アルキルビニルエーテル重合体、ポリアルキレングリコール類、t−ノニルペンタスルフィド、ワセリン、ポリブテン、トリメリット酸トリス(2−エチルヘキシル)、シリコーンオイル、流動パラフィン、塩素化パラフィン等が挙げられる。これらは単独又は2種以上で使用できる。
脱水剤としては、例えば、合成ゼオライト系吸着剤、オルソエステル類、テトラメトキシシラン、テトラエトキシシラン等のシリケート類やイソシアネート類、カルボジイミド類、カルボジイミダゾール類等が挙げられる。これらは単独または2種以上を組み合わせて使用することができる。
1-3. Other additives Further, the resin for antifouling paint of the present invention may be added with an elution regulator, a plasticizer, a pigment, a dye, a defoaming agent, a dehydrating agent, a thixotropic agent, an organic solvent or the like as necessary to prevent the resin. Examples of dissolution modifiers that can be used as stain paints include rosin, rosin derivatives, naphthenic acid, cycloalkenylcarboxylic acid, bicycloalkenylcarboxylic acid, versatic acid, trimethylisobutenylcyclohexenecarboxylic acid, and metal salts thereof. , Monocarboxylic acid and salts thereof, or the alicyclic hydrocarbon resin. These can be used alone or in combination of two or more.
Examples of the rosin derivative include hydrogenated rosin, disproportionated rosin, maleated rosin, formylated rosin, and polymerized rosin. Examples of the alicyclic hydrocarbon resin include commercially available products such as Quinton 1500, 1525L, 1700 (trade name, manufactured by Nippon Zeon Co., Ltd.).
Examples of the plasticizer include phosphoric acid ester, phthalic acid ester, adipic acid ester, sebacic acid ester, epoxidized soybean oil, alkyl vinyl ether polymer, polyalkylene glycols, t-nonyl pentasulfide, petrolatum, polybutene. , Tris (2-ethylhexyl) trimellitate, silicone oil, liquid paraffin, chlorinated paraffin and the like. These can be used alone or in combination of two or more.
Examples of the dehydrating agent include synthetic zeolite adsorbents, orthoesters, silicates such as tetramethoxysilane and tetraethoxysilane, isocyanates, carbodiimides, carbodiimidazoles and the like. These can be used alone or in combination of two or more.

2.防汚塗料組成物の製造方法
本発明の防汚塗料組成物は、例えば、前記共重合体、防汚薬剤及び他の添加剤等を含有する混合液を、分散機を用いて混合分散することにより製造できる。
前記混合液としては、共重合体及び防汚薬剤等の各種材料を溶媒に溶解または分散させたものであることが好ましい。
前記分散機としては、例えば、微粉砕機として使用できるものを好適に用いることができる。例えば、市販のディゾルバー、ホモミキサー、サンドミル、ビーズミル等を使用することができる。また、撹拌機を備えた容器に混合分散用のガラスビーズ等を加えたものを用い、前記混合液を混合分散してもよい。
2. Method for producing antifouling coating composition The antifouling coating composition of the present invention comprises, for example, mixing and dispersing a mixed solution containing the copolymer, the antifouling agent and other additives using a disperser. Can be manufactured by
The mixed solution is preferably a solution in which various materials such as a copolymer and an antifouling agent are dissolved or dispersed in a solvent.
As the disperser, for example, one that can be used as a fine pulverizer can be preferably used. For example, a commercially available dissolver, homomixer, sand mill, bead mill and the like can be used. Further, the mixed liquid may be mixed and dispersed by using a container equipped with a stirrer to which glass beads for mixing and dispersing are added.

3.防汚処理方法、防汚塗膜、および塗装物
本発明の防汚処理方法は、上記防汚塗料組成物を用いて被塗膜形成物の表面に防汚塗膜を形成する。本発明の防汚処理方法によれば、前記防汚塗膜が表面から徐々に溶解し塗膜表面が常に更新されることにより、水棲汚損生物の付着防止を図ることができる。
被塗膜形成物としては、例えば、船舶(特に船底)、漁業具、水中構造物等が挙げられる。
防汚塗膜の厚みは、被塗膜形成物の種類、船舶の航行速度、海水温度等に応じて適宜設定すればよい。例えば、被塗膜形成物が船舶の船底の場合、防汚塗膜の厚みは通常50〜700μm、好ましくは100〜600μmである。
3. Antifouling Treatment Method, Antifouling Coating Film, and Painted Material The antifouling treatment method of the present invention forms an antifouling coating film on the surface of a film-forming target using the above antifouling coating composition. According to the antifouling treatment method of the present invention, the antifouling coating film is gradually dissolved from the surface and the coating film surface is constantly renewed, so that adhesion of aquatic fouling organisms can be prevented.
Examples of the film forming object include ships (especially ship bottoms), fishing gear, underwater structures and the like.
The thickness of the antifouling coating film may be appropriately set according to the type of the film-forming material, the navigation speed of the ship, the seawater temperature, and the like. For example, when the material to be coated is the bottom of a ship, the thickness of the antifouling coating is usually 50 to 700 μm, preferably 100 to 600 μm.

以下に実施例等を示し本発明の特徴とするところをより一層明確にする。ただし、本発明はこれらの実施例に限定されるものではない。
各製造例、参考例、実施例及び比較例中の%は質量%を示す。
加熱残分は、JIS K 5601−1−2(ISO 3251)に基づき、125℃で1時間加熱して求めた値である。
The features of the present invention will be further clarified by showing Examples and the like below. However, the present invention is not limited to these examples.
In the production examples, reference examples, examples and comparative examples,% means mass%.
The heating residue is a value obtained by heating at 125 ° C. for 1 hour based on JIS K 5601-1-2 (ISO 3251).

重量平均分子量(Mw)は、GPCにより求めた値(ポリスチレン換算値)である。
GPCの条件は下記の通りである。
装置・・・東ソー株式会社製 HLC−8220GPC
カラム・・・TSKgel SuperHZM−M(東ソー株式会社製)2本
流量・・・0.35 mL/min
検出器・・・RI
カラム恒温槽温度・・・40℃
溶離液・・・THF
The weight average molecular weight (Mw) is a value (polystyrene conversion value) obtained by GPC.
The conditions of GPC are as follows.
Device: Tosoh Corporation HLC-8220GPC
Column: TSKgel Super HZM-M (manufactured by Tosoh Corporation) 2 Flow rate: 0.35 mL / min
Detector ・ ・ ・ RI
Column temperature chamber temperature ... 40 ℃
Eluent ... THF

また、表中の各成分の配合量の単位はgである。   The unit of the blending amount of each component in the table is g.

<製造例1(共重合体P−1の製造)>
温度計、還流冷却器、撹拌機及び滴下ロートを備えた2000mlのフラスコに、キシレン400gを仕込み窒素雰囲気下で撹拌しながら85±2℃に昇温し、メタクリル酸トリイソプロピルシリル175g、メタクリル酸2-メトキシエチル300g、メタクリル酸メチル25g、1,1,3,3−テトラメチルブチルパーオキシ−2−エチルヘキサノエート(日本油脂製パーオクタO)5gの混合液を85±2℃に保ちながら1時間で滴下した。滴下後、85±2℃に保ちながら1,1,3,3−テトラメチルブチルパーオキシー2−エチルヘキサノエート0.5gを1時間毎に3回添加して重合反応を完結した後110度に昇温し30分保持後冷却し、90℃以下でキシレン100gを添加し溶解させることにより、共重合体溶液P−1を得た。P−1の加熱残分は49.7%、重量平均分子量は52000であった。
<Production Example 1 (Production of Copolymer P-1)>
A 2000 ml flask equipped with a thermometer, a reflux condenser, a stirrer and a dropping funnel was charged with 400 g of xylene and heated to 85 ± 2 ° C. under stirring under a nitrogen atmosphere to give 175 g of triisopropylsilyl methacrylate and 2 parts of methacrylic acid. -While keeping a mixed solution of 300 g of methoxyethyl, 25 g of methyl methacrylate, 5 g of 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate (Perocta O manufactured by NOF CORPORATION) at 85 ± 2 ° C, Dropped over time. After the dropping, 0.5 g of 1,1,3,3-tetramethylbutylperoxy-2-ethylhexanoate was added 3 times every hour while maintaining the temperature at 85 ± 2 ° C., and the polymerization reaction was completed at 110 ° C. The temperature was raised to 30 ° C., the mixture was kept for 30 minutes, then cooled, and 100 g of xylene was added and dissolved at 90 ° C. or lower to obtain a copolymer solution P-1. The heating residue of P-1 was 49.7%, and the weight average molecular weight was 52,000.

<製造例2〜8、参考例1〜12>
表1〜表2に示す有機溶剤、単量体及び重合開始剤を用いて、製造例1と同様の操作で重合を行い共重合体溶液P−2〜P−8、比較共重合体溶液H−1〜H−12を得た。得られた各共重合体溶液の加熱残分及び重量平均分子量を測定した。
結果を表1〜表2に示す。
<Production Examples 2-8, Reference Examples 1-12>
Polymerization was carried out in the same manner as in Production Example 1 using the organic solvents, monomers and polymerization initiators shown in Tables 1 and 2 to obtain copolymer solutions P-2 to P-8 and comparative copolymer solution H. -1 to H-12 were obtained. The heating residue and weight average molecular weight of each of the obtained copolymer solutions were measured.
The results are shown in Tables 1 and 2.

<実施例1〜12、比較例1〜12>
製造例1〜8および参考例1〜12で得た共重合体溶液P−1〜P−8、比較共重合体溶液H−1〜H−12を用いて、防汚塗料組成物を表3〜表4に示す配合により調製した。
<Examples 1 to 12, Comparative Examples 1 to 12>
Using the copolymer solutions P-1 to P-8 and the comparative copolymer solutions H-1 to H-12 obtained in Production Examples 1 to 8 and Reference Examples 1 to 12, antifouling coating compositions are shown in Table 3. ~ Prepared according to the formulation shown in Table 4.

(塗料組成物の調整法)
実施例1〜12及び比較例1〜12の防汚塗料組成物は、2台の加湿器を稼働して湿度を90%以上に保ったドラフト内で、実験用の小型卓上サンドミル(直径1.5〜2.5mmのガラスビーズを使用)を用いて1時間混合分散することにより調整した後、2個の100mlのブリキ缶に分け、片方のブリキ缶の塗料は、塗膜の各種試験に使用し、他方のブリキ缶の塗料は貯蔵安定性評価に使用した。
(Method for preparing coating composition)
The antifouling coating compositions of Examples 1 to 12 and Comparative Examples 1 to 12 were used as small experimental tabletop sand mills (diameter 1. After adjusting by mixing and dispersing for 1 hour using glass beads of 5 to 2.5 mm, divide into two 100 ml tin cans, the paint of one tin can is used for various tests of coating film. The other tin can paint was used for storage stability evaluation.

(塗料の貯蔵安定性評価)
ブリキ缶に入れた片方の塗料の粘度を測定後密封し、45℃の恒温器に3ヶ月保存後、塗料の粘度をB型粘度計で測定した。
塗料の貯蔵安定性の評価は以下の方法で行った。
◎:塗料の粘度変化が500mPa・s/25℃未満のもの(殆ど増粘しなかったもの)
○:塗料の粘度変化が500〜5000mPa・s/25℃のもの(僅かに増粘したもの)
△:塗料の粘度変化が5000mPa・s/25℃以上のもの(大きく増粘したもの)
×:粘度が測定不能まで変化したもの(ゲル状または固化したもの)
結果を表3、表4に示す。
(Evaluation of paint storage stability)
After measuring the viscosity of one of the paints placed in the tin can, it was sealed and stored in a thermostat at 45 ° C for 3 months, and then the viscosity of the paint was measured with a B-type viscometer.
The storage stability of the paint was evaluated by the following method.
⊚: Change in viscosity of paint is less than 500 mPa · s / 25 ° C. (those that did not thicken)
◯: Viscosity change of paint is 500 to 5000 mPa · s / 25 ° C (thickened slightly)
Δ: Change in paint viscosity of 5000 mPa · s / 25 ° C. or more (thickened significantly)
×: Viscosity changed to unmeasurable (gel-like or solidified)
The results are shown in Tables 3 and 4.

(塗膜の硬度測定)
塗料における塗膜硬度は、ペンジュラム硬度計で測定した。
ペンジュラム硬度計による塗膜硬度の測定は、ガラス板(100×200×2mm)に各塗料サンプルを乾燥後の厚みが約100μmとなるよう塗布し、40℃で1日乾燥後、25℃の室内で行った。値はカウント数である。
結果を表3、表4に示す。
(Measurement of hardness of coating film)
The coating film hardness of the paint was measured with a pendulum hardness meter.
The coating film hardness is measured with a pendulum hardness meter by coating each paint sample on a glass plate (100 × 200 × 2 mm) so that the thickness after drying is about 100 μm, and drying at 40 ° C. for 1 day, then at 25 ° C. in a room. I went there. The value is a count number.
The results are shown in Tables 3 and 4.

(ロータリー試験)
水槽の中央に直径515mm及び高さ440mmの回転ドラムを取付け、これをモーターで回転できるようにした。また、海水の温度を一定に保つための冷却装置、及び海水のpHを一定に保つためのpH自動コントローラーを取付けた。
ロータリー試験の試験板は下記の方法に従って作製した。
まず、チタン板(71×100×0.5mm)上に、防錆塗料(エポキシビニル系A/C)を乾燥後の厚みが約100μmとなるよう塗布し乾燥させることにより防錆塗膜を形成した。その後、実施例1〜12及び比較例1〜12で得られた塗料組成物を、それぞれ前記防錆塗膜の上に、乾燥後の厚みが約300μmとなるよう塗布した。得られた塗布物を40℃で3日間乾燥させることにより、厚みが約300μmの乾燥塗膜を有する試験板を作製した。
作製した試験板を上記装置の回転装置の回転ドラムに海水と接触するように固定して、20ノットの速度で回転ドラムを回転させた。その間、海水の温度を25℃、pHを8.0〜8.2に保ち、一週間毎に海水を入れ換えた。
(Rotary test)
A rotating drum having a diameter of 515 mm and a height of 440 mm was attached to the center of the water tank so that it could be rotated by a motor. Further, a cooling device for keeping the temperature of seawater constant and a pH automatic controller for keeping the pH of seawater constant were attached.
The test plate for the rotary test was prepared according to the following method.
First, a rust preventive coating film is formed by applying a rust preventive coating (epoxy vinyl A / C) on a titanium plate (71 × 100 × 0.5 mm) so that the thickness after drying is about 100 μm and drying. did. Then, the coating compositions obtained in Examples 1 to 12 and Comparative Examples 1 to 12 were applied on the rust-preventive coating film so that the thickness after drying was about 300 μm. The obtained coated product was dried at 40 ° C. for 3 days to prepare a test plate having a dry coating film with a thickness of about 300 μm.
The prepared test plate was fixed to the rotating drum of the rotating device of the above device so as to come into contact with seawater, and the rotating drum was rotated at a speed of 20 knots. During that time, the temperature of seawater was maintained at 25 ° C. and the pH was maintained at 8.0 to 8.2, and the seawater was replaced every week.

・塗膜溶解量の測定
各試験板の初期と試験開始後1ヶ月毎の残存膜厚を(株)キーエンス製の形状測定レーザーマイクロスコープVK−X100で測定し、その差から溶解した塗膜厚を計算することにより1ヶ月あたりの塗膜溶解量(μm/月)を得た。
結果を表3、表4に示す。
-Measurement of the amount of coating film dissolved The initial thickness of each test plate and the remaining film thickness after the start of the test were measured with a shape measurement laser microscope VK-X100 manufactured by Keyence Co., Ltd., and the film thickness dissolved from the difference. The amount of dissolved coating film (μm / month) per month was obtained by calculating
The results are shown in Tables 3 and 4.

・塗膜の表面状態観察
ロータリー試験6ヶ月後の残存膜厚の測定時、各塗膜表面を肉眼及びマイクロスコープで観察して塗膜の表面状態を評価した。
塗膜表面状態の評価は以下の基準で行った。
◎:全く異常のない場合
○:僅かにヘアークラックが見られるもの
△:塗膜全面にヘアークラックが見られるもの
×:クラック、ブリスター又はハガレなどの塗膜に異常が見られるもの
結果を表3、表4に示す。
-Observation of surface state of coating film When measuring the remaining film thickness after 6 months of the rotary test, the surface state of the coating film was evaluated by observing the surface of each coating film with the naked eye and a microscope.
The surface condition of the coating film was evaluated according to the following criteria.
⊚: No abnormality at all ○: Slight hair cracks are seen Δ: Hair cracks are seen on the entire surface of the coating film ×: Abnormalities in the coating film such as cracks, blister or peeling are seen Table 3 shows the results. , Shown in Table 4.

・塗膜の白化観察
ロータリー試験6ヶ月後の残存膜厚の測定時、各塗膜表面の白化の有無を目視で評価した
塗膜表面の目視での白化の有無の評価は以下の基準で行った。
○:塗膜表面の色が殆ど変化していない場合
△:塗膜表面の色が僅かに白化している場合
×:塗膜全面の色が明らかに白化している場合
結果を表3、表4に示す。
・ Observation of whitening of coating film When measuring the remaining film thickness after 6 months of the rotary test, the presence or absence of whitening of each coating film surface was visually evaluated. The following criteria were used to evaluate the presence or absence of whitening of the coating film surface visually. It was
◯: When the color of the coating film surface hardly changed Δ: When the color of the coating film surface was slightly whitened ×: When the color of the entire coating film was clearly whitened The results are shown in Table 3 and Table 3. 4 shows.

・塗膜のL値測定
ロータリー試験前の塗膜、及びロータリー試験6ヶ月後の残存塗膜について、色彩計を用いてL値(明度)を測定した。色彩計は日本電色工業株式会社製のColor Meter ZE6000を使用した。L値(明度)はJIS Z 8781-4に規定(CIE方式の計算式)の値を用いた。L値(明度)では白は100、黒は0となるので、塗膜表面が白化した場合塗膜が明るくなりL値の数字が大きくなる。
Measurement of L value of coating film The L value (brightness) of the coating film before the rotary test and the residual coating film after 6 months of the rotary test were measured using a colorimeter. The color meter used was Color Meter ZE6000 manufactured by Nippon Denshoku Industries Co., Ltd. As the L value (brightness), the value specified in JIS Z 8781-4 (calculation formula of CIE method) was used. The L value (brightness) is 100 for white and 0 for black. Therefore, when the surface of the coating film is whitened, the coating film becomes bright and the L value becomes large.

(防汚試験(静置浸漬試験))
実施例1〜12、比較例1〜12で得られた各防汚塗料を硬質塩ビ板(100×200×2mm)の両面に乾燥塗膜で約200ミクロンになるように塗布した。この試験板を三重県尾鷲市の海面下1.5mに浸潰して付着生物による試験板の汚損を12ヶ月観察し評価した。
評価は、塗膜表面の状態を目視観察することにより行い、以下の基準で判断した。
◎:貝類や藻類などの汚損生物の付着がなく、かつ、スライムも殆どなし。
○:貝類や藻類などの汚損生物の付着がなく、かつ、スライムが薄く(塗膜面が見える程度)付着しているものの刷毛で軽く拭いて取れるレベル。
△:貝類や藻類などの汚損生物の付着はないが、塗膜面が見えない程スライムが厚く付着しており、刷毛で強く拭いても取れないレベル。
×:貝類や藻類などの汚損生物が付着しているレベル。
この結果を表3、表4に示す。
(Antifouling test (stationary immersion test))
Each of the antifouling paints obtained in Examples 1 to 12 and Comparative Examples 1 to 12 was applied on both sides of a hard PVC plate (100 x 200 x 2 mm) as a dry coating film to a thickness of about 200 microns. The test plate was immersed in 1.5 m below the sea surface in Owase City, Mie Prefecture, and the stain on the test plate due to attached organisms was observed and evaluated for 12 months.
The evaluation was performed by visually observing the state of the coating film surface, and judged according to the following criteria.
⊚: No attachment of fouling organisms such as shellfish and algae, and almost no slime.
◯: A level where there is no attachment of fouling organisms such as shellfish and algae and the slime is attached thinly (to the extent that the coating surface can be seen), but can be wiped lightly with a brush.
Δ: Staining organisms such as shellfish and algae are not attached, but the slime is attached so thick that the coating film surface cannot be seen, and it is a level that cannot be removed even by wiping with a brush.
×: A level where fouling organisms such as shellfish and algae are attached.
The results are shown in Tables 3 and 4.

表3、表4中の防汚薬剤、顔料、他添加物の詳細は、以下の通りである。
<防汚薬剤>
亜酸化銅 (日進ケムコ社製、NC−301 平均粒径3μm)
カッパーピリチオン(アーチケミカルス社製、カッパーオマジン)
<顔料>
ベンガラ(戸田ピグメント製、TODA COLOR EP−13D)
タルク(松村産業製、クラウンタルク3S)
酸化亜鉛(正同化学製、酸化亜鉛2種(商品名))
酸化チタン(古河機械金属製、FR−41)
<他添加物>
テトラエトキシシラン(キシダ化学製、試薬特級)
ロジン亜鉛塩(50%キシレン溶液)
塩素化パラフィン(東ソー株式会社製、商品名「エンパラA−40S」)
ディスパロンA603−20x (楠本化成製、脂肪酸アマイド系揺変剤)
Details of the antifouling agents, pigments and other additives in Tables 3 and 4 are as follows.
<Antifouling agent>
Cuprous oxide (Nisshin Chemco, NC-301 average particle size 3 μm)
Copper Pyrithione (Arch Chemicals, Copper Omagine)
<Pigment>
Bengal (TODA COLOR EP-13D, manufactured by Toda Pigment)
Talc (Matsumura Sangyo, Crown Talc 3S)
Zinc oxide (Shodo Chemical, 2 types of zinc oxide (trade name))
Titanium oxide (Furukawa Kikai Metal, FR-41)
<Other additives>
Tetraethoxysilane (Kishida Chemical, special grade reagent)
Rosin zinc salt (50% xylene solution)
Chlorinated paraffin (Tosoh Corporation, trade name "Empala A-40S")
Disparlon A603-20x (Kusumoto Kasei, fatty acid amide thixotropic agent)

表3、表4から、本発明の塗料組成物(実施例1〜12)を用いて製造された塗料は、貯蔵安定性が良く、また形成された塗膜は、海水中での溶解量が高く維持され、防汚試験においても、貝類や藻類などの汚損生物の付着がなく、かつスライムの付着も殆どない。また、ロータリー試験6ヶ月後の乾燥塗膜の状態も白化、クラック、ハガレ等の異常はなく良好であることがわかる。
一方、比較例1〜6、又は10〜12の塗料組成物を用いて製造された塗料は、実施例に比べて、貯蔵安定性が良好でなく、この塗料を用いて形成した塗膜は、白化が生じやすかった。
比較例7〜9の塗料組成物を用いて製造された塗料は、海水中での溶解量が低く汚損生物の付着防止が不十分であった。
From Tables 3 and 4, the paints produced using the paint compositions of the present invention (Examples 1 to 12) have good storage stability, and the formed coating films have a solubility in seawater. It is maintained at a high level, and even in antifouling tests, there is no attachment of fouling organisms such as shellfish and algae, and almost no attachment of slime. Further, it can be seen that the state of the dried coating film after 6 months of the rotary test is good without any abnormalities such as whitening, cracks and peeling.
On the other hand, the paints produced using the paint compositions of Comparative Examples 1 to 6 or 10 to 12 are not as good in storage stability as compared with the Examples, and the coating film formed using this paint is Whitening was likely to occur.
The paints produced using the paint compositions of Comparative Examples 7 to 9 had a low amount of dissolution in seawater and were insufficient in preventing the attachment of fouling organisms.

Claims (3)

単量体(a)と、前記単量体(a)以外の重合性不飽和単量体(b)の混合物を共重合して得られ防汚塗料組成物用共重合体であって、
前記単量体(a)は、一般式(1)で表され、
前記単量体(b)がメタクリル酸2-メトキシエチルを含有し、
前記単量体(a)の含有量が前記単量体(a)と前記単量体(b)の合計質量のうち5〜45質量%を占め、
前記メタクリル酸2-メトキシエチルの含有量が前記単量体(a)と前記単量体(b)の合計質量のうち55〜95質量%を占める、防汚塗料組成物用共重合体。
(式中、Rはメチル基、R、R、Rは炭素数3〜8の分岐状アルキル基、フェニル基から選ばれ、同一であっても異なってもよい)
A copolymer for an antifouling coating composition, which is obtained by copolymerizing a mixture of a monomer (a) and a polymerizable unsaturated monomer (b) other than the monomer (a),
The monomer (a) is represented by the general formula (1),
The monomer (b) contains 2-methoxyethyl methacrylate,
The content of the monomer (a) accounts for 5 to 45 mass% of the total mass of the monomer (a) and the monomer (b),
The copolymer for antifouling coating composition, wherein the content of 2-methoxyethyl methacrylate accounts for 55 to 95% by mass of the total mass of the monomer (a) and the monomer (b).
(In the formula, R 1 is a methyl group, R 2 , R 3 , and R 4 are selected from a branched alkyl group having 3 to 8 carbon atoms and a phenyl group, and may be the same or different.)
前記単量体(a)とメタクリル酸2-メトキシエチルの合計含有量が前記単量体(a)と前記単量体(b)の合計質量のうち70質量%以上を占める、請求項1に記載の共重合体。   The total content of the monomer (a) and 2-methoxyethyl methacrylate accounts for 70% by mass or more of the total mass of the monomer (a) and the monomer (b). The copolymer described. 共重合体と、防汚薬剤を含む、防汚塗料組成物であって、
前記共重合体は、請求項1又は請求項2に記載の防汚塗料組成物用共重合体である、防汚塗料組成物。
An antifouling coating composition comprising a copolymer and an antifouling agent,
An antifouling coating composition, wherein the copolymer is the copolymer for an antifouling coating composition according to claim 1 or 2.
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