JPWO2018030351A1 - Imprint material - Google Patents
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- JPWO2018030351A1 JPWO2018030351A1 JP2018533460A JP2018533460A JPWO2018030351A1 JP WO2018030351 A1 JPWO2018030351 A1 JP WO2018030351A1 JP 2018533460 A JP2018533460 A JP 2018533460A JP 2018533460 A JP2018533460 A JP 2018533460A JP WO2018030351 A1 JPWO2018030351 A1 JP WO2018030351A1
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- Prior art keywords
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- dog
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- film
- Prior art date
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- 239000000463 material Substances 0.000 title claims abstract description 132
- 150000001875 compounds Chemical class 0.000 claims abstract description 49
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 14
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 claims abstract description 12
- ORILYTVJVMAKLC-UHFFFAOYSA-N adamantane Chemical group C1C(C2)CC3CC1CC2C3 ORILYTVJVMAKLC-UHFFFAOYSA-N 0.000 claims abstract description 12
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 claims abstract description 12
- 125000001511 cyclopentyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C1([H])[H] 0.000 claims abstract description 12
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical group C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 claims abstract description 11
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 5
- -1 acryloyloxy group Chemical group 0.000 claims description 53
- 125000002723 alicyclic group Chemical group 0.000 claims description 14
- 239000002904 solvent Substances 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 12
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
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- 239000003999 initiator Substances 0.000 claims description 6
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- 125000003396 thiol group Chemical group [H]S* 0.000 claims description 4
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 3
- 230000003078 antioxidant effect Effects 0.000 claims description 3
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
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- 229910052581 Si3N4 Inorganic materials 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
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- 239000007983 Tris buffer Substances 0.000 description 3
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 3
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- 238000001723 curing Methods 0.000 description 3
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- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
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- 238000005259 measurement Methods 0.000 description 3
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- 239000010703 silicon Substances 0.000 description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- FDYDISGSYGFRJM-UHFFFAOYSA-N (2-methyl-2-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC1C(OC(=O)C(=C)C)(C)C2C3 FDYDISGSYGFRJM-UHFFFAOYSA-N 0.000 description 2
- ZMAOPHHNBQIJOQ-UHFFFAOYSA-N (2-propan-2-yl-2-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC1C(C(C)C)(OC(=O)C(C)=C)C2C3 ZMAOPHHNBQIJOQ-UHFFFAOYSA-N 0.000 description 2
- OOIBFPKQHULHSQ-UHFFFAOYSA-N (3-hydroxy-1-adamantyl) 2-methylprop-2-enoate Chemical compound C1C(C2)CC3CC2(O)CC1(OC(=O)C(=C)C)C3 OOIBFPKQHULHSQ-UHFFFAOYSA-N 0.000 description 2
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
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- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- KNBRWWCHBRQLNY-UHFFFAOYSA-N piperidine-1-carbothioylsulfanyl piperidine-1-carbodithioate Chemical compound C1CCCCN1C(=S)SSC(=S)N1CCCCC1 KNBRWWCHBRQLNY-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920000259 polyoxyethylene lauryl ether Polymers 0.000 description 1
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 description 1
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 description 1
- 239000001818 polyoxyethylene sorbitan monostearate Substances 0.000 description 1
- 235000010989 polyoxyethylene sorbitan monostearate Nutrition 0.000 description 1
- 239000001816 polyoxyethylene sorbitan tristearate Substances 0.000 description 1
- 235000010988 polyoxyethylene sorbitan tristearate Nutrition 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- FZYCEURIEDTWNS-UHFFFAOYSA-N prop-1-en-2-ylbenzene Chemical compound CC(=C)C1=CC=CC=C1.CC(=C)C1=CC=CC=C1 FZYCEURIEDTWNS-UHFFFAOYSA-N 0.000 description 1
- ZJLMKPKYJBQJNH-UHFFFAOYSA-N propane-1,3-dithiol Chemical compound SCCCS ZJLMKPKYJBQJNH-UHFFFAOYSA-N 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N propyl acetate Chemical group CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- WHMDPDGBKYUEMW-UHFFFAOYSA-N pyridine-2-thiol Chemical compound SC1=CC=CC=N1 WHMDPDGBKYUEMW-UHFFFAOYSA-N 0.000 description 1
- 150000004053 quinones Chemical class 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229940100515 sorbitan Drugs 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000001589 sorbitan tristearate Substances 0.000 description 1
- 235000011078 sorbitan tristearate Nutrition 0.000 description 1
- 229960004129 sorbitan tristearate Drugs 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000004528 spin coating Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 125000005504 styryl group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- GJBRNHKUVLOCEB-UHFFFAOYSA-N tert-butyl benzenecarboperoxoate Chemical compound CC(C)(C)OOC(=O)C1=CC=CC=C1 GJBRNHKUVLOCEB-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- BSYVTEYKTMYBMK-UHFFFAOYSA-N tetrahydrofurfuryl alcohol Chemical compound OCC1CCCO1 BSYVTEYKTMYBMK-UHFFFAOYSA-N 0.000 description 1
- RWRDLPDLKQPQOW-UHFFFAOYSA-N tetrahydropyrrole Substances C1CCNC1 RWRDLPDLKQPQOW-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- ANRHNWWPFJCPAZ-UHFFFAOYSA-M thionine Chemical compound [Cl-].C1=CC(N)=CC2=[S+]C3=CC(N)=CC=C3N=C21 ANRHNWWPFJCPAZ-UHFFFAOYSA-M 0.000 description 1
- OKYDCMQQLGECPI-UHFFFAOYSA-N thiopyrylium Chemical class C1=CC=[S+]C=C1 OKYDCMQQLGECPI-UHFFFAOYSA-N 0.000 description 1
- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000010023 transfer printing Methods 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229940042596 viscoat Drugs 0.000 description 1
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/26—Esters containing oxygen in addition to the carboxy oxygen
- C08F220/30—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety
- C08F220/303—Esters containing oxygen in addition to the carboxy oxygen containing aromatic rings in the alcohol moiety and one or more carboxylic moieties in the chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
- C08F2/50—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F9/00—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
- G03F9/70—Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
- G03F9/7003—Alignment type or strategy, e.g. leveling, global alignment
- G03F9/7042—Alignment for lithographic apparatus using patterning methods other than those involving the exposure to radiation, e.g. by stamping or imprinting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/20—Esters of polyhydric alcohols or phenols, e.g. 2-hydroxyethyl (meth)acrylate or glycerol mono-(meth)acrylate
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- General Physics & Mathematics (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Exposure Of Semiconductors, Excluding Electron Or Ion Beam Exposure (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Polymerisation Methods In General (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
【課題】新規なインプリント材料を提供すること。【解決手段】下記(A)成分、(B)成分および(C)成分を含有するインプリント材料。(A):下記式(1)で表される化合物【化1】(式中、2つのRはそれぞれ独立に水素原子又はメチル基を表す。)(B):炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造、並びに重合性基を少なくとも1つ有する化合物(C):光重合開始剤【選択図】なしTo provide a novel imprint material. An imprint material comprising the following components (A), (B) and (C): (A): a compound represented by the following formula (1) (wherein, two R's each independently represent a hydrogen atom or a methyl group) (B): having 6 to 10 carbon atoms Alicyclic structure selected from the group consisting of linear alkylene group and / or cyclopentane structure, cyclohexane structure, norbornane structure, isobornyl structure and adamantane structure, and compound (C) having at least one polymerizable group: photopolymerization initiation No selection agent [Selection chart]
Description
本発明は、インプリント材料(インプリント用膜形成組成物)及び当該材料から作製され、パターンが転写された膜に関する。より詳しくは、当該材料から作製され、厚膜の状態においても高透明性を保持し、高屈折率かつ高アッベ数を有するパターンが転写された膜に関するものである。本明細書において“厚膜”とは、厚さ0.01mm乃至1.5mmの膜を表す。 The present invention relates to an imprinting material (imprinting film forming composition) and a film produced from the material and to which a pattern is transferred. More specifically, the present invention relates to a film made of the material, having high transparency even in a thick film state, and to which a pattern having a high refractive index and a high Abbe number has been transferred. As used herein, "thick film" refers to a film having a thickness of 0.01 mm to 1.5 mm.
1995年、現プリンストン大学のチョウ教授らがナノインプリントリソグラフィという新たな技術を提唱した(特許文献1)。ナノインプリントリソグラフィは、任意のパターンを有するモールドを樹脂膜が形成された基材と接触させ、当該樹脂膜を加圧すると共に、熱又は光を外部刺激として用い、目的のパターンを硬化された当該樹脂膜に形成する技術であり、このナノインプリントリソグラフィは、従来の半導体デバイス製造における光リソグラフィ等に比べて簡便・安価にナノスケールの加工が可能であるという利点を有する。
したがって、ナノインプリントリソグラフィは、光リソグラフィ技術に代わり、半導体デバイス、オプトデバイス、ディスプレイ、記憶媒体、バイオチップ等の製造への適用が期待されている技術であることから、ナノインプリントリソグラフィに用いる光ナノインプリントリソグラフィ用硬化性組成物について様々な報告がなされている(特許文献2、特許文献3)。In 1995, butterfly professors of the present Princeton University proposed a new technology called nanoimprint lithography (Patent Document 1). In nanoimprint lithography, a mold having an arbitrary pattern is brought into contact with a substrate on which a resin film is formed, the resin film is pressurized, and heat or light is used as an external stimulus to cure the target resin film. This nanoimprint lithography has an advantage that nanoscale processing can be performed easily and inexpensively as compared with photolithography and the like in the conventional semiconductor device manufacture.
Therefore, since nanoimprint lithography is a technology expected to be applied to the manufacture of semiconductor devices, opto devices, displays, storage media, biochips, etc. instead of optical lithography technology, it is for photo nanoimprint lithography used for nanoimprint lithography Various reports have been made on curable compositions (Patent Document 2, Patent Document 3).
また、光ナノインプリントリソグラフィにおいて、パターンが転写された膜を高効率で量産する方法として、ロール・ツー・ロール方式が提唱されている。従来光ナノインプリントリソグラフィにおいて提案されているロール・ツー・ロール方式は、フレキシブルなフィルムを基材として用い、ナノインプリントリソグラフィに用いる材料(以下、本明細書では「インプリント材料」と略称する。)としてパターン寸法が変化しにくいように溶剤を加えない無溶剤タイプの材料を使用する方法が主流となっている。 Further, in the photo nanoimprint lithography, a roll-to-roll method has been proposed as a method of mass-producing a film to which a pattern has been transferred with high efficiency. The roll-to-roll method conventionally proposed in optical nanoimprint lithography uses a flexible film as a substrate, and a pattern as a material used in nanoimprint lithography (hereinafter abbreviated as "imprint material" in the present specification). The mainstream is a method of using a non-solvent type material to which no solvent is added so that the dimension does not easily change.
上述したように、従来提案されているインプリント材料には無溶剤タイプの材料が使用されているが、厚膜での光インプリント後、可視光領域において高透明性を有し、高屈折率かつ高アッベ数を有する材料について具体的な検討や報告はなされていない。 As described above, a solventless type material is used for the conventionally proposed imprinting material, but after photoimprinting with a thick film, it has high transparency in the visible light region and high refractive index Moreover, no specific study or report has been made on materials having a high Abbe number.
本発明は、上記の事情に基づいてなされたものであり、その解決しようとする課題は、厚膜での光インプリント後、可視光領域において高い透明性を有し、高屈折率かつ高いアッベ数を有するインプリント材料を提供することを目的とする。 The present invention has been made based on the above circumstances, and the problem to be solved is that after photoimprinting in thick film, it has high transparency in the visible light region, high refractive index and high Abbe. It is an object to provide an imprint material having a number.
本発明者らは、上記の課題を解決するべく鋭意検討を行った結果、1,3−ジオキサン環を有しかつ重合性基を両末端に有する化合物、炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物、及び光重合開始剤を含有する材料をインプリント材料として使用することにより、次の知見を得、本発明を成した。すなわち、本発明のインプリント材料は、厚膜での光インプリント後、可視光領域において高い透明性を有し、高屈折率かつ高いアッベ数を有する。 MEANS TO SOLVE THE PROBLEM As a result of conducting earnest examination, as a result of the present inventors, in order to solve said subject, the compound which has a 1,3-dioxane ring and has a polymeric group at both ends, a C6-C10 linear chain A material having at least one compound having an alicyclic group selected from the group consisting of an alkylene group and / or a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure and a polymerizable group, and a material containing a photopolymerization initiator The following findings were obtained by using as an imprint material, and the present invention was made. That is, the imprint material of the present invention has high transparency in the visible light region and high refractive index and high Abbe number after photoimprinting with a thick film.
すなわち本発明は、第1観点として、
下記(A)成分、(B)成分及び(C)成分を含有するインプリント材料。
(A):下記式(1)で表される化合物
(B):炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造、並びに重合性基を少なくとも1つ有する化合物
(C):光重合開始剤
第2観点として、前記重合性基がアクリロイルオキシ基、メタアクリロイルオキシ基、ビニル基又はアリル基である、第1観点に記載のインプリント材料。
第3観点として、前記重合性基の数が1つ又は2つである、第1観点又は第2観点に記載のインプリント材料。
第4観点として、(A)成分と(B)成分の総質量100質量%に対し、該(A)成分の割合が10質量%乃至90質量%である、第1観点乃至第3観点のいずれか一に記載のインプリント材料。
第5観点として、(D)成分としてチオール基を少なくとも1つ有する化合物をさらに含有する第1観点乃至第4観点のいずれか一に記載のインプリント材料。
第6観点として、(E)成分として酸化防止剤をさらに含有する第1観点乃至第5観点のいずれか一に記載のインプリント材料。
第7観点として、(F)成分として界面活性剤をさらに含有する第1観点乃至第6観点のいずれか一に記載のインプリント材料。
第8観点として、(G)成分として溶剤をさらに含有する第1観点乃至第7観点のいずれか一に記載のインプリント材料。
第9観点として、第1観点乃至第8観点のいずれか一に記載のインプリント材料を用いて作製された、パターンが転写された膜。
第10観点として、前記パターンがレンズ形状である、第9観点に記載のパターンが転写された膜。
第11観点として、前記パターンが転写された膜がカメラモジュール用レンズである、第9観点又は第10観点に記載のパターンが転写された膜。
第12観点として、前記パターンが転写された膜の最大膜厚が1.5mmである、第9観点乃至第11観点のいずれか一に記載のパターンが転写された膜。
第13観点として、第1観点乃至第8観点のいずれか一に記載のインプリント材料を、接し合う基材とモールドとの間の空間、又は分割可能なモールドの内部の空間に充填する工程、及び該空間に充填されたインプリント材料を露光して光硬化する工程を含むパターンが転写された膜の作製方法。
第14観点として、前記光硬化する工程の後、得られた光硬化物を取り出して離型する工程、並びに、該光硬化物を、該離型する工程の前、中途又は後において加熱する工程を含む第13観点に記載のパターンが転写された膜の作製方法。That is, as the first aspect of the present invention,
An imprint material containing the following components (A), (B) and (C):
(A): a compound represented by the following formula (1)
(B): a linear alkylene group having 6 to 10 carbon atoms and / or an alicyclic structure selected from the group consisting of a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure, and a polymerizable group Compound (C) having at least one: Photopolymerization initiator The imprint material according to the first aspect, wherein as the second aspect, the polymerizable group is an acryloyloxy group, a methacryloyloxy group, a vinyl group or an allyl group.
As a third aspect, the imprint material according to the first aspect or the second aspect, wherein the number of the polymerizable groups is one or two.
According to a fourth aspect, in any of the first to third aspects, the ratio of the component (A) is 10% by mass to 90% by mass with respect to 100% by mass of the total mass of the components (A) and (B). Imprint material as described in 1).
As the fifth aspect, the imprint material according to any one of the first to fourth aspects, which further contains a compound having at least one thiol group as the component (D).
The imprint material as described in any one of the 1st viewpoint thru | or 5th viewpoint which further contains an antioxidant as (E) component as a 6th viewpoint.
As a seventh aspect, the imprint material according to any one of the first to sixth aspects, which further contains a surfactant as the component (F).
As an eighth aspect, the imprint material according to any one of the first aspect to the seventh aspect, which further contains a solvent as the component (G).
The film which the pattern was transcribe | transferred using the imprint material as described in any one of a 1st viewpoint thru | or a 8th viewpoint as a 9th viewpoint.
As a tenth aspect, a film to which the pattern according to the ninth aspect is transferred, wherein the pattern is a lens shape.
As an eleventh aspect, a film according to the ninth aspect or tenth aspect, wherein the film to which the pattern is transferred is a camera module lens.
According to a twelfth aspect, a film as defined in any one of the ninth to eleventh aspects, wherein the maximum film thickness of the film to which the pattern is transferred is 1.5 mm.
As a thirteenth aspect, a step of filling the imprint material according to any one of the first aspect to the eighth aspect in a space between a base to be in contact with the mold or a space inside a divisible mold, And a method of producing a film to which a pattern has been transferred, including the steps of exposing the photo-imprint material filled in the space and photocuring it.
As a fourteenth aspect, after the step of photocuring, the step of taking out and releasing the obtained photocured product, and the step of heating the photocured product before, halfway or after the step of demoulding. The manufacturing method of the film by which the pattern as described in a 13th viewpoint containing is transferred.
本発明のインプリント材料は、前記式(1)で表される化合物と、炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物とを含有することにより、当該インプリント材料から作製された硬化膜は厚膜でも可視光領域において高い透明性を有し、高屈折率かつ高いアッベ数を有する。 The imprint material of the present invention comprises a compound represented by the above formula (1), a linear alkylene group having 6 to 10 carbon atoms and / or a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure By containing an alicyclic structure selected from the group consisting of: and a compound having at least one polymerizable group, a cured film produced from the imprint material has high transparency in the visible light region even if it is a thick film. And have a high refractive index and a high Abbe number.
また本発明のインプリント材料は、光硬化が可能であり、かつモールドからの剥離時にパターンの一部に剥がれが生じないため、所望のパターンが正確に形成された膜が得られる。したがって、良好な光インプリントのパターン形成が可能である。 Moreover, since the imprint material of the present invention can be photocured and peeling does not occur in part of the pattern at the time of peeling from the mold, a film on which a desired pattern is accurately formed can be obtained. Therefore, it is possible to form a good light imprint pattern.
また、本発明のインプリント材料は、任意の基材上に製膜することができ、当該膜は厚膜でも可視光領域において高い透明性を有し、高屈折率かつ高いアッベ数を有する。このため、インプリント後に形成されるパターンが転写された膜は、固体撮像素子、カメラモジュール用レンズ、センサー用レンズなどの高い透明性、高い屈折率及び高いアッベ数が求められる光学部材の製造に好適に用いることができる。ここで、前記レンズとして、例えば、凹レンズ、凸レンズ、非球面レンズ、球面レンズ、フレネルレンズ、リニアフレネルレンズ、曲面に微細凹凸形状(反射防止構造)を有するレンズが挙げられる。本明細書において、上記凹レンズ、凸レンズ、非球面レンズ、球面レンズ、フレネルレンズ、リニアフレネルレンズ、及び曲面に微細凹凸形状(反射防止構造)を有するレンズにおける、レンズの曲面の形状を、レンズ形状という。 In addition, the imprint material of the present invention can be deposited on any base material, and the film has high transparency in the visible light region even if it is a thick film, and has a high refractive index and a high Abbe number. For this reason, the film to which the pattern formed after imprinting is transferred is for producing an optical member such as a solid imaging device, a lens for a camera module, a lens for a sensor, etc. where high transparency, high refractive index and high Abbe number are required. It can be used suitably. Here, as the lens, for example, a concave lens, a convex lens, an aspheric lens, a spherical lens, a Fresnel lens, a linear Fresnel lens, and a lens having a fine uneven shape (reflection preventing structure) on a curved surface can be mentioned. In the present specification, the shape of the curved surface of the lens in the above concave lens, convex lens, aspheric lens, spherical lens, Fresnel lens, linear Fresnel lens, and lens having a fine concavo-convex shape (reflection preventing structure) on the curved surface is called lens shape. .
さらに、本発明のインプリント材料は、上記(B)成分の化合物の種類及び含有割合を変更することで、硬化速度、動的粘度、膜厚をコントロールすることができる。したがって、本発明のインプリント材料は、製造するデバイス種と露光プロセス及び焼成プロセスの種類に対応した材料の設計が可能であり、プロセスマージンを拡大できるため、光学部材の製造に好適に用いることができる。 Furthermore, in the imprint material of the present invention, the curing speed, the dynamic viscosity, and the film thickness can be controlled by changing the type and the content ratio of the compound of the component (B). Therefore, since the imprint material of the present invention can design materials corresponding to the type of device to be manufactured and the types of exposure process and baking process, and can expand the process margin, it should be suitably used for manufacturing an optical member it can.
[(A)成分]
(A)成分の化合物は、下記式(1)で表される化合物である。
The compound of component (A) is a compound represented by the following formula (1).
上記式(1)で表される化合物の具体例としては、ジオキサングリコールジアクリレート、ジオキサングリコールジメタアクリレートが挙げられる。 Specific examples of the compound represented by the formula (1) include dioxane glycol diacrylate and dioxane glycol dimethacrylate.
上記式(1)で表される化合物は、市販品として入手が可能であり、その具体例としては、NKエステル A−DOG(新中村化学工業株式会社製)が挙げられる。 The compounds represented by the above formula (1) are commercially available, and specific examples thereof include NK ester A-DOG (manufactured by Shin-Nakamura Chemical Co., Ltd.).
上記(A)成分の化合物は、1種単独で又は2種以上を組み合わせて使用することができる。 The compounds of the component (A) can be used singly or in combination of two or more.
本発明のインプリント材料における上記(A)成分の含有割合は、上記(A)成分及び後述する(B)成分の総質量100質量%に基づいて、10質量%以上90質量%以下であることが好ましく、より好ましくは40質量%以上60質量%以下である。(A)成分の割合が10質量%未満、もしくは90質量%を超えると光インプリント後、加熱により得られる膜の透明性が低下することがある。 The content ratio of the component (A) in the imprint material of the present invention is 10% by mass or more and 90% by mass or less based on the total mass 100% by mass of the component (A) and the component (B) described later. Is more preferably 40% by mass to 60% by mass. If the proportion of the component (A) is less than 10% by mass, or more than 90% by mass, the transparency of the film obtained by heating may decrease after photoimprinting.
[(B)成分]
(B)成分の化合物は炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造、並びに重合性基を少なくとも1つ有する化合物を指す。前記炭素原子数が6乃至10の直鎖アルキレン基とは、(−CH2CH2CH2CH2CH2CH2−)、(−CH2CH2CH2CH2CH2CH2CH2−)、(−CH2CH2CH2CH2CH2CH2CH2CH2−)、(−CH2CH2CH2CH2CH2CH2CH2CH2CH2−)又は(−CH2CH2CH2CH2CH2CH2CH2CH2CH2CH2−)を表す。前記脂環構造とは、環状かつ非芳香族性の炭化水素を表す。前記重合性基としては、例えば、アクリロイルオキシ基、メタアクリロイルオキシ基、ビニル基、アリル基が挙げられる。ここで、アクリロイルオキシ基はアクリロキシ基と、メタアクリロイルオキシ基はメタアクリロキシ基と表現されることがある。(B)成分の化合物は、前記炭素原子数が6乃至10の直鎖アルキレン基、前記脂環構造及び前記重合性基以外の基及び構造を有しても、有さなくてもよいが、当該直鎖アルキレン基、当該脂環構造及び当該重合性基以外の基及び構造を有さないことが好ましい。[(B) component]
The compound of component (B) is a linear alkylene group having 6 to 10 carbon atoms and / or an alicyclic structure selected from the group consisting of a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure, and polymerization It refers to a compound having at least one sexual group. Examples of the linear alkylene group having 6 to 10 carbon atoms include (—CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 —) and (—CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 — ), (-CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2- ), (-CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2- ) or (-CH 2 ) CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 -) represents a. The alicyclic structure represents a cyclic and non-aromatic hydrocarbon. Examples of the polymerizable group include acryloyloxy group, methacryloyloxy group, vinyl group and allyl group. Here, the acryloyloxy group may be expressed as an acryloxy group, and the methacryloyloxy group may be expressed as a methacryloxy group. The compound of the component (B) may or may not have a group and a structure other than the linear alkylene group having 6 to 10 carbon atoms, the alicyclic structure, and the polymerizable group, It is preferable that it does not have groups and structures other than the said linear alkylene group, the said alicyclic structure, and the said polymeric group.
上記(B)成分の化合物のうち、炭素原子数が6乃至10の直鎖アルキレン基並びに重合性基を少なくとも1つ有する化合物の具体例としては、n−へキシル(メタ)アクリレート、n−へプチル(メタ)アクリレート、n−オクチル(メタ)アクリレート、n−ノニル(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)アクリレート、1,9ノナンジオールジ(メタ)アクリレート、1,10−デカンジオールジ(メタ)アクリレートが挙げられる。なお、本明細書では(メタ)アクリレート化合物とは、アクリレート化合物とメタクリレート化合物の両方を意味し、例えば(メタ)アクリル酸は、アクリル酸とメタクリル酸の両方を意味する。 As specific examples of the compound having a linear alkylene group having 6 to 10 carbon atoms and at least one polymerizable group among the compounds of the component (B), n-hexyl (meth) acrylate, n- to Butyl (meth) acrylate, n-octyl (meth) acrylate, n-nonyl (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9 nonanediol di (meth) acrylate, 1,10-decane Diol di (meth) acrylate is mentioned. In addition, in this specification, a (meth) acrylate compound means both an acrylate compound and a methacrylate compound, for example, (meth) acrylic acid means both acrylic acid and methacrylic acid.
上記(B)成分の化合物のうち、炭素原子数が6乃至10の直鎖アルキレン基並びに重合性基を少なくとも1つ有する化合物は、市販品として入手が可能であり、その具体例としては、Acrylic acid n−hexyl ester、Methacrylic acid n−hexyl ester(以上、東京化成工業株式会社製)、n−Heptyl acrylate、n−Heptyl methacrylate、n−Octyl acrylate、n−Octyl methacrylate、n−Nonyl acrylate、n−Nonyl methacrylate、n−Decyl acrylate、n−Decyl methacrylate(以上、ABCR GmbH & Co. KG製)、NKエステル A−HD−N、同HD−N、同A−NOD−N、同NOD−N、同A−DOD、同DOD−N(以上、新中村化学工業株式会社製)、NOAA、ビスコート(登録商標)#230、同#260(以上、大阪有機化学工業株式会社製)、ファンクリル(登録商標)FA−129AS(以上、日立化成工業株式会社製)が挙げられる。 Among the compounds of the above component (B), compounds having a linear alkylene group having 6 to 10 carbon atoms and at least one polymerizable group are commercially available products, and specific examples thereof include Acrylic acid n-hexyl ester, methhacrylic acid n-hexyl ester (above, manufactured by Tokyo Chemical Industry Co., Ltd.), n-heptyl acrylate, n-heptyl methacrylate, n-octyl acrylate, n-octyl methacrylate, n-nonacrylate, n- Nonyl methacrylate, n-Decyl acrylate, n-Decyl methacrylate (above, made by ABCR GmbH & Co. KG), NK Esthetic A-HD-N, HD-N, A-NOD-N, NOD-N, A-DOD, DOD-N (above, Shin-Nakamura Chemical Co., Ltd. made), NOAA, Viscote (registered trademark) And # 260 (manufactured by Osaka Organic Chemical Industry Co., Ltd.) and Funkril (registered trademark) FA-129AS (manufactured by Hitachi Chemical Co., Ltd.).
上記(B)成分の化合物のうち、シクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物の具体例としては、シクロペンチル(メタ)アクリレート、シクロへキシル(メタ)アクリレート、シクロヘキサンスピロ−2−(1,3−ジオキソラン−4−イル)メチルアクリレート、イソボルニル(メタ)アクリレート、1−アダマンチル(メタ)アクリレート、1−アクリロイルオキシ−3−ヒドロキシアダマンタン、3−ヒドロキシ−1−メタアクリロイルオキシアダマンタン、2−メタアクリロイルオキシ−2−メチルアダマンタン、1,3−ジアクリロイルオキシアダマンタン、2−エチル−2−メタアクロイルオキシアダマンタン、2−イソプロピル−2−メタアクリロイルオキシアダマンタン、3,4−エポキシシクロヘキシルメチル(メタ)アクリレートが挙げられる。 Among the compounds of the component (B), specific examples of the compound having at least one alicyclic structure and at least one polymerizable group selected from the group consisting of cyclopentane structure, cyclohexane structure, norbornane structure, isobornyl structure and adamantane structure , Cyclopentyl (meth) acrylate, cyclohexyl (meth) acrylate, cyclohexane spiro-2- (1,3-dioxolan-4-yl) methyl acrylate, isobornyl (meth) acrylate, 1-adamantyl (meth) acrylate, 1- Acryloyl 3-hydroxyadamantane, 3-hydroxy-1-methacryloyloxyadamantane, 2-methacryloyloxy-2-methyladamantane, 1,3-diacryloyloxyadamantane, 2-ethyl-2-methaquat Yl oxy adamantane, 2-isopropyl-2-meth acryloyloxyadamantane include 3,4-epoxycyclohexylmethyl (meth) acrylate.
上記(B)成分の化合物のうち、シクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物は、市販品として入手が可能であり、その具体例としては、シクロペンチルアクリレート、シクロペンチルメタアクリレート(以上、ABCR GmbH & Co. KG製)、シクロへキシルアクリレート、シクロへキシルメタアクリレート、イソボルニルアクリレート、イソボルニルメタアクリレート、1−アクリロイルオキシ−3−ヒドロキシアダマンタン、3−ヒドロキシ−1−メタアクリロイルオキシアダマンタン、2−メタアクリロイルオキシ−2−メチルアダマンタン、2−エチル−2−メタアクロイルオキシアダマンタン、2−イソプロピル−2−メタアクリロイルオキシアダマンタン(以上、東京化成工業株式会社製)、IBXA、ビスコート#155、CHDOL−10、1−ADA、1−ADMA(以上、大阪有機化学工業株式会社製)、ライトエステル CH、同IB−X、ライトアクリレート(登録商標)IB−XA(以上、共栄社化学株式会社製)、ダイヤピュレスト(登録商標)HADM、HADA、DHADM、ADPM、ADDA(以上、三菱ガス化学株式会社製)、ニューフロンティア(登録商標)HBPE−4(第一工業製薬株式会社製)、サイクロマー(登録商標)M100(以上、株式会社ダイセル製)が挙げられる。 Among the compounds of the component (B), compounds having at least one alicyclic structure selected from the group consisting of cyclopentane structure, cyclohexane structure, norbornane structure, isobornyl structure and adamantane structure and at least one polymerizable group are commercially available products. It is available, and specific examples thereof include cyclopentyl acrylate, cyclopentyl methacrylate (above, manufactured by ABCR GmbH & Co. KG), cyclohexyl acrylate, cyclohexyl methacrylate, isobornyl acrylate, isobornyl methacrylate. Acrylate, 1-acryloyloxy-3-hydroxyadamantane, 3-hydroxy-1-methacryloyloxyadamantane, 2-methacryloyloxy-2-methyladamantane, 2-ethyl-2-methacryloyloxy Adamantane, 2-isopropyl-2-methacryloyloxyadamantane (above, made by Tokyo Chemical Industry Co., Ltd.), IBXA, Biscoat # 155, CHDOL-10, 1-ADA, 1-ADMA (above, Osaka Organic Chemical Industry Co., Ltd. made by ), Light ester CH, the same IB-X, light acrylate (registered trademark) IB-XA (above, Kyoeisha Chemical Co., Ltd.), the diamond (registered trademark) HADM, HADA, DHADM, ADPM, ADDA (above, Mitsubishi Gas Chemical Co., Ltd., New Frontier (registered trademark) HBPE-4 (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.), and Cyclomer (registered trademark) M100 (all manufactured by Daicel Co., Ltd.).
上記(B)成分の化合物のうち、炭素原子数が6乃至10の直鎖アルキレン基、及びシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物は、炭素原子数が6乃至10の直鎖アルキレン基と当該脂環構造、並びに重合性基を1つの化合物中に有しているものであればよい。 Among the compounds of the component (B), an alicyclic structure selected from the group consisting of a linear alkylene group having 6 to 10 carbon atoms, a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure, and The compound having at least one polymerizable group may be a compound having a linear alkylene group having 6 to 10 carbon atoms, the alicyclic structure, and the polymerizable group in one compound.
上記(B)成分の化合物のうち、炭素原子数が6乃至10の直鎖アルキレン基、及びシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造並びに重合性基を少なくとも1つ有する化合物は、市販品として入手が可能であり、その具体例としては、UM−90(1/3)DA(宇部興産株式会社製)が挙げられる。 Among the compounds of the component (B), an alicyclic structure selected from the group consisting of a linear alkylene group having 6 to 10 carbon atoms, a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure, and Compounds having at least one polymerizable group are commercially available, and specific examples thereof include UM-90 (1/3) DA (manufactured by Ube Industries, Ltd.).
[(C)成分]
(C)成分である光重合開始剤は、光硬化時に使用する光源に吸収をもつものであれば、特に限定されるものではない。例えば、tert−ブチルペルオキシ−iso−ブチレート、2,5−ジメチル−2,5−ビス(ベンゾイルジオキシ)ヘキサン、1,4−ビス[α−(tert−ブチルジオキシ)−iso−プロポキシ]ベンゼン、ジ−tert−ブチルペルオキシド、2,5−ジメチル−2,5−ビス(tert−ブチルジオキシ)ヘキセンヒドロペルオキシド、α−(iso−プロピルフェニル)−iso−プロピルヒドロペルオキシド、tert−ブチルヒドロペルオキシド、1,1−ビス(tert−ブチルジオキシ)−3,3,5−トリメチルシクロヘキサン、ブチル−4,4−ビス(tert−ブチルジオキシ)バレレート、シクロヘキサノンペルオキシド、2,2’,5,5’−テトラ(tert−ブチルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’−テトラ(tert−ブチルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’−テトラ(tert−アミルペルオキシカルボニル)ベンゾフェノン、3,3’,4,4’−テトラ(tert−ヘキシルペルオキシカルボニル)ベンゾフェノン、3,3’−ビス(tert−ブチルペルオキシカルボニル)−4,4’−ジカルボキシベンゾフェノン、tert−ブチルペルオキシベンゾエート、ジ−tert−ブチルジペルオキシイソフタレート等の有機過酸化物;9,10−アントラキノン、1−クロロアントラキノン、2−クロロアントラキノン、オクタメチルアントラキノン、1,2−ベンズアントラキノン等のキノン類;ベンゾインメチル、ベンゾインエチルエーテル、α−メチルベンゾイン、α−フェニルベンゾイン等のベンゾイン誘導体;2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−ヒドロキシ−シクロヘキシル−フェニル−ケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−ヒドロキシ−1−[4−{4−(2−ヒドロキシ−2−メチル−プロピオニル)ベンジル}−フェニル]−2−メチル−プロパン−1−オン、フェニルグリオキシリックアシッドメチルエステル、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルホリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルホリノフェニル)−1−ブタノン、2−ジメチルアミノ−2−(4−メチル−ベンジル)−1−(4−モルホリン−4−イル−フェニル)−ブタン−1−オン等のアルキルフェノン系化合物;ビス(2,4,6−トリメチルベンゾイル)−フェニルホスフィンオキサイド、2,4,6−トリメチルベンゾイル−ジフェニル−ホスフィンオキサイド等のアシルホスフィンオキサイド系化合物;2−(O−ベンゾイルオキシム)−1−[4−(フェニルチオ)フェニル]−1,2−オクタンジオン、1−(O−アセチルオキシム)−1−[9−エチル−6−(2−メチルベンゾイル)−9H−カルバゾール−3−イル]エタノン等のオキシムエステル系化合物が挙げられる。[(C) ingredient]
The photopolymerization initiator which is the component (C) is not particularly limited as long as the light source used for light curing has absorption. For example, tert-butylperoxy-iso-butylate, 2,5-dimethyl-2,5-bis (benzoyldioxy) hexane, 1,4-bis [α- (tert-butyldioxy) -iso-propoxy] benzene, di- -Tert-Butyl peroxide, 2,5-dimethyl-2,5-bis (tert-butyldioxy) hexene hydroperoxide, α- (iso-propylphenyl) -iso-propyl hydroperoxide, tert-butyl hydroperoxide, 1,1 -Bis (tert-butyldioxy) -3,3,5-trimethylcyclohexane, butyl-4,4-bis (tert-butyldioxy) valerate, cyclohexanone peroxide, 2,2 ', 5,5'-tetra (tert-butylperoxy) Carbonyl) benzopheno 3,3 ', 4,4'-tetra (tert-butylperoxycarbonyl) benzophenone, 3,3', 4,4'-tetra (tert-amylperoxycarbonyl) benzophenone, 3,3 ', 4,4' -Tetra (tert-hexylperoxy carbonyl) benzophenone, 3,3'-bis (tert- butyl peroxy carbonyl) -4,4'- dicarboxy benzophenone, tert- butyl peroxy benzoate, di-tert- butyl diperoxy isophthalate etc Organic peroxides of 9,10-anthraquinone, 1-chloroanthraquinone, 2-chloroanthraquinone, octamethylanthraquinone, quinones such as 1,2-benzanthraquinone; benzoin methyl, benzoin ethyl ether, α-methylbenzoin, α -Phenyl be Benzoin derivatives such as zoin; 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy-cyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propan-1-one , 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- [4- {4- (2-hydroxy-2) -Methyl-propionyl) benzyl} -phenyl] -2-methyl-propan-1-one, phenylglyoxylic acid methyl ester, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinopropane-1 -One, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -1-butanone, 2-dimethylamino-2- ( Alkylphenone compounds such as 4-methyl-benzyl) -1- (4-morpholin-4-yl-phenyl) -butan-1-one; bis (2,4,6-trimethylbenzoyl) -phenyl phosphine oxide, 2 Acyl phosphine oxide compounds such as 4, 4, 6-trimethylbenzoyl-diphenyl-phosphine oxide; 2- (O-benzoyloxime) -1- [4- (phenylthio) phenyl] -1,2-octanedione; Examples include oxime ester compounds such as O-acetyl oxime) -1- [9-ethyl-6- (2-methylbenzoyl) -9H-carbazol-3-yl] ethanone.
上記光重合開始剤は、市販品として入手が可能であり、その具体例としては、IRGACURE(登録商標)651、同184、同500、同2959、同127、同754、同907、同369、同379、同379EG、同819、同819DW、同1800、同1870、同784、同OXE01、同OXE02、同250、同1173、同MBF、同4265、同TPO(以上、BASFジャパン株式会社製)、KAYACURE(登録商標)DETX、同MBP、同DMBI、同EPA、同OA(以上、日本化薬株式会社製)、VICURE−10、同55(以上、STAUFFER Co.LTD製)、ESACURE(登録商標)KIP150、同TZT、同1001、同KTO46、同KB1、同KL200、同KS300、同EB3、トリアジン−PMS、トリアジンA、トリアジンB(以上、日本シイベルヘグナー株式会社製)、アデカオプトマーN−1717、同N−1414、同N−1606(以上、株式会社ADEKA製)が挙げられる。 The photopolymerization initiator is available as a commercial product, and specific examples thereof include IRGACURE (registered trademark) 651, 184, 500, 2959, 127, 754, 907, 369, 379, 379 EG, 819, 819 DW, 1800, 1870, 784, OXE01, OXE 02, 250, 1173, MBF, 4265, TPO (above, BASF Japan Ltd.) , KAYACURE (registered trademark) DETX, MBP, DMBI, EPA, OA (above, Nippon Kayaku Co., Ltd. made), VICURE-10, 55 (above, made by STAUFFER Co. LTD), ESACURE (registered trademark) ) KIP150, TZT, 1001, KTO 46, KB1, KL200, KS300 The EB3, triazine -PMS, triazine A, triazine B (or, Nippon Siber Hegner KK), Adekaoptomer N-1717, the N-1414, the N-1606 (manufactured by KK ADEKA) and the like.
上記光重合開始剤は、1種単独で又は2種以上を組み合わせて使用することができる。 The said photoinitiator can be used individually by 1 type or in combination of 2 or more types.
本発明のインプリント材料における(C)成分の含有割合は、上記(A)成分及び(B)成分の総質量に基づいて、例えば0.01phr乃至30phrであり、好ましくは0.05phr乃至20phrであり、より好ましくは0.1phr乃至8phrである。(C)成分の含有割合が0.01phr未満の場合には、十分な硬化性が得られず、パターニング特性の悪化が起こるからである。本明細書において“phr”とは、(A)成分及び(B)成分の総質量100gに対する、例えば(C)成分である光重合開始剤の質量を表す。 The content ratio of the component (C) in the imprint material of the present invention is, for example, 0.01 phr to 30 phr, preferably 0.05 phr to 20 phr, based on the total mass of the components (A) and (B). And more preferably 0.1 phr to 8 phr. If the content ratio of the component (C) is less than 0.01 phr, sufficient curability can not be obtained, and deterioration of patterning characteristics occurs. In the present specification, "phr" represents the mass of the photopolymerization initiator which is, for example, the component (C) relative to 100 g in total mass of the components (A) and (B).
[(D)成分]
(D)成分であるチオール基を少なくとも1つ有する化合物の具体例としては、メルカプト酢酸メチル、3−メルカプトプロピオン酸メチル、3−メルカプトプロピオン酸2−エチルヘキシル、3−メルカプトプロピオン酸3−メトキシブチル、3−メルカプトプロピオン酸n−オクチル、3−メルカプトプロピオン酸ステアリル、1,4−ビス(3−メルカプトプロピオニルオキシ)ブタン、1,4−ビス(3−メルカプトブチリルオキシ)ブタン、トリメチロールエタントリス(3−メルカプトプロピオネート)、トリメチロールエタントリス(3−メルカプトブチレート)、トリメチロールプロパントリス(3−メルカプトプロピオネート)、トリメチロールプロパントリス(3−メルカプトブチレート)、ペンタエリスリトールテトラキス(3−メルカプトプロピオネート)、ペンタエリスリトールテトラキス(3−メルカプトブチレート)、ジペンタエリスリトールヘキサキス(3−メルカプトプロピオネート)、ジペンタエリスリトールヘキサキス(3−メルカプトブチレート)、トリス[2−(3−メルカプトプロピオニルオキシ)エチル]イソシアヌレート、テトラエチレングリコールビス(3−メルカプトプロピオネート)、トリス[2−(3−メルカプトブチリルオキシ)エチル]イソシアヌレート、1,3,5−トリス(3−メルカプトブチリルオキシエチル)−1,3,5−トリアジン−2,4,6−(1H,3H,5H)−トリオン等のメルカプトカルボン酸エステル類;エタンチオール、2−メチルプロパン−2−チオール、n−ドデカンチオール、2,3,3,4,4,5−ヘキサメチルヘキサン−2−チオール(tert−ドデカンチオール)、エタン−1,2−ジチオール、プロパン−1,3−ジチオール、ベンジルチオール等のアルキルチオール類;ベンゼンチオール、3−メチルベンゼンチオール、4−メチルベンゼンチオール、ナフタレン−2−チオール、ピリジン−2−チオール、ベンゾイミダゾール−2−チオール、ベンゾチアゾール−2−チオール等の芳香族チオール類;2−メルカプトエタノール、4−メルカプト−1−ブタノール等のメルカプトアルコール類;3−(トリメトキシシリル)プロパン−1−チオール、3−(トリエトキシシリル)プロパン−1−チオール等のシラン含有チオール類;ビス(2−メルカプトエチル)エーテルが挙げられる。[(D) component]
Specific examples of the compound having at least one thiol group which is the component (D) include methyl mercaptoacetate, methyl 3-mercaptopropionate, 2-ethylhexyl 3-mercaptopropionate, 3-methoxybutyl 3-mercaptopropionate, N-octyl 3-mercaptopropionate, stearyl 3-mercaptopropionate, 1,4-bis (3-mercaptopropionyloxy) butane, 1,4-bis (3-mercaptobutyryloxy) butane, trimethylolethane tris 3-Mercapto propionate), trimethylol ethane tris (3-mercapto butyrate), trimethylol propane tris (3-mercapto propionate), trimethylol propane tris (3- mercapto butyrate), pentaerythritol teto Kiss (3-mercaptopropionate), pentaerythritol tetrakis (3-mercaptobutyrate), dipentaerythritol hexakis (3-mercaptopropionate), dipentaerythritol hexakis (3-mercaptobutyrate), tris [ 2- (3-Mercaptopropionyloxy) ethyl] isocyanurate, tetraethylene glycol bis (3-mercaptopropionate), tris [2- (3-mercaptobutyryloxy) ethyl] isocyanurate, 1,3,5- Mercaptocarboxylic acid esters such as tris (3-mercaptobutyryloxyethyl) -1,3,5-triazine-2,4,6- (1H, 3H, 5H) -trione; ethanethiol, 2-methylpropane 2-thiol, n-dodecanethiol, Alkylthiols such as 3,3,3,4,4,5-hexamethylhexane-2-thiol (tert-dodecanethiol), ethane-1,2-dithiol, propane-1,3-dithiol, benzylthiol; benzene Aromatic thiols such as thiol, 3-methylbenzenethiol, 4-methylbenzenethiol, naphthalene-2-thiol, pyridine-2-thiol, benzimidazole-2-thiol, benzothiazole-2-thiol; 2-mercaptoethanol Mercapto alcohols such as 4-mercapto-1-butanol; silane-containing thiols such as 3- (trimethoxysilyl) propane-1-thiol, 3- (triethoxysilyl) propane-1-thiol; bis (2- Mercaptoethyl) ether is mentioned.
上記チオール基を少なくとも1つ有する化合物は、市販品として入手が可能であり、その具体例としては、チオカルコール(登録商標)20(花王株式会社製)、カレンズMT(登録商標)PE1、同BD1、同NR1、TPMB、TEMB(以上、昭和電工株式会社製)が挙げられる。 The compounds having at least one thiol group are commercially available, and specific examples thereof include Thiocarcol (registered trademark) 20 (manufactured by Kao Corporation), Karenz MT (registered trademark) PE1, BD1 and the like. The same NR 1, TPMB, TEMB (manufactured by Showa Denko KK) can be mentioned.
本発明のインプリント材料における(D)成分は一種単独で、又は二種以上を混合して用いてもよい。また、その含有割合は、上記(A)成分及び(B)成分の総質量に基づいて、例えば0.01phr乃至30phrであり、より好ましくは0.05phr乃至20phrである。 The component (D) in the imprint material of the present invention may be used alone or in combination of two or more. In addition, the content thereof is, for example, 0.01 phr to 30 phr, more preferably 0.05 phr to 20 phr, based on the total mass of the components (A) and (B).
[(E)成分]
(E)成分である酸化防止剤としては、フェノール系酸化防止剤、リン酸系酸化防止剤、スルフィド系酸化防止剤等が挙げられるが、中でもフェノール系酸化防止剤が好ましい。フェノール系酸化防止剤としては、例えば、IRGANOX(登録商標)245、同1010、同1035、同1076、同1135[以上、BASFジャパン株式会社製]、スミライザー(登録商標)GA−80、同GP、同MDP−S、同BBM−S、同WX−R[以上、住友化学(株)製]、アデカスタブ(登録商標)AO−20、同AO−30、同AO−40、同AO−50、同AO−60、同AO−80、同AO−330[以上、株式会社ADEKA製]が挙げられる。[(E) ingredient]
Examples of the antioxidant which is the component (E) include phenol-based antioxidants, phosphoric acid-based antioxidants, sulfide-based antioxidants and the like, among which phenolic antioxidants are preferable. As a phenolic antioxidant, For example, IRGANOX (registered trademark) 245, 1010, 1035, 1076, 1135 [above, BASF Japan Ltd. make], Sumilyzer (registered trademark) GA-80, the same GP, Same MDP-S, same BBM-S, same WX-R [above, Sumitomo Chemical Co., Ltd. product], Adekastab (registered trademark) AO-20, AO-30, AO-40, AO-50, AO-60, AO-80, AO-330 [above, made by ADEKA, Inc.] are mentioned.
本発明のインプリント材料における(E)成分は一種単独で、又は二種以上を混合して用いてもよい。また、その含有割合としては、上記(A)成分及び(B)成分の総質量に基づいて、例えば0.01phr乃至20phr、さらに好ましくは0.05phr乃至10phrである。 The component (E) in the imprint material of the present invention may be used alone or in combination of two or more. Also, the content ratio thereof is, for example, 0.01 phr to 20 phr, more preferably 0.05 phr to 10 phr, based on the total mass of the above-mentioned (A) component and (B) component.
[(F)成分]
(F)成分である界面活性剤としては、例えば、ポリオキシエチレンラウリルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンオレイルエーテル等のポリオキシエチレンアルキルエーテル類、ポリオキシエチレンオクチルフェニルエーテル、ポリオキシエチレンノニルフェニルエーテル等のポリオキシエチレンアルキルアリールエーテル類、ポリオキシエチレン・ポリオキシプロピレンブロックコポリマー類、ソルビタンモノラウレート、ソルビタンモノパルミテート、ソルビタンモノステアレート、ソルビタンモノオレエート、ソルビタントリオレエート、ソルビタントリステアレート等のソルビタン脂肪酸エステル類、ポリオキシエチレンソルビタンモノラウレート、ポリオキシエチレンソルビタンモノパルミテート、ポリオキシエチレンソルビタンモノステアレート、ポリオキシエチレンソルビタントリオレエート、ポリオキシエチレンソルビタントリステアレート等のポリオキシエチレンソルビタン脂肪酸エステル類等のノニオン系界面活性剤が挙げられる。[(F) component]
As the surfactant which is the component (F), for example, polyoxyethylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene cetyl ether, polyoxyethylene oleyl ether, etc., polyoxyethylene octyl Polyoxyethylene alkyl aryl ethers such as phenyl ether, polyoxyethylene nonyl phenyl ether, polyoxyethylene / polyoxypropylene block copolymers, sorbitan monolaurate, sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, Sorbitan fatty acid esters such as sorbitan trioleate, sorbitan tristearate, polyoxyethylene sorbitan monolaurate, polio Shi sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan trioleate, nonionic surfactants of polyoxyethylene sorbitan fatty acid esters such as polyoxyethylene sorbitan tristearate and the like.
上記界面活性剤は、市販品として入手が可能であり、その具体例としては、エフトップ(登録商標)EF301、同EF303、同EF352(以上、三菱マテリアル電子化成株式会社製)、メガファック(登録商標)F−171、同F−173、同F−477、同F−486、同F−554、同F−556、同R−08、同R−30、同R−30N、R−40、R−40−LM、同RS−56、同RS−75、同RS−72−K、同RS−76−E、同RS−76−NS、同RS−78、同RS−90(以上、DIC株式会社製)、フロラードFC430、同FC431(以上、スリーエムジャパン株式会社製)、アサヒガード(登録商標)AG710、サーフロン(登録商標)S−382、同SC101、同SC102、同SC103、同SC104、同SC105、同SC106(以上、旭硝子株式会社製)等のフッ素系界面活性剤;及びオルガノシロキサンポリマーKP341(信越化学工業株式会社製)、BYK−302、BYK−307、BYK−322、BYK−323、BYK−330、BYK−333、BYK−370、BYK−375、BYK−378、BYK−UV 3500、BYK−UV 3570(以上、ビックケミー・ジャパン株式会社製)を挙げることができる。 The surfactant is available as a commercial product, and specific examples thereof include F-Top (registered trademark) EF 301, EF 303, EF 352 (above, manufactured by Mitsubishi Materials Electronic Chemicals Co., Ltd.), Megafuck (registered trademark) Trademarks F-171, F-173, F-477, F-486, F-556, F-556, R-08, R-30, R-30N, R-40, R-40-LM, RS-56, RS-75, RS-72-K, RS-76-E, RS-76-NS, RS-78, RS-90 (above, DIC) Florard FC430, FC 431 (above, 3M Japan KK), Asahi Guard (registered trademark) AG 710, Surflon (registered trademark) S-382, SC 101, SC 102, SC 103, Fluorinated surfactants such as SC104, SC105, SC106 (all manufactured by Asahi Glass Co., Ltd.); and organosiloxane polymer KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.), BYK-302, BYK-307, BYK-322, BYK -323, BYK-330, BYK-333, BYK-370, BYK-375, BYK-378, BYK-UV 3500, BYK-UV 3570 (above, manufactured by Big Chemie Japan Co., Ltd.).
本発明のインプリント材料における(F)成分は一種単独で、又は二種以上を混合して用いてもよい。また、その含有割合としては、上記(A)成分及び(B)成分の総質量に基づいて、好ましくは0.01phr乃至40phr、より好ましくは0.01phr乃至10phrである。 The component (F) in the imprint material of the present invention may be used alone or in combination of two or more. Also, the content ratio thereof is preferably 0.01 phr to 40 phr, more preferably 0.01 phr to 10 phr, based on the total mass of the above-mentioned (A) component and (B) component.
[(G)成分]
本発明のインプリント材料は、(G)成分として溶剤を含有してもよい。その溶剤は、前記(A)成分及び(B)成分の粘度調節の役割を果たす。[(G) component]
The imprint material of the present invention may contain a solvent as the component (G). The solvent plays the role of adjusting the viscosity of the components (A) and (B).
溶剤としては、例えば、トルエン、p−キシレン、o−キシレン、スチレン、エチレングリコールジメチルエーテル、プロピレングリコールモノメチルエーテル、エチレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノイソプロピルエーテル、エチレングリコールメチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテート、エチレングリコールエチルエーテルアセテート、ジエチレングリコ−ルジメチルエーテル、プロピレングリコールモノブチルエーテル、エチレングリコールモノブチルエーテル、ジエチレングリコールジエチルエーテル、ジプロピレングリコールモノメチルエーテル、ジエチレングリコールモノメチルエーテル、ジプロピレングリコールモノエチルエーテル、ジエチレングリコールモノエチルエーテル、トリエチレングリコールジメチルエーテル、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコール、1−オクタノール、エチレングリコール、ヘキシレングリコール、ジアセトンアルコール、フルフリルアルコール、テトラヒドロフルフリルアルコール、プロピレングリコール、ベンジルアルコール、1,3−ブタンジオール、1,4−ブタンジオール、2,3−ブタンジオール、γ−ブチロラクトン、アセトン、メチルエチルケトン、メチルイソプロピルケトン、ジエチルケトン、メチルイソブチルケトン、メチルn−ブチルケトン、シクロヘキサノン、2−ヘプタノン、酢酸エチル、酢酸イソプロピル、酢酸n−プロピル、酢酸イソブチル、酢酸n−ブチル、乳酸エチル、ピルビン酸エチル、メタノール、エタノール、イソプロパノール、tert−ブタノール、アリルアルコール、n−プロパノール、2−メチル−2−ブタノール、イソブタノール、n−ブタノール、2−メチル−1−ブタノール、1−ペンタノール、2−メチル−1−ペンタノール、2−エチルヘキサノール、トリメチレングリコール、1−メトキシ−2−ブタノール、イソプロピルエーテル、1,4−ジオキサン、N,N−ジメチルホルムアミド、N,N−ジメチルアセトアミド、N−メチル−2−ピロリドン、1,3−ジメチル−2−イミダゾリジノン、ジメチルスルホキシド、N−シクロヘキシル−2−ピロリジンが挙げられ、上記(A)成分及び(B)成分の粘度を調節することができるものであれば、特に限定されるものではない。 As the solvent, for example, toluene, p-xylene, o-xylene, styrene, ethylene glycol dimethyl ether, propylene glycol monomethyl ether, ethylene glycol monomethyl ether, propylene glycol monoethyl ether, ethylene glycol monoethyl ether, ethylene glycol monoisopropyl ether, Ethylene glycol methyl ether acetate, propylene glycol monomethyl ether acetate, ethylene glycol ethyl ether acetate, diethylene glycol dimethyl ether, propylene glycol monobutyl ether, ethylene glycol monobutyl ether, diethylene glycol diethyl ether, dipropylene glycol monomethyl ether, diethylene glycol monomethyl ether Ether, dipropylene glycol monoethyl ether, diethylene glycol monoethyl ether, triethylene glycol dimethyl ether, diethylene glycol monoethyl ether acetate, diethylene glycol, 1-octanol, ethylene glycol, hexylene glycol, diacetone alcohol, furfuryl alcohol, tetrahydrofurfuryl alcohol Propylene glycol, benzyl alcohol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, γ-butyrolactone, acetone, methyl ethyl ketone, methyl isopropyl ketone, diethyl ketone, methyl isobutyl ketone, methyl n- Butyl ketone, cyclohexanone, 2-heptanone, ethyl acetate, isopropyl acetate, acetic acid -Propyl, isobutyl acetate, n-butyl acetate, ethyl lactate, ethyl pyruvate, methanol, ethanol, isopropanol, tert-butanol, allyl alcohol, n-propanol, 2-methyl-2-butanol, isobutanol, n-butanol, 2-Methyl-1-butanol, 1-pentanol, 2-methyl-1-pentanol, 2-ethylhexanol, trimethylene glycol, 1-methoxy-2-butanol, isopropyl ether, 1,4-dioxane, N, N-dimethylformamide, N, N-dimethylacetamide, N-methyl-2-pyrrolidone, 1,3-dimethyl-2-imidazolidinone, dimethyl sulfoxide, N-cyclohexyl-2-pyrrolidine, and the like (A) Adjust the viscosity of component and component (B) It is not particularly limited as long as it can be carried out.
上記溶剤は、1種単独で又は2種以上を組み合わせて使用することができる。溶剤が使用される場合、本発明のインプリント材料の全成分、すなわち前述の(A)成分乃至(F)成分並びに後述するその他添加剤を含む全成分から(G)成分の溶剤を除いたものとして定義される固形分は、50質量%乃至99質量%、好ましくは70質量%乃至99質量%であることが好ましい。 The said solvent can be used individually by 1 type or in combination of 2 or more types. When a solvent is used, the solvent of the component (G) is removed from all components of the imprint material of the present invention, that is, all components including the components (A) to (F) described above and other additives described later. The solids content defined as is preferably from 50% by weight to 99% by weight, preferably from 70% by weight to 99% by weight.
[その他添加剤]
本発明のインプリント材料は、本発明の効果を損なわない限りにおいて、必要に応じてポリマー化合物、エポキシ化合物、光酸発生剤、光増感剤、紫外線吸収剤、連鎖移動剤、密着補助剤及び離型性向上剤からなる群から選択される添加剤を含有することができる。[Other additives]
The imprint material of the present invention may, if necessary, be a polymer compound, an epoxy compound, a photoacid generator, a photosensitizer, a UV absorber, a chain transfer agent, an adhesion aid, and the like as long as the effects of the present invention are not impaired An additive selected from the group consisting of releasability improvers can be included.
上記ポリマー化合物は、透明性を損なわず屈折率やアッベ数を調整するために添加することが可能であり、当該ポリマー化合物として、下記式(2)で表される繰り返し構造単位を有することが好ましい。その含有割合としては、上記(A)成分、(B)成分及び当該ポリマー化合物の総質量に基づいて0.1質量%以上90質量%以下であることが好ましく、より好ましくは5質量%以上70質量%以下である。
上記エポキシ化合物としては、例えば、エポリード(登録商標)GT−401、同PB3600、セロキサイド(登録商標)2021P、同2000、同3000、EHPE3150、同EHPE3150CE(以上、株式会社ダイセル製)、EPICLON(登録商標)840、同840−S、同N−660、同N−673−80M(以上、DIC株式会社製)が挙げられる。 Examples of the epoxy compound include EPIDEALD (registered trademark) GT-401 and PB3600, Celoxide (registered trademark) 2021 P, 2000 and 3000, EHPE 3150, and EHPE 3150 CE (all manufactured by Daicel Corporation), EPICLON (registered trademark) 840, 840-S, N-660, N-673-80M (all manufactured by DIC Corporation).
上記光酸発生剤としては、例えば、IRGACURE(登録商標)PAG103、同PAG108、同PAG121、同PAG203、同CGI725(以上、BASFジャパン株式会社製)、WPAG−145、WPAG−170、WPAG−199、WPAG−281、WPAG−336、WPAG−367(以上、和光純薬工業株式会社製)、TFEトリアジン、TME−トリアジン、MP−トリアジン、ジメトキシトリアジン、TS−91、TS−01(株式会社三和ケミカル製)、CPI−100P、CPI−101A、CPI−200K、CPI−110P、210S、CPI−110P、CPI−110B((以上、サンアプロ株式会社製)が挙げられる。 Examples of the photoacid generator include IRGACURE (registered trademark) PAG 103, PAG 108, PAG 121, PAG 203, and CGI 725 (above, manufactured by BASF Japan Ltd.), WPAG-145, WPAG-170, WPAG-199, WPAG-281, WPAG-336, WPAG-367 (all, manufactured by Wako Pure Chemical Industries, Ltd.), TFE triazine, TME-triazine, MP-triazine, dimethoxytriazine, TS-91, TS-01 (Sanwa Chemical Co., Ltd.) CPI-100P, CPI-101A, CPI-200K, CPI-110P, 210S, CPI-110P, CPI-110B (all manufactured by San-Apro Co., Ltd.).
上記光増感剤としては、例えば、チオキサンテン系、チオキサントン系、キサンテン系、ケトン系、チオピリリウム塩系、ベーススチリル系、メロシアニン系、3−置換クマリン系、3,4−置換クマリン系、シアニン系、アクリジン系、チアジン系、フェノチアジン系、アントラセン系、コロネン系、ベンズアントラセン系、ペリレン系、ケトクマリン系、クマリン系、ボレート系が挙げられる。上記光増感剤は、市販品として入手が可能であり、その具体例としては、アントラキュアー(登録商標)UVS−581、同UVS−1331(以上、川崎化成工業株式会社製)、KAYACURE(登録商標)DETX−S(日本化薬株式会社製)が挙げられる。この光増感剤は、1種単独で又は2種以上を組み合わせて使用することができる。当該光増感剤を用いることによって、UV領域の吸収波長を調整することもできる。 As the photosensitizer, for example, thioxanthene type, thioxanthone type, xanthene type, ketone type, thiopyrylium salt type, base styryl type, merocyanine type, 3-substituted coumarin type, 3,4-substituted coumarin type, cyanine type And acridine type, thiazine type, phenothiazine type, anthracene type, coronene type, benzanthracene type, perylene type, ketocoumarin type, coumarin type and borate type. The photosensitizer is available as a commercial product, and specific examples thereof include Anthracure (registered trademark) UVS-581, UVS-1331 (above, manufactured by Kawasaki Kasei Kogyo Co., Ltd.), and KAYACURE (registered trademark). Trademarks DETX-S (made by Nippon Kayaku Co., Ltd.) is mentioned. These photosensitizers can be used alone or in combination of two or more. The absorption wavelength in the UV region can also be adjusted by using the photosensitizer.
上記紫外線吸収剤としては、例えば、TINUVIN(登録商標)PS、同99−2、同109、同328、同384−2、同400、同405、同460、同477、同479、同900、同928、同1130、同111FDL、同123、同144、同152、同292、同5100、同400−DW、同477−DW、同99−DW、同123−DW、同5050、同5060、同5151(以上、BASFジャパン株式会社製)が挙げられる。この紫外線吸収剤は、1種単独で又は2種以上を組み合わせて使用することができる。当該紫外線吸収剤を用いることによって、本発明のインプリント材料の光硬化時に膜の最表面の硬化速度を制御することができ、離型性を向上できる場合がある。 Examples of the UV absorber include TINUVIN (registered trademark) PS, 99-2, 109, 328, 384-2, 400, 405, 460, 477, 479, 900, and the like. 928, 1130, 111 FDL, 123, 144, 152, 292, 5100, 400-DW, 477-DW, 99-DW, 123-DW, 5050, 5060, 5151 (all manufactured by BASF Japan Ltd.). These ultraviolet absorbers can be used alone or in combination of two or more. By using the said ultraviolet absorber, the curing speed of the outermost surface of a film | membrane can be controlled at the time of photocuring of the imprint material of this invention, and releasability may be able to be improved.
上記連鎖移動剤としては、例えば、ジエチルジスルフィド、ジプロピルジスルフィド、ジイソプロピルジスルフィド、ジブチルジスルフィド、ジ−tert−ブチルジスルフィド、ジペンチルジスルフィド、ジイソペンチルジスルフィド、ジヘキシルジスルフィド、ジシクロヘキシルジスルフィド、ジデシルジスルフィド、ビス(2,3,3,4,4,5−ヘキサメチルヘキサン−2−イル)ジスルフィド(ジ−tert−ドデシルジスルフィド)、ビス(2,2−ジエトキシエチル)ジスルフィド、ビス(2−ヒドロキシエチル)ジスルフィド、ジベンジルジスルフィド等のアルキルジスルフィド類;ジフェニルジスルフィド、ジ−p−トリルジスルフィド、ジ(ピリジン−2−イル)ピリジルジスルフィド、ジ(ベンゾイミダゾール−2−イル)ジスルフィド、ジ(ベンゾチアゾール−2−イル)ジスルフィド等の芳香族ジスルフィド類;テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラブチルチウラムジスルフィド、ビス(ペンタメチレン)チウラムジスルフィド等のチウラムジスルフィド類;α−メチルスチレンダイマーが挙げられる。この連鎖移動剤は、1種単独で又は2種以上を組み合わせて使用することができる。 As the above-mentioned chain transfer agent, for example, diethyl disulfide, dipropyl disulfide, diisopropyl disulfide, dibutyl disulfide, di-tert-butyl disulfide, dipentyl disulfide, diisopentyl disulfide, dihexyl disulfide, dicyclohexyl disulfide, didecyl disulfide, bis (2 , 3,3,4,4,5-hexamethylhexan-2-yl) disulfide (di-tert-dodecyl disulfide), bis (2,2-diethoxyethyl) disulfide, bis (2-hydroxyethyl) disulfide, Alkyl disulfides such as dibenzyl disulfide; diphenyl disulfide, di-p-tolyl disulfide, di (pyridin-2-yl) pyridyl disulfide, di (benzimidazole-2 Aromatic disulfides such as diyl chloride, di (benzothiazol-2-yl) disulfide; tetramethyl thiuram disulfide, tetraethylthiuram disulfide, tetrabutylthiuram disulfide, thiuram disulfides such as bis (pentamethylene) thiuram disulfide; α- Methyl styrene dimer is mentioned. These chain transfer agents can be used singly or in combination of two or more.
上記密着補助剤としては、例えば、3−メタクリロキシプロピルトリメトキシシラン、3−アクリロキシプロピルトリメトキシシランが挙げられる。当該密着補助剤を用いることによって、基材との密着性が向上する。当該密着補助剤の含有量は、上記(A)成分及び(B)成分の総質量に基づいて、好ましくは5phr乃至50phr、より好ましくは10phr乃至50phrである。 As said adhesion | attachment adjuvant, 3-methacryloxypropyl trimethoxysilane and 3-acryloxy propyl trimethoxysilane are mentioned, for example. The adhesion to the substrate is improved by using the adhesion aiding agent. The content of the adhesion adjuvant is preferably 5 phr to 50 phr, more preferably 10 phr to 50 phr, based on the total mass of the components (A) and (B).
上記離型性向上剤としては、例えば、フッ素含有化合物が挙げられる。フッ素含有化合物としては、例えば、R−5410、R−1420、M−5410、M−1420、E−5444、E−7432、A−1430、A−1630(以上、ダイキン工業株式会社製)が挙げられる。 Examples of the releasability improver include fluorine-containing compounds. As a fluorine-containing compound, R-5410, R-1420, M-5410, M-1420, E-5444, E-7432, A-1430, A-1630 (above, Daikin Industries, Ltd. make) are mentioned, for example. Be
[インプリント材料の調製]
本発明のインプリント材料の調製方法は、特に限定されないが、(A)成分、(B)成分、(C)成分、並びに任意成分である(D)成分、(E)成分、(F)成分、(G)成分、並びに所望によりその他添加剤を混合し、インプリント材料が均一な状態となっていればよい。また、(A)成分乃至(G)成分並びに所望によりその他添加剤を混合する際の順序は、均一なインプリント材料が得られるなら問題なく、特に限定されない。当該インプリント材料の調製方法としては、例えば、(A)成分、(B)成分を所定の割合で混合し、これに更に(C)成分、並びに任意で(D)成分、(E)成分、(F)成分及び(G)成分を適宜混合し、均一なインプリント材料とする方法も挙げられる。さらに、この調製方法の適当な段階において、必要に応じて、その他の添加剤を更に添加して混合する方法が挙げられる。[Preparation of imprint material]
Although the preparation method of the imprint material of this invention is not specifically limited, (A) component, (B) component, (C) component, and (D) component which is an optional component, (E) component, (F) component The component (G) and, if desired, other additives may be mixed so that the imprint material is in a uniform state. Further, the order of mixing the components (A) to (G) and optionally other additives is not particularly limited as long as a uniform imprint material can be obtained. As a method of preparing the imprint material, for example, the component (A) and the component (B) are mixed at a predetermined ratio, and the component (C) and optionally the component (D) and the component (E) are further added thereto. There is also a method of appropriately mixing the (F) component and the (G) component to obtain a uniform imprint material. In addition, other additives may be further added and mixed, as necessary, at appropriate stages of the preparation method.
[光インプリント及びパターンが転写された膜]
本発明のインプリント材料は、基材上に塗布し光硬化させることで所望の被膜を得ることができる。塗布方法としては、公知又は周知の方法、例えば、スピンコート法、ディップ法、フローコート法、インクジェット法、スプレー法、バーコート法、グラビアコート法、スリットコート法、ロールコート法、転写印刷法、刷毛塗り、ブレードコート法、エアーナイフコート法を挙げることができる。[Films to which light imprint and pattern are transferred]
The imprint material of the present invention can be applied on a substrate and light cured to obtain a desired film. The coating method may be a known or known method, such as spin coating, dipping, flow coating, inkjet, spraying, bar coating, gravure coating, slit coating, roll coating, transfer printing, Brush coating, blade coating, and air knife coating can be mentioned.
本発明のインプリント材料を塗布するための基材としては、例えば、シリコン、インジウム錫酸化物(ITO)が製膜されたガラス(ITO基板)、シリコンナイトライド(SiN)が製膜されたガラス(SiN基板)、インジウム亜鉛酸化物(IZO)が製膜されたガラス、ポリエチレンテレフタレート(PET)、トリアセチルセルロース(TAC)、アクリル、プラスチック、ガラス、石英、セラミックス等からなる基材を挙げることができる。また、可撓性を有するフレキシブル基材、例えばトリアセチルセルロース、ポリエチレンテレフタレート、ポリメタクリル酸メチル、シクロオレフィン(コ)ポリマー、ポリビニルアルコール、ポリカーボネート、ポリスチレン、ポリイミド、ポリアミド、ポリオレフィン、ポリプロピレン、ポリエチレン、ポリエチレンナフタレート、ポリエーテルスルフォン、並びにこれらポリマーを組み合わせた共重合体からなる基材を用いることも可能である。 As a substrate for applying the imprint material of the present invention, for example, silicon, glass (ITO substrate) on which indium tin oxide (ITO) is formed, and glass on which silicon nitride (SiN) is formed. (SiN substrate), glass on which indium zinc oxide (IZO) is formed, polyethylene terephthalate (PET), triacetylcellulose (TAC), acrylic, plastic, glass, quartz, ceramics, etc. it can. Also, flexible flexible substrates such as triacetyl cellulose, polyethylene terephthalate, polymethyl methacrylate, cycloolefin (co) polymer, polyvinyl alcohol, polycarbonate, polystyrene, polyimide, polyamide, polyolefin, polypropylene, polyethylene, polyethylene na It is also possible to use a substrate comprising phthalate, polyether sulfone, and a copolymer obtained by combining these polymers.
本発明のインプリント材料を光硬化させる光源としては、特に限定されないが、例えば、高圧水銀ランプ、低圧水銀ランプ、無電極ランプ、メタルハライドランプ、KrFエキシマーレーザー、ArFエキシマーレーザー、F2エキシマーレーザー、電子線(EB)、極端紫外線(EUV)、紫外線LED(UV−LED)を挙げることができる。また、波長は、一般的には、436nmのG線、405nmのH線、365nmのI線、又はGHI混合線を用いることができる。さらに、露光量は、好ましくは、30mJ/cm2乃至2000mJ/cm2、より好ましくは30mJ/cm2乃至1000mJ/cm2である。As the light source for photocuring imprinting material of the present invention is not particularly limited, for example, a high pressure mercury lamp, low pressure mercury lamp, electrodeless lamp, a metal halide lamp, KrF excimer laser, ArF excimer laser, F 2 excimer laser, electron There may be mentioned ray (EB), extreme ultraviolet (EUV), ultraviolet LED (UV-LED). In addition, as the wavelength, generally, 436 nm G line, 405 nm H line, 365 nm I line, or GHI mixed line can be used. Furthermore, the exposure amount is preferably, 30 mJ / cm 2 to 2000 mJ / cm 2, more preferably from 30 mJ / cm 2 to 1000 mJ / cm 2.
なお、前述の(G)成分である溶剤を用いる場合には、光照射前の塗膜及び光照射後の硬化物の少なくとも一方に対し、溶剤を蒸発させる目的で、焼成工程を加えてもよい。焼成機器としては、特に限定されるものではなく、例えば、ホットプレート、オーブン、ファーネスを用いて、適切な雰囲気下、すなわち大気、窒素等の不活性ガス、又は真空中で焼成することができるものであればよい。焼成温度は、溶剤を蒸発させる目的では、特に限定されないが、例えば、40℃乃至200℃で行うことができる。 In addition, when using the solvent which is the above-mentioned (G) component, you may add a baking process in order to evaporate a solvent with respect to at least one of the coating film before light irradiation, and the hardened | cured material after light irradiation. . The firing apparatus is not particularly limited, and can be fired, for example, in an appropriate atmosphere, that is, in the atmosphere, an inert gas such as nitrogen, or vacuum using a hot plate, an oven, or a furnace. If it is The calcination temperature is not particularly limited for the purpose of evaporating the solvent, but can be performed, for example, at 40 ° C. to 200 ° C.
本発明のインプリント材料を用いて作製される、パターンが転写された膜は、例えば1mmの厚膜でも可視光領域において高い透明性を有し、更に高い屈折率およびアッベ数を示すため、カメラモジュール用レンズやインプリント用樹脂モールド等の光学物品として好適に用いることができる。 A film to which a pattern has been transferred, which is produced using the imprint material of the present invention, has high transparency even in the visible light region even with a thick film of, for example, 1 mm, and further exhibits high refractive index and Abbe number. It can be suitably used as an optical article such as a lens for module or a resin mold for imprint.
光インプリントを行う装置は、目的のパターンが得られれば特に限定されないが、例えば、東芝機械株式会社製のST50、Obducat社製のSindre(登録商標)60、明昌機工株式会社製のNM−0801HB等の市販されている装置にて、基材とモールドをローラー圧着し、光硬化後に当該モールドから硬化物を離型する方法を用いることができる。 The apparatus for performing light imprinting is not particularly limited as long as the target pattern can be obtained. For example, ST50 manufactured by Toshiba Machine Co., Ltd., Sindre (registered trademark) 60 manufactured by Obducat, NM-8001HB manufactured by Meisho Kiko Co., Ltd. In a commercially available apparatus, a method may be used in which the substrate and the mold are press-bonded with a roller, and after photocuring, the cured product is released from the mold.
また、本発明で用いる光インプリント用に使用するモールド材としては、例えば、石英、シリコン、ニッケル、アルミナ、カルボニルシラン、グラッシーカーボンを挙げることができるが、目的のパターンが得られるなら、特に限定されない。また、モールドは、離型性を高めるために、その表面にフッ素系化合物等の薄膜を形成する離型処理を行ってもよい。離型処理に用いる離型剤としては、例えば、ダイキン工業株式会社製のオプツール(登録商標)HD、同DSXが挙げられるが、目的のパターンが得られるなら、特に限定されない。 Moreover, as a mold material used for optical imprint used by this invention, although quartz, silicon, nickel, an alumina, a carbonylsilane, and glassy carbon can be mentioned, for example, if the target pattern is obtained, it will be especially limited I will not. Further, the mold may be subjected to a release treatment for forming a thin film of a fluorine-based compound or the like on the surface thereof in order to enhance the release property. As a mold release agent used for mold release treatment, for example, Optool (registered trademark) HD and product DSX manufactured by Daikin Industries, Ltd. can be mentioned, but there is no particular limitation as long as a desired pattern can be obtained.
本発明における光インプリントのパターンサイズは特に限定されず、例えば、ナノメートルオーダー、マイクロメートルオーダー、ミリメートルオーダーいずれでも良好なパターンを得ることが可能である。 The pattern size of the optical imprint in the present invention is not particularly limited. For example, good patterns can be obtained on the order of nanometers, micrometers, or millimeters.
以下、実施例及び比較例を挙げて、本発明を更に詳しく説明するが、本発明は、これら実施例に限定されるものでない。 Hereinafter, the present invention will be described in more detail by way of examples and comparative examples, but the present invention is not limited to these examples.
後述する合成例1及び合成例2に示すポリマーの重量平均分子量は、ゲルパーミエーションクロマトグラフィー(以下、本明細書では「GPC」と略称する。)による測定結果である。測定には、(株)島津製作所製GPCシステムを用いた。当該GPCシステムの構成と、測定条件は下記のとおりである。
GPCシステム構成
システムコントローラ:CBM−20A、カラムオーブン:CTO−20、オートサンプラ:SIL−10AF、検出器:SPD−20A及びRID−10A、排気ユニット:DGU−20A3
GPCカラム:Shodex(登録商標)KF−804L及びKF−803L
カラム温度:40℃
溶媒:テトラヒドロフラン
流量:1mL/分
標準試料:異なる重量平均分子量(197000、55100、12800、3950、1260、580)のポリスチレン6種The weight average molecular weight of the polymer shown in Synthesis Example 1 and Synthesis Example 2 described later is a measurement result by gel permeation chromatography (hereinafter, abbreviated as "GPC" in the present specification). For the measurement, a GPC system manufactured by Shimadzu Corporation was used. The structure of the said GPC system and measurement conditions are as follows.
GPC system configuration system controller: CBM-20A, column oven: CTO-20, auto sampler: SIL-10AF, detector: SPD-20A and RID-10A, exhaust unit: DGU-20A3
GPC column: Shodex (registered trademark) KF-804L and KF-803L
Column temperature: 40 ° C
Solvent: tetrahydrofuran Flow rate: 1 mL / min Standard sample: 6 types of polystyrene of different weight average molecular weights (197000, 55100, 12800, 3950, 1260, 580)
<合成例1>
トリシクロ[5.2.1.02,6]デカンジメタノール9.18g、2−ヒドロキシエチルアクリレート2.72g、2,6−ジ−t−ブチル−p−クレゾール0.013g、ジブチル錫ジラウレート0.019g及び酢酸エチル37.4gを三つ口フラスコに入れ80℃に加熱した。そこへイソホロンジイソシアネート13.00gを3時間かけて滴下し、80℃で12時間反応させた。反応溶液を、室温まで冷却したのち、ヘキサンへ入れ、析出した固体を回収し、40℃、1mmHgの条件下で乾燥させ、化合物G1を得た。得られたG1は(B)成分に該当し、その重量平均分子量をGPCで測定したところ、3610であった。Synthesis Example 1
9.18 g of tricyclo [5.2.1.0 2,6 ] decanedimethanol, 2.72 g of 2-hydroxyethyl acrylate, 0.013 g of 2,6-di-t-butyl-p-cresol, 0 dibutyltin dilaurate In a three-necked flask, .019 g and 37.4 g of ethyl acetate were placed and heated to 80.degree. Thereto, 13.00 g of isophorone diisocyanate was dropped over 3 hours and reacted at 80 ° C. for 12 hours. The reaction solution was cooled to room temperature and then poured into hexane, and the precipitated solid was collected and dried under the conditions of 40 ° C. and 1 mmHg, to obtain compound G1. The obtained G1 corresponds to the component (B), and the weight average molecular weight was 3610 as measured by GPC.
<合成例2>
プロピレングリコールモノメチルエーテルアセテート(以下、本明細書では「PGMEA」と略称する。)34.58gを三つ口フラスコに入れ、脱気及び窒素置換後、90℃へ加熱した。そこへ1−ADMA(大阪有機化学工業株式会社製)(以下、本明細書では「ADMA」と略称する。)20.00g、アゾビスイソブチロニトニル0.75g及びPGMEA48.41gを均一に相溶させた溶液を3時間かけて滴下し、90℃で24時間反応させた。反応溶液を、室温まで冷却したのち、メタノールへ入れ、析出した固体を回収し、80℃で真空乾燥させ、化合物G2を得た。得られたG2は、前記その他添加剤のうちポリマー化合物に該当し、その重量平均分子量をGPCで測定したところ、11322であった。Synthesis Example 2
In a three-necked flask, 34.58 g of propylene glycol monomethyl ether acetate (hereinafter abbreviated as "PGMEA") was placed, heated to 90 ° C. after degassing and nitrogen substitution. Then 10.00 g of 1-ADMA (Osaka Organic Chemical Industry Co., Ltd.) (hereinafter referred to as "ADMA" for short in the present specification), 0.75 g of azobisisobutyronitronyl, and 48.41 g of PGMEA are uniformly phased. The dissolved solution was added dropwise over 3 hours and allowed to react at 90 ° C. for 24 hours. The reaction solution was cooled to room temperature and then poured into methanol, and the precipitated solid was collected and dried under vacuum at 80 ° C. to give compound G2. The obtained G2 corresponds to a polymer compound among the above-mentioned other additives, and when the weight average molecular weight was measured by GPC, it was 11322.
[インプリント材料の調製]
<実施例1>
NKエステル A−DOG(以下、本明細書では「A−DOG」と略称する。)(新中村化学工業株式会社製)1g及びUM−90(1/3)DA(宇部興産株式会社製)9gを混合し、その混合物にIRGACURE(登録商標)184(BASFジャパン株式会社製)(以下、本明細書では「IRGACURE 184」と略称する。)を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a1を調製した。[Preparation of imprint material]
Example 1
NK ester A-DOG (hereinafter, abbreviated as "A-DOG" in the present specification) (made by Shin-Nakamura Chemical Co., Ltd.) 1 g and UM-90 (1/3) DA (made by Ube Industries, Ltd.) 9 g Are mixed, and 0.2 g (A-DOG, UM-90 (1) of IRGACURE (registered trademark) 184 (manufactured by BASF Japan Ltd.) (hereinafter abbreviated as "IRGACURE 184") is added to the mixture. 3) Add 2 phr) to the total mass of DA to prepare imprint material PNI-a1.
<実施例2>
A−DOGを2g及びUM−90(1/3)DAを8g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a2を調製した。Example 2
2 g of A-DOG and 8 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ) In addition, imprint material PNI-a2 was prepared.
<実施例3>
A−DOGを3g及びUM−90(1/3)DAを7g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a3を調製した。Example 3
3 g of A-DOG and 7 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) In addition, imprint material PNI-a3 was prepared.
<実施例4>
A−DOGを4g及びUM−90(1/3)DAを6g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a4を調製した。Example 4
4 g of A-DOG and 6 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), And prepared imprinting material PNI-a4.
<実施例5>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a5を調製した。Example 5
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ) In addition, imprint material PNI-a5 was prepared.
<実施例6>
A−DOGを6g及びUM−90(1/3)DAを4g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a6を調製した。Example 6
6 g of A-DOG and 4 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) In addition, imprint material PNI-a6 was prepared.
<実施例7>
A−DOGを7g及びUM−90(1/3)DAを3g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a7を調製した。Example 7
7 g of A-DOG and 3 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) In addition, imprint material PNI-a7 was prepared.
<実施例8>
A−DOGを8g及びUM−90(1/3)DAを2g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a8を調製した。Example 8
8 g of A-DOG and 2 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) In addition, imprint material PNI-a8 was prepared.
<実施例9>
A−DOGを9g及びUM−90(1/3)DAを1g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)加え、インプリント材料PNI−a9を調製した。Example 9
9 g of A-DOG and 1 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ) In addition, imprint material PNI-a9 was prepared.
<実施例10>
A−DOGを1g及びUM−90(1/3)DAを9g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール(登録商標) 20(花王株式会社製)(以下、本明細書では「チオカルコール 20」と略称する。)を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)を加え、(インプリント材料PNI−a10を調製した。Example 10
1 g of A-DOG and 9 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) And 0.05 g (A-DOG, UM-90 (1/3) DA) of Thio Carcol (registered trademark) 20 (manufactured by Kao Corporation) (hereinafter abbreviated as “Thio Carcol 20” in the present specification). 0.5 phr was added to the mass to prepare (imprint material PNI-a10).
<実施例11>
A−DOGを2g及びUM−90(1/3)DAを8g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a11を調製した。Example 11
2 g of A-DOG and 8 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) of thiocarcol 20 was added to prepare imprint material PNI-a11.
<実施例12>
A−DOGを3g及びUM−90(1/3)DAを7g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a12を調製した。Example 12
3 g of A-DOG and 7 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) of thiocarcol 20 was added to prepare imprint material PNI-a12.
<実施例13>
A−DOGを4g及びUM−90(1/3)DAを6g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a13を調製した。Example 13
4 g of A-DOG and 6 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), Thiocarcol 20 was added by 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) to prepare an imprint material PNI-a13.
<実施例14>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a14を調製した。Example 14
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), Thiocarcol 20 was added by 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) to prepare imprint material PNI-a14.
<実施例15>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、カレンズMT(登録商標)PE1(昭和電工株式会社製)(以下、本明細書では「カレンズMT PE1」と略称する。)を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a15を調製した。Example 15
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) 0.05 g (A-DOG, UM-90 (1/3)), Kalens MT (registered trademark) PE1 (manufactured by Showa Denko KK) (hereinafter abbreviated as "Kalens MT PE1" in the present specification). 0.5 phr) based on the total mass of DA was added to prepare imprint material PNI-a15.
<実施例16>
A−DOGを6g及びUM−90(1/3)DAを4g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a16を調製した。Example 16
6 g of A-DOG and 4 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr based on the total weight of UM-90 (1/3) DA) of thiocarcol 20 was added to prepare imprint material PNI-a16.
<実施例17>
A−DOGを7g及びUM−90(1/3)DAを3g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a17を調製した。Example 17
7 g of A-DOG and 3 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), Thiocarcol 20 was added by 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) to prepare imprint material PNI-a17.
<実施例18>
A−DOGを8g及びUM−90(1/3)DAを2g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a18を調製した。Example 18
8 g of A-DOG and 2 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr with respect to the total mass of UM-90 (1/3) DA) of thiocarcol 20 was added to prepare imprint material PNI-a18.
<実施例19>
A−DOGを9g及びUM−90(1/3)DAを1g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a19を調製した。Example 19
9 g of A-DOG and 1 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr based on the total weight of UM-90 (1/3) DA) of thiocarcol 20 was added to prepare imprint material PNI-a19.
<実施例20>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)、アデカスタブ(登録商標)AO−60(株式会社ADEKA製)を0.01g(A−DOG、UM−90(1/3)DAの総質量に対して0.1phr)加え、インプリント材料PNI−a20を調製した。Example 20
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) And 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA), and Adekastab (registered trademark) AO-60 (manufactured by ADEKA Corporation) in an amount of 0. 01 g (A-DOG, 0.1 phr based on the total mass of UM-90 (1/3) DA) was added to prepare an imprint material PNI-a20.
<実施例21>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)、アデカスタブ(登録商標)AO−80(株式会社ADEKA製)を0.01g(A−DOG、UM−90(1/3)DAの総質量に対して0.1phr)加え、インプリント材料PNI−a21を調製した。Example 21
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) And 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA), and Adekastab (registered trademark) AO-80 (manufactured by ADEKA Corporation) in an amount of 0. 01 g (A-DOG, 0.1 phr based on the total mass of UM-90 (1/3) DA) was added to prepare imprint material PNI-a21.
<実施例22>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)、BYK−UV 3570(ビックケミー・ジャパン株式会社製)を0.01g(A−DOG、UM−90(1/3)DAの総質量に対して0.1phr)加え、インプリント材料PNI−a22を調製した。Example 22
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA), 0.01 g of BYK-UV 3570 (manufactured by BIC Chemie Japan Ltd.) A-DOG, 0.1 phr based on the total mass of UM-90 (1/3) DA was added to prepare imprint material PNI-a22.
<実施例23>
A−DOGを5g及びUM−90(1/3)DAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、UM−90(1/3)DAの総質量に対して0.5phr)、PGMEA1.139gを加え、インプリント材料PNI−a23を調製した。Example 23
5 g of A-DOG and 5 g of UM-90 (1/3) DA are mixed, 0.2 g of IRGACURE 184 is added to the mixture (2 phr based on the total mass of A-DOG, UM-90 (1/3) DA) ), 0.05 g (A-DOG, 0.5 phr based on the total mass of UM-90 (1/3) DA) of thiocarcol 20, 1.139 g of PGMEA was added to prepare imprint material PNI-a23.
<参考例24>
A−DOGを5g及びNKエステル A−DCP(新中村化学工業株式会社製)(以下、本明細書では「A−DCP」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、A−DCPの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、A−DCPの総質量に対して0.5phr)加え、インプリント材料PNI−a24を調製した。Reference Example 24
5 g of A-DOG and 5 g of NK ester A-DCP (manufactured by Shin-Nakamura Chemical Co., Ltd.) (hereinafter abbreviated as “A-DCP” in the present specification) are mixed, and IRGACURE 184 is 0.1. 2 g (A-DOG, 2 phr based on the total mass of A-DCP), 0.05 g (0.5 phr based on the total mass of A-DOG, A-DCP) of thiocarcol 20, imprint material PNI-a24 Was prepared.
<実施例25>
A−DOGを5g及びADMAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、ADMAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、ADMAの総質量に対して0.5phr)加え、インプリント材料PNI−a25を調製した。Example 25
Mix 5g A-DOG and 5g ADMA, add 0.2g IRGACURE 184 (2 phr to A-DOG, total mass of ADMA), 0.05g thiocarcol 20 (A-DOG, total ADMA) in the mixture 0.5 phr) based on mass was added to prepare imprint material PNI-a25.
<実施例26>
A−DOGを5g及びIBXA(大阪有機化学工業株式会社製)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、IBXAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、IBXAの総質量に対して0.5phr)加え、インプリント材料PNI−a26を調製した。Example 26
A mixture of 5 g of A-DOG and 5 g of IBXA (manufactured by Osaka Organic Chemical Industry Co., Ltd.), 0.2 g of IRGACURE 184 (A-DOG, 2 phr based on the total mass of IBXA), 0.2 g of thiocarcol 20, 05 g (A-DOG, 0.5 phr based on the total mass of IBXA) was added to prepare imprint material PNI-a26.
<実施例27>
A−DOGを5g及びニューフロンティア(登録商標)HBPE−4(第一工業製薬株式会社製)(以下、本明細書では「HBPE−4」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、HBPE−4の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、HBPE−4の総質量に対して0.5phr)加え、インプリント材料PNI−a27を調製した。Example 27
5 g of A-DOG and 5 g of New Frontier® HBPE-4 (manufactured by Dai-ichi Kogyo Seiyaku Co., Ltd.) (hereinafter abbreviated as “HBPE-4” in the present specification) are mixed, and IRGACURE is added to the mixture. 0.2g (A-DOG, 2 phr based on the total mass of HBPE-4), 0.05 g (0.5 phr based on the total mass of A-DOG, HBPE-4) of thiocarcol 20, and imprinted Material PNI-a27 was prepared.
<実施例28>
A−DOGを5g及びビスコート#230(大阪有機化学工業株式会社製)(以下、本明細書では「V#230」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、V#230の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、V#230の総質量に対して0.5phr)加え、インプリント材料PNI−a28を調製した。Example 28
5 g of A-DOG and 5 g of Viscoat # 230 (manufactured by Osaka Organic Chemical Industry Co., Ltd.) (hereinafter abbreviated as “V # 230” in this specification) are mixed, 0.2 g of IRGACURE 184 is added to the mixture, A-DOG, 2 phr to the total mass of V # 230, 0.05 g of thiocarcol 20 (A-DOG, 0.5 phr to the total mass of V # 230), to prepare imprint material PNI-a28 did.
<実施例29>
A−DOGを5g及びビスコート#260(大阪有機化学工業株式会社製)(以下、本明細書では「V#260」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、V#260の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、V#260の総質量に対して0.5phr)加え、インプリント材料PNI−a29を調製した。Example 29
5 g of A-DOG and 5 g of Viscote # 260 (Osaka Organic Chemical Industry Co., Ltd.) (hereinafter referred to as “V # 260” in the present specification) are mixed, 0.2 g of IRGACURE 184 is added to the mixture, A-DOG, 2 phr to the total mass of V # 260, 0.05 g of thiocarcol 20 (A-DOG, 0.5 phr to the total mass of V # 260), to prepare imprint material PNI-a29 did.
<実施例30>
A−DOGを5g、ADMAを2.5g、及びUM−90(1/3)DAを2.5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、ADMA、UM−90(1/3)DAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、ADMA、UM−90(1/3)DAの総質量に対して0.5phr)加え、インプリント材料PNI−a30を調製した。Example 30
5 g of A-DOG, 2.5 g of ADMA, and 2.5 g of UM-90 (1/3) DA were mixed, and 0.2 g of IRGACURE 184 was added to the mixture (A-DOG, ADMA, UM-90 (1 / 3) Add 2 phr to the total mass of DA, 0.05 g of thiocarcol 20 (0.5 phr to the total mass of A-DOG, ADMA, UM-90 (1/3) DA), imprint material PNI-a30 was prepared.
<実施例31>
A−DOGを5g、ADMAを2.5g、及びHBPE−4を2.5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、ADMA、HBPE−4の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、ADMA、HBPE−4の総質量に対して0.5phr)加え、インプリント材料PNI−a31を調製した。Example 31
Mix 5 g A-DOG, 2.5 g ADMA, and 2.5 g HBPE-4 and add 0.2 g IRGACURE 184 to the mixture (2 phr based on the total weight of A-DOG, ADMA, HBPE-4) An imprint material PNI-a31 was prepared by adding 0.05 g (0.5 phr based on the total weight of A-DOG, ADMA, HBPE-4) of thiocarcol 20.
<実施例32>
A−DOGを5g、ADMAを2.5g、及び合成例1で得たG1を2.5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、ADMA、G1の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、ADMA、G1の総質量に対して0.5phr)加え、インプリント材料PNI−a32を調製した。Example 32
5 g of A-DOG, 2.5 g of ADMA, and 2.5 g of G1 obtained in Synthesis Example 1 were mixed, 0.2 g of IRGACURE 184 was added to the mixture (based on the total mass of A-DOG, ADMA, G1) An imprint material PNI-a32 was prepared by adding 2 phr) and thiocarcol 20 at 0.05 g (A-DOG, ADMA, 0.5 phr based on the total weight of G1).
<実施例33>
A−DOGを5g、ADMAを2.5g、及び合成例2で得たG2を2.5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、ADMA、G2の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、ADMA、G2の総質量に対して0.5phr)加え、インプリント材料PNI−a33を調製した。Example 33
5 g of A-DOG, 2.5 g of ADMA, and 2.5 g of G2 obtained in Synthesis Example 2 were mixed, 0.2 g of IRGACURE 184 was added to the mixture (relative to the total mass of A-DOG, ADMA, G2 An imprint material PNI-a33 was prepared by adding 2 phr) and thiocarcol 20 at 0.05 g (0.5 phr based on the total weight of A-DOG, ADMA, G2).
<実施例34>
A−DOGを7g及びHBPE−4を3g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)加え、インプリント材料PNI−a34を調製した。Example 34
7 g of A-DOG and 3 g of HBPE-4 are mixed, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, and the imprint material PNI-a34 is added. Prepared.
<実施例35>
A−DOGを6g及びHBPE−4を4g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)加え、インプリント材料PNI−a35を調製した。Example 35
6 g of A-DOG and 4 g of HBPE-4 are mixed, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, and the imprint material PNI-a35 is added. Prepared.
<実施例36>
A−DOGを5g及びHBPE−4を5g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)加え、インプリント材料PNI−a36を調製した。Example 36
5 g of A-DOG and 5 g of HBPE-4 are mixed, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, and the imprint material PNI-a36 is added. Prepared.
<実施例37>
A−DOGを4g及びHBPE−4を6g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)加え、インプリント材料PNI−a37を調製した。Example 37
4 g of A-DOG and 6 g of HBPE-4 are mixed, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, and the imprint material PNI-a37 is added. Prepared.
<実施例38>
A−DOGを3g及びHBPE−4を7g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)加え、インプリント材料PNI−a38を調製した。Example 38
3 g of A-DOG and 7 g of HBPE-4 are mixed, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, and the imprint material PNI-a38 is added. Prepared.
<実施例39>
A−DOGを5g、HBPE−4を5g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)、チオカルコール 20を0.05g(A−DOG、HBPE−4の総質量に対して0.5phr)加え、インプリント材料PNI−a39を調製した。Example 39
A mixture of 5 g of A-DOG and 5 g of HBPE-4, 0.01 g (A-DOG, 0.1 phr based on the total mass of HBPE-4) of IRGACURE 184 and 0.05 g of thiocarcol 20 (A The imprint material PNI-a39 was prepared by adding-0.5 phr to the total mass of DOG and HBPE-4.
<実施例40>
A−DOGを5g、HBPE−4を5g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)、カレンズMT PE1を0.05g(A−DOG、HBPE−4の総質量に対して0.5phr)加え、インプリント材料PNI−a40を調製した。Example 40
A mixture of 5 g of A-DOG and 5 g of HBPE-4, 0.01 g (A-DOG, 0.1 phr based on the total mass of HBPE-4) of IRGACURE 184 and 0.05 g of Karenz MT PE1 in the mixture A-DOG, 0.5 phr based on the total mass of HBPE-4) was added to prepare imprint material PNI-a40.
<実施例41>
A−DOGを5g、HBPE−4を5g混合し、その混合物にIRGACURE 184を0.01g(A−DOG、HBPE−4の総質量に対して0.1phr)、カレンズMT(登録商標)NR1(昭和電工株式会社製)を0.05g(A−DOG、HBPE−4の総質量に対して0.5phr)加え、インプリント材料PNI−a41を調製した。Example 41
5 g of A-DOG mixed with 5 g of HBPE-4, 0.01 g (A-DOG, 0.1 phr based on the total weight of HBPE-4) of IRGACURE 184 is added to the mixture, Karenz MT (registered trademark) NR1 ( An imprint material PNI-a41 was prepared by adding 0.05 g (A-DOG, 0.5 phr based on the total mass of HBPE-4) of Showa Denko KK.
<比較例1>
A−DOGを10g及びIRGACURE 184を0.2g(A−DOGの質量に対して2phr)加え、インプリント材料PNI−b1を調製した。本比較例のインプリント材料は、(A)成分及び(C)成分を含むが(B)成分を含まない。Comparative Example 1
Imprint material PNI-b1 was prepared by adding 10 g of A-DOG and 0.2 g of IRGACURE 184 (2 phr based on the weight of A-DOG). The imprint material of the present comparative example includes the (A) component and the (C) component but does not include the (B) component.
<比較例2>
UM−90(1/3)DAを10g及びIRGACURE 184を0.2g(UM−90(1/3)DAの質量に対して2phr)加え、インプリント材料PNI−b2を調製した。本比較例のインプリント材料は、(B)成分及び(C)成分を含むが(A)成分を含まない。Comparative Example 2
An imprint material PNI-b2 was prepared by adding 10 g of UM-90 (1/3) DA and 0.2 g of IRGACURE 184 (2 phr based on the mass of UM-90 (1/3) DA). The imprint material of this comparative example includes the (B) component and the (C) component but does not include the (A) component.
<比較例3>
ADMAを10g及びIRGACURE 184を0.2g(ADMAの質量に対して2phr)加え、インプリント材料PNI−b3を調製した。本比較例のインプリント材料は、(B)成分及び(C)成分を含むが(A)成分を含まない。Comparative Example 3
Imprint material PNI-b3 was prepared by adding 10 g of ADMA and 0.2 g of IRGACURE 184 (2 phr based on the weight of ADMA). The imprint material of this comparative example includes the (B) component and the (C) component but does not include the (A) component.
<比較例4>
V#230を10g及びIRGACURE 184を0.2g(V#230の質量に対して2phr)加え、インプリント材料PNI−b4を調製した。本比較例のインプリント材料は、(B)成分及び(C)成分を含むが(A)成分を含まない。Comparative Example 4
Imprint material PNI-b4 was prepared by adding 10 g of V # 230 and 0.2 g of IRGACURE 184 (2 phr based on the weight of V # 230). The imprint material of this comparative example includes the (B) component and the (C) component but does not include the (A) component.
<比較例5>
A−DOGを5g、及びKAYARAD(登録商標)NPGDA(日本化薬株式会社製)(以下、本明細書では「NPGDA」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、NPGDAの総質量に対して2phr)加え、インプリント材料PNI−b5を調製した。本比較例で使用したNPGDAは(B)成分に該当しないので、本比較例のインプリント材料は(A)成分及び(C)成分を含むが、(B)成分を含まない。Comparative Example 5
5 g of A-DOG and 5 g of KAYARAD (registered trademark) NPGDA (manufactured by Nippon Kayaku Co., Ltd.) (hereinafter abbreviated as “NPGDA” in the present specification) are mixed, and 0.2 g of IRGACURE 184 is added to the mixture. (2 phr based on the total mass of A-DOG and NPGDA) was added to prepare imprint material PNI-b5. Since NPGDA used in the present comparative example does not correspond to the component (B), the imprint material of the present comparative example contains the components (A) and (C) but does not contain the component (B).
<比較例6>
A−DOGを5g及びNPGDAを5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、NPGDAの総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、NPGDAの総質量に対して2phr)加え、インプリント材料PNI−b6を調製した。本比較例で使用したNPGDAは(B)成分に該当しないので、本比較例のインプリント材料は(A)成分、(C)成分及び(D)成分を含むが、(B)成分を含まない。Comparative Example 6
A mixture of 5 g of A-DOG and 5 g of NPGDA, 0.2 g of IRGACURE 184 (2 phr based on the total mass of A-DOG, NPGDA) and 0.05 g of thiocarcol 20 (total of A-DOG, NPGDA) 2 phr) was added to the mass to prepare imprint material PNI-b6. Since NPGDA used in this comparative example does not fall under component (B), the imprint material of this comparative example contains components (A), (C) and (D) but does not contain component (B) .
<比較例7>
A−DOGを5g、及びNKエステル APG−400(新中村化学工業株式会社製)以下、本明細書では「APG−400」と略称する。)を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、APG−400の総質量に対して2phr)加え、インプリント材料PNI−b7を調製した。本比較例で使用したAPG−400は(B)成分に該当しないので、本比較例のインプリント材料は(A)成分及び(C)成分を含むが、(B)成分を含まない。Comparative Example 7
5 g of A-DOG, and NK ester APG-400 (manufactured by Shin-Nakamura Chemical Co., Ltd.) Hereinafter, this specification is abbreviated as "APG-400". 5 g) and 0.2 g (A-DOG, 2 phr based on the total weight of APG-400) of IRGACURE 184 was added to the mixture to prepare imprint material PNI-b7. Since APG-400 used in this comparative example does not correspond to the component (B), the imprint material of this comparative example contains the components (A) and (C) but does not contain the component (B).
<比較例8>
A−DOGを5g及びAPG−400を5g混合し、その混合物にIRGACURE 184を0.2g(A−DOG、APG−400の総質量に対して2phr)、チオカルコール 20を0.05g(A−DOG、APG−400の総質量に対して2phr)加え、インプリント材料PNI−b8を調製した。本比較例で使用したAPG−400は(B)成分に該当しないので、本比較例のインプリント材料は(A)成分、(C)成分及び(D)成分を含むが、(B)成分を含まない。Comparative Example 8
5 g of A-DOG and 5 g of APG-400 are mixed, 0.2 g (A-DOG, 2 phr based on the total mass of APG-400) of IRGACURE 184 in the mixture, 0.05 g of thiocarcol 20 (A-DOG) , 2 phr) based on the total mass of APG-400, to prepare imprint material PNI-b8. Since the APG-400 used in this comparative example does not correspond to the component (B), the imprint material of this comparative example contains the components (A), (C) and (D), but the component (B) Not included.
[モールドの離型処理]
20μmのラインアンドスペースパターン(以下、L/S)を有するシリコン製モールドを、オプツール(登録商標)DSX(ダイキン工業株式会社製)をノベック(登録商標)HFE−7100(ハイドロフルオロエーテル、スリーエムジャパン株式会社製)(以下、本明細書では「ノベックHFE−7100」と略称する。)で0.1質量%に希釈した溶液へ浸漬し、温度が90℃、湿度が90RH%の高温高湿装置を用いて1時間処理し、ノベックHFE−7100でリンス後、エアーで乾燥させた。[Mold release treatment]
Silicon mold having a line and space pattern (hereinafter, L / S) of 20 μm, Optool (registered trademark) DSX (manufactured by Daikin Industries, Ltd.), Novec (registered trademark) HFE-7100 (hydrofluoroether, 3M Japan stock) Immersed in a solution diluted to 0.1% by mass with a company (hereinafter referred to as "Novec HFE-7100" in this specification), and a high-temperature, high-humidity device with a temperature of 90 ° C and a humidity of 90RH% It was treated for 1 hour, rinsed with Novec HFE-7100, and dried with air.
[光インプリント]
実施例1乃至実施例23、実施例25乃至実施例41、参考例24、並びに比較例1乃至比較例8で得られた各インプリント材料を、前述の離型処理を施したモールドへポッティングし、その上に石英ガラスを被せ、ナノインプリント装置NM−0801HB(明昌機構株式会社製)で光インプリントを行った。
光インプリントは、常時23℃の条件で、a)10秒間かけて500Nまで加圧、b)高圧水銀ランプを用いて6000mJ/cm2の露光、c)10秒間かけて除圧、d)モールドと基板を分離して離型、というシーケンスで行い、得られた石英ガラス上のL/Sパターンを170℃のホットプレートで5分間加熱した。そしてL/Sパターンの剥がれ、割れの有無を、工業用顕微鏡 ECLIPSE L150(株式会社ニコン製)を用いて観察した。得られた結果を表1及び表2に示す。[Light imprint]
The imprinting materials obtained in Examples 1 to 23, Examples 25 to 41, Reference 24, and Comparative Examples 1 to 8 are potted into a mold subjected to the above-described release treatment. Then, quartz glass was put thereon, and photoimprinting was performed using a nanoimprinting apparatus NM-0801HB (manufactured by Meisho Kikai Co., Ltd.).
Photoimprinting is always carried out at 23 ° C., a) Pressurized to 500 N for 10 seconds, b) Exposure of 6000 mJ / cm 2 using a high-pressure mercury lamp, c) Depressurization for 10 seconds, d) Mold And release the substrate, and the resulting L / S pattern on quartz glass was heated on a hot plate at 170 ° C. for 5 minutes. And the presence or absence of peeling and a crack of L / S pattern was observed using industrial microscope ECLIPSE L150 (made by Nikon Corporation). The obtained results are shown in Tables 1 and 2.
[硬化物の作製及び光学特性評価]
実施例1乃至実施例23、実施例25乃至実施例41、参考例24、並びに比較例1乃至比較例8で得られた各インプリント材料を、1mm厚のシリコーンゴム製スペーサーとともに、Novec(登録商標)1720(スリーエムジャパン株式会社製)で表面処理をしたガラス基板2枚で挟み込んだ。この挟み込んだ重合性組成物を、バッチ式UV照射装置(高圧水銀灯2kW×1灯)(アイグラフィックス(株)製)を用いて20mW/cm2で300秒間UV露光した。得られた硬化物をガラス基板から剥離した後、170℃のホットプレートで5分間加熱することで、直径40mm、厚さ1mmの成形体を作製した。作製された成形体の410nmにおける透過率を、分光光度計 UV2600(株式会社島津製作所製)を用い、リファレンスを空気にした状態で測定した。また、波長589.3nm(D線)における屈折率nD、及びアッベ数νDを、自動屈折計(多波長)Abbemat−WR/MW型(アントンパール社製)を用いて測定した。得られた結果を表1、表2及び表3に示す。[Preparation of cured product and evaluation of optical properties]
Each of the imprint materials obtained in Examples 1 to 23, Examples 25 to 41, Reference 24, and Comparative Examples 1 to 8 was combined with a 1 mm thick silicone rubber spacer to obtain Novec (registered It was sandwiched between two glass substrates surface-treated with a trademark 1720 (manufactured by 3M Japan Co., Ltd.). This sandwiching polymerizable composition was subjected to UV exposure at 20 mW / cm 2 for 300 seconds using a batch-type UV irradiation apparatus (high-pressure mercury lamp 2 kW × 1 lamp) (manufactured by Eye Graphics Co., Ltd.). The obtained cured product was peeled off from the glass substrate, and then heated for 5 minutes on a hot plate at 170 ° C. to produce a molded product having a diameter of 40 mm and a thickness of 1 mm. The transmittance | permeability in 410 nm of the produced molded object was measured in the state which made the reference air, using spectrophotometer UV2600 (made by Shimadzu Corp.). The refractive index n D at a wavelength of 589.3 nm (D line) and the Abbe number [nu D, was measured using an automatic refractometer (Multi-Wavelength) Abbemat-WR / MW (manufactured Anton Paar). The obtained results are shown in Table 1, Table 2 and Table 3.
表1、表2及び表3に示す結果より、実施例1乃至実施例23、及び実施例25乃至実施例41で調製されたインプリント材料を用いて作製された成形体はいずれも、1mmの厚膜でも410nmにおける透過率が90%以上の高い透明性が確認され、波長589.3nm(D線)における屈折率が1.49以上の高い屈折率を有し、かつ56以上の高いアッベ数を有するという結果を得た。一方、比較例1乃至比較例8で調製されたインプリント材料を用いて作製された成形体は、いずれも410nmにおける透過率が90%を下回り、透明性は低い結果となった。また、比較例2乃至比較例8はいずれも屈折率が1.49を下回るか、又はアッベ数が56を下回り、高い屈折率と高いアッベ数を同時に示さないことが確認された。以上、本発明のインプリント材料を用いて作製された成形体は、可視光領域において高い透明性を有し、かつ高屈折率及び高アッベ数を同時に有するものとなる。 From the results shown in Table 1, Table 2 and Table 3, all the molded articles produced using the imprint material prepared in Examples 1 to 23 and Examples 25 to 41 have a diameter of 1 mm. Even in a thick film, high transparency with a transmittance of at least 90% at 410 nm is confirmed, and a refractive index at a wavelength of 589.3 nm (D line) has a high refractive index of 1.49 or more and a high Abbe number of 56 or more The result was to have On the other hand, in all the molded articles produced using the imprint materials prepared in Comparative Examples 1 to 8, the transmittance at 410 nm was less than 90%, and the transparency was low. Moreover, it was confirmed that all of Comparative Examples 2 to 8 have a refractive index lower than 1.49 or an Abbe number lower than 56, and do not simultaneously show a high refractive index and a high Abbe number. As mentioned above, the molded object produced using the imprint material of this invention has high transparency in visible region, and also has high refractive index and high Abbe number simultaneously.
Claims (14)
(A):下記式(1)で表される化合物
(B):炭素原子数が6乃至10の直鎖アルキレン基及び/又はシクロペンタン構造、シクロヘキサン構造、ノルボルナン構造、イソボルニル構造及びアダマンタン構造からなる群から選択される脂環構造、並びに重合性基を少なくとも1つ有する化合物
(C):光重合開始剤An imprint material containing the following components (A), (B) and (C):
(A): a compound represented by the following formula (1)
(B): a linear alkylene group having 6 to 10 carbon atoms and / or an alicyclic structure selected from the group consisting of a cyclopentane structure, a cyclohexane structure, a norbornane structure, an isobornyl structure and an adamantane structure, and a polymerizable group Compound (C) having at least one: Photopolymerization initiator
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