JPWO2017145691A1 - refrigerator - Google Patents

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JPWO2017145691A1
JPWO2017145691A1 JP2018501101A JP2018501101A JPWO2017145691A1 JP WO2017145691 A1 JPWO2017145691 A1 JP WO2017145691A1 JP 2018501101 A JP2018501101 A JP 2018501101A JP 2018501101 A JP2018501101 A JP 2018501101A JP WO2017145691 A1 JPWO2017145691 A1 JP WO2017145691A1
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bottom plate
reinforcing member
heat insulating
heat insulation
plate member
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JP6448846B2 (en
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佑介 中西
佑介 中西
佳峰 永島
佳峰 永島
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D19/00Arrangement or mounting of refrigeration units with respect to devices or objects to be refrigerated, e.g. infrared detectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls

Abstract

冷蔵庫が大容量化、多品種化した場合でも部品点数、材料使用量を削減しつつ、必要な強度、組立て作業性が確保できる冷蔵庫を提供する。断熱箱体10の底部外面を形成する底板部材3と、前方側から見て前記底板部材の下面部における左端部及び右端部にそれぞれ前後方向に延在されて対をなす如く設けられた補強部材を備えた冷蔵庫であって、前記補強部材は何れも、前記底板部材の前部側に設けられ該底板部材に固定された前側補強部材6と、この前側補強部材に対して後方部に離間して配設され前記底板部材に固定された後側補強部材7と、からなるようにしたものである。Provided is a refrigerator capable of ensuring necessary strength and assembly workability while reducing the number of parts and the amount of material used even when the capacity of the refrigerator is increased and the number of products is increased. A bottom plate member 3 that forms the bottom outer surface of the heat insulating box 10 and a reinforcing member that extends in the front-rear direction and forms a pair at the left end and the right end of the bottom surface of the bottom plate member as viewed from the front side. Each of the reinforcing members is provided on the front side of the bottom plate member and is fixed to the front plate member, and is separated from the front side reinforcing member at the rear side. And a rear reinforcing member 7 fixed to the bottom plate member.

Description

本発明は冷蔵庫に関し、特に断熱箱体の底部構造を改良した冷蔵庫に関する。   The present invention relates to a refrigerator, and more particularly to a refrigerator having an improved bottom structure of a heat insulating box.

冷蔵庫の断熱箱体は冷蔵庫自体に収納物を加えた総重量や運搬時に発生する負荷に耐え得る強度が必要であり、断熱箱体の底面部はプレス加工された鋼板などの補強部品が設置される。また、収納量の大容量化、形態の多様化といった市場の要求に応えるには、断熱箱体の大形化、多品種化が必要であり、それに伴って前記補強部品の大形化と部品点数増加による材料や加工コストと、成形金型投資コストの増加、保管場所の増加などが発生する。それに対して、補強部品の形状を変更し、補強部品点数を削減した冷蔵庫の断熱箱体構造が提案されている(例えば特許文献1参照)。   The heat insulation box of the refrigerator must be strong enough to withstand the total weight of the refrigerator itself plus the load and the load generated during transportation, and the bottom part of the heat insulation box is provided with reinforcing parts such as a pressed steel plate. The Also, in order to meet market demands such as increased storage capacity and diversification of forms, it is necessary to increase the size and variety of heat insulation boxes. Material and processing costs due to the increase in the number of points, an increase in investment costs for molding dies, an increase in storage space, etc. occur. On the other hand, a heat insulating box structure of a refrigerator in which the shape of the reinforcing component is changed to reduce the number of reinforcing components has been proposed (see, for example, Patent Document 1).

特開2013―19607号公報JP 2013-19607 A

上記のような従来の冷蔵庫は断熱箱体の補強部品の点数は少なくなるものの、圧縮機基板の鋼板使用量が多くなり、立ち上がり片を新たにプレス加工するため、材料、加工コストが削減できない。また、圧縮機基板の立ち上がり片を外箱のスリットに挿入する構造であるため、組立時の作業性が悪いといった課題があった。   In the conventional refrigerator as described above, although the number of reinforcing parts of the heat insulation box is reduced, the amount of steel plate used for the compressor substrate is increased, and the rising piece is newly pressed, so the material and processing cost cannot be reduced. Further, since the rising piece of the compressor substrate is inserted into the slit of the outer box, there is a problem that workability at the time of assembly is poor.

本発明は上記のような課題を解決するためになされたもので、冷蔵庫が大容量化、多様化した場合でも部品点数、材料使用量を削減しつつ、必要な強度、組立て作業性が確保できる断熱箱体構造をもつ冷蔵庫を提供することを目的とする。   The present invention has been made to solve the above-described problems. Even when the capacity of a refrigerator is increased and diversified, the required strength and assembly workability can be ensured while reducing the number of parts and the amount of material used. It aims at providing the refrigerator which has a heat insulation box structure.

本発明に係る冷蔵庫は、断熱箱体の底部外面を形成する底板部材と、前方側から見て前記底板部材の下面部における左端部及び右端部にそれぞれ前後方向に延在されて対をなす如く設けられた補強部材を備えた冷蔵庫であって、前記補強部材は何れも、前記底板部材の前部側に設けられ該底板部材に固定された前側補強部材と、この前側補強部材に対して後方部に離間して配設され前記底板部材に固定された後側補強部材とを用いて構成したものである。   The refrigerator according to the present invention forms a pair by extending in the front-rear direction to the bottom plate member that forms the bottom outer surface of the heat insulating box and the left end and the right end of the bottom surface of the bottom plate member as viewed from the front side. A refrigerator provided with a provided reinforcing member, wherein each of the reinforcing members is provided on the front side of the bottom plate member and fixed to the bottom plate member, and rearward with respect to the front reinforcing member And a rear reinforcing member fixed to the bottom plate member and spaced apart from each other.

本発明においては、底板部材の下面部における左端部及び右端部にそれぞれ前後方向に延在されて対をなす如く設けられた補強部材を何れも、前記底板部材の前部側に設けられ該底板部材に固定された前側補強部材と、この前側補強部材に対して後方部に離間して配設され前記底板部材に固定された後側補強部材とを用いて構成したので、底板部材を含む断熱箱体の構成部材に対して前側補強部材と後側補強部材を個別に組付けることができ、組立て性が改善されると共に、冷蔵庫の大容量化、多様化した場合や、断熱箱体の奥行寸法など機種が異なる場合でも補強部材の少なくとも一方を共用することが可能となる。また、底面中央部に補強部品が不要となり材料コストを削減できる。   In the present invention, the reinforcing members provided on the left and right ends of the bottom plate of the bottom plate member so as to extend in the front-rear direction so as to form a pair are provided on the front side of the bottom plate member. Since the front reinforcing member fixed to the member, and the rear reinforcing member fixed to the bottom plate member that is spaced apart from the rear reinforcing member and fixed to the bottom plate member, heat insulation including the bottom plate member is provided. Front reinforcing member and rear reinforcing member can be individually assembled to the structural members of the box, improving the assemblability and increasing the capacity and diversification of the refrigerator, and the depth of the heat insulating box It is possible to share at least one of the reinforcing members even when the models are different, such as dimensions. Further, no reinforcing parts are required at the center of the bottom surface, and the material cost can be reduced.

本発明の実施の形態1に係る冷蔵庫の断熱箱体を前方右上から見た外観概要を示す斜視図である。It is a perspective view which shows the external appearance outline which looked at the heat insulation box of the refrigerator which concerns on Embodiment 1 of this invention from the front upper right. 図1に示す断熱箱体における底面部品構成を概略的に示す分解斜視図である。It is a disassembled perspective view which shows roughly the bottom face component structure in the heat insulation box shown in FIG. 図2に示された前側補強部材と前側設置脚の組立体を示す拡大斜視図である。It is an expansion perspective view which shows the assembly of the front side reinforcement member and front side installation leg which were shown by FIG. 図1に示す断熱箱体を背面後方側下部から見上げたときの要部斜視図である。It is a principal part perspective view when looking up at the heat insulation box shown in FIG. 1 from the back back lower part. 図1に示す断熱箱体の左下側角部における前側補強部材設置部の概略横断面図である。It is a schematic cross-sectional view of the front side reinforcement member installation part in the lower left side corner | angular part of the heat insulation box shown in FIG. 図1に示す断熱箱体の左下側角部における前後方向中央部の概略横断面図である。It is a schematic cross-sectional view of the center part in the front-rear direction in the lower left corner of the heat insulation box shown in FIG. 図1に示す断熱箱体の左下側角部における後側補強部材設置部の前部側の概略横断面図である。FIG. 2 is a schematic cross-sectional view of the front side of a rear reinforcing member installation portion at a lower left corner of the heat insulation box shown in FIG. 1. 図1に示す断熱箱体の底面中央部に設けられたエッジ保護部近傍を拡大して示す要部斜視図である。It is a principal part perspective view which expands and shows the edge protection part vicinity provided in the bottom face center part of the heat insulation box shown in FIG. 図1に示す断熱箱体における底面補強構成部分の組立手法を概略的に示す斜視図である。It is a perspective view which shows roughly the assembly method of the bottom face reinforcement structural part in the heat insulation box shown in FIG. 本発明の実施の形態2に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図である。It is a disassembled perspective view which shows schematically the bottom face component structure in the heat insulation box of the refrigerator which concerns on Embodiment 2 of this invention. 本発明の実施の形態4に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図である。It is a disassembled perspective view which shows schematically the bottom face component structure in the heat insulation box of the refrigerator which concerns on Embodiment 4 of this invention. 図11に示す断熱箱体を背面後方側下部から見上げたときの要部斜視図である。It is a principal part perspective view when looking up at the heat insulation box shown in FIG. 11 from the back back side lower part. 本発明の実施の形態5に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図である。It is a disassembled perspective view which shows roughly the bottom face component structure in the heat insulation box of the refrigerator which concerns on Embodiment 5 of this invention. 図13に示された前側補強樹脂部品の詳細を示す拡大斜視図である。It is an expansion perspective view which shows the detail of the front side reinforced resin component shown by FIG.

実施の形態1.
図1は本発明の実施の形態1に係る冷蔵庫の断熱箱体を前方右上から見た外観概要を示す斜視図、図2は図1に示す断熱箱体における底面部品構成を概略的に示す分解斜視図、図3は図2に示された前側補強部材と前側設置脚の組立体を示す拡大斜視図、図4は図1に示す断熱箱体を背面後方側下部から見上げたときの要部斜視図である。図において、冷蔵庫の本体を構成する断熱箱体(扉を除く)10は、左右両側面部を天板で接続したコ字形状の外郭意匠部材1、背面部材2、並びに断熱箱体10の底部外面の少なくとも一部を形成する断熱箱体底板31及び前側意匠板32を有する底板部材3によって形成された外箱と、内壁を構成する内箱4とで形成される空隙部に断熱材5(後述の図5に図示)が充填されて成っている。庫内は仕切り41で冷蔵室、冷凍室など温度帯が異なる貯蔵室の三区画に仕切られているが、区画する貯蔵室の数や配置などは限定されない。
Embodiment 1 FIG.
FIG. 1 is a perspective view showing an outline of an external appearance of a heat insulating box body of a refrigerator according to Embodiment 1 of the present invention as viewed from the front upper right, and FIG. 2 is an exploded view schematically showing a bottom part configuration in the heat insulating box body shown in FIG. FIG. 3 is an enlarged perspective view showing the assembly of the front reinforcing member and the front installation leg shown in FIG. 2, and FIG. 4 is a main part when the heat insulation box shown in FIG. It is a perspective view. In the figure, a heat insulating box (excluding doors) 10 constituting the main body of the refrigerator is a U-shaped outer design member 1, a rear member 2, and a bottom outer surface of the heat insulating box 10 whose left and right side surfaces are connected by a top plate. Insulating material 5 (described later) formed by an outer box formed by a bottom plate member 3 having a heat insulating box bottom plate 31 and a front design plate 32 forming at least a part of the inner box 4 and an inner box 4 constituting an inner wall. (Shown in FIG. 5). The inside of the cabinet is divided into three compartments of storage rooms having different temperature zones, such as a refrigerator room and a freezer compartment, by a partition 41, but the number and arrangement of the compartments to be partitioned are not limited.

断熱材5は空隙部に充填された硬質ウレタンフォームの発泡によって形成されたものである。断熱箱体10の断熱性能を更に向上させる必要がある場合は、断熱材5を発泡充填する前に予め板状の真空断熱材(図示省略)を粘着テープや接着剤で外郭意匠部材1または内箱4の前記空隙部側の所定の表面に設置する。外郭意匠部材1は、塗装や意匠フィルムのプリコートにより着色が施されており、プレス加工により断熱箱体を構成する他の部品と締結するためのねじ穴が所定位置に設けられ、ロールフォーミング加工により内箱4と背面部材2との嵌合部が所定部に設置されることで断熱箱体10の意匠性と強度を確保している。内箱4は熱可塑性樹脂シートの真空成形により冷蔵庫内に設置する棚や容器のガイド、背面の意匠形状が形成され、端部は外郭意匠部材1のロールフォーミング加工によって形成された嵌合部(図示省略)と嵌合される。   The heat insulating material 5 is formed by foaming of a rigid urethane foam filled in the gap. When it is necessary to further improve the heat insulating performance of the heat insulating box 10, the plate-like vacuum heat insulating material (not shown) is preliminarily attached to the outer design member 1 or the inner with an adhesive tape or adhesive before the heat insulating material 5 is foam-filled. It is installed on a predetermined surface of the box 4 on the gap side. The outer design member 1 is colored by painting or pre-coating of a design film, and is provided with screw holes at predetermined positions for fastening with other parts constituting the heat insulating box body by press working. The fitting property between the inner box 4 and the back member 2 is installed at a predetermined portion, thereby ensuring the design and strength of the heat insulating box 10. The inner box 4 is formed by a vacuum forming of a thermoplastic resin sheet, a shelf, a guide for a container installed in the refrigerator, and a back design shape are formed, and an end is a fitting portion formed by a roll forming process of the outer design member 1 ( (Not shown).

背面部材2は例えばめっき鋼板などをプレス加工することにより成形される。仕切り41は熱可塑性樹脂を真空成形もしくは射出成形により形成され、冷蔵室、冷凍室など温度帯が異なる貯蔵室を区画する。仕切り41の内部は空間になっており、その空間には硬質ウレタンフォームを充填し、もしくは発泡スチロールを設置して断熱性能を確保する。また、製品仕様に応じて棚などの部品の固定部や冷蔵庫内の通気孔なども一体に形成される。また、必要に応じて内箱4との間にウレタン漏れ防止シール材5aを設置し、断熱材5の発泡圧力による漏れを防止する。
断熱箱体10の底部外面は、前述の断熱箱体底板31と断熱箱体10の後側底部に配設される機械室底板33とを用いて構成された底板部材3によって形成される。なお、前側意匠板32は断熱箱体底板31と一体に成形しても差し支えない。また、機械室を冷蔵庫本体の上部に設置する場合は、底板部材3の全部が例えば形状を平板状に変更した断熱箱体底板で構成される。
The back member 2 is formed by, for example, pressing a plated steel plate. The partition 41 is formed of a thermoplastic resin by vacuum molding or injection molding, and partitions a storage room having a different temperature zone such as a refrigerator room or a freezer room. The interior of the partition 41 is a space, and the space is filled with rigid urethane foam or foamed polystyrene is installed to ensure heat insulation performance. In addition, a fixing part for a part such as a shelf and a vent hole in the refrigerator are integrally formed according to the product specifications. In addition, a urethane leakage prevention sealing material 5a is installed between the inner box 4 as necessary, and leakage due to foaming pressure of the heat insulating material 5 is prevented.
The bottom outer surface of the heat insulation box 10 is formed by the bottom plate member 3 configured by using the above-described heat insulation box bottom plate 31 and the machine room bottom plate 33 disposed on the rear bottom of the heat insulation box 10. The front design plate 32 may be formed integrally with the heat insulating box bottom plate 31. Moreover, when installing a machine room in the upper part of a refrigerator main body, all the baseplate members 3 are comprised by the heat insulation box bottom plate which changed the shape into flat form, for example.

断熱箱体底板31は、断熱箱体10の前端部から前後方向中央部にかけては該断熱箱体10の底部外面を形成し、その前後方向中央部の後端から断熱箱体10の後端部にかけては上方向に折曲形成されて機械室底板33に対する天井面を構成するように湾曲して形成されている。前側意匠板32は断熱箱体底板31の前縁部にねじ締結によって取付けられる。そして、断熱箱体底板31の前後方向に延在する左右の辺の前部側には、前側補強部材6が取付けられ、後部側には外観が大凡L字形状の後側補強部材7が前側補強部材6に対して離間させて取付けられる。前側補強部材6には図3に示すように前側設置脚8が予め組付けられる。なお、前側補強部材6、後側補強部材7、及び前側設置脚8は特に断りのない限り、基本的に左右対称構造なので、以下、左側の構成を中心に説明し、左右で異なる場合を除いて右側の構成については説明を省略する。   The heat insulation box bottom plate 31 forms the bottom outer surface of the heat insulation box 10 from the front end of the heat insulation box 10 to the center in the front-rear direction, and the rear end of the heat insulation box 10 from the rear end of the center in the front-rear direction. Is bent upward so as to form a ceiling surface with respect to the machine room bottom plate 33. The front design plate 32 is attached to the front edge portion of the heat insulating box bottom plate 31 by screw fastening. And the front side reinforcement member 6 is attached to the front part side of the right and left sides extended in the front-back direction of the heat insulation box bottom plate 31, and the rear side reinforcement member 7 is generally L-shaped in appearance on the rear side. The reinforcing member 6 is attached so as to be spaced apart. As shown in FIG. 3, a front installation leg 8 is assembled to the front reinforcing member 6 in advance. The front side reinforcing member 6, the rear side reinforcing member 7, and the front side installation leg 8 are basically symmetrical structures unless otherwise specified. The description of the configuration on the right side is omitted.

なお、従来の断熱箱体における底面部の剛性確保のための一般的な手段は、断熱箱体の全奥行きにわたるように形成された補強部材を底板部材に設置していたのに対して、本発明では、底板部材3を構成する断熱箱体底板31の左右の前部側に配設して該底板部材に固定した前側補強部材6と、この前側補強部材6に対して後方向に離間して配設し該底板部材3を構成する断熱箱体底板31に固定した後側補強部材7とからなるように、左右の補強部材を何れも2部材によって構成したことを第1の特徴部分としている。   The general means for securing the rigidity of the bottom surface of the conventional heat insulation box is that a reinforcing member formed so as to extend over the entire depth of the heat insulation box is installed on the bottom plate member. In the present invention, the front reinforcing member 6 disposed on the left and right front sides of the heat insulating box bottom plate 31 constituting the bottom plate member 3 and fixed to the bottom plate member, and the rear reinforcing member 6 are separated in the rearward direction. The first characteristic part is that both the left and right reinforcing members are constituted by two members so that the rear reinforcing member 7 is fixed to the heat insulating box bottom plate 31 constituting the bottom plate member 3. Yes.

断熱箱体底板31は、めっき鋼板などのプレス加工により成形され、この例では、断熱箱体10の背面側底部に設ける機械室底板33上に設置される圧縮機等の機械部品を収容するための室空間を形成する天井面を兼ねるように湾曲して成形される。そして、その断熱箱体底板31は、該断熱箱体底板31の前面部に固定された前側意匠板32が内箱4の下部前縁部と密着され、左右側縁部に形成されたフランジ形状の立上げ辺31c(後述の図5に図示)を含む角部が外郭意匠部材1の下端部の隅部と直接または前側補強部材6もしくは後側補強部材7を介して密着され、背面側に形成されたフランジ形状の立上げ辺(図示省略)が背面部材2の下端部と密着固定されることにより外箱が形成される。そして、その外箱の内側に配設された内箱4との間の間隙部に硬質ウレタンフォームからなる断熱材5が充填される。必要に応じて外郭意匠部材1との間にウレタン漏れ防止シール材5aが設置される。断熱材5は断熱箱体底板31の上面全体に充填される。また、断熱箱体底板31の底面所定部には図2、図4に示すように後側補強部材7を締結するためのねじ穴31aが設置される。   The heat insulation box bottom plate 31 is formed by press working such as a plated steel plate. In this example, the heat insulation box bottom plate 31 accommodates mechanical parts such as a compressor installed on the machine room bottom plate 33 provided on the bottom of the heat insulation box 10. It is curved and molded so as to also serve as a ceiling surface that forms the room space. The heat insulating box bottom plate 31 has a flange shape formed on the left and right side edges, with the front design plate 32 fixed to the front surface of the heat insulating box bottom plate 31 being in close contact with the lower front edge of the inner box 4. The corner portion including the rising side 31c (shown in FIG. 5 described later) is in close contact with the corner portion of the lower end portion of the outer design member 1 directly or via the front reinforcing member 6 or the rear reinforcing member 7, and The formed flange-shaped rising edge (not shown) is fixed in close contact with the lower end of the back member 2 to form an outer box. And the heat insulating material 5 which consists of a hard urethane foam is filled into the clearance gap between the inner box 4 arrange | positioned inside the outer box. A urethane leakage prevention sealing material 5a is installed between the outer design member 1 as necessary. The heat insulating material 5 is filled in the entire top surface of the heat insulating box bottom plate 31. Further, as shown in FIGS. 2 and 4, a screw hole 31 a for fastening the rear reinforcing member 7 is installed in a predetermined portion of the bottom surface of the heat insulating box bottom plate 31.

前側意匠板32は、冷蔵庫内の冷気漏れ防止のため、断熱箱体と貯蔵室の扉とを密閉するためのパッキン材との接触面が平坦になるようにプレス加工で成形され、外郭意匠部材1と嵌合により結合され、前側補強部材6とねじ締結される。前側意匠板32は、めっき鋼板もしくは、意匠性が要求される場合は鋼板を塗装したものなどが用いられる。また、製品を運搬する際、運搬者が持つ取手を設置もしくは、一体にプレス成形してもよい。
前側補強部材6は図3に示すように、プレス加工により側面部と前面部が断面L字状に成形され、前面に設置された前面ねじ穴6aに前側意匠板32と外郭意匠部材1の折曲片(図示省略)とがねじ固定され、底面に設置された底面ねじ穴6bに前側設置脚8がねじ固定される。なお、前面ねじ穴6aが複数設けられている前面ねじ固定部6dは、前述の断面L字状の2面を形成している前後方向に延在された片に直交する方向に形成されている。また、必要に応じて前側補強部材6の奥側部に、外郭意匠部材1との位置決めのための位置決め爪6cが設置される。前側補強部材6の奥行き長さは、底面ねじ穴6bと位置決め爪6cを形成するのに必要な長さ以上は確保する必要は無い。
The front side design plate 32 is formed by press working so that the contact surface between the heat insulating box and the packing material for sealing the door of the storage room becomes flat in order to prevent cold air leakage in the refrigerator. 1 and the front reinforcing member 6 are screwed together. As the front design plate 32, a plated steel plate or a plate coated with a steel plate when designability is required is used. Moreover, when carrying a product, you may install the handle which a carrier has, or you may press-mold integrally.
As shown in FIG. 3, the front side reinforcing member 6 has a side surface portion and a front surface portion formed into an L-shaped cross section by pressing, and the front design plate 32 and the outer design member 1 are folded into a front screw hole 6a installed on the front surface. A curved piece (not shown) is screwed, and the front installation leg 8 is screwed into a bottom screw hole 6b installed on the bottom. The front screw fixing portion 6d having a plurality of front screw holes 6a is formed in a direction orthogonal to the piece extending in the front-rear direction forming the two surfaces having the L-shaped cross section. . Moreover, the positioning claw 6c for positioning with the outer design member 1 is installed in the back | inner side part of the front side reinforcement member 6 as needed. It is not necessary to secure the depth length of the front reinforcing member 6 beyond the length necessary for forming the bottom screw hole 6b and the positioning claw 6c.

前側設置脚8は、断熱箱体10の底面左右に設置され、使用中に扉を開けた際、冷蔵庫が前倒れしないよう断熱箱体10よりも前方に突出させて設置される。前側設置脚8は、例えばめっき鋼板をプレス加工により下向きコの字形状に成形され、断熱箱体10より前方に突出した箇所に、設置場所の床面の凹凸に合わせて高さを調整できるねじ式の床面設置部8aが設けられ、その床面設置部8aよりも後方部にローラー状のキャスター8bが設けられていて、冷蔵庫の設置位置においても床面設置部8aをキャスター8bよりも上方に上げることで冷蔵庫を移動可能にされている。   The front installation legs 8 are installed on the left and right sides of the bottom surface of the heat insulation box 10 and are installed so as to protrude forward from the heat insulation box 10 so that the refrigerator does not fall forward when the door is opened during use. The front installation leg 8 is, for example, a screw that can be adjusted in height according to the unevenness of the floor surface of the installation place at a location where the plated steel plate is formed into a downward U shape by pressing and protrudes forward from the heat insulating box 10 Type floor surface installation portion 8a is provided, and a roller-like caster 8b is provided behind the floor surface installation portion 8a, and the floor surface installation portion 8a is above the caster 8b even at the refrigerator installation position. The refrigerator can be moved by raising it.

そして、後側補強部材7は、外観がL字形状の角部に連なる前後方向に延在する部分の下面部に機械室底板33の左右方向端部の上面を当接させて図4に示すように、機械室底板33に設けられた複数のねじ穴33aを利用して該機械室底板33と相互にねじ締結される一方、断熱箱体底板31の前後方向中央部後端のねじ穴31aに対して後側補強部材7のねじ穴7aを用いてねじ締結され、更に、後側補強部材7の外観がL字形状の上端部はねじ穴7bを利用して外郭意匠部材1、及び背面部材2の下端部と一体的に固定されて、断熱箱体10の外箱が構成される。なお、後側補強部材7における前後方向に水平に延在する部分は前側補強部材6と同様に、側面角部が断面L字形状に成形され、背面部に配設される立ち上げられた箇所は断面コの字形状に成形されている。   The rear reinforcing member 7 is shown in FIG. 4 with the upper surface of the end portion in the left-right direction of the machine room bottom plate 33 in contact with the lower surface portion of the portion extending in the front-rear direction that is continuous with the L-shaped corner portion. As described above, a plurality of screw holes 33 a provided in the machine room bottom plate 33 are screwed together with the machine room bottom plate 33, while the screw hole 31 a at the rear end in the center in the front-rear direction of the heat insulating box bottom plate 31. The rear reinforcing member 7 is screw-fastened using the screw hole 7a, and the rear reinforcing member 7 has an L-shaped outer appearance. The outer box of the heat insulation box 10 is configured to be fixed integrally with the lower end of the member 2. In addition, as for the part extended horizontally in the front-back direction in the rear side reinforcement member 7, the side corner | angular part was shape | molded by the cross-section L-shape similarly to the front side reinforcement member 6, and the place where it stood up arrange | positioned by the back part Has a U-shaped cross section.

後側補強部材7の前後方向の長さは、後端部から中央部側のねじ穴7aを形成している部分までの長さで良く、それ以上に前方側に延在させる必要は無い。機械室底板33は、例えばめっき鋼板などをプレス加工により後側補強部材7にねじ締結するためのねじ穴33aや、運搬キャスターも兼ねた後側設置脚33bを設置する形状、剛性を確保するための補強ビードが成形され、図示省略している圧縮機を固定するためのシャフトを溶接もしくはカシメにて固定し、製品組立時に圧縮機、冷却器除霜水の蒸発皿、凝縮器、冷媒回路を冷却するファンなどが設置される。   The length of the rear reinforcing member 7 in the front-rear direction may be the length from the rear end portion to the portion forming the screw hole 7a on the center portion side, and does not need to extend further forward. The machine room bottom plate 33 is, for example, for securing a shape and rigidity for installing a screw hole 33a for screwing a plated steel plate or the like to the rear reinforcing member 7 by pressing and a rear installation leg 33b that also serves as a transport caster. Reinforcing beads are molded, the shaft for fixing the compressor (not shown) is fixed by welding or caulking, and the compressor, cooler defrost water evaporating dish, condenser, and refrigerant circuit are installed during product assembly. A cooling fan is installed.

次に、前側補強部材6と後側補強部材7の固定部における本発明の第2の特徴部分について図5から図9に基づいて説明する。なお、図5は図1に示す断熱箱体の左下側角部における前側補強部材設置部の概略横断面図、図6は図1に示す断熱箱体の左下側角部における前後方向中央部の概略横断面図、図7は図1に示す断熱箱体の左下側角部における後側補強部材設置部の前部側の概略横断面図、図8は図1に示す断熱箱体の底面中央部に設けられたエッジ保護部近傍を拡大して示す要部斜視図、図9は図1に示す断熱箱体における底面補強構成部分の組立手法を概略的に示す斜視図である。図5に示すように、前側補強部材6の設置部分において、外郭意匠部材1、断熱箱体底板31、及び前後方向に延在する辺が断面L字状に成形された前側補強部材6の3部材の相互の固定部は、断面L字状の板材相互が互いの平面同士で密着された構造となっている。   Next, the second characteristic portion of the present invention in the fixing portion between the front side reinforcing member 6 and the rear side reinforcing member 7 will be described with reference to FIGS. 5 is a schematic cross-sectional view of the front reinforcing member installation portion at the lower left corner of the heat insulation box shown in FIG. 1, and FIG. 6 is a front-rear central portion of the lower left corner of the heat insulation box shown in FIG. 7 is a schematic cross-sectional view, FIG. 7 is a schematic cross-sectional view of the front side of the rear reinforcing member installation portion at the lower left corner of the heat insulation box shown in FIG. 1, and FIG. 8 is the bottom center of the heat insulation box shown in FIG. FIG. 9 is a perspective view schematically showing a method for assembling a bottom reinforcing component in the heat insulating box shown in FIG. 1. As shown in FIG. 5, in the installation portion of the front reinforcing member 6, the outer design member 1, the heat insulating box bottom plate 31, and 3 of the front reinforcing member 6 whose sides extending in the front-rear direction are formed in an L-shaped cross section. The mutual fixing portions of the members have a structure in which plate members having an L-shaped cross section are in close contact with each other.

即ち、前側補強部材6は、その断面L字状の隅部に連なる内側の2面が、底板部材としての断熱箱体底板31に対して、該断熱箱体底板31の左端部を上方向に折曲形成した立上げ辺31cのL字状角部に連なる外側の2面に密着されており、更に前側補強部材6の断面L字状の角部に連なる外側の2面が外郭意匠部材1の曲げ辺1aにおける隅部に連なる内側の2面に密着されている。なお、各図の隙間寸法は誇張して示されている。
そして、断熱箱体底面の前後方向中央部においては図6に示すように、補強部材は設置されず、外郭意匠部材1の左下部における内側の2面は、断熱箱体底板31の左右方向の端部を上方向に折曲形成したL字状角部に連なる外側の2面に対して対向され、密着され得るように配設されている。
また、熱箱体底面の前後方向中央部後端部の左角部においては、図7に示すように外郭意匠部材1、断熱箱体底板31、及び前後方向に延在された辺が断面L字形状に成形された後側補強部材7は図5と同様に再び底面角隅部の全面が相互に密着されている。
That is, the front side reinforcing member 6 has two inner surfaces connected to the corners having an L-shaped cross section so that the left end portion of the heat insulating box bottom plate 31 is directed upward with respect to the heat insulating box bottom plate 31 as a bottom plate member. It is closely attached to the two outer surfaces connected to the L-shaped corners of the bent up side 31c, and the outer two surfaces connected to the L-shaped corners of the front reinforcing member 6 are the outer design member 1. Are closely attached to the two inner surfaces connected to the corners of the bent side 1a. In addition, the gap dimension in each figure is exaggerated.
And in the front-back direction center part of the heat insulation box bottom, as shown in FIG. 6, a reinforcement member is not installed, but two inner surfaces in the lower left part of the outer design member 1 are the left-right direction of the heat insulation box bottom plate 31. The end portions are arranged so as to be opposed to and be in close contact with the two outer surfaces connected to the L-shaped corner portion formed by bending upward.
Further, in the left corner of the rear end portion in the front-rear direction central portion of the bottom surface of the heat box body, as shown in FIG. The rear side reinforcing member 7 formed into a letter shape is again in close contact with the entire bottom corners as in FIG.

なお、前側補強部材6の前面部からなる前面ねじ固定部6d(図3に図示)の背面側は断熱材5と密着されており、後側補強部材7は断熱箱体底板31及び外郭意匠部材1に対して、図4のねじ穴7a、及びねじ穴7b部分において、それぞれにねじ締結によって緊結されているので、断熱箱体10に対して平行移動ずれ、回転ずれが発生しない。また、断熱箱体底板31、機械室底板33、左右の前側補強部材6、及び左右の後側補強部材7などの底面部品がそれぞれ底面部において相互に緊結され、とりわけ本発明の第2の特徴部分である前側補強部材6と底板部材としての断熱箱体底板31との固定部における双方の部材の対向面、及び、後側補強部材7と断熱箱体底板31との固定部における双方の部材の対向面は、図5及び図7に示すように何れも断面L字形状の角部や隅部において板材の平面部同士が当接されて密着した構造としたため、冷蔵庫そのものと収納物の重量や、運搬時に発生する負荷、使用者が収納物が入った扉を開いたり、ぶら下がったりしたときに、断熱箱体に加わるねじり力に対して、断熱箱体底面の変形を抑制するのに十分な剛性が確保される。   The back side of the front screw fixing portion 6d (shown in FIG. 3), which is the front portion of the front reinforcing member 6, is in close contact with the heat insulating material 5, and the rear reinforcing member 7 is a heat insulating box bottom plate 31 and an outer design member. 4, the screw hole 7 a and the screw hole 7 b in FIG. 4 are fastened to each other by screw fastening, so that there is no parallel displacement or rotational displacement with respect to the heat insulating box 10. Further, bottom parts such as the heat insulating box bottom plate 31, the machine room bottom plate 33, the left and right front side reinforcing members 6, and the left and right rear side reinforcing members 7 are fastened to each other at the bottom portion, and in particular, the second feature of the present invention. Opposing surfaces of both members in the fixing portion between the front reinforcing member 6 and the heat insulating box bottom plate 31 as the bottom plate member, and both members in the fixing portion between the rear reinforcing member 7 and the heat insulating box bottom plate 31 As shown in FIGS. 5 and 7, the opposing surfaces of the plate have a structure in which the flat portions of the plate material are in close contact with each other at the corners and corners of the L-shaped cross section. It is sufficient to suppress the deformation of the bottom surface of the heat insulation box against the load generated during transportation and the twisting force applied to the heat insulation box when the user opens or hangs the door containing stored items. Rigidity is ensured.

なお、図8に示す断熱箱体の底面中央部における前側補強部材6と後側補強部材7との間に設けられたエッジ保護部31bは、前側補強部材6、後側補強部材7と断熱箱体底板31に生じた段差による使用者の足の切創を防止するためのもので、断熱箱体底板31の前側補強部材6と後側補強部材7との間の部分を下側に滑らかな曲面で突出させたものあり、断熱箱体底板31をプレス成形するときにエッジ保護部31bが同時に形成される。
次に、実施の形態1に係る冷蔵庫の断熱箱体の組立方法を一例について説明する。なお、従来の冷蔵庫の断熱箱体では、外郭意匠部材に、前側意匠板、前後一体の補強部材、断熱箱体底板の順に組み付けた後、前側設置脚、機械室底板、背面板金をねじ締結させる手順が一般的であった。
In addition, the edge protection part 31b provided between the front side reinforcement member 6 and the rear side reinforcement member 7 in the bottom center part of the heat insulation box shown in FIG. 8 is the front side reinforcement member 6, the rear side reinforcement member 7, and the heat insulation box. In order to prevent a user's foot from being cut by a step generated in the body bottom plate 31, a portion between the front side reinforcing member 6 and the rear side reinforcing member 7 of the heat insulating box body bottom plate 31 is smooth downward. When the heat insulating box bottom plate 31 is press-molded, the edge protection part 31b is formed at the same time.
Next, an example of the method for assembling the heat insulating box of the refrigerator according to Embodiment 1 will be described. In the conventional refrigerator heat insulation box, the front design plate, the front and rear integrated reinforcing member, and the heat insulation box bottom plate are assembled to the outer design member in this order, and then the front installation leg, the machine room bottom plate, and the rear metal plate are screwed together. The procedure was general.

まず、事前に前側補強部材6、前側設置脚8との間に前側意匠板32の底面部を挟みこんだ状態で底面部の対応する底面ねじ穴6bにて前記3種類、左右合計5つの部材をねじ締結し、前側意匠板32と前側補強部材6と前側設置脚8を予め組立てておく。また、断熱箱体底板31の後部側所定位置に設けられたねじ穴31aに対して後側補強部材7をねじ穴7aにてねじ締結させて予め組立てる。次いで、外郭意匠部材1に対して、前側補強部材6に設けられた位置決め爪6cによって前側補強部材6の奥行き方向の位置決めをして、外郭意匠部材1の下縁部の水平方向への曲げ辺1aを、前側補強部材6と前側設置脚8との間隙部に図5のように挿入した後、後側補強部材7を組付けた断熱箱体底板31を外郭意匠部材1の下端部に合体させ、外郭意匠部材1の折曲片を前側補強部材6の前面ねじ穴6aにねじ締結することにより前側の部品組立を行う。   First, in the state where the bottom surface portion of the front design plate 32 is sandwiched between the front reinforcing member 6 and the front installation leg 8 in advance, the above-mentioned three types of left and right screw members 6b corresponding to the bottom surface portion have a total of five members on the left and right sides. The front design plate 32, the front reinforcing member 6, and the front installation leg 8 are assembled in advance. Further, the rear reinforcing member 7 is screwed into the screw hole 31a provided at a predetermined position on the rear side of the heat insulating box bottom plate 31 and is assembled in advance. Next, the front side reinforcing member 6 is positioned in the depth direction by the positioning claws 6c provided on the front side reinforcing member 6 with respect to the outer design member 1, and the bending edge in the horizontal direction of the lower edge portion of the outer side design member 1 is determined. 1a is inserted into the gap between the front reinforcing member 6 and the front installation leg 8 as shown in FIG. 5, and the heat insulating box bottom plate 31 assembled with the rear reinforcing member 7 is combined with the lower end of the outer design member 1. Then, the bent part of the outer design member 1 is screwed into the front screw hole 6a of the front reinforcing member 6 to assemble the front part.

さらに後側補強部材7に対して機械室底板33をねじ穴33aで固定して後側の組立部品を設置し、後側補強部材7のL字形状の上端部のねじ穴7bにおいて背面部材2の下端部角部とねじ締結する。図9は前述までの組立過程におけるポイント部分の組立手法を概略的に示している。なお、外郭意匠部材1と前側補強部材6もしくは後側補強部材7、または外郭意匠部材1と断熱箱体底板31が直接対向している個所は図示していない固定ネジや接着材などの固定手段によって適宜固定される。
なお、本実施の形態1による断熱箱体の剛性を検証するために、底板の全奥行きにわたるように形成された左右各1本の補強部材を用いた従来の断熱箱体を比較例として、最上段扉の反ヒンジ側端部に鉛直方向の負荷として30kgを加えた際の断熱箱体のヒンジ側の上端部の変形量を、本実施の形態1の構造とで比較した数値解析の結果、従来のものでは変形量が8.17mmであったのに対して、本実施の形態1の場合、8.16mmであり、本実施の形態1の断熱箱体は強度の面においても従来と同等で、何ら遜色のないものであることが確認された。
なお、本実施の形態1においては、容量が異なる品種に適用するために、例えば容量に合わせて外形寸法が異なっていても、前側補強部材6と後側補強部材7は共通化できる。また、例えばある品種で機械室の形態を設計変更した場合でも、後側補強部材7のみを変更するだけで容易に対応することが可能である。
Further, the machine room bottom plate 33 is fixed to the rear reinforcing member 7 with the screw holes 33 a and the rear assembly parts are installed. The rear member 2 is installed in the screw hole 7 b at the L-shaped upper end of the rear reinforcing member 7. Screw the lower end corner of the screw. FIG. 9 schematically shows a method for assembling a point portion in the assembly process described above. The outer design member 1 and the front reinforcing member 6 or the rear reinforcing member 7 or the portion where the outer design member 1 and the heat insulation box bottom plate 31 directly face each other is a fixing means such as a fixing screw or an adhesive not shown. Is appropriately fixed.
In order to verify the rigidity of the heat insulation box according to the first embodiment, a conventional heat insulation box using one reinforcing member on each of the left and right sides formed over the entire depth of the bottom plate is used as a comparative example. As a result of numerical analysis comparing the amount of deformation of the upper end portion on the hinge side of the heat insulating box when applying 30 kg as a load in the vertical direction to the end portion on the anti-hinge side of the upper door, with the structure of the first embodiment, The deformation amount of the conventional one was 8.17 mm, but in the case of the first embodiment, it is 8.16 mm, and the heat insulation box of the first embodiment is equivalent to the conventional one in terms of strength. Thus, it was confirmed that it was nothing inferior.
In the first embodiment, the front reinforcing member 6 and the rear reinforcing member 7 can be made common even if the outer dimensions are different in accordance with the capacity, for example, in order to apply to different types of capacity. Further, for example, even when the design of the machine room is changed in a certain product type, it is possible to easily cope with the change by changing only the rear reinforcing member 7.

本実施の形態1によれば、前側補強部材6と後側補強部材7の2部材に分割された底部の補強部材を断熱箱体底板31と密着させてねじ固定することで、前側補強部材6と後側補強部材7のねじり変形が抑制され、底面の前後方向中央部に補強部材が不要となり、材料コストを削減できる。また、従来は一体だった前後方向に延在する補強部材を、前側補強部材6と、後側補強部材7に分割したことで、前側意匠板32と前側補強部材6と前側設置脚8を事前に組付ける一方、断熱箱体底板31と後側補強部材7を事前に組付けた後、外郭意匠部材1に組付けることができるため、組立て性が改善され、組立時の部品間の隙間も減少し、断熱箱体10の寸法品質、剛性が向上する。また、前側補強部材6と後側補強部材7を別々にプレス成形することで、成形機能力、プレス加工工程数を削減でき、加工コストと金型投資コストを削減できる。また、断熱箱体10の奥行寸法が異なる品種同士でも前側補強部材6または後側補強部材7を共通化できるため、より金型投資コストが削減できる上、部品の保管場所を削減することができるなど多くの顕著な効果が得られる。   According to the first embodiment, the front reinforcing member 6 is fixed by screwing the reinforcing member at the bottom divided into two members of the front reinforcing member 6 and the rear reinforcing member 7 in close contact with the heat insulating box bottom plate 31. Further, the torsional deformation of the rear reinforcing member 7 is suppressed, and no reinforcing member is required in the center portion in the front-rear direction of the bottom surface, and the material cost can be reduced. In addition, the reinforcing member extending in the front-rear direction, which has been integrated in the past, is divided into the front reinforcing member 6 and the rear reinforcing member 7, so that the front design plate 32, the front reinforcing member 6, and the front installation leg 8 are pre- On the other hand, since the heat insulation box bottom plate 31 and the rear reinforcing member 7 can be assembled in advance and then assembled to the outer design member 1, the assemblability is improved, and the gap between the parts during assembly is also increased. The dimensional quality and rigidity of the heat insulation box 10 are improved. Further, by separately press-molding the front side reinforcing member 6 and the rear side reinforcing member 7, it is possible to reduce the molding functional force and the number of pressing processes, and it is possible to reduce the processing cost and the die investment cost. Moreover, since the front side reinforcing member 6 or the rear side reinforcing member 7 can be made common even among varieties having different depth dimensions of the heat insulation box 10, the investment cost of the mold can be further reduced, and the storage place for the parts can be reduced. Many remarkable effects can be obtained.

実施の形態2.
図10は本発明の実施の形態2に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図である。図において、後側補強部材7Aは前後方向に直線状に延在する部分のみによって形成されており、実施の形態1の後側補強部材7のように後端部側で外観がL字形状に上方に立ち上げられた部分が省かれている。本実施の形態2は、収納容量が例えば300リットル未満というように小形で質量が小さい冷蔵庫に用いる場合に好適なものであり、冷蔵庫の質量が小さく、運搬時の落下等の衝撃によって冷蔵庫底面部に加わる負荷が小さい場合には、図2に示すような後側補強部材7の立ち上げられた部分によって機械室の断熱箱体背面部を補強する必要がないため、図10の後側補強部材7Aに示すように前後方向に直線状に延在する部分のみ、実施の形態1の後側補強部材7における前後方向に直線状に延在する部分と実質的に同一形状になるように形成したものである。
その他の構成は実施の形態1と同様である。
Embodiment 2. FIG.
FIG. 10 is an exploded perspective view schematically showing the configuration of the bottom part in the heat insulating box of the refrigerator according to Embodiment 2 of the present invention. In the figure, the rear reinforcing member 7A is formed only by a portion extending linearly in the front-rear direction, and the appearance is L-shaped on the rear end side like the rear reinforcing member 7 of the first embodiment. The part raised up is omitted. The second embodiment is suitable for use in a small refrigerator having a small storage mass such as a storage capacity of less than 300 liters, for example. 10 is not required to be reinforced by the raised portion of the rear reinforcing member 7 as shown in FIG. 2, the rear reinforcing member of FIG. As shown in 7A, only the portion extending linearly in the front-rear direction is formed to have substantially the same shape as the portion extending linearly in the front-rear direction in the rear reinforcing member 7 of the first embodiment. Is.
Other configurations are the same as those of the first embodiment.

実施の形態2においては、後側補強部材7Aの前端部はねじ穴7aによって断熱箱体底板31の中央部の後端部とねじ締結され、後側補強部材7Aの中央部から後端部までにかけては機械室底板33の左右の各端部上面に重合されて実施の形態1と同様に相互にねじ締結される。また、後側補強部材7Aの外側面には図示されていない外郭意匠部材1の側面下端部が当接され接続される。なお、後側補強部材7Aをプレス成形する際には、ブランク材の奥行き寸法を短くするだけで実施の形態1の後側補強部材7のプレス加工金型を流用することも可能であり、また、L字曲げ加工工程が不要となるので、実施の形態1よりも加工工程数を削減することも可能である。
上記のように実施の形態2によれば、後側補強部材7Aを小形化、簡素化できるため、材料コストを更に削減できる。そして、実施の形態1とプレス工程を共通化することも可能で、プレス加工工程数を削減することもできるため、加工コスト、金型投資コストを更に削減できる。
In the second embodiment, the front end portion of the rear reinforcing member 7A is screwed to the rear end portion of the central portion of the heat insulating box bottom plate 31 by the screw hole 7a, and from the central portion to the rear end portion of the rear reinforcing member 7A. In the meantime, they are superposed on the upper surfaces of the left and right ends of the machine room bottom plate 33 and screwed to each other as in the first embodiment. Further, the lower end of the side surface of the outer design member 1 (not shown) is in contact with and connected to the outer surface of the rear reinforcing member 7A. When the rear side reinforcing member 7A is press-molded, it is possible to divert the press working mold of the rear side reinforcing member 7 of Embodiment 1 only by shortening the depth dimension of the blank material. Since the L-shaped bending process is not required, the number of machining processes can be reduced as compared with the first embodiment.
As described above, according to the second embodiment, since the rear reinforcing member 7A can be reduced in size and simplified, the material cost can be further reduced. Since the pressing process can be shared with the first embodiment and the number of pressing processes can be reduced, the processing cost and the die investment cost can be further reduced.

実施の形態3.
実施の形態3は、図2に示す断熱箱体底面部品構成の分解斜視図において、必要に応じて前側補強部材6と後側補強部材7とが互いに異なる肉厚としたものである。例えば、冷蔵庫の収容量が異なる品種で前側補強部材6と後側補強部材7を共通化させる場合、容量が大きい品種の冷蔵庫底面部に加わる負荷に耐えるために、後側補強部材7を前側補強部材6よりも厚肉にし、底面部背面側の機械部品収納空間の剛性を確保する。このとき、プレス加工において、鋼板の肉厚が例えば0.2mm程度の差異であれば、同じプレス金型で成形しても断熱箱体を形成する部品としての要求寸法精度を確保できる。
本実施の形態3の構成によれば、収納容量が大きく異なる冷蔵庫同士で、前側補強部材6と後側補強部材7の肉厚が異なっていても、0.2mm程度の肉厚調整ができるため、プレス加工金型を共通化することができ、また、断熱箱体の左右で必要な強度が異なる品種でも前側補強部材6、または後側補強部材7を共通化でき、さらに金型投資コストと部品の保管場所を削減できるという効果が得られる。
Embodiment 3 FIG.
In Embodiment 3, the front reinforcing member 6 and the rear reinforcing member 7 have different thicknesses in the exploded perspective view of the bottom part configuration of the heat insulating box shown in FIG. For example, when the front side reinforcing member 6 and the rear side reinforcing member 7 are made common in different varieties of refrigerators, the rear side reinforcing member 7 is front side reinforced in order to withstand the load applied to the bottom part of the refrigerator having a large capacity. It is thicker than the member 6 to ensure the rigidity of the machine part storage space on the back side of the bottom surface. At this time, if the thickness of the steel plate is a difference of, for example, about 0.2 mm in the press work, the required dimensional accuracy as a part for forming the heat insulation box can be secured even if the steel plate is formed with the same press mold.
According to the configuration of the third embodiment, even if the thicknesses of the front side reinforcing member 6 and the rear side reinforcing member 7 are different between refrigerators having greatly different storage capacities, the thickness can be adjusted by about 0.2 mm. The stamping die can be shared, and the front reinforcing member 6 or the rear reinforcing member 7 can be used in common even for products having different strengths on the left and right sides of the heat insulation box. The effect that the storage place of parts can be reduced is acquired.

実施の形態4.
図11は本発明の実施の形態4に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図、図12は図11に示す断熱箱体を背面後方側下部から見上げたときの要部斜視図である。図において、後側補強部材は、冷蔵庫の前方から見て左側は図10に示す実施の形態2と同様の直線状の後側補強部材7Aが用いられ、右側は図2に示す実施の形態1と同様の外観がL字形状に形成された後側補強部材7が用いられている。そして、背面底部の機械室には、図12に示すように、機械室底板33の上面部と、機械室の天井部を形成している断熱箱体底板31の下面部とを接続し、機械室を左右2つの部屋に仕切る如く形成された板状の保持部材33cが設置されている。なお、保持部材33cは機械室に収容されるファンや凝縮器などの冷蔵庫の構成部品を保持する機能を有すると共に、機械室底板33と断熱箱体底板31とを機械的に接続し相互に固定することで、断熱箱体10における機械室まわりの機械的強度を補強する機能を有している。
Embodiment 4 FIG.
FIG. 11 is an exploded perspective view schematically showing the bottom part configuration in the heat insulation box of the refrigerator according to Embodiment 4 of the present invention, and FIG. 12 is a view when the heat insulation box shown in FIG. It is a principal part perspective view. In the figure, as for the rear side reinforcing member, a linear rear side reinforcing member 7A similar to that of the second embodiment shown in FIG. 10 is used on the left side when viewed from the front of the refrigerator, and the right side is shown in the first embodiment shown in FIG. The rear reinforcing member 7 having the same appearance as the L-shape is used. And as shown in FIG. 12, the upper surface part of the machine room bottom board 33 and the lower surface part of the heat insulation box bottom plate 31 which forms the ceiling part of the machine room are connected to the machine room of the back bottom part, A plate-like holding member 33c formed so as to divide the chamber into two left and right chambers is installed. The holding member 33c has a function of holding the components of the refrigerator such as a fan and a condenser housed in the machine room, and mechanically connects the machine room bottom plate 33 and the heat insulating box bottom plate 31 to fix them to each other. By doing so, it has a function of reinforcing the mechanical strength around the machine room in the heat insulating box 10.

上記のように構成された実施の形態4においては、保持部材33cが機械室まわりの機械的強度の保持を一部担っているので、前側補強部材6または後側補強部材7の形状を簡素にすることが可能となり、例えば板厚を薄くし、あるいは必要に応じて左右で異なる形状にすることが可能となる。この実施の形態4の具体例では、保持部材33cが配置された箇所に近い後側補強部材7の一方を簡素な直線状の後側補強部材7Aによって構成したものである。なお、保持部材33cには例えば冷媒配管などの冷凍サイクルを構成する機器や部材類を挿通させるための挿通孔や構成部品を保持するための固定部などが設けられるが、図示を省略している。
本実施の形態4によれば、後側補強部材7の材料コストをさらに削減でき、金型を共通化もしくはプレス加工の工程数を削減できるため、加工コスト、金型投資コストなどを更に削減できる。
In the fourth embodiment configured as described above, since the holding member 33c bears a part of the mechanical strength around the machine room, the shape of the front reinforcing member 6 or the rear reinforcing member 7 is simplified. For example, it is possible to reduce the plate thickness, or to form different shapes on the left and right as required. In the specific example of the fourth embodiment, one of the rear reinforcing members 7 close to the place where the holding member 33c is disposed is configured by a simple linear rear reinforcing member 7A. The holding member 33c is provided with, for example, a through hole for inserting a device or members constituting the refrigeration cycle such as a refrigerant pipe, a fixing portion for holding a component, etc., but is not illustrated. .
According to the fourth embodiment, the material cost of the rear reinforcing member 7 can be further reduced, and the die can be used in common or the number of press working steps can be reduced. .

実施の形態5.
図13は本発明の実施の形態5に係る冷蔵庫の断熱箱体における底面部品構成を概略的に示す分解斜視図、図14は図13に示された前側補強樹脂部品の詳細を示す拡大斜視図である。図において、図2の前側補強部材6の機能を有する前側補強樹脂部品6Aは図14に示すように、熱可塑性樹脂成形体からなり、図2の前側設置脚8の機能を持つ床面設置部8aが一体に成形されている。前側補強樹脂部品6Aは熱可塑性樹脂を、必要に応じて補強剤、難燃剤、着色剤などの添加剤を添加し射出成形によって成形される。前側補強樹脂部品6Aには、前側意匠板32を締結するねじボス6e、断熱箱体底板31が位置決めされて密着し、硬質ウレタンフォームからの脱落を防止するために、接着面積を確保した断熱箱体底板挿入部6fなどが形成されている。なお、前側設置脚8は必要に応じてオねじ部品とメねじ部品に分割して形成した別部材によって高さ調整機能を持たせるようにしてもよい。その他の構成は実施の形態1と同様である。
Embodiment 5. FIG.
FIG. 13 is an exploded perspective view schematically showing the configuration of the bottom part in the heat insulating box of the refrigerator according to Embodiment 5 of the present invention, and FIG. 14 is an enlarged perspective view showing the details of the front side reinforcing resin part shown in FIG. It is. In the figure, the front side reinforcing resin part 6A having the function of the front side reinforcing member 6 in FIG. 2 is made of a thermoplastic resin molded body as shown in FIG. 14, and has a floor surface installation part having the function of the front side installation leg 8 in FIG. 8a is integrally formed. The front side reinforcing resin part 6A is molded by injection molding by adding a thermoplastic resin and additives such as a reinforcing agent, a flame retardant, and a colorant as necessary. The front reinforcing resin part 6A has a screw boss 6e for fastening the front design plate 32 and a heat insulating box bottom plate 31 positioned and in close contact with each other to prevent the rigid urethane foam from falling off. A body bottom plate insertion portion 6f and the like are formed. The front installation leg 8 may have a height adjusting function by a separate member formed by dividing into male screw parts and female screw parts as necessary. Other configurations are the same as those of the first embodiment.

上記のように構成された実施の形態5によれば、前側意匠板32との前面ねじ固定部6d、前側設置脚8、断熱箱体底板31の固定部である断熱箱体底板挿入部6fなどの複雑な形状を射出成形で一体に成形できるため加工コスト、金型投資コストを削減でき、断熱箱体底板31と密着して設置できるためウレタン漏れ防止シール材5aを削減でき、前側設置脚8と一体に成形できるため材料コストも削減できるという更なる効果が得られる。   According to the fifth embodiment configured as described above, the front screw fixing portion 6d with the front design plate 32, the front installation leg 8, the heat insulating box bottom plate insertion portion 6f which is a fixing portion of the heat insulating box bottom plate 31, and the like. Can be formed integrally by injection molding, so that the processing cost and mold investment cost can be reduced, and it can be installed in close contact with the heat insulation box bottom plate 31, so that the urethane leakage prevention seal material 5a can be reduced and the front installation leg 8 can be reduced. Therefore, the material cost can be reduced.

なお、本発明は、その発明の範囲内において、実施の形態を自由に組合せたり、各実施の形態を適宜、変形、省略することが可能である。例えば、ねじ締結箇所をリベット締結など他の固定手段に変更し、また、固定箇所に接着材を併用するなど種々の変更が可能である。   It should be noted that the present invention can be freely combined with each other within the scope of the invention, and each embodiment can be appropriately modified or omitted. For example, various modifications such as changing the screw fastening location to other fixing means such as rivet fastening and using an adhesive together with the fixing location are possible.

1 外郭意匠部材、1a 曲げ辺、2 背面部材、3 底板部材、
31 断熱箱体底板、31a ねじ穴、31b エッジ保護部、
31c 立上げ辺、32 前側意匠板、33 機械室底板、
33a ねじ穴、33b 後側設置脚、33c 保持部材、
4 内箱、41 仕切り、5 断熱材、5a ウレタン漏れ防止シール材、
6 前側補強部材、6A 前側補強樹脂部品、6a 前面ねじ穴、
6b 底面ねじ穴、6c 位置決め爪、6d 前面ねじ固定部、
6e ねじボス、6f 断熱箱体底板挿入部、7、7A 後側補強部材、
7a ねじ穴、7b ねじ穴、8 前側設置脚、8a 床面設置部、
8b キャスター、10 断熱箱体。
1 Outer design member, 1a Bending side, 2 Back member, 3 Bottom plate member,
31 heat insulation box bottom plate, 31a screw hole, 31b edge protection part,
31c Rise side, 32 Front design plate, 33 Machine room bottom plate,
33a screw hole, 33b rear installation leg, 33c holding member,
4 inner box, 41 partition, 5 heat insulating material, 5a urethane leakage prevention sealing material,
6 front reinforcing member, 6A front reinforcing resin part, 6a front screw hole,
6b Bottom screw hole, 6c Positioning claw, 6d Front screw fixing part,
6e screw boss, 6f heat insulation box bottom plate insertion part, 7, 7A rear side reinforcing member,
7a Screw hole, 7b Screw hole, 8 Front installation leg, 8a Floor installation part,
8b caster, 10 heat insulation box.

本発明に係る冷蔵庫は、断熱箱体の底部外面を形成する底板部材と、前方側から見て前記底板部材の下面部における左端部及び右端部にそれぞれ前後方向に延在されて設けられた一対の補強部材を備えた冷蔵庫であって、前記補強部材は何れも、前記底板部材の前部側に設けられ該底板部材に固定された前側補強部材と、この前側補強部材に対して後方部に離間して配設され前記底板部材に固定された後側補強部材と、を有し、前記前側補強部材、または、前記後側補強部材は、前後方向の延在部分が断面L字状に形成されて、その断面L字状の隅部に連なる内側の2面が、前記底板部材の左右方向の端部をそれぞれ上方向に折曲して形成された断面L字形状の立上げ辺の角部に連なる外側の2面に接するように構成したものである。

The refrigerator according to the present invention is a pair of a bottom plate member that forms the bottom outer surface of the heat insulation box and a left end portion and a right end portion of the bottom surface portion of the bottom plate member that extend in the front-rear direction as viewed from the front side. Each of the reinforcing members is provided on the front side of the bottom plate member and fixed to the bottom plate member, and on the rear side of the front reinforcing member. A rear reinforcing member that is spaced apart and fixed to the bottom plate member, and the front reinforcing member or the rear reinforcing member has an L-shaped cross section extending in the front-rear direction. The corners of the rising edges of the L-shaped cross section formed by bending the left and right end portions of the bottom plate member in the upward direction, respectively, on the inner two surfaces connected to the corners of the L-shaped cross section. It is configured so as to be in contact with the two outer surfaces connected to the portion .

Claims (7)

断熱箱体の底部外面を形成する底板部材と、前方側から見て前記底板部材の下面部における左端部及び右端部にそれぞれ前後方向に延在されて設けられた一対の補強部材を備えた冷蔵庫であって、前記補強部材は何れも、前記底板部材の前部側に設けられ該底板部材に固定された前側補強部材と、この前側補強部材に対して後方部に離間して配設され前記底板部材に固定された後側補強部材と、を有することを特徴とする冷蔵庫。   A refrigerator including a bottom plate member that forms the bottom outer surface of the heat insulation box and a pair of reinforcing members that extend in the front-rear direction at the left end and the right end of the bottom surface of the bottom plate member as viewed from the front side. Each of the reinforcing members is provided on the front side of the bottom plate member and is fixed to the bottom plate member, and is disposed apart from the front reinforcing member at the rear portion. And a rear reinforcing member fixed to the bottom plate member. 前記前側補強部材と前記底板部材双方の対向面、または、前記後側補強部材と前記底板部材双方の対向面の少なくとも一部は、何れも板状に形成された平面部同士が密着されていることを特徴とする請求項1記載の冷蔵庫。   At least a part of the opposing surfaces of both the front reinforcing member and the bottom plate member or the opposing surfaces of both the rear reinforcing member and the bottom plate member are in close contact with each other in a plate shape. The refrigerator according to claim 1. 前記底板部材は、前記断熱箱体の後側底部外側に配設された機械室底板と、前記断熱箱体の前端部から前後方向中央部にかけては前記断熱箱体の底部外面を形成しその前後方向中央部の後端から前記断熱箱体の後端部にかけては前記機械室底板に対する天井面を形成するように上方向に湾曲して形成された断熱箱体底板と、によって構成したことを特徴とする請求項1または請求項2記載の冷蔵庫。   The bottom plate member includes a machine room bottom plate disposed outside a rear bottom portion of the heat insulation box, and forms a bottom outer surface of the heat insulation box from a front end portion to a center portion in the front-rear direction. A heat insulating box bottom plate formed by bending upward so as to form a ceiling surface with respect to the machine room bottom plate from the rear end of the central portion in the direction to the rear end portion of the heat insulating box. The refrigerator according to claim 1 or 2. 前記前側補強部材、または、前記後側補強部材は、前後方向の延在部分が断面L字状に形成されて、その断面L字状の隅部に連なる内側の2面が、前記底板部材の左右方向の端部をそれぞれ上方向に折曲して形成された断面L字形状の立上げ辺の角部に連なる外側の2面に密着されていることを特徴とする請求項1から請求項3までの何れか一項に記載の冷蔵庫。   The front side reinforcing member or the rear side reinforcing member is formed such that an extending portion in the front-rear direction is formed in an L-shaped cross section, and two inner surfaces connected to the corners of the L-shaped cross section are formed on the bottom plate member. 2. The apparatus according to claim 1, wherein the outer side surfaces are in close contact with the corners of the rising side of the L-shaped section formed by bending the end portions in the left-right direction upward. The refrigerator according to any one of 3 to 3. 前後方向の延在部分が断面L字状に形成された前記前側補強部材における角部に連なる外側の2面、または、前記後側補強部材における角部に連なる外側の2面は、前記断熱箱体の左右側面及び天面外郭を形成している外観がコ字形状の外郭意匠部材の底部側に折曲形成された断面L字形状の曲げ辺の隅部に連なる内側の2面に密着されていることを特徴とする請求項4記載の冷蔵庫。   The two outer surfaces connected to the corners of the front reinforcing member whose front-rear extending portion has an L-shaped cross section or the two outer surfaces connected to the corners of the rear reinforcing member are the heat insulating box. The appearance forming the left and right side surfaces and the top surface of the body is closely attached to the two inner surfaces connected to the corners of the L-shaped bent side bent at the bottom side of the U-shaped outer design member. The refrigerator according to claim 4. 前記前側補強部材は、前記断面L字状の2面を形成している片に直交する方向に形成された前面ねじ固定部を有し、該前面ねじ固定部に、前記断熱箱体の左右側面及び天面外郭を形成している外観がコ字形状の外郭意匠部材の前面側の折曲片をねじ締結したことを特徴とする請求項4または請求項5記載の冷蔵庫。   The front reinforcing member has a front screw fixing portion formed in a direction orthogonal to a piece forming the two surfaces having the L-shaped cross section, and the front screw fixing portion includes left and right side surfaces of the heat insulating box. 6. The refrigerator according to claim 4 or 5, wherein a folding piece on the front side of the outer design member whose outer shape forming the top surface outline is U-shaped is screwed. 前記前側補強部材は、樹脂成形体からなり、その下面に前側設置脚が一体成形されていることを特徴とする請求項1から請求項6までの何れか一項に記載の冷蔵庫。   The refrigerator according to any one of claims 1 to 6, wherein the front reinforcing member is formed of a resin molded body, and a front installation leg is integrally formed on a lower surface thereof.
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