JPWO2017126021A1 - Comb manufacturing method - Google Patents

Comb manufacturing method Download PDF

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JPWO2017126021A1
JPWO2017126021A1 JP2017519708A JP2017519708A JPWO2017126021A1 JP WO2017126021 A1 JPWO2017126021 A1 JP WO2017126021A1 JP 2017519708 A JP2017519708 A JP 2017519708A JP 2017519708 A JP2017519708 A JP 2017519708A JP WO2017126021 A1 JPWO2017126021 A1 JP WO2017126021A1
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hole
plating
molded product
comb
resin molded
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JP6176514B1 (en
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豊 下島
豊 下島
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    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00—Electroplating characterised by the article coated
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D24/00—Hair combs for care of the hair; Accessories therefor
    • A—HUMAN NECESSITIES
    • A45—HAND OR TRAVELLING ARTICLES
    • A45D—HAIRDRESSING OR SHAVING EQUIPMENT; EQUIPMENT FOR COSMETICS OR COSMETIC TREATMENTS, e.g. FOR MANICURING OR PEDICURING
    • A45D24/00—Hair combs for care of the hair; Accessories therefor
    • A45D24/02—Single-piece combs

Abstract

コームの製造方法は、一列に並べられた複数本の歯と、これらの歯が突出している本体部と、該本体部と連続して把持されるべき部分である把持部と、該把持部を貫通する貫通孔とからなる樹脂成形品を製造する樹脂成形品製造工程と、前記貫通孔にめっき電極を接しながら前記樹脂成形品の全表面にめっき処理を施すめっき工程と、前記貫通孔の内壁面を含んで前記把持部の両側面から前記貫通孔の両端を覆う仕上げ工程とを備えている。The comb manufacturing method includes a plurality of teeth arranged in a row, a main body portion from which the teeth protrude, a gripping portion that is a portion to be gripped continuously with the main body portion, and the gripping portion. A resin molded product manufacturing process for manufacturing a resin molded product comprising a through-hole penetrating; a plating process for plating the entire surface of the resin molded product while contacting a plating electrode with the through-hole; And a finishing step of covering both ends of the through hole from both side surfaces of the gripping part including the wall surface.

Description

本発明は、表面にめっき処理が施されたコームの製造方法に関する。   The present invention relates to a method for manufacturing a comb whose surface is plated.

人体の髪の毛をとかすためのものとして、コームが知られている（例えば特許文献１参照）。このようなコームは、一列に並べられた略ピン形状の複数本の歯が本体部からそれぞれ突出して形成されている。このコームの材質としては種々のものが知られているが、樹脂成形品をめっき処理したものが取り扱い性がよく、一般的である。特にＡＢＳ樹脂で成形したコームをめっき加工することで、表面がなめらかになり、髪との接触摩擦が軽減される。また、このようなコームは、髪に滞留した静電気に対し、人体をアースとして放電する効果が認められている。   Comb is known as a means for combing human hair (for example, see Patent Document 1). Such a comb is formed by projecting a plurality of substantially pin-shaped teeth arranged in a row from the main body. Various materials for the comb are known, but a resin molded product plated is generally easy to handle and is generally used. In particular, by plating a comb molded with ABS resin, the surface becomes smooth and contact friction with hair is reduced. In addition, such a comb is recognized to have an effect of discharging the human body as a ground against static electricity staying in the hair.

しかしながら、樹脂成形品のめっき処理後、めっき液から引き上げたとき、めっき処理に用いる電極との接点部分にはめっき加工が施されない。このため、電極との接点部分は樹脂がむき出しであったり、あるいは電極を引きはがすときに形成されてしまうバリが生じたりしてしまう。つまり、電極との接点部分には所望のめっき処理がされない、いわゆる非めっき部が発生してしまう。このような非めっき部は見栄えが悪かったので、従来はこの部分をなめらかにして当該箇所を塗装処理にて周りのめっきと同じ色にしていた。   However, when the resin molded product is lifted from the plating solution after the plating process, the contact portion with the electrode used for the plating process is not plated. For this reason, the resin is exposed at the contact portion with the electrode, or a burr formed when the electrode is peeled off is generated. That is, a so-called non-plated portion that is not subjected to a desired plating process occurs at the contact portion with the electrode. Since such a non-plated portion has a poor appearance, conventionally, this portion is made smooth and the portion is made the same color as the surrounding plating by a coating process.

しかし、この塗装処理した部分はめっきに比べてはがれやすく、すぐに中身の樹脂が露出してしまっていた。このことはコームの見栄えの悪化を招く。また、このようにしてすぐにはがれた部分が歯の近傍にあると、コーム使用時にはがれた部分が髪にあたり、髪にダメージを与えてしまうおそれがある。また、非めっき部は導電率が低いので、髪に滞留している静電気を人体を通してアースさせて拡散しにくいものである。   However, this painted part was easier to peel off than plating, and the resin inside was immediately exposed. This leads to a deterioration in the appearance of the comb. Further, if the part peeled off immediately in this way is in the vicinity of the teeth, the part peeled off when the comb is used may hit the hair and damage the hair. In addition, since the non-plated portion has low conductivity, it is difficult for the static electricity staying in the hair to be grounded through the human body and diffused.

特開２００７−１１１２９５号公報JP 2007-111295 A

本発明は、上記従来技術を考慮したものであって、めっき処理を施しても、非めっき部が存在することによる髪への影響を軽減させることができ、さらに見栄えも損なわないコームの製造方法を提供することを目的とする。   The present invention is a method for producing a comb that takes the above-described conventional technology into consideration and can reduce the influence on the hair due to the presence of a non-plated portion even when plating is performed, and further does not impair the appearance. The purpose is to provide.

前記目的を達成するため、本発明では、一列に並べられた複数本の歯と、これらの歯が突出している本体部と、該本体部と連続して把持されるべき部分である把持部と、該把持部を貫通する貫通孔とからなる樹脂成形品を製造する樹脂成形品製造工程と、前記貫通孔にめっき電極を接しながら前記樹脂成形品の全表面にめっき処理を施すめっき工程と、前記貫通孔の内壁面を含んで前記把持部の両側面から前記貫通孔の両端を覆う仕上げ工程とを備えたことを特徴とするコームの製造方法を提供する。   In order to achieve the above object, in the present invention, a plurality of teeth arranged in a row, a main body portion from which these teeth protrude, and a gripping portion that is a portion to be gripped continuously with the main body portion, A resin molded product manufacturing process for manufacturing a resin molded product comprising a through-hole penetrating the gripping part, and a plating process for plating the entire surface of the resin molded product while contacting a plating electrode to the through-hole, And a finishing step of covering both ends of the through hole from both side surfaces of the gripping part including the inner wall surface of the through hole.

好ましくは、前記仕上げ工程にて、雄雌型の嵌合突起をそれぞれ有する雄蓋部品及び雌蓋部品を用意し、前記雄雌型の嵌合突起を前記貫通孔内にて嵌め合わせ、前記雄蓋部品及び雌蓋部品が有する蓋体にて前記貫通孔の両端近傍をそれぞれ覆う。   Preferably, in the finishing step, a male cover part and a female cover part each having male and female fitting protrusions are prepared, and the male and female fitting protrusions are fitted in the through hole, The vicinity of both ends of the through-hole is covered with the lids of the lid part and the female lid part.

好ましくは、前記樹脂成形品製造工程にて、前記本体部を前記歯の根元部分に沿って延びるように形成し、前記把持部を前記本体部が延びている方向にさらに延ばして形成し、前記貫通孔を前記把持部の端部に形成する。   Preferably, in the resin molded product manufacturing step, the main body portion is formed so as to extend along a root portion of the tooth, and the grip portion is further extended in a direction in which the main body portion extends, A through hole is formed at the end of the grip portion.

好ましくは、前記樹脂成形品製造工程にて、前記本体部を前記歯の根元部分に沿って延びるように形成し、前記本体部を前記歯が存する側と反対側方向にさらに延ばして前記把持部を形成する。   Preferably, in the resin molded product manufacturing step, the main body portion is formed to extend along a root portion of the tooth, and the main body portion is further extended in a direction opposite to the side where the tooth exists, and the gripping portion is formed. Form.

本発明によれば、樹脂成形品製造工程にて、予め貫通孔を形成し、めっき工程にて、この貫通孔にめっき電極を接しながらめっき処理を行う。このため、めっき電極を話したときに生じる剥がれ等の非めっき部が生じるが、仕上げ工程にてこの日めっき部を含む貫通孔の内壁面を覆う。これにより、非めっき部が髪に影響を与えてしまうことを防止できる。すなわち、樹脂成形品に対してめっき処理を施しても、非めっき部が存在することによる髪への影響を軽減させることができ、さらに見栄えが損なわれることもない。   According to the present invention, a through hole is formed in advance in the resin molded product manufacturing process, and in the plating process, plating is performed while the plating electrode is in contact with the through hole. For this reason, although non-plating parts, such as peeling which arise when talking about a plating electrode, arise, the inner wall surface of the through-hole including this day plating part is covered in a finishing process. Thereby, it can prevent that a non-plating part influences hair. That is, even if the resin molded product is plated, the influence on the hair due to the presence of the non-plated portion can be reduced, and the appearance is not impaired.

本発明に係るコームの製造方法のフローチャートである。It is a flowchart of the manufacturing method of the comb concerning the present invention. 樹脂成形品の概略図である。It is the schematic of a resin molded product. コームの概略図である。It is the schematic of a comb. 雄蓋部品及び雌蓋部品の概略図である。It is the schematic of a male cover part and a female cover part. コームの別の例を示す概略図である。It is the schematic which shows another example of a comb.

本発明に係るコームＣの製造方法は、図１に示すようなフローにて行われる。まずは、樹脂成形品製造工程を行う（ステップＳ１）。この工程は、図２に示すような樹脂成形品１を製造する工程である。この例で示す樹脂成形品１は、一列に並べられた複数本の歯２を有している。これらの歯２は、本体部３から突出している。本体部３からは把持部４が延出して形成されている。最終的にコームＣ（図３参照）となった際、使用者はこの把持部４を把持して髪をとかす。そしてこの把持部４には、把持部４を貫通する貫通孔５が設けられている。このような形状の樹脂成形品１は、例えば樹脂による射出成形により製造される。樹脂としては例えばＡＢＳ樹脂を使用できる。また、金型成型によりパーティングラインができてしまった場合には適宜研磨等により除去される。   The method for manufacturing the comb C according to the present invention is performed according to the flow shown in FIG. First, a resin molded product manufacturing process is performed (step S1). This step is a step of manufacturing a resin molded product 1 as shown in FIG. The resin molded product 1 shown in this example has a plurality of teeth 2 arranged in a row. These teeth 2 protrude from the main body 3. A grip 4 is extended from the main body 3. When the comb C is finally obtained (see FIG. 3), the user holds the grip 4 and combs his hair. The grip portion 4 is provided with a through hole 5 that penetrates the grip portion 4. The resin molded product 1 having such a shape is manufactured, for example, by injection molding using a resin. For example, ABS resin can be used as the resin. Further, when a parting line is formed by molding, it is removed by polishing or the like as appropriate.

次に、めっき工程を行う（ステップＳ２）。この工程は、樹脂成形品１の全表面にめっき処理を施す工程である。このめっき処理としては、種々のめっき処理を施すことができるが、一例としては、電解めっき及び無電解めっきを用いる。具体的には、まずは樹脂表面を導電化させるため、無電解ニッケルめっきを施す。この後、電解めっきを施す。すなわち、陽極にめっきする材料を接続し、陰極に樹脂成形品１を接続する。そしてめっき液に含浸し、両極間に直流電流を印加する。これにより、陰極に接している樹脂成形品１の全表面にめっきすべき金属が析出する。この電解めっきも複数回行うことが好ましく、銅めっきを施した後、ニッケルめっき、そしてクロムめっきを施すことが好ましい。これにより、なめらかな櫛通りを実現できる。   Next, a plating process is performed (step S2). This step is a step of plating the entire surface of the resin molded product 1. As this plating treatment, various plating treatments can be performed. As an example, electrolytic plating and electroless plating are used. Specifically, first, electroless nickel plating is performed to make the resin surface conductive. Thereafter, electrolytic plating is performed. That is, the material to be plated is connected to the anode, and the resin molded product 1 is connected to the cathode. Then, the plating solution is impregnated and a direct current is applied between both electrodes. Thereby, the metal which should be plated deposits on the whole surface of the resin molded product 1 which is in contact with the cathode. This electrolytic plating is also preferably performed a plurality of times, and after copper plating, nickel plating and chromium plating are preferably performed. Thereby, a smooth comb street can be realized.

上記電解めっきを施す際、めっき電極である陰極は貫通孔５に接しながら行われる。これにより、めっき後にめっき電極を樹脂成形品１から引き離したときにめっきの剥がれが製品の表面で発生することを防止できる。また、めっき電極が接していることによりめっきされない部分である非めっき部が製品の表面に発生することも防止できる。しかしながら、このような剥がれ部分を含む非めっき部は貫通孔５の内壁面に発生している。   When the electrolytic plating is performed, the cathode which is a plating electrode is performed in contact with the through hole 5. Thereby, it can prevent that peeling of plating generate | occur | produces on the surface of a product when a plating electrode is pulled away from the resin molded product 1 after plating. Moreover, it can also prevent that the non-plating part which is a part which is not plated by contact | connecting a plating electrode generate | occur | produces on the surface of a product. However, the non-plated portion including such a peeled portion is generated on the inner wall surface of the through hole 5.

次に、仕上げ工程を行う（ステップＳ３）。この工程は、貫通孔５の両端を覆う工程である。具体的には、図４に示すような雄蓋部品６及び雌蓋部品７を用いて把持部４の両側面から貫通孔５の両端を覆う。雄蓋部品６は雄型の嵌合突起である突起８を有し、雌蓋部品７は雌型の嵌合突起である受容部９を有している。貫通孔５内にて、突起８を受容部９に挿入することで、雄蓋部品６と雌蓋部品７とは嵌合される。雄蓋部品６及び雌蓋部品７は略円形状に広がる蓋体１０をそれぞれ有している。両部品６、７が嵌め合われた際、蓋体１０が貫通孔５の両端近傍を覆い、貫通孔５の内壁面が完全に外部から視認できなくなる。なお、これら雄蓋部品６及び雌蓋部品７も樹枝成形品１と同様のめっき処理がされている。   Next, a finishing process is performed (step S3). This step is a step of covering both ends of the through hole 5. Specifically, both ends of the through-hole 5 are covered from both side surfaces of the grip portion 4 using the male lid part 6 and the female lid part 7 as shown in FIG. The male cover part 6 has a protrusion 8 which is a male fitting protrusion, and the female cover part 7 has a receiving portion 9 which is a female fitting protrusion. The male lid part 6 and the female lid part 7 are fitted to each other by inserting the protrusion 8 into the receiving part 9 in the through hole 5. The male lid part 6 and the female lid part 7 each have a lid body 10 that extends in a substantially circular shape. When both the parts 6 and 7 are fitted together, the lid body 10 covers the vicinity of both ends of the through-hole 5, and the inner wall surface of the through-hole 5 cannot be completely seen from the outside. The male lid part 6 and the female lid part 7 are also subjected to the same plating treatment as that of the dendritic molded article 1.

これにより、図３に示すようなコームＣが形成される。このコームＣにおいては、貫通孔５の内壁面は外部から視認されることはない。貫通孔５の内壁面が外部から視認されることがないので、非めっき部が外部に露出することはない。したがって、樹脂成形品１に対してめっき処理を施しても、非めっき部が存在することによる髪への影響を軽減させることができ、さらに見栄えが損なわれることもない。すなわち、めっき処理により発生する剥がれ部分が髪に直接触れることを防止できる。また、非めっき部が露出されていないことから、コームＣの全表面はめっき金属によりコーティングされていることになり、したがって導電率が全表面において高いものとなる。このため、髪に滞留する静電気に対し、めっきされたコームＣの表面を伝って人体をアースとして確実に拡散することができる。   Thereby, the comb C as shown in FIG. 3 is formed. In the comb C, the inner wall surface of the through hole 5 is not visually recognized from the outside. Since the inner wall surface of the through hole 5 is not visually recognized from the outside, the non-plated portion is not exposed to the outside. Therefore, even if the resin molded product 1 is plated, the influence on the hair due to the presence of the non-plated portion can be reduced, and the appearance is not impaired. That is, it is possible to prevent the peeled portion generated by the plating process from directly touching the hair. Further, since the non-plated portion is not exposed, the entire surface of the comb C is coated with the plating metal, and therefore the conductivity is high on the entire surface. For this reason, against the static electricity staying in the hair, the human body can be reliably diffused as a ground along the surface of the plated comb C.

また図３に示すようなコームＣは、本体部３が歯２の根元部分に沿って延びるように形成され、把持部４はこの本体部３が延びている方向にさらに延ばして形成されている。すなわち、把持部４からは歯２が突出して形成されていない。そして、把持部４の端部に貫通孔５が形成されている。これにより、貫通孔５は歯２から遠い位置に形成されることになる。したがってさらに、貫通孔５内に発生している非めっき部が、コームＣを使用中の髪に対して影響を与える可能性を限りなくなくすことができる。   Further, the comb C as shown in FIG. 3 is formed so that the main body 3 extends along the root portion of the tooth 2, and the grip 4 is further extended in the direction in which the main body 3 extends. . That is, the teeth 2 are not formed so as to protrude from the grip portion 4. A through hole 5 is formed at the end of the grip portion 4. Thereby, the through hole 5 is formed at a position far from the tooth 2. Therefore, the possibility that the non-plated portion generated in the through hole 5 has an influence on the hair using the comb C can be eliminated as much as possible.

本発明は、めっき処理により発生する非めっき部がコームＣに形成されてしまうことを防止するものではなく、非めっき部があったとしてもその影響を限りなく髪に対して与えないためのものである。その影響をなくすために、雄蓋部品６や雌蓋部品７を使用し、さらに好ましくは貫通孔５と歯２の距離を遠くするため、貫通孔５は把持部４に設けるとしている。   The present invention does not prevent the non-plated portion generated by the plating process from being formed on the comb C, and even if there is a non-plated portion, the effect is not given to the hair as much as possible. It is. In order to eliminate the influence, the male cover part 6 and the female cover part 7 are used, and more preferably, the through hole 5 is provided in the grip portion 4 in order to increase the distance between the through hole 5 and the tooth 2.

なお、上記と同様の構造を有していれば、本発明により製造されるコームＣは図３の例に限定されず、例えば図５のようなものでもよい。図５の例では、本体部３は歯２の根元部分に沿って延びているが、把持部４は歯２とは反対側の方向に向けて本体部３から延びている。このような方向に把持部４を延ばしたとしても、髪をとかした際に非めっき部が形成されている貫通孔５と歯２の距離が遠いので、髪への非めっき部による影響を抑制できる。   In addition, if it has the same structure as the above, the comb C manufactured by this invention is not limited to the example of FIG. 3, For example, a thing like FIG. 5 may be used. In the example of FIG. 5, the main body portion 3 extends along the root portion of the tooth 2, but the grip portion 4 extends from the main body portion 3 in a direction opposite to the tooth 2. Even if the gripping part 4 is extended in such a direction, when the hair is combed, the distance between the through hole 5 in which the non-plating part is formed and the tooth 2 is far, so that the influence of the non-plating part on the hair is suppressed. it can.

１：樹脂成形品、２：歯、３：本体部、４：把持部、５：貫通孔、６：雄蓋部品、７：雌蓋部品、８：突起、９：受容部、１０：蓋体、Ｃ：コーム 1: resin molded product, 2: teeth, 3: body part, 4: gripping part, 5: through-hole, 6: male lid part, 7: female lid part, 8: protrusion, 9: receiving part, 10: lid , C: Comb

Claims (4)

一列に並べられた複数本の歯と、これらの歯が突出している本体部と、該本体部と連続して把持されるべき部分である把持部と、該把持部を貫通する貫通孔とからなる樹脂成形品を製造する樹脂成形品製造工程と、
前記貫通孔にめっき電極を接しながら前記樹脂成形品の全表面にめっき処理を施すめっき工程と、
前記貫通孔の内壁面を含んで前記把持部の両側面から前記貫通孔の両端を覆う仕上げ工程とを備えたことを特徴とするコームの製造方法。A plurality of teeth arranged in a row, a main body portion from which these teeth protrude, a gripping portion that is a portion to be gripped continuously with the main body portion, and a through-hole penetrating the gripping portion A resin molded product manufacturing process for manufacturing a resin molded product,
A plating step of plating the entire surface of the resin molded product while contacting the plated electrode with the through hole;
A method of manufacturing a comb, comprising: a finishing step that covers both ends of the through hole from both side surfaces of the gripping part including the inner wall surface of the through hole. 前記仕上げ工程にて、雄雌型の嵌合突起をそれぞれ有する雄蓋部品及び雌蓋部品を用意し、前記雄雌型の嵌合突起を前記貫通孔内にて嵌め合わせ、前記雄蓋部品及び雌蓋部品が有する蓋体にて前記貫通孔の両端近傍をそれぞれ覆うことを特徴とする請求項１に記載のコームの製造方法。   In the finishing step, male cover parts and female cover parts each having male and female fitting protrusions are prepared, and the male and female fitting protrusions are fitted in the through holes, and the male cover parts and The method for manufacturing a comb according to claim 1, wherein the vicinity of both ends of the through hole is covered with a lid body of the female lid part. 前記樹脂成形品製造工程にて、前記本体部を前記歯の根元部分に沿って延びるように形成し、前記把持部を前記本体部が延びている方向にさらに延ばして形成し、前記貫通孔を前記把持部の端部に形成することを特徴とする請求項１又は２に記載のコームの製造方法。   In the resin molded product manufacturing process, the body portion is formed to extend along a root portion of the tooth, the grip portion is further extended in a direction in which the body portion extends, and the through hole is formed. The comb manufacturing method according to claim 1, wherein the comb is formed at an end portion of the grip portion. 前記樹脂成形品製造工程にて、前記本体部を前記歯の根元部分に沿って延びるように形成し、前記本体部を前記歯が存する側と反対側方向にさらに延ばして前記把持部を形成することを特徴とする請求項１又は２に記載のコームの製造方法。   In the resin molded product manufacturing process, the main body portion is formed to extend along the root portion of the tooth, and the main body portion is further extended in a direction opposite to the side where the tooth exists to form the grip portion. The method of manufacturing a comb according to claim 1 or 2, wherein
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