JPWO2019044386A1 - A mesh sheet for forming a curved surface and a storage bag formed using this mesh sheet - Google Patents

A mesh sheet for forming a curved surface and a storage bag formed using this mesh sheet Download PDF

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JPWO2019044386A1
JPWO2019044386A1 JP2019539115A JP2019539115A JPWO2019044386A1 JP WO2019044386 A1 JPWO2019044386 A1 JP WO2019044386A1 JP 2019539115 A JP2019539115 A JP 2019539115A JP 2019539115 A JP2019539115 A JP 2019539115A JP WO2019044386 A1 JPWO2019044386 A1 JP WO2019044386A1
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fiber
mesh sheet
warp
fibers
weft
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JP7011338B2 (en
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正 元村
正 元村
基伸 鈴木
基伸 鈴木
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Yamanaka Industry Co Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D9/00Open-work fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D29/00Sacks or like containers made of fabrics; Flexible containers of open-work, e.g. net-like construction
    • B65D29/04Net-like containers made of plastics material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/70Containers, packaging elements or packages, specially adapted for particular articles or materials for materials not otherwise provided for
    • B65D85/804Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package
    • B65D85/808Disposable containers or packages with contents which are mixed, infused or dissolved in situ, i.e. without having been previously removed from the package for immersion in the liquid to release part or all of their contents, e.g. tea bags
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00Woven fabrics designed to make specified articles
    • D03D1/04Sack- or bag-like articles
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/587Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads adhesive; fusible
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Woven Fabrics (AREA)
  • Nonwoven Fabrics (AREA)
  • Packages (AREA)

Abstract

本発明は、曲面を有する立体形状にした場合に形状の保持力及び回復力を有し、皺等が寄り難いメッシュシート及び収容バッグを提供する。本発明は、単一成分からなる第1の繊維(2)と、芯部及びこの芯部の表面を覆う鞘部の少なくとも2層以上の構造を有し、鞘部を形成する成分の融点が芯部を形成する成分の融点及び第1の繊維2の融点のいずれか低い方よりも20℃以上低い第2の繊維(3)とを配列して経糸1a及び緯糸1bを形成し、経糸1a及び緯糸1bの双方に少なくとも第2の繊維(3)を備え、経糸(1a)を構成する第2の繊維(3)と緯糸(1b)を構成する第2の繊維(3)との交絡部分が熱融着しており、経糸(1a)及び緯糸(1b)の全交絡部分における第2の繊維(3),(3)同士の交絡部分の熱融着率が10%以上45%以下となっている。The present invention provides a mesh sheet and a storage bag that have a holding power and a resilience of the shape when formed into a three-dimensional shape having a curved surface and are less likely to wrinkle. The present invention has a structure of at least two layers or more of a first fiber (2) composed of a single component and a core portion and a sheath portion covering the surface of the core portion, and the melting point of the component forming the sheath portion is The warp 1a and the weft 1b are formed by arranging the second fiber (3), which is 20 ° C. or more lower than the lower of the melting point of the component forming the core and the melting point of the first fiber 2, whichever is lower, to form the warp 1a. Both the weft 1b and the weft 1b are provided with at least a second fiber (3), and an entangled portion between the second fiber (3) constituting the warp (1a) and the second fiber (3) constituting the weft (1b). Is heat-sealed, and the heat-sealing rate of the entangled portion between the second fibers (3) and (3) in the entire entangled portion of the warp (1a) and the weft (1b) is 10% or more and 45% or less. It has become.

Description

本発明は、曲面形成用のメッシュシート及びこのメッシュシートを用いて形成された収容バッグに関する。 The present invention relates to a mesh sheet for forming a curved surface and a storage bag formed by using the mesh sheet.

液体に紅茶その他の成分を抽出するための使い捨て可能なティーバッグとして、不織布又はメッシュ生地により、平面のシートを折り曲げ融着して4面体等の多面体等に形成したものが広く用いられている(例えば、下記特許文献1)。 As a disposable tea bag for extracting black tea and other components into a liquid, a flat sheet formed by bending and fusing a flat sheet into a polyhedron such as a tetrahedron using a non-woven fabric or a mesh cloth is widely used ( For example, the following Patent Document 1).

特許第3956019号公報Japanese Patent No. 3956019

特許文献1において開示された三角錐形状又は立方体形状のティーバッグは、形状の維持が困難で変形し易く、変形した場合の形状の回復力が小さい。したがって前記ティーバッグは、成分抽出時に液体内でフィルタが広がり難く、茶葉の広がり又は動きを妨げてしまうことがあるという課題があった。特に、このようなティーバッグに用いられる従来のメッシュ生地は、立体成形時の形状の保持力及び形状が変形した際の回復力を持たせ難く、保形力等を持たせようとすると柔軟性が低下するため球形等の曲面形状に成形した際に皺が寄りやすかった。
そこで本発明は、曲面を有する立体形状にした場合に形状の保持力及び回復力を有し、皺等が寄り難いメッシュ生地及びこのようなメッシュ生地により成形された飲料抽出バッグを提供する。
The triangular pyramid-shaped or cubic-shaped tea bag disclosed in Patent Document 1 is difficult to maintain its shape and is easily deformed, and the resilience of the shape when deformed is small. Therefore, the tea bag has a problem that the filter does not easily spread in the liquid at the time of component extraction, which may hinder the spread or movement of tea leaves. In particular, the conventional mesh fabric used for such tea bags is difficult to have the holding power of the shape at the time of three-dimensional molding and the resilience when the shape is deformed, and is flexible when trying to have the shape holding power and the like. Wrinkles were likely to occur when molding into a curved shape such as a sphere.
Therefore, the present invention provides a mesh dough that has a shape-holding power and a resilience and is less likely to wrinkle when formed into a three-dimensional shape having a curved surface, and a beverage extraction bag formed by such a mesh dough.

本発明の曲面形成用のメッシュシートは、単一成分からなる第1の繊維と、芯部及びこの芯部の表面を覆う鞘部の少なくとも2層以上の構造を有し、鞘部を形成する成分の融点が芯部を形成する成分の融点及び第1の繊維の融点のいずれか低い方よりも20℃以上低い第2の繊維とを配列して経糸及び緯糸を形成し、前記経糸及び前記緯糸の双方に少なくとも前記第2の繊維を備え、前記経糸を構成する前記第2の繊維と前記緯糸を構成する前記第2の繊維との交絡部分が熱融着しており、前記経糸及び前記緯糸の全交絡部分における第2の繊維同士の交絡部分の熱融着率が10%以上45%以下となっている。
この構成によれば、本発明のメッシュシートを曲面を有する立体形状にした場合に、球形状の保持力及び回復力を有し、皺等が寄り難くなる。
The mesh sheet for forming a curved surface of the present invention has a structure of at least two layers or more of a first fiber composed of a single component and a core portion and a sheath portion covering the surface of the core portion, and forms the sheath portion. The warp and the weft are formed by arranging the second fiber whose melting point of the component is 20 ° C. or more lower than the lower of the melting point of the component forming the core and the melting point of the first fiber, whichever is lower. Both of the wefts are provided with at least the second fiber, and the entangled portion between the second fiber constituting the warp and the second fiber constituting the weft is heat-sealed, and the warp and the warp are fused. The heat fusion rate of the entangled portion between the second fibers in the entire entangled portion of the weft is 10% or more and 45% or less.
According to this configuration, when the mesh sheet of the present invention has a three-dimensional shape having a curved surface, it has a spherical shape holding force and a resilience, and wrinkles and the like are less likely to occur.

本発明のメッシュシートは、単一成分からなる第1の繊維と、芯部及びこの芯部の表面を覆う鞘部の少なくとも2層以上の構造を有し、鞘部を形成する成分の融点が芯部を形成する成分の融点及び第1の繊維と融点のいずれか低い方よりも20℃以上低い第2の繊維とを配列して経糸及び緯糸を形成し、前記経糸及び前記緯糸の双方に少なくとも前記第2の繊維を備え、前記経糸を構成する前記第2の繊維と前記緯糸を構成する前記第2の繊維との交絡部分が熱融着しており、前記第1の繊維及び前記第2の繊維の総本数に対する前記経糸及び前記緯糸を構成する前記第2の繊維の本数が33%以上70%以下となっている。
この構成によれば、本発明のメッシュシートを曲面を有する立体形状にした場合に、球形状の保持力及び回復力を有し、皺等が寄り難くなる。
The mesh sheet of the present invention has a structure of at least two layers of a first fiber composed of a single component and a core portion and a sheath portion covering the surface of the core portion, and the melting point of the component forming the sheath portion is The warp and weft are formed by arranging the melting point of the component forming the core portion and the first fiber and the second fiber which is 20 ° C. or more lower than the lower of the melting points, and forms the warp and the weft, and forms the warp and the weft. The first fiber and the first fiber are provided with at least the second fiber, and the entangled portion between the second fiber constituting the warp and the second fiber constituting the weft is heat-sealed. The number of the warp yarn and the second fiber constituting the weft yarn is 33% or more and 70% or less with respect to the total number of the fibers of 2.
According to this configuration, when the mesh sheet of the present invention has a three-dimensional shape having a curved surface, it has a spherical shape holding force and a resilience, and wrinkles and the like are less likely to occur.

本発明のメッシュシートを形成する前記経糸は、前記第1の繊維が1本又は2本配列される毎に、前記第2の繊維が1本又は2本交互に配列され、前記緯糸は、前記第1の繊維が1本又は2本配列される毎に、前記第2の繊維が1本又は2本交互に配列されていてもよい。 In the warp yarns forming the mesh sheet of the present invention, one or two of the second fibers are alternately arranged each time one or two of the first fibers are arranged, and the weft yarn is the weft. Every time one or two first fibers are arranged, one or two of the second fibers may be arranged alternately.

本発明のメッシュシートを形成する前記経糸及び前記緯糸のいずれか一方は、前記第1の繊維と前記第2の繊維とが1本又は2本の単位で同数ずつ交互に配列され、前記経糸及び前記緯糸のもう一方は、前記第1の繊維が3本配列される毎に前記第2の繊維が1本配列されていてもよい。 In either one of the warp and the weft forming the mesh sheet of the present invention, the first fiber and the second fiber are alternately arranged in units of one or two, and the warp and the warp and the weft are arranged alternately. On the other side of the weft, one of the second fibers may be arranged for every three of the first fibers arranged.

本発明のメッシュシートを形成する前記経糸及び前記緯糸のいずれか一方は、全て第2の繊維からなり、前記経糸及び前記緯糸のもう一方は、前記第1の繊維が3本配列される毎に前記第2の繊維が1本配列されていてもよい。 Either one of the warp and the weft forming the mesh sheet of the present invention is composed of a second fiber, and the warp and the other of the weft are formed every time three of the first fibers are arranged. One of the second fibers may be arranged.

本発明のメッシュシートを形成する経糸及び緯糸の繊維密度は、それぞれ1インチ当たり70本以上120本以下であってもよい。 The fiber densities of the warp and weft that form the mesh sheet of the present invention may be 70 or more and 120 or less per inch, respectively.

本発明のメッシュシートを形成する第1の繊維及び第2の繊維は、モノフィラメントであってもよい。
この構成によれば、第1の繊維及び第2の繊維の透明性、張り及びコシを保持しやすい。
The first fiber and the second fiber forming the mesh sheet of the present invention may be monofilaments.
According to this configuration, it is easy to maintain the transparency, tension and elasticity of the first fiber and the second fiber.

本発明の収容バッグは、前記いずれかのメッシュシートを備え、前記メッシュシートが曲面を有する立体形状に成形されている。
この構成によれば、上記いずれかの作用又は機能を奏する。
The storage bag of the present invention includes any of the above mesh sheets, and the mesh sheet is molded into a three-dimensional shape having a curved surface.
According to this configuration, any of the above actions or functions is exhibited.

本発明のメッシュシート及び収容バッグは、曲面を有する立体形状にした場合に形状の保持力及び回復力を有し、皺等が寄り難いという効果を奏する。 The mesh sheet and the storage bag of the present invention have a holding power and a recovering power of the shape when they are formed into a three-dimensional shape having a curved surface, and have an effect that wrinkles and the like are hard to be formed.

本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートを拡大して一部を示した平面図である。It is a top view which showed a part of the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートに対する比較例を拡大して一部を示した平面図である。It is a top view which showed a part of the comparative example with respect to the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態であるメッシュシートに対する比較例を拡大して一部を示した平面図である。It is a top view which showed a part of the comparative example with respect to the mesh sheet which is one Embodiment of this invention by enlarging. 本発明の一実施形態である収容バッグを模式的に示した図である。It is a figure which showed typically the storage bag which is one Embodiment of this invention.

以下、本発明のメッシュシート及び曲面を保持可能な収容バッグの実施形態について、図を参照して説明する。 Hereinafter, embodiments of the mesh sheet and the storage bag capable of holding a curved surface of the present invention will be described with reference to the drawings.

本発明のメッシュシートには、交絡部分の少なくとも一部が熱処理(「セット加工」ともいう)により熱融着したメッシュ状の平織物が用いられている。
メッシュシートを形成するフィラメントとしては、単一の成分からなる第1の繊維と、第1の繊維と融点の異なる複数の成分を用いた第2の繊維とが用いられている。
In the mesh sheet of the present invention, a mesh-like plain woven fabric in which at least a part of the entangled portion is heat-sealed by heat treatment (also referred to as "set processing") is used.
As the filament forming the mesh sheet, a first fiber composed of a single component and a second fiber using a plurality of components having different melting points from the first fiber are used.

第1の繊維には、ポリエチレン、ポリプロピレン、ポリウレタン、ナイロン、ポリエステル、ポリ乳酸等よりなる熱融着性を有する合成繊維が使用され、特にポリエステル、ポリ乳酸又はナイロン等がより好適に使用される。 As the first fiber, a synthetic fiber having heat-sealing property made of polyethylene, polypropylene, polyurethane, nylon, polyester, polylactic acid or the like is used, and polyester, polylactic acid, nylon or the like is more preferably used.

また、第1の繊維としては、モノフィラメント又はマルチフィラメントのいずれを使用することもできるが、本発明のメッシュシートには、繊維の透明性、張り及びコシの保持の観点から、特にモノフィラメントがより好適に使用される。 Further, as the first fiber, either monofilament or multifilament can be used, but the mesh sheet of the present invention is more preferably monofilament from the viewpoint of fiber transparency, tension and retention of elasticity. Used for.

本実施形態では、第1の繊維の一例として、ホモポリエステルからなるモノフィラメントが用いられている。なお、本明細書において、ホモポリエステルとは現在広く使用されているポリエステル繊維の成分である、エチレングリコールとテレフタル酸の重縮合物である。 In this embodiment, a monofilament made of homopolyester is used as an example of the first fiber. In the present specification, homopolyester is a polycondensate product of ethylene glycol and terephthalic acid, which is a component of polyester fibers widely used at present.

第2の繊維には、芯部及びこの芯部の表面を覆って繊維の表面を形成する鞘部の少なくとも2層以上の構造を有し、本実施形態では芯及び鞘の2層構造となった繊維が用いられる。
芯部を形成する成分は、第1の繊維と同様の成分を用いることができる。
鞘部を形成する成分は、第1の繊維の融点及び芯部の成分の融点のいずれか低い方よりも20℃以上低い成分が用いられる。
The second fiber has a structure of at least two layers or more of a core portion and a sheath portion that covers the surface of the core portion and forms the surface of the fiber, and in the present embodiment, it has a two-layer structure of a core and a sheath. Fiber is used.
As the component forming the core portion, the same component as that of the first fiber can be used.
As the component forming the sheath portion, a component having a temperature lower than the melting point of the first fiber and the melting point of the component of the core portion, whichever is lower, is used.

第2の繊維の芯部の材質は、第1の繊維の材質と同様に、ポリエチレン、ポリプロピレン、ポリウレタン、ナイロン、ポリエステル、ポリ乳酸等よりなる熱融着性を有する合成繊維を使用することができ、特にポリエステル、ポリ乳酸又はナイロン等が好適に使用される。第2の繊維の鞘部の材質は、芯部の材質に他の成分を加え又は重合の程度を調整して融点を前記のとおり低くしたもの等を用いることができる。 As the material of the core of the second fiber, a synthetic fiber having heat-sealing properties made of polyethylene, polypropylene, polyurethane, nylon, polyester, polylactic acid, etc. can be used as in the material of the first fiber. In particular, polyester, polylactic acid, nylon and the like are preferably used. As the material of the sheath portion of the second fiber, a material having a melting point lowered as described above by adding another component to the material of the core portion or adjusting the degree of polymerization can be used.

第2の繊維には、モノフィラメント又はマルチフィラメントのいずれを使用することもできる。本発明のメッシュシートには、繊維の透明性、張り及びコシの保持の観点から、特にモノフィラメントがより好適に使用される。 Either monofilament or multifilament can be used for the second fiber. In the mesh sheet of the present invention, monofilament is more preferably used from the viewpoint of fiber transparency, tension and retention of elasticity.

本実施形態では、第2の繊維の一例として、芯成分にポリエステルを用い、鞘成分にテレフタル酸及びイソフタル酸が含まれたポリエステル系繊維を用いたモノフィラメントが用いられている。なお、テレフタル酸及びイソフタル酸が含まれたポリエステル系繊維とは、ポリエステル分子中にエチレンテレフタレート単位の他、エチレンイソフタレート単位が含まれているポリマーからなる繊維をいう。 In the present embodiment, as an example of the second fiber, a monofilament using polyester as a core component and polyester fiber containing terephthalic acid and isophthalic acid as a sheath component is used. The polyester fiber containing terephthalic acid and isophthalic acid refers to a fiber made of a polymer containing ethylene terephthalate unit and ethylene isophthalate unit in the polyester molecule.

第2の繊維中、芯成分の比率は、50体積%以上75体積%以下であることが好ましい。芯成分の比率が第2の繊維全体の50体積%よりも少ないと、鞘成分の比率が全体の50体積%以上となるため、メッシュシートが織物の精練及び仕上工程の温度に耐えられなくなる。また、第2の繊維同士の交絡部が融着される度合が高くなって、繊維全体の硬い性質が失われて著しく柔らかくなる。すなわち、収容バッグの保形性が不十分となるからである。また、芯成分の比率が75容量%以上になると第2の繊維が硬くなり過ぎて、収容バッグの手触りが硬くなって皺が入り易くなり曲げ回復性も低下するからである。 The ratio of the core component in the second fiber is preferably 50% by volume or more and 75% by volume or less. If the ratio of the core component is less than 50% by volume of the entire second fiber, the ratio of the sheath component is 50% by volume or more of the whole, so that the mesh sheet cannot withstand the temperature of the woven fabric refining and finishing process. In addition, the degree to which the entangled portions of the second fibers are fused increases, and the hard properties of the entire fibers are lost, resulting in remarkably softening. That is, the shape retention of the storage bag becomes insufficient. Further, when the ratio of the core component is 75% by volume or more, the second fiber becomes too hard, the texture of the storage bag becomes hard, wrinkles are easily formed, and the bending recovery property is lowered.

第1の繊維及び第2の繊維の太さは、15dtex以上60dtex以下であればよい。第1の繊維及び第2の繊維の太さは、20〜35dtexであることが好ましく、22〜33dtexであることがより好ましい。20〜35dtexの繊度は、製織時の製織工程における製織安定性に優れ、且つ、製織されたメッシュシートの風合い(柔軟性)の良好なものが得やすい。 The thickness of the first fiber and the second fiber may be 15 dtex or more and 60 dtex or less. The thickness of the first fiber and the second fiber is preferably 20 to 35 dtex, and more preferably 22 to 33 dtex. A fineness of 20 to 35 dtex is excellent in weaving stability in the weaving process at the time of weaving, and it is easy to obtain a woven mesh sheet having a good texture (flexibility).

メッシュシートは、第1の繊維と第2の繊維とを規則的に配列させた経糸と、第1の繊維と第2の繊維とを規則的に配列させた緯糸とを平織りにし、経糸と緯糸の第2の繊維同士の交絡部分を剥離しないように熱融着させたシートである。
メッシュシートの熱処理は、第1の繊維の融点及び第2の繊維の芯部の融点のいずれか低い方よりも低く、鞘部の融点よりも高い温度に設定される。熱処理は、当業者が通常行う方法で行う。
メッシュシートの繊維密度は、縦及び横共に1インチ当たり70本以上120本以下とすることができる。
In the mesh sheet, a warp in which the first fiber and the second fiber are regularly arranged and a weft in which the first fiber and the second fiber are regularly arranged are made into a plain weave, and the warp and the weft are formed. It is a sheet heat-sealed so as not to peel off the entangled portion between the second fibers of the above.
The heat treatment of the mesh sheet is set to a temperature lower than the melting point of the first fiber and the melting point of the core portion of the second fiber, whichever is lower, and higher than the melting point of the sheath portion. The heat treatment is carried out by a method usually performed by those skilled in the art.
The fiber density of the mesh sheet can be 70 or more and 120 or less per inch in both the vertical and horizontal directions.

メッシュシートの熱処理により、第2の繊維同士の交絡部分は、繊維同士のずれが生じない程度に熱融着している。また、第1の繊維と第2の繊維との交絡部分は、第2の繊維の鞘部しか溶融しないので完全には融着せず第1の繊維及び第2の繊維が剥離し得る程度以下の強さで融着し、又は融着していない状態となっている。第1の繊維同士の交絡部分は、互いに融着していない状態となっている。
ここで、「繊維同士のずれが生じる程度」とは、融着した交絡部分の一部が、繊維が破断することなく剥離し掛け又は剥離することにより、目ずれが生じることを意味する。
By the heat treatment of the mesh sheet, the entangled portions of the second fibers are heat-sealed to the extent that the fibers do not shift from each other. Further, the entangled portion between the first fiber and the second fiber is not completely fused because only the sheath portion of the second fiber is melted, and is less than the extent to which the first fiber and the second fiber can be peeled off. It is in a state of being fused or not fused due to its strength. The entangled portions of the first fibers are not fused to each other.
Here, "the degree to which the fibers are displaced from each other" means that a part of the fused entangled portion is peeled off or peeled off without breaking the fibers, so that a misalignment occurs.

メッシュシートの交絡部分の融着率、すなわちメッシュシート全体の交絡部分に対する互いに融着した第2の繊維同士の交絡部分の比率は、全体の10%以上45%以下の範囲に設定されている。
言い換えると、メッシュシートの経糸及び緯糸を構成する第1の繊維及び第2の繊維の総本数に対する経糸及び緯糸を構成する第2の繊維の本数は、33%以上70%以下の範囲になるよう設定されている。
The fusion rate of the entangled portions of the mesh sheet, that is, the ratio of the entangled portions of the second fibers fused to each other to the entangled portions of the entire mesh sheet is set in the range of 10% or more and 45% or less of the whole.
In other words, the number of the second fibers constituting the warp and the weft is in the range of 33% or more and 70% or less with respect to the total number of the first fibers and the second fibers constituting the warp and the weft of the mesh sheet. It is set.

前記の交絡部分の融着率又はメッシュシートを構成する経糸及び緯糸に用いられている第1の繊維及び第2の繊維の総本数に対する第2の繊維の総数の比率を満たす経糸及び緯糸における第1の繊維及び第2の繊維の配列パターンとしてはいろいろなものが考えられる。様々な配列パターンがあるメッシュシートについて、前記交絡部分の融着率を算出するには、まず経糸及び緯糸のそれぞれを構成する第1の繊維及び第2の繊維の配列パターンの最小単位同士の重なり部分(以下「配列パターンの最小領域」Sという)を設定する。そして、配列パターンの最小領域Sにおける「第2の繊維同士の交絡部分の総個数」を「交絡部分の全体の総個数」で割ることにより算定することができる。また、シート全体における第2の繊維の比率は、配列パターンの最小領域Sにおける「第2の繊維の総本数」を「第1の繊維及び第2の繊維の総本数」で割ることにより算定することができる。 The first in the warp and weft that satisfies the fusion rate of the entangled portion or the ratio of the total number of the second fibers to the total number of the first fibers and the second fibers used in the warp and the weft forming the mesh sheet. Various patterns are conceivable as the arrangement pattern of the first fiber and the second fiber. In order to calculate the fusion rate of the entangled portion of a mesh sheet having various arrangement patterns, first, the minimum units of the arrangement patterns of the first fiber and the second fiber constituting each of the warp and the weft are overlapped with each other. A portion (hereinafter referred to as "minimum area of array pattern" S) is set. Then, it can be calculated by dividing the "total number of entangled portions of the second fibers" in the minimum region S of the arrangement pattern by the "total number of entangled portions of the second fibers". The ratio of the second fiber in the entire sheet is calculated by dividing the "total number of second fibers" in the minimum region S of the arrangement pattern by the "total number of first fibers and second fibers". be able to.

メッシュシートの交絡部分の融着率を交絡部分全体の10%以上とする理由は、融着率が10%未満であると(言い換えると、メッシュシートを構成する第1の繊維及び第2の繊維の総本数に対する第2の繊維の総本数が33%未満であると)、メッシュシートを球形等の曲面を有する立体に成形した際に、メッシュシートが平坦形状に戻ろうとしてしまうため曲面を成形し難くなる(偏平になりやすくなる)からである。 The reason why the fusion rate of the entangled portion of the mesh sheet is 10% or more of the entire entangled portion is that the fusion rate is less than 10% (in other words, the first fiber and the second fiber constituting the mesh sheet). When the total number of second fibers is less than 33% of the total number of fibers), when the mesh sheet is formed into a three-dimensional object having a curved surface such as a sphere, the mesh sheet tends to return to a flat shape, so the curved surface is formed. This is because it becomes difficult (it becomes easy to become flat).

また、メッシュシートの交絡部分の融着率を交絡部分全体の45%以下とする理由は、融着率が45よりも高いと(言い換えると、メッシュシートを構成する第1の繊維及び第2の繊維の総本数に対する第2の繊維の総本数が70%よりも大きいと)、メッシュシートを立体曲面、特に球形等に成形した際に、メッシュシートが硬化しているため反発力が不十分となり、曲面が変形した際の回復力(又は復帰力)が不足してしまうからである。また、メッシュシートの柔軟性が不足するため曲面に成形した際にしわが生じやすくなるという理由もある。
なお、メッシュシートの交絡部分の融着率は、12%以上40%以下が好ましく、25%が最も好ましい。また、メッシュシート全体における第2の繊維の比率は、30%以上65%以下がより好ましく、50%が最も好ましい。
Further, the reason why the fusion rate of the entangled portion of the mesh sheet is 45% or less of the entire entangled portion is that the fusion rate is higher than 45 (in other words, the first fiber and the second fiber constituting the mesh sheet and the second When the total number of second fibers is larger than 70% of the total number of fibers), when the mesh sheet is formed into a three-dimensional curved surface, especially a spherical surface, the mesh sheet is hardened and the repulsive force becomes insufficient. This is because the recovery force (or recovery force) when the curved surface is deformed is insufficient. Another reason is that the mesh sheet lacks flexibility and is prone to wrinkles when formed into a curved surface.
The fusion rate of the entangled portion of the mesh sheet is preferably 12% or more and 40% or less, and most preferably 25%. The ratio of the second fiber in the entire mesh sheet is more preferably 30% or more and 65% or less, and most preferably 50%.

交絡部分の融着率が10%以上45%以下となり、又はシート全体における第2の繊維の比率が33%以上70%以下となる経糸及び緯糸それぞれの第1の繊維及び第2の繊維の配列パターンを有するメッシュシートとしては、例えば以下のものが挙げられる。 Arrangement of the first fiber and the second fiber of the warp and the weft, respectively, in which the fusion rate of the entangled portion is 10% or more and 45% or less, or the ratio of the second fiber in the entire sheet is 33% or more and 70% or less. Examples of the mesh sheet having a pattern include the following.

[1]第1の繊維が1本又は2本配列される毎に、第2の繊維が1本又は2本交互に配列された経糸と、第1の繊維が1本又は2本配列される毎に、第2の繊維が1本又は2本交互に配列された緯糸とが平織され、第2の繊維同士が融着したメッシュシート
この配列パターンには、更に具体的に以下のパターンがある。
(i)図1A又は図1Bに示すように、メッシュシート1の経糸1a及び緯糸1bのいずれにも、第1の繊維2及び第2の繊維3が1本又は2本の単位で同数ずつ交互に配列されたパターン
(ii)図1Cに示すように、メッシュシート1の経糸1aには、第1の繊維2及び第2の繊維3が1本ずつ交互に配列され、緯糸1bには、第1の繊維2及び第2の繊維3が2本ずつ交互に配列されたパターン
(iii)図1D又は図1Eに示すように、メッシュシート1の経糸1aには、1本の第1の繊維2、1本の第2の繊維3、1本の第1の繊維2、2本の第2の繊維3を、この順で配列し、緯糸1bには、第1の繊維2及び第2の繊維3を1本又は2本の単位で同数ずつ交互に配列したパターン。
(iv)図1Fに示すように、メッシュシート1の経糸1a及び緯糸1bのいずれにも、1本の第1の繊維2、1本の第2の繊維3、1本の第1の繊維2、2本の第2の繊維3を、この順で配列したパターン。
(v)図示しないが、(ii)−(iv)メッシュシート1のそれぞれの経糸1aのパターンと緯糸1bのパターンとを入れ替えたパターン。
[1] Every time one or two first fibers are arranged, a warp yarn in which one or two second fibers are arranged alternately and one or two first fibers are arranged. A mesh sheet in which wefts in which one or two second fibers are alternately arranged are woven in a plain manner, and the second fibers are fused to each other. This arrangement pattern includes the following patterns more specifically. ..
(I) As shown in FIG. 1A or FIG. 1B, the first fiber 2 and the second fiber 3 alternate in units of one or two fibers in each of the warp threads 1a and the weft threads 1b of the mesh sheet 1. (Ii) As shown in FIG. 1C, the warp threads 1a of the mesh sheet 1 are alternately arranged with the first fibers 2 and the second fibers 3 one by one, and the weft threads 1b have a first fiber. Pattern in which two fibers 2 and two fibers 3 of 1 are arranged alternately (iii) As shown in FIG. 1D or FIG. 1E, one first fiber 2 is included in the warp 1a of the mesh sheet 1. , One second fiber 3, one first fiber 2, and two second fibers 3 are arranged in this order, and the weft 1b has the first fiber 2 and the second fiber. A pattern in which the same number of 3's are arranged alternately in units of 1 or 2.
(Iv) As shown in FIG. 1F, one first fiber 2, one second fiber 3, and one first fiber 2 are provided for both the warp 1a and the weft 1b of the mesh sheet 1. A pattern in which two second fibers 3 are arranged in this order.
(V) Although not shown, a pattern in which the patterns of the warp threads 1a and the patterns of the weft threads 1b of the (ii)-(iv) mesh sheet 1 are interchanged.

[2]図2A又は図2Bに示すように、メッシュシート1の経糸1a及び緯糸1bのいずれか一方(本例では緯糸1b)には、第1の繊維2と第2の繊維3とを1本又は2本の単位で同数ずつ交互に配列し、経糸1a及び緯糸1bのもう一方(本例では経糸1a)には、第1の繊維2を3本配列するごとに、第2の繊維3を1本配列したパターン[2] As shown in FIG. 2A or FIG. 2B, one of the warp 1a and the weft 1b (weft 1b in this example) of the mesh sheet 1 contains a first fiber 2 and a second fiber 3. The same number of books or two fibers are alternately arranged, and every time three first fibers 2 are arranged on the other side of the warp 1a and the weft 1b (warp 1a in this example), the second fiber 3 is arranged. Pattern in which one is arranged

[3]図3に示すように、メッシュシート1の経糸1a及び緯糸1bのいずれか一方(本例では緯糸1b)には、全て第2の繊維3を用い、経糸1a及び緯糸1bのもう一方(本例では経糸1a)には、3本の第1の繊維2と1本の第2の繊維3とを交互に配列したパターン[3] As shown in FIG. 3, a second fiber 3 is used for either one of the warp 1a and the weft 1b (weft 1b in this example) of the mesh sheet 1, and the other of the warp 1a and the weft 1b is used. (In this example, the warp 1a) has a pattern in which three first fibers 2 and one second fiber 3 are alternately arranged.

前記交絡部分の融着率及び第2の繊維3のメッシュシート1全体における割合の条件を満たす配列パターンは上記に限られないが、これらの条件によると、第1の繊維2同士の交差部分が縦及び横方向に3つ以上ずつ連続する箇所ができる配列パターン等が除かれる。 The arrangement pattern that satisfies the conditions of the fusion rate of the entangled portion and the ratio of the second fiber 3 in the entire mesh sheet 1 is not limited to the above, but according to these conditions, the intersecting portion between the first fibers 2 is Arrangement patterns and the like in which three or more consecutive points are formed in the vertical and horizontal directions are excluded.

以下、本発明の実施例を示す。なお、本発明は実施例に示す内容に限定されるものではない。 Hereinafter, examples of the present invention will be shown. The present invention is not limited to the contents shown in the examples.

[実施例1]
第1の繊維2として、ホモポリエステル成分からなる繊維(22dtex)を用い、第2の繊維3として、芯部が第1の繊維2と同様の成分からなり鞘部が融点190℃のポリエステルで、芯部の第2の繊維3の全体における比率が50容量%である芯鞘構造を有するポリエステル系繊維(28dtex)を用いた。
図1Aに示すように、経糸1a及び緯糸1b共に、第1の繊維2及び第2の繊維3を1本ずつ交互に配列した平織物のメッシュシート1を用いた。このメッシュシート1を精錬し、水洗乾燥後195℃にて熱処理をした。
その後成形ヒーター温度を140℃に設定して、熱処理後のメッシュシート1を金型に配置し、半球形に成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 1]
As the first fiber 2, a fiber (22dtex) composed of a homopolyester component is used, and as the second fiber 3, the core is composed of the same component as the first fiber 2 and the sheath is a polyester having a melting point of 190 ° C. A polyester fiber (28dtex) having a core-sheath structure in which the ratio of the second fiber 3 in the core portion to the whole was 50% by volume was used.
As shown in FIG. 1A, for both the warp threads 1a and the weft threads 1b, a plain woven mesh sheet 1 in which the first fiber 2 and the second fiber 3 are alternately arranged one by one was used. This mesh sheet 1 was refined, washed with water, dried, and then heat-treated at 195 ° C.
After that, the molding heater temperature was set to 140 ° C., and the heat-treated mesh sheet 1 was placed in a mold and molded into a hemispherical shape.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[実施例2]
図1Bに示すように、経糸1a及び緯糸1b共に、第1の繊維2及び第2の繊維3を2本ずつ交互に配列した点以外は実施例1と同様に形成されたメッシュシート1を用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 2]
As shown in FIG. 1B, both the warp threads 1a and the weft threads 1b use the mesh sheet 1 formed in the same manner as in the first embodiment except that the first fibers 2 and the second fibers 3 are alternately arranged by two. Then, the heat treatment was performed under the same conditions as in Example 1 to form a hemisphere.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[実施例3]
図1Cに示すように、経糸1aには、第1の繊維2及び第2の繊維3を1本ずつ交互に配列し、緯糸1bには、第1の繊維2及び第2の繊維3を2本ずつ交互に配列した点以外は実施例1と同様に形成されたメッシュシート1を用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 3]
As shown in FIG. 1C, the warp yarn 1a is arranged with the first fiber 2 and the second fiber 3 alternately one by one, and the weft yarn 1b is provided with the first fiber 2 and the second fiber 3. Using the mesh sheet 1 formed in the same manner as in Example 1 except for the points where the fibers were alternately arranged one by one, heat treatment was performed under the same conditions as in Example 1 to form a hemisphere.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[実施例4]
図2Aに示すように、経糸1aには、第1の繊維2を3本配列する毎に第2の繊維3を1本配列し、緯糸1bには、第1の繊維2及び第2の繊維3を1本ずつ交互に配列した点以外は実施例1と同様に形成されたメッシュシート1を用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 4]
As shown in FIG. 2A, one second fiber 3 is arranged in the warp 1a for every three first fibers 2 arranged, and the first fiber 2 and the second fiber are arranged in the weft 1b. A hemisphere was formed by performing heat treatment under the same conditions as in Example 1 using the mesh sheet 1 formed in the same manner as in Example 1 except that the three fibers were alternately arranged one by one.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[実施例5]
図2Cに示すように、経糸1aには、第1の繊維2及び第2の繊維3を2本ずつ交互に配列し、緯糸1bには、第1の繊維2を3本配列する毎に第2の繊維3を1本配列した点以外は実施例1と同様に形成されたメッシュシート1を用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 5]
As shown in FIG. 2C, two first fibers 2 and two second fibers 3 are alternately arranged in the warp 1a, and every time three first fibers 2 are arranged in the weft 1b, the first fiber 2 is arranged. A hemisphere was formed by heat treatment under the same conditions as in Example 1 using the mesh sheet 1 formed in the same manner as in Example 1 except that one fiber 3 of 2 was arranged.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[実施例6]
図3に示すように、経糸1aには、第1の繊維2を3本配列する毎に第2の繊維3を1本配列し、緯糸1bには全て第2の繊維3を用いた点以外は実施例1と同様に形成されたメッシュシート1を用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシート1の交絡部分の融着率、第2の繊維3のメッシュシート1全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Example 6]
As shown in FIG. 3, except that the warp yarn 1a is arranged with one second fiber 3 for every three first fibers 2 arranged, and the weft yarn 1b is all used with the second fiber 3. Was heat-treated under the same conditions as in Example 1 using the mesh sheet 1 formed in the same manner as in Example 1 to form a hemisphere.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet 1, the ratio of the second fiber 3 to the entire mesh sheet 1, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[比較例1]
図4Aに示すように、経糸1a及び緯糸1bのいずれにも、第1の繊維2を3本配列する毎に第2の繊維3を1本配列した点以外は実施例1と同様に形成されたメッシュシートXを用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシートXの交絡部分の融着率、第2の繊維3のメッシュシートX全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Comparative Example 1]
As shown in FIG. 4A, both the warp threads 1a and the weft threads 1b are formed in the same manner as in the first embodiment except that one second fiber 3 is arranged every time three first fibers 2 are arranged. A hemisphere was formed by heat-treating the mesh sheet X under the same conditions as in Example 1.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet X, the ratio of the second fiber 3 in the entire mesh sheet X, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[比較例2]
図4Bに示すように、経糸1aには、第1の繊維2及び第2の繊維3を1本ずつ交互に配列し、緯糸1bには全て第2の繊維3を用いた点以外は実施例1と同様に形成されたメッシュシートXを用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシートXの交絡部分の融着率、第2の繊維3のメッシュシートX全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Comparative Example 2]
As shown in FIG. 4B, the warp yarns 1a are arranged with the first fibers 2 and the second fibers 3 alternately one by one, and the weft yarns 1b are all used with the second fibers 3. Using the mesh sheet X formed in the same manner as in No. 1, heat treatment was performed under the same conditions as in Example 1 to form a hemisphere.
Results of determining the fusion rate of the entangled portion of the molded mesh sheet X, the ratio of the second fiber 3 in the entire mesh sheet X, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

[比較例3]
経糸1a、緯糸1bに全て第2の繊維3を用いた点以外は実施例1と同様に形成されたメッシュシートXを用いて、実施例1と同条件で熱処理を行い、半球体を成形した。
成形されたメッシュシートXの交絡部分の融着率、第2の繊維3のメッシュシートX全体における比率、半球体の突出高さ、形状、反発性及び開口部付近のしわの有無について判定した結果を表1に示す。
[Comparative Example 3]
A hemisphere was formed by heat-treating under the same conditions as in Example 1 using a mesh sheet X formed in the same manner as in Example 1 except that the second fiber 3 was used for the warp 1a and the weft 1b. ..
Results of determining the fusion rate of the entangled portion of the molded mesh sheet X, the ratio of the second fiber 3 in the entire mesh sheet X, the protruding height and shape of the hemisphere, the resilience, and the presence or absence of wrinkles near the opening. Is shown in Table 1.

Figure 2019044386
Figure 2019044386

[評価方法]
第2の繊維3同士の交絡部分の交絡部全体に対する融着率及び第2の繊維3のメッシュシート1に用いられた第1の繊維2及び第2の繊維3全体における比率は、前述した算出方法により算出した。なお、実施例6及び比較例2は緯糸1bに全て第2の繊維3を用いているが、全体における比率を見るために、緯糸1bの配列パターンの最小単位の本数として、経糸1aの配列パターンの最小単位の本数と同数となるように設定した。
[Evaluation method]
The fusion rate of the entangled portion of the second fibers 3 to the entire entangled portion and the ratio of the first fibers 2 and the second fibers 3 used for the mesh sheet 1 of the second fibers 3 to the entire entangled portion are calculated as described above. Calculated by the method. In Example 6 and Comparative Example 2, the second fiber 3 is used for the weft 1b, but in order to see the ratio in the whole, the arrangement pattern of the warp 1a is set as the minimum number of the arrangement pattern of the weft 1b. It was set to be the same as the number of the minimum unit of.

成形された球の形状は、目視により湾曲の外縁が正円に近いと言えるか偏平に見えるかを判断した。反発性は、成形された半球体を指で凹みができる程度にゆっくりと押した場合に元の形状に戻るか否かを目視で判断し、○:戻る、△:少し凹みが残る、×:凹みが戻らない、の基準により評価した。開口部付近の皺は、目視によりほぼ無し(確認できない)、ごく僅か、僅か、目立つ又は非常に目立つ、の基準により評価した。 Regarding the shape of the formed sphere, it was visually judged whether the outer edge of the curve was close to a perfect circle or looked flat. For resilience, it is visually judged whether or not the molded hemisphere returns to its original shape when it is pushed slowly enough to make a dent with a finger. ○: Return, △: A little dent remains, ×: It was evaluated according to the criteria that the dent does not return. Wrinkles near the openings were evaluated on the basis of almost no (not visible), very slight, slight, noticeable or very noticeable.

[評価結果]
表1に示すように、実施例1−6の半球状の成形体は球の形状が正円に近い綺麗な形状で保たれており、反発性が十分であった。また、開口部付近の皺はほぼ無し、ごく僅か又は僅かで目立たないものであった。
[Evaluation results]
As shown in Table 1, in the hemispherical molded product of Example 1-6, the shape of the sphere was maintained in a beautiful shape close to a perfect circle, and the resilience was sufficient. In addition, there were almost no wrinkles near the opening, and the wrinkles were very slight or slight and inconspicuous.

また、図5に示すように、実施例1−6の成形体の開口部同士を突き合わせて内部に紅茶の葉を入れた状態で開口部の全周をヒートシールした収容バッグ10にした場合も、略きれいな球形状を保って反発性を十分に有しており、開口部の皺も殆ど目立たなかった。 Further, as shown in FIG. 5, there is also a case where the storage bag 10 is formed by heat-sealing the entire circumference of the openings in a state where the openings of the molded product of Example 1-6 are butted against each other and tea leaves are put inside. It maintained a substantially clean spherical shape and had sufficient resilience, and wrinkles in the opening were hardly noticeable.

比較例1は、第1の繊維2同士の交絡部分が縦及び横方向に3つ連続した部分が規則的に生じていて融着率が低くなっているため保形性が低く、球形の成形後のメッシュシート状への戻りが大きくなってしまい、やや偏平形状になってしまった。比較例2、3については、融着率が高すぎるため反発性が低くなり、球体を凹ませた際に形状を回復し難かった。 In Comparative Example 1, the entangled portions of the first fibers 2 are regularly formed in three continuous portions in the vertical and horizontal directions, and the fusion rate is low, so that the shape retention is low and the shape is formed into a spherical shape. The return to the mesh sheet shape afterwards became large, and it became a slightly flat shape. In Comparative Examples 2 and 3, since the fusion rate was too high, the resilience was low, and it was difficult to recover the shape when the sphere was recessed.

以上のように、本発明のメッシュシート1は、球体等の曲面を有する立体形状に成形した際に、所望の湾曲形状を得易く、保形性及び反発性(変形回復力)を有したものにすることができるという効果を奏する。また、本発明のメッシュシート1により球体等の収容バッグ10、例えば球体等の飲料抽出バッグなどを成形した際も、保形性及び変形時の回復力を有したものに成形することができるという効果を奏する。
なお、本発明のメッシュシート1を用いた場合には、略球形の収容バッグ以外にも、変形をした場合にも形状の復元力を有するやや扁平な球形又は楕円形等のティーバッグを良好に形成することができるという効果を奏する。
As described above, the mesh sheet 1 of the present invention easily obtains a desired curved shape when molded into a three-dimensional shape having a curved surface such as a sphere, and has shape retention and resilience (deformation recovery force). It has the effect of being able to. Further, even when a storage bag 10 such as a sphere, for example, a beverage extraction bag such as a sphere is molded by the mesh sheet 1 of the present invention, it can be molded into a bag having shape retention and resilience at the time of deformation. It works.
When the mesh sheet 1 of the present invention is used, in addition to the substantially spherical storage bag, a slightly flat spherical or elliptical tea bag having a shape restoring force even when deformed can be favorably used. It has the effect of being able to form.

1・・・メッシュシート
1a・・・経糸
1b・・・緯糸
2・・・第1の繊維
3・・・第2の繊維
10・・・収容バッグ


1 ... Mesh sheet 1a ... Warp 1b ... Weft 2 ... First fiber 3 ... Second fiber 10 ... Storage bag


Claims (8)

単一成分からなる第1の繊維と、芯部及びこの芯部の表面を覆う鞘部の少なくとも2層以上の構造を有し、鞘部を形成する成分の融点が芯部を形成する成分の融点及び第1の繊維の融点のいずれか低い方よりも20℃以上低い第2の繊維とを配列して経糸及び緯糸を形成し、
前記経糸及び前記緯糸の双方に少なくとも前記第2の繊維を備え、前記経糸を構成する前記第2の繊維と前記緯糸を構成する前記第2の繊維との交絡部分が熱融着しており、
前記経糸及び前記緯糸の全交絡部分における第2の繊維同士の交絡部分の熱融着率が10%以上45%以下である曲面形成用のメッシュシート。
A component having a structure of at least two layers of a first fiber composed of a single component and a core portion and a sheath portion covering the surface of the core portion, and having a melting point of a component forming the sheath portion forming the core portion. The warp and weft are formed by arranging the second fiber, which is 20 ° C. or more lower than the melting point of the first fiber or the melting point of the first fiber, whichever is lower.
Both the warp and the weft are provided with at least the second fiber, and the entangled portion between the second fiber constituting the warp and the second fiber constituting the weft is heat-sealed.
A mesh sheet for forming a curved surface in which the heat fusion rate of the entangled portion between the second fibers in the entire entangled portion of the warp and the weft is 10% or more and 45% or less.
単一成分からなる第1の繊維と、芯部及びこの芯部の表面を覆う鞘部の少なくとも2層以上の構造を有し、鞘部を形成する成分の融点が芯部を形成する成分の融点及び第1の繊維の融点のいずれか低い方よりも20℃以上低い第2の繊維とを配列して経糸及び緯糸を形成し、
前記経糸及び前記緯糸の双方に少なくとも前記第2の繊維を備え、前記経糸を構成する前記第2の繊維と前記緯糸を構成する前記第2の繊維との交絡部分が熱融着しており、
前記第1の繊維及び前記第2の繊維の総本数に対する前記経糸及び前記緯糸を構成する前記第2の繊維の本数が33%以上70%以下である曲面形成用のメッシュシート。
A component having a structure of at least two layers of a first fiber composed of a single component and a core portion and a sheath portion covering the surface of the core portion, and having a melting point of a component forming the sheath portion forming the core portion. The warp and weft are formed by arranging the second fiber, which is 20 ° C. or more lower than the melting point of the first fiber or the melting point of the first fiber, whichever is lower.
Both the warp and the weft are provided with at least the second fiber, and the entangled portion between the second fiber constituting the warp and the second fiber constituting the weft is heat-sealed.
A mesh sheet for forming a curved surface in which the number of the warp threads and the second fibers constituting the weft threads is 33% or more and 70% or less with respect to the total number of the first fibers and the second fibers.
前記経糸は、前記第1の繊維が1本又は2本配列される毎に、前記第2の繊維が1本又は2本交互に配列され、
前記緯糸は、前記第1の繊維が1本又は2本配列される毎に、前記第2の繊維が1本又は2本交互に配列されている請求項1又は2に記載の曲面形成用のメッシュシート。
In the warp, every time one or two of the first fibers are arranged, one or two of the second fibers are arranged alternately.
The curved surface forming according to claim 1 or 2, wherein the weft has one or two second fibers arranged alternately every time one or two of the first fibers are arranged. Mesh sheet.
前記経糸及び前記緯糸のいずれか一方は、前記第1の繊維と前記第2の繊維とが1本又は2本の単位で同数ずつ交互に配列され、
前記経糸及び前記緯糸のもう一方は、前記第1の繊維が3本配列される毎に前記第2の繊維が1本配列されている請求項1又は2に記載の曲面形成用のメッシュシート。
In either the warp or the weft, the first fiber and the second fiber are alternately arranged in units of one or two in equal numbers.
The mesh sheet for forming a curved surface according to claim 1 or 2, wherein the warp and the other of the wefts are arranged with one of the second fibers for every three of the first fibers being arranged.
前記経糸及び前記緯糸のいずれか一方は、全て第2の繊維からなり、
前記経糸及び前記緯糸のもう一方は、前記第1の繊維が3本配列される毎に前記第2の繊維が1本配列されている請求項1又は2に記載の曲面形成用のメッシュシート。
Either one of the warp and the weft is composed of a second fiber.
The mesh sheet for forming a curved surface according to claim 1 or 2, wherein the warp and the other of the wefts are arranged with one of the second fibers for every three of the first fibers being arranged.
経糸及び緯糸の繊維密度が、それぞれ1インチ当たり70本以上120本以下である請求項1から5のいずれか一項に記載の曲面形成用のメッシュシート。 The mesh sheet for forming a curved surface according to any one of claims 1 to 5, wherein the fiber densities of the warp and the weft are 70 or more and 120 or less per inch, respectively. 第1の繊維及び第2の繊維がモノフィラメントである請求項1から6のいずれか一項に記載の曲面形成用のメッシュシート。 The mesh sheet for forming a curved surface according to any one of claims 1 to 6, wherein the first fiber and the second fiber are monofilaments. 請求項1から7のいずれか一項に記載のメッシュシートを備え、
前記メッシュシートが曲面を有する立体形状に成形された収容バッグ。

The mesh sheet according to any one of claims 1 to 7 is provided.
A storage bag in which the mesh sheet is formed into a three-dimensional shape having a curved surface.

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