JPWO2015121943A1 - Winding method of multi-line multi-stage coil for transformer and multi-line multi-stage coil for transformer - Google Patents

Winding method of multi-line multi-stage coil for transformer and multi-line multi-stage coil for transformer Download PDF

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JPWO2015121943A1
JPWO2015121943A1 JP2015562603A JP2015562603A JPWO2015121943A1 JP WO2015121943 A1 JPWO2015121943 A1 JP WO2015121943A1 JP 2015562603 A JP2015562603 A JP 2015562603A JP 2015562603 A JP2015562603 A JP 2015562603A JP WO2015121943 A1 JPWO2015121943 A1 JP WO2015121943A1
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rectangular
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coil
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JP6510985B2 (en
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大輔 島尾
大輔 島尾
井上 克明
克明 井上
隆 蔵田
隆 蔵田
良太 松葉
良太 松葉
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Hitachi Industrial Equipment Systems Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • H01F41/064Winding non-flat conductive wires, e.g. rods, cables or cords
    • H01F41/069Winding two or more wires, e.g. bifilar winding

Abstract

水平方向に2本以上並べて配置された平角電線が、圧延しながらコイル巻きされるとき、平角線の内外周差により、外側の平角線に変形が生じてしまうことを防止することが可能な変圧器用複数線多段コイルの巻線方法を提供する。平角電線20を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、水平方向に2本以上並べて配置した平角電線20を、水平面内でコイル状に巻き取る際に、内側の平角電線20の送り量よりも外側の平角電線20の送り量を多くする。これにより、水平方向に2本以上並べて配置された平角電線20が、圧延しながらコイル巻きされるときに、内側の平角電線20とそれよりも外側の平角電線20とには内外周差が生じるが、内側の平角電線20の送り量よりも外側の平角電線20の送り量を多い為、外側の平角電線20が変形したり摩耗したりすることを防止することができる。Transformer capable of preventing deformation of the outer rectangular wire due to the difference between the inner and outer circumferences of the rectangular wire when two or more rectangular electric wires arranged in a horizontal direction are coiled while being rolled. Provided is a winding method for a multi-stage multi-stage coil. When two or more flat electric wires 20 are arranged in a horizontal direction and coiled while simultaneously rolling in a horizontal plane, two or more flat electric wires 20 arranged in a horizontal direction are coiled in a horizontal plane. The feed amount of the rectangular wire 20 on the outside is made larger than the feed amount of the flat wire 20. Thereby, when two or more flat electric wires 20 arranged in a horizontal direction are coiled while being rolled, an inner and outer peripheral difference is generated between the inner flat electric wire 20 and the outer flat electric wire 20. However, since the feed amount of the outer flat electric wire 20 is larger than the feed amount of the inner flat electric wire 20, it is possible to prevent the outer flat electric wire 20 from being deformed or worn.

Description

本発明は、複数の線を多段のコイル状に巻き成形されるモールド変圧器に使用される変圧器用複数線多段コイルの巻線方法、及び変圧器用複数線多段コイルに関する。   The present invention relates to a winding method for a transformer multi-wire multi-stage coil used in a molded transformer in which a plurality of wires are wound into a multi-stage coil, and a transformer multi-wire multi-stage coil.

従来、モールド変圧器に使用される変圧器用多段コイルとして、2本以上の平角電線を上下方向に多段に積層して、巻線していく巻線装置、及びその巻線装置によって製作された変圧器用複数線多段コイルが提供されている。   Conventionally, as a multi-stage coil for a transformer used in a molded transformer, a winding device in which two or more rectangular wires are stacked in multiple stages in the vertical direction and wound, and the transformer manufactured by the winding device A dexterous multi-wire multi-stage coil is provided.

複数本の平角電線をディスク状に多段に積層し、筒状に積み上げコイル状に巻線していく場合、供給部から個別に供給される複数本の平角電線は、成形部において、平角電線をディスク巻きしたときに曲線部となる電線部分が、上下方向に多段に積層された重ね合わせ状態で圧延成形される。   When multiple flat wires are stacked in a disk shape in multiple stages, stacked in a cylindrical shape and wound into a coil, multiple flat wires supplied individually from the supply section are The electric wire portion that becomes a curved portion when the disk is wound is rolled and formed in a superposed state in which the electric wires are stacked in multiple stages in the vertical direction.

成形部を出た平角電線は、次に積層部に送られるが、積層部においては、平角電線が互いに結束されていないフリーな状態であると、積層の際に各平角電線がバラバラになってしまう。その状態で積層し巻線を行うのは非常に困難なため、バラバラになった平角電線の形を整える作業が発生し、多くの時間を要し、多段コイルは結果的に高価な製品となってしまう。   The rectangular electric wire that has exited the formed part is then sent to the laminated part. In the laminated part, if the rectangular electric wires are in a free state where they are not bundled together, each rectangular electric wire breaks down during lamination. End up. Since it is very difficult to laminate and wind in that state, it takes a lot of time to adjust the shape of the broken flat electric wire, which takes a lot of time, and the multistage coil results in an expensive product. End up.

その為、積層部に供給される以前で平角電線を結束しておく必要があり、各平角電線を上下方向に多段に積層させた状態で結束するには、平角電線をテープなどで結束しておくことが良く、その他、接着剤、又はかしめる等と言った結束手段もあり、こうした手段により結束することで、2本以上の平角電線をあたかも1本の平角電線と同様に成形し巻線することが可能であり、巻線の形を整える修正作業がなくせ、安価な製品として製作できる。   Therefore, it is necessary to bind the rectangular electric wires before they are supplied to the laminated part. To bundle the rectangular electric wires in a multi-layered state in the vertical direction, bind the rectangular electric wires with tape or the like. There are also other binding means such as adhesives or caulking. By binding with such means, two or more rectangular electric wires are formed and wound as if they were one flat electric wire. Therefore, it is possible to eliminate the correction work for adjusting the shape of the winding, and to manufacture the product as an inexpensive product.

ディスク巻きされる平角電線については、最終的な巻き形状は一般的に矩形コイル型又は円形コイル型があり、本出願人が提案した平角電線を矩形状に巻き付けて多段コイルを製作する多段コイル製作装置が特許文献1、並びに特許文献2に開示されている。   For rectangular electric wires wound in a disc, the final winding shape is generally a rectangular coil type or a circular coil type, and a multi-stage coil is manufactured by winding a rectangular electric wire proposed by the present applicant into a rectangular shape. The apparatus is disclosed in Patent Document 1 and Patent Document 2.

これら特許文献1、並びに特許文献2に開示されている多段コイル製作装置は、個別に平角電線を供給できる供給部と、2本以上の平角電線を上下方向に多段に積層し、且つ拘束した状態にする拘束部と、拘束された平角電線の癖を取り除く為のレベラ部と、平角電線を巻取形状に合わせ能動的に送る送り部と、平角電線の板厚方向に互いに向かい合い、平角電線を挟み込んで圧延する一対の圧延ローラと、圧延した平角電線を受けるストック部と、圧延ローラの挟み込み角度を制御する圧延ローラ制御部とを備えている。そして、例えば、2本以上の平角電線が矩形コイル状に成形される際には、平角電線の角となる曲線部と辺となる直線部の成形を繰り返しを行って、且つ内周側から外周側に巻き付けるときには曲率半径を徐々に大きくし、外周側から内周側に巻き付けるときには曲率半径を徐々に小さくして、曲線部から直線部に入る瞬間に圧延ローラを平行にして平行圧延することで直線部を成形し、直線部の断面積を最内周曲線部の断面積とほぼ等しくすることで、矩形状の多段コイルを効率的且つ自動的に製作することを図っている。   The multi-stage coil manufacturing apparatus disclosed in Patent Document 1 and Patent Document 2 is a state in which a supply unit capable of individually supplying a flat wire and two or more flat wires are stacked in multiple stages in the vertical direction and constrained A constraining part to be removed, a leveler part for removing wrinkles of the constrained rectangular electric wire, a feeding part that actively sends the flat electric wire in accordance with the winding shape, and a flat electric wire facing each other in the plate thickness direction. A pair of rolling rollers that are sandwiched and rolled, a stock unit that receives the rolled rectangular electric wire, and a rolling roller control unit that controls the sandwiching angle of the rolling roller are provided. And, for example, when two or more rectangular electric wires are formed into a rectangular coil shape, the forming of the curved portion that becomes the corner of the rectangular electric wire and the straight portion that becomes the side is repeated, and the outer periphery from the inner peripheral side. By gradually increasing the radius of curvature when winding to the side, gradually decreasing the radius of curvature when winding from the outer peripheral side to the inner peripheral side, and parallel rolling with the rolling roller in parallel at the moment of entering the straight portion from the curved portion By forming the straight portion and making the cross-sectional area of the straight portion substantially equal to the cross-sectional area of the innermost peripheral curved portion, a rectangular multistage coil is efficiently and automatically manufactured.

特開2009−277914号公報JP 2009-277914 A 特開2010−245169号公報JP 2010-245169 A

従来技術としては、単線、又は2本以上の平角電線を上下方向で重ね、巻き取る装置まで開発されており、現状1000kVAまでのモールドコイルの巻線技術が確立されている。しかし、1500kVA以上の大型機種のモールドコイルの巻取では、上下方向に多段で積層した巻き取り方が採用され、この方法では浮遊損が大きくなるため、コイルの大型化、特性悪化の懸念がある。その解決策として2本以上の平角電線を左右方向に並列にし、巻き取る技術が必要となった。   As a conventional technique, a single wire or two or more flat electric wires are stacked up and down in a vertical direction and have been developed, and a winding technique for a molded coil up to 1000 kVA has been established. However, when winding a molded coil of a large model of 1500 kVA or more, a winding method in which multiple layers are stacked in the vertical direction is adopted, and this method increases floating loss, which may cause an increase in coil size and deterioration of characteristics. . As a solution, a technique for winding two or more rectangular electric wires in parallel in the left-right direction and winding them is required.

ところで、2本以上の平角電線を上下方向で重ねテープなどで結束し、巻取る場合は、平角電線をディスク巻きしたときに、曲線部となる電線部分を圧延成形するが、上下方向で重ねた部分に対して、側面方向からの圧延成形であるため、重なっている各平角電線の圧延成形後の寸法はそれぞれ同等となる為、1つの平角電線として扱える。   By the way, when two or more flat electric wires are bundled with a tape or the like in the up and down direction and wound, when the flat electric wire is wound on a disk, the electric wire portion that becomes a curved portion is rolled and formed, but is overlapped in the up and down direction. Since the part is rolled from the side direction, the dimensions of the overlapping flat electric wires after rolling are equal to each other, and therefore can be handled as one flat electric wire.

しかし、2本以上の平角電線を水平方向である左右方向で並べ、並べている方向から圧延成形する場合は、曲線部となる内側の平角電線の寸法と外側の平角電線の寸法とが異なり、内外周差が生じてしまう。その為、左右方向に並べた平角線の拘束力を強化した場合、外側の平角電線の曲線部の距離は、内側の平角電線の距離よりも長くなり、圧延成形後の外側の平角線の断面形状は、細く変形してしまい、特性が悪化すると言った問題がある。   However, when two or more flat electric wires are arranged in the horizontal direction that is the horizontal direction and rolled from the arranged direction, the dimensions of the inner flat electric wire and the outer flat electric wire, which are the curved parts, are different. A circumferential difference will occur. Therefore, when the restraint force of the rectangular wires arranged in the left-right direction is strengthened, the distance of the curved portion of the outer rectangular wire becomes longer than the distance of the inner rectangular wire, and the cross-section of the outer rectangular wire after rolling forming There is a problem that the shape is thinly deformed and the characteristics deteriorate.

また、左右方向に並べた平角線の圧延成形による拘束力が弱い場合は、拘束力の弱さから平角線にずれなどが生じ、結束しているテープ、又は接着剤などが外れてしまう。更に、圧延成形の際、内外での各平角電線での内外周差による摩擦も発生する事から、テープ等により結束した状態での左右方向の圧延成形は困難が生じることがある。しかし、2本以上の平角電線を多段とし巻取る場合に、仮に、テープ、又は接着剤などの結束手段を適用しなければ、平角電線を圧延成形後に積層部へ送る際、拘束された平角線はバラバラとなってしまうことがあり、その修正作業が発生するため、圧延成形後等のどこかのタイミングで自動的に平角線を結束させる必要があり、こうした課題を解消できる圧延成形技術の開発が必須である。   Moreover, when the restraint force by the rolling of the rectangular wires arranged in the left-right direction is weak, a deviation or the like occurs in the flat wire due to the weak restraint force, and the bound tape or adhesive is removed. Further, since the friction due to the difference between the inner and outer circumferences of each rectangular electric wire inside and outside occurs during the rolling forming, it is sometimes difficult to perform the rolling forming in the left-right direction in a state of being bound by a tape or the like. However, when winding two or more flat wires in multiple stages, if a bundling means such as tape or adhesive is not applied, when the flat wires are sent to the laminated part after rolling, a constrained flat wire Since it is necessary to automatically bind the rectangular wires at some timing after rolling forming, etc., development of rolling forming technology that can solve these problems Is essential.

本発明は、上記課題に鑑みてなされたものであり、水平方向に2本以上並べて配置された平角線を、圧延しながらコイル巻きするとき、内側の平角線とそれよりも外側の平角線とには内外周差が生じるが、当該内外周差が生じても、外側の平角線に変形が生じることなくコイル巻きできる変圧器用複数線多段コイルの巻線方法、及び当該巻線方法により成形された変圧器用複数線多段コイルを提供することを目的とする。   The present invention has been made in view of the above problems, and when winding two or more flat wires arranged side by side in the horizontal direction while coiling while rolling, an inner flat wire and an outer flat wire further than that Although there is a difference between the inner and outer circumferences, even if the inner and outer circumference differences occur, the winding method of the multi-wire multi-stage coil for transformers that can be wound without deformation in the outer rectangular wire, and the winding method is used. An object of the present invention is to provide a multi-wire multi-stage coil for a transformer.

上記課題を解決するため、変圧器用複数線多段コイルの巻線方法に係る発明は、平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、前記水平方向に2本以上並べて配置した平角線を、水平面内でコイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くする。   In order to solve the above-mentioned problem, an invention relating to a winding method for a multi-wire multi-stage coil for a transformer is such that two or more rectangular wires are arranged in a horizontal direction and coiled while simultaneously rolling in a horizontal plane, and 2 in the horizontal direction. When winding the rectangular wires arranged side by side in a coil in a horizontal plane, the feeding amount of the outer rectangular wire is made larger than the feeding amount of the inner rectangular wire.

また、変圧器用複数線多段コイルに係る発明は、平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、前記水平方向に2本以上並べて配置した平角線を、水平面内で円形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、前記水平方向に2本以上並べて配置した平角線を、円形コイル状に巻き成形する手段の上流側近傍で結束したものである。   In addition, the invention related to the multi-wire multi-stage coil for transformers is arranged such that two or more rectangular wires are arranged in the horizontal direction and coiled while simultaneously rolling in a horizontal plane, and two or more rectangular wires arranged in the horizontal direction are arranged, When winding in the shape of a circular coil in a horizontal plane, the feed amount of the outer rectangular wire is made larger than the feed amount of the inner flat wire, and two or more rectangular wires arranged in the horizontal direction are arranged in a circular coil shape. Bundled in the vicinity of the upstream side of the means for winding.

また、変圧器用複数線多段コイルに係る発明は、平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、前記水平方向に2本以上並べて配置した平角線を、水平面内で矩形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、前記水平方向に2本以上並べて配置した平角線を、同時に同じ移動量で直線送りをし、該直線送りされた平角線を、水平面内で矩形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、前記水平方向に2本以上並べて配置した平角線を、矩形コイル状に巻き成形する手段の上流側近傍で結束したものである。   In addition, the invention related to the multi-wire multi-stage coil for transformers is arranged such that two or more rectangular wires are arranged in the horizontal direction and coiled while simultaneously rolling in a horizontal plane, and two or more rectangular wires arranged in the horizontal direction are arranged, When winding a rectangular coil in a horizontal plane, the feed amount of the outer rectangular wire is made larger than the feed amount of the inner rectangular wire, and two or more rectangular wires arranged side by side in the horizontal direction are simultaneously moved by the same amount of movement. When the rectangular wire that is linearly fed is wound in a rectangular coil shape in a horizontal plane, the feed amount of the outer rectangular wire is increased more than the feed amount of the inner rectangular wire, and the horizontal direction Two or more rectangular wires arranged side by side are bound in the vicinity of the upstream side of the means for winding and forming into a rectangular coil shape.

本発明の効果は、水平方向に2本以上並べて配置された平角線を、水平面内で圧延しながらコイル巻きするときに、内側の平角線とそれよりも外側の平角線とには内外周差が生じるが、内側の平角線の送り量よりも外側の平角線の送り量を多くすることで、外側の平角線が変形したり摩耗したりすることを防止することができる。   The effect of the present invention is that when two or more rectangular wires arranged in a horizontal direction are coiled while being rolled in a horizontal plane, there is a difference between the inner and outer periphery between the inner rectangular wire and the outer rectangular wire. However, it is possible to prevent the outer rectangular wire from being deformed or worn by increasing the feeding amount of the outer rectangular wire more than the feeding amount of the inner rectangular wire.

また、水平方向に2本以上並べて配置された平角線は、圧延成形されながらコイル状に巻き取られる際、当該コイル状に巻き成形する手段の上流側の近傍で結束される。これにより、結束されると共にコイル状に多段に成形された平角線が、バラけてしまうことを防止することができる。   Further, when two or more rectangular wires arranged side by side in the horizontal direction are wound into a coil while being rolled, they are bound in the vicinity of the upstream side of the means for winding into the coil. Thereby, it is possible to prevent the flat wires that are bundled and formed in multiple stages in a coil shape from being broken.

水平方向に2本並べて配置された平角電線を水平面内でコイル巻きする変圧器用多段コイル巻線装置の実施例を示す概略鳥瞰図である。It is a schematic bird's-eye view which shows the Example of the multistage coil winding apparatus for transformers which winds the flat electric wire arrange | positioned along with the horizontal direction in a horizontal plane. 水平方向に2本、上下方向に2本並べて配置された平角電線をコイル巻きする変圧器用多段コイル巻線装置の実施例を示す概要図である。It is a schematic diagram which shows the Example of the multistage coil winding apparatus for transformers which coil-winds the flat electric wire arrange | positioned by arranging two in the horizontal direction and two in the up-down direction. 水平方向に2本並べて配置された平角電線をコイル巻きする巻線方法を示す説明図である。It is explanatory drawing which shows the winding method which coil-winds the flat electric wire arrange | positioned by arranging two horizontally. 変圧器用多段コイル巻線装置にて圧延成形された平角電線の形状を示す概要図であり、(a)は上下方向に並べた平角電線を圧延成形したものを示し、(b)は水平方向に並べた平角電線を圧延成形したものを示し、(c)は上下方向及び水平方向に並べた平角電線を圧延成形したものを示している。BRIEF DESCRIPTION OF THE DRAWINGS It is a schematic diagram which shows the shape of the rectangular electric wire roll-formed by the multistage coil winding apparatus for transformers, (a) shows what rolled the rectangular electric wire arranged in the up-down direction, (b) is horizontal. FIG. 2C shows a product obtained by rolling and forming the arranged flat electric wires, and FIG. 5C shows a product obtained by rolling and forming the flat electric wires arranged in the vertical direction and the horizontal direction. 変圧器用多段コイル巻線装置にて製作された変圧器用複数線多段コイルを示す鳥瞰図であり、(a)は矩形コイル状にコイル巻きしたものを示し、(b)は円形コイル状にコイル巻きしたものを示している。It is a bird's-eye view which shows the multi-line multi-stage coil for transformers manufactured with the multi-stage coil winding device for transformers, (a) shows what was coiled in the shape of a rectangular coil, and (b) was coiled in the shape of a circular coil Shows things. 変圧器用多段コイル巻線装置にて製作された変圧器用複数線多段コイルの一例を示す鳥瞰図であり、(a)は矩形コイル状にコイル巻きしたものを示し、(b)は円形コイル状にコイル巻きしたものを示している。It is a bird's-eye view which shows an example of the multi-line multi-stage coil for transformers manufactured with the multi-stage coil winding device for transformers, (a) shows what was coiled in the shape of a rectangular coil, and (b) is a coil in the shape of a circular coil It shows what is wound. 変圧器用多段コイル巻線装置にて製作された変圧器用複数線多段コイルの一例を示す鳥瞰図であり、(a)は矩形コイル状にコイル巻きしたものを示し、(b)は円形コイル状にコイル巻きしたものを示している。It is a bird's-eye view which shows an example of the multi-line multi-stage coil for transformers manufactured with the multi-stage coil winding device for transformers, (a) shows what was coiled in the shape of a rectangular coil, and (b) is a coil in the shape of a circular coil It shows what is wound.

先ず、本発明に係る変圧器用多段コイル巻線装置の構造について以下に説明する。   First, the structure of the multistage coil winding device for a transformer according to the present invention will be described below.

図1は、水平方向に2本以上並べて配置された平角電線を水平面内で圧延成形しながらコイル巻きし、変圧器用複数線多段コイルを製造する変圧器用多段コイル巻線装置であり、図4(b)は、当該変圧器用多段コイル巻線装置で圧延成形されたものを示している。   FIG. 1 shows a multi-stage coil winding device for a transformer, in which two or more flat wires arranged in a horizontal direction are coiled while being rolled in a horizontal plane to produce a multi-wire multi-stage coil for a transformer. b) shows the one formed by rolling with the transformer multi-stage coil winding device.

図2は、水平方向のほか上下方向に並べて配置された平角電線を圧延成形しながらコイル巻きし、変圧器用複数線多段コイルを製造する変圧器用多段コイル巻線装置であり、図4(a)及び図4(c)は、当該変圧器用多段コイル巻線装置で圧延成形されたものを示している。   FIG. 2 shows a multi-stage coil winding device for a transformer for producing a multi-wire multi-stage coil for a transformer by rolling a rectangular electric wire arranged in the vertical direction in addition to the horizontal direction while rolling the coil. And FIG.4 (c) has shown what was roll-formed with the said multistage coil winding apparatus for transformers.

図1、図2に示す変圧器用多段コイル巻線装置は、個別に電線部材である平角電線20等を複数本供給することができる供給部1を有している。   The multi-stage coil winding device for a transformer shown in FIGS. 1 and 2 has a supply unit 1 that can individually supply a plurality of flat wires 20 and the like that are wire members.

更に前記電線部材の供給部としては、図1に示すように横置き供給部2、及び縦置き供給部3を備えているのが良く、また、前記平角電線20の断面形状、又はコイルの巻取り方式に合わせ横置き供給部2、及び縦置き供給部3を切り替えて、又は併用し使用できる。   Furthermore, as the supply part of the electric wire member, it is preferable to provide a horizontal supply part 2 and a vertical supply part 3 as shown in FIG. 1, and a cross-sectional shape of the flat electric wire 20 or a coil winding. The horizontal supply unit 2 and the vertical supply unit 3 can be switched or used together in accordance with the taking system.

変圧器用多段コイル巻線装置は、供給部1から供給されてきた平角電線20の癖を取り除く為のレベラ部4を有しており、平角電線20の折れや撚り等を矯正し真っ直ぐにすることで、隙間なく巻き取ることが可能である。   The multi-stage coil winding device for a transformer has a leveler unit 4 for removing wrinkles of the flat electric wire 20 supplied from the supply unit 1, and corrects the straight electric wire 20 to be straightened by correcting bending or twisting. Thus, it is possible to wind up without gaps.

図1に示す変圧器用多段コイル巻線装置は、供給部1から供給されてきた平角電線20を素早く切り替えることができるよう、切り替え機構5を有しており、平角電線20が無くなった際や機種変更による前記平角電線20の交換の際に素早く対応ができる。   The multi-stage coil winding device for a transformer shown in FIG. 1 has a switching mechanism 5 so that the rectangular electric wire 20 supplied from the supply unit 1 can be quickly switched. It is possible to quickly cope with the replacement of the flat electric wire 20 due to the change.

図1、2に示す変圧器用多段コイル巻線装置は、レベラ部4から供給されてきた平角電線20をコイル形状に合わせ、適切な量を送り出すことが可能な送り機構部6を複数有している。送り機構部6は、複数本の前記平角電線20を、図3(b)、(c)に示すように、左右方向に多段で並べて成形する際の内外周差に合せ、内側の平角線のよりも外側の平角線の送り量を多くするよう制御することが可能である。   The multi-stage coil winding device for a transformer shown in FIGS. 1 and 2 has a plurality of feeding mechanism sections 6 that can match the rectangular electric wire 20 supplied from the leveler section 4 to the coil shape and feed an appropriate amount. Yes. As shown in FIGS. 3 (b) and 3 (c), the feeding mechanism section 6 adjusts to the difference between the inner and outer circumferences when forming a plurality of flat electric wires 20 in a multi-stage arrangement in the left-right direction. It is possible to control to increase the feed amount of the rectangular wire outside.

また、複数本の前記平角電線20を、図3(a)に示すように、上下方向に多段で積層し成形する為に送る場合は、図2に示すように、送り機構部6の直前に上下方向に複数本多段で積層された平角電線20を拘束する為の上下方向拘束機構7があると良い。また、送り機構部6の送り方式としては、連続で平角電線20を送れるよう、2本の送りハンドを有し、当該ハンドが、平角電線20を持ち替える動作、及び、交互に前後させることを行うことで、停滞時間を少なく平角電線20を送ることが可能である。なお、当該ハンドの代わりに、平角電線20をベルト形状のもので両サイドから挟み込み、ベルトを回転させ連続して平角電線20を送り出す、ベルト駆動式とすることも可能である。   Further, as shown in FIG. 3, when sending a plurality of the flat electric wires 20 to be stacked and formed in multiple stages in the vertical direction, as shown in FIG. It is preferable that there is an up-and-down direction restraining mechanism 7 for restraining the rectangular electric wires 20 stacked in a plurality of stages in the up-down direction. Moreover, as a feeding method of the feeding mechanism unit 6, the feeding mechanism unit 6 has two feeding hands so that the rectangular electric wire 20 can be continuously fed, and the hand performs an operation of changing the rectangular electric wire 20 and alternately moving back and forth. Thus, it is possible to send the flat electric wire 20 with less stagnation time. Instead of the hand, it is also possible to adopt a belt drive type in which the flat electric wire 20 is sandwiched from both sides with a belt shape, the belt is rotated, and the flat electric wire 20 is continuously sent out.

図1、2に示す変圧器用多段コイル巻線装置は、送り機構部6から供給されてきた2本以上の平角電線20を水平方向に並べる為、送り機構部6よりも下流側に電線幅ガイド部8を備えている。送り機構部6から電線幅ガイド部8の下流側に設けられた成形部9までの間に配置された、2本以上の水平方向に配置されている平角電線20は、電線幅ガイド部8によりガイドすることが可能である。なお、電線幅ガイド部8は、2本以上の水平方向に配置された平角電線20の内外周差に対応した個別の送り量で、平角電線20をそれぞれガイドすることが可能である。また、前記成形部9は、円形コイル状や矩形コイル状に平角電線20を圧延しながら巻き成形するものである。   The transformer multi-stage coil winding apparatus shown in FIGS. 1 and 2 arranges the two or more rectangular electric wires 20 supplied from the feed mechanism 6 in the horizontal direction, and therefore, the wire width guide is arranged downstream of the feed mechanism 6. Part 8 is provided. Two or more horizontally arranged flat electric wires 20 arranged between the feeding mechanism 6 and the forming portion 9 provided on the downstream side of the electric wire width guide portion 8 are moved by the electric wire width guide portion 8. It is possible to guide. In addition, the electric wire width guide part 8 can each guide the rectangular electric wire 20 with an individual feed amount corresponding to the difference between the inner and outer circumferences of the two or more horizontally arranged flat electric wires 20. Moreover, the said shaping | molding part 9 rolls and shape | molds the flat electric wire 20, rolling a circular coil shape or a rectangular coil shape.

ここで、2本以上の複数の平角電線20を上下方向に多段で積層した供給方法に関して説明する。この場合には、送り機構部6以前で既に平角電線20が積層、及び拘束され、あたかも1つの平角電線20として送り出す事が可能である。そして、積層、及び拘束された平角電線20が、電線幅ガイド部8により上下方向に多段に積層するようガイドすることも可能であれば更に良い。   Here, a description will be given of a supply method in which two or more flat electric wires 20 are stacked in multiple stages in the vertical direction. In this case, the rectangular electric wires 20 are already laminated and restrained before the feeding mechanism 6 and can be fed out as if they were one rectangular electric wire 20. It is even better if it is possible to guide the laminated and constrained rectangular electric wires 20 to be laminated in multiple stages in the vertical direction by the electric wire width guide portion 8.

また、図1、2に示す変圧器用多段コイル巻線装置には、2本以上の左右方向等に並べた状態の平角電線20を結束する手段として、左右方向拘束機構10を有している。当該左右方向拘束機構10は成形部9の上流側近傍の、当該成形部9の直前に配設されており、平角電線20を矩形コイル状で巻き成形する場合、2本以上の平角電線20が直線送りされる前のタイミングで、前記2本以上の平角電線20は平角電線結束用テープ17により結束される。   Moreover, the multistage coil winding apparatus for transformers shown in FIGS. 1 and 2 has a left-right direction restraining mechanism 10 as means for binding two or more flat wires 20 arranged in the left-right direction. The left-right direction restraining mechanism 10 is disposed immediately upstream of the molding portion 9 and immediately before the molding portion 9. When the rectangular electric wire 20 is wound in a rectangular coil shape, two or more rectangular electric wires 20 are formed. The two or more flat electric wires 20 are bound by the flat electric wire binding tape 17 at a timing before being fed linearly.

平角電線20を結束するタイミングとしては、コイル状で巻き成形を終えた時点で、左右方向拘束機構10を通過途中の平角電線20であり、平角線の直線部分15が送られている間で、送ったのちに曲線的に成形されるR成形部分16に差しかからない位置であれば、2本以上並べられた平角電線20の内外周差の影響を受けることがない為、結束が可能である。   The timing for binding the flat wire 20 is the flat wire 20 in the middle of passing through the right and left direction restraining mechanism 10 at the time when the coil forming is finished, and while the straight portion 15 of the flat wire is being sent, Since it is not affected by the difference between the inner and outer peripheries of the two or more flat wires 20 arranged at a position that does not reach the R-shaped portion 16 that is curved after being sent, it can be bound.

また、円形コイル状や矩形コイル状に平角電線20を巻き成形する成形部9の機構としては、ロール成形の方式にて徐々に所望の曲線となるよう圧延成形するのが良く、複数本の内側成形用ローラ、及び外側成形用ローラからなり、前記各ローラを個別で制御することで、所望の曲線にて平角電線20を成形できる。   Further, as a mechanism of the forming portion 9 for winding and forming the flat electric wire 20 in a circular coil shape or a rectangular coil shape, it is preferable to perform roll forming so as to gradually form a desired curve by a roll forming method. The rectangular electric wire 20 can be formed with a desired curve by individually controlling each of the rollers.

図1に示す変圧器用多段コイル巻線装置には、平角電線20が円形コイル状や矩形コイル状に巻き成形されるとき、直線的に送られてくる平角電線20が折れ曲がったり、引っかからないように防止する為の受け機構11を有している。なお、受け機構11には、成形、又は直線的に送られてくる平角電線20を結束する手段を設けておいても良い。その場合、上下方向の積層、又は左右方向に並べた平角電線20の両方を結束できる機構であり、上下方向拘束機構7と左右方向拘束機構10が不要となるが、受け機構11で平角電線20を結束する場合は、成形された後の平角電線20に追従し、バラけるのを防止しながら結束する必要があるため、機構、及び制御が複雑となり、装置自体のコスト高となる。また、拘束するまでに平角電線20がバラける可能性もあるため、別途平角電線20のガイド機構などがあれば良い。   In the multi-stage coil winding device for a transformer shown in FIG. 1, when the flat electric wire 20 is formed into a circular coil shape or a rectangular coil shape, the flat electric wire 20 fed linearly is not bent or caught. It has a receiving mechanism 11 for preventing it. The receiving mechanism 11 may be provided with means for binding the flat electric wires 20 that are molded or sent linearly. In that case, the mechanism is a mechanism capable of bundling both the vertically stacked layers or the flat electric wires 20 arranged in the left and right directions, and the vertical restricting mechanism 7 and the right and left restricting mechanism 10 are not necessary. In the case of binding, it is necessary to follow the flat rectangular electric wire 20 after being formed and bind it while preventing breakage, so that the mechanism and the control are complicated, and the cost of the apparatus itself is increased. Further, since there is a possibility that the flat electric wire 20 may be broken before being restrained, a separate guide mechanism for the flat electric wire 20 is sufficient.

図1、2に示す変圧器用多段コイル巻線装置には、成形部9により巻き成形された平角電線20を巻き取る為の巻型、巻軸12、及び、成形部9により送られてくる平角電線20に合わせて前後左右、及び成形する方向へ回転動作する巻き取り追従ユニット13を有している。   1 and 2, the transformer multi-stage coil winding apparatus includes a winding die for winding a flat electric wire 20 wound by the forming portion 9, a winding shaft 12, and a flat angle sent by the forming portion 9. It has a winding follow-up unit 13 that rotates in front and rear, right and left, and in the molding direction according to the electric wire 20.

図1、2に示す変圧器用多段コイル巻線装置には、更に巻き成形により巻き取った平角電線20の量に追従し、上下方向に動作するコイル受け部14を有しており、当該コイル受け部14により、平角電線20が巻き取られて行く中で、平角電線20の自重よる変形を防止できる。   The multi-stage coil winding device for a transformer shown in FIGS. 1 and 2 further has a coil receiving portion 14 that follows the amount of the flat electric wire 20 wound by winding and operates in the vertical direction. While the flat electric wire 20 is being wound by the portion 14, it is possible to prevent the flat electric wire 20 from being deformed by its own weight.

図1や図2に示す変圧器用多段コイル巻線装置は、平角電線20を複数本上下方向に積層、乃至は左右方向に並べた状態等で拘束し、矩形コイル状、又は円形コイル状に圧延成形し、内側から外側へ、又外側から内側へ向かって多段に巻き取りを行うものであるが、巻型、巻軸12が積極的に巻き取りを行うと平角電線20が変形してしまう為、実際には外力が掛からない様、図2に示す積層部21等に積み重ねて積層して行く。   The multi-stage coil winding device for a transformer shown in FIGS. 1 and 2 is constrained in a state where a plurality of rectangular electric wires 20 are stacked in the vertical direction or arranged in the horizontal direction, and rolled into a rectangular coil shape or a circular coil shape. It is molded and wound in multiple stages from the inside to the outside and from the outside to the inside. However, if the winding die and the winding shaft 12 are actively wound, the rectangular electric wire 20 is deformed. In practice, stacking is performed on the stacking portion 21 shown in FIG. 2 so that no external force is applied.

また、図1や図2に示す変圧器用多段コイル巻線装置で2本以上の平角電線20を結束する手段としては、テープなどが良く、その他では接着剤などの結束方法もあり、その結束する手段の材質としては、紙や絶縁物など、平角電線20がコイルになった際の特性に耐えうる素材であれば良い。また、平角電線20が傷つかず、成形部9による巻き成形の際などに、平角電線20の断面積での増減がなければ、かしめると言った結束手段でもよい。   In addition, as a means for bundling two or more flat electric wires 20 in the transformer multi-stage coil winding apparatus shown in FIG. 1 or FIG. 2, a tape or the like is good, and there are other bundling methods such as an adhesive. The material of the means may be a material that can withstand the characteristics when the flat wire 20 becomes a coil, such as paper or an insulator. In addition, when the flat electric wire 20 is not damaged and there is no increase or decrease in the cross-sectional area of the flat electric wire 20 at the time of winding forming by the forming portion 9, a bundling means that caulks may be used.

図6、7は、図1や図2に示す変圧器用多段コイル巻線装置により、平角電線20をコイル状にコイル巻きして得られる変圧器用複数線多段コイルに構成される平角電線20を、平角電線結束用テープ17を用いて結束した状態を示している。また、図5は、変圧器用複数線多段コイルの平角電線20を結束しない状態を示している。   6 and 7 show a rectangular electric wire 20 configured as a multi-wire multi-stage coil for a transformer obtained by coiling the rectangular electric wire 20 into a coil shape by the transformer multi-stage coil winding device shown in FIG. 1 and FIG. The state bound using the flat wire binding tape 17 is shown. Moreover, FIG. 5 has shown the state which does not bind the flat wire 20 of the multi-wire multistage coil for transformers.

平角電線結束用テープ17は、材料自体に厚みがあるため、積み重ね積層される平角電線20の積み高さ18,18A,18B,19,19A,19Bが高くならないよう、極力薄いものが望ましい。しかし、図6に示すように、極力薄い平角電線結束用テープ17で平角電線20を結束したとしても、平角電線結束用テープ17が各巻きにおいて同じ位相位置(図では4つの位相位置)に集中してしまうと、平角電線20の積み高さ18A、19Aが高くなり、コイル高さが増大するという問題がある。   Since the flat wire binding tape 17 is thick in material itself, it is desirable that the flat wire 20 is as thin as possible so as not to increase the stacked height 18, 18A, 18B, 19, 19A, 19B of the stacked flat wires 20. However, as shown in FIG. 6, even when the flat electric wire 20 is bundled with the thin flat electric wire binding tape 17, the flat electric wire binding tape 17 is concentrated at the same phase position (four phase positions in the figure) in each winding. If it does, the stacking height 18A, 19A of the flat electric wire 20 will become high, and there exists a problem that a coil height increases.

そこで、コイル高さをなるべく低く抑えるようにするため、図7に示すように、平角電線20を積層して積層部21を形成した際、平角電線結束用テープ17がディスク巻きの同じ位相位置に集中しないように、拘束機構で平角電線結束用テープ17の貼り付ける位置を制御しながら製作するのが良い。これにより、平角電線結束用テープ17で平角電線20を結束した場合の積層高さ18,19を極力低く抑えることができる。   Therefore, in order to keep the coil height as low as possible, as shown in FIG. 7, when the flat wire 20 is laminated and the laminated portion 21 is formed, the flat wire binding tape 17 is in the same phase position of the disk winding. In order not to concentrate, it is preferable to manufacture while controlling the position where the flat wire bundling tape 17 is attached by a restraining mechanism. Thereby, the lamination | stacking heights 18 and 19 at the time of binding the flat electric wire 20 with the flat electric wire binding tape 17 can be suppressed as much as possible.

ここで、図1に示す変圧器用多段コイル巻線装置より、水平方向に2本並べて配置された平角電線20をコイル巻きするときの巻線方法について図3に基づき以下に説明する。なお、図3では、水平方向に2本並べられた平角電線20について、内側の平角線を下に示し、その外側の平角線を上に示す。   Here, the winding method when coiling the flat electric wires 20 arranged in the horizontal direction from the multi-stage coil winding device for transformer shown in FIG. 1 will be described with reference to FIG. In addition, in FIG. 3, about the flat electric wire 20 arranged in the horizontal direction, an inner flat wire is shown below and the outer flat wire is shown above.

変圧器用多段コイル巻線装置を稼動すると、(a)に示すように、2本の平角電線20は、同じ速度で直線送りされていく。   When the transformer multi-stage coil winding apparatus is operated, the two rectangular electric wires 20 are linearly fed at the same speed as shown in FIG.

次に、(b)に示すように、2本の平角電線20のコイル巻きが開始されると、内側の平角電線20の送り速度よりも、外側の平角電線20が早い速度で送られる。   Next, as shown in (b), when coil winding of the two flat electric wires 20 is started, the outer flat electric wires 20 are fed at a higher speed than the feed speed of the inner flat electric wires 20.

次に(c)に示すように、内側の平角電線20の送り速度よりも、外側の平角電線20が早い速度で送られていく状態で、成形部9により2本の平角電線20が同時に圧延されながら所定形状に曲げ加工され、その直後に、曲げ加工のなされた部分の近傍に位置する、曲げ加工部分の上流側が、平角電線結束用テープ17により結束される。なお、2本の平角電線20が同時に圧延されながら曲げられるときには、(c)に示すように、2本の平角電線20を同時に圧延する成形部9に構成された内側成形用ローラ及び外側成形用ローラが、平角電線20の進行方向へ移動するといった位置制御がなされながら行われる。   Next, as shown in (c), the two rectangular electric wires 20 are rolled simultaneously by the forming portion 9 in a state where the outer rectangular electric wires 20 are fed at a speed higher than the feeding speed of the inner rectangular electric wires 20. While being bent into a predetermined shape, the upstream side of the bent portion, which is located in the vicinity of the bent portion, is bound by the flat wire binding tape 17 immediately after that. When the two flat electric wires 20 are bent while being simultaneously rolled, as shown in (c), the inner forming roller and the outer forming roller formed in the forming portion 9 for simultaneously rolling the two flat electric wires 20. The position control is performed such that the roller moves in the traveling direction of the flat wire 20.

次に、2本の平角電線20の曲げ加工及び平角電線結束用テープ17による2本の平角電線20の結束が終了すると、(c)にて進行方向へ移動された内側成形用ローラ及び外側成形用ローラは、後退されることで元の位置へ戻り、2本の平角電線20は、再び同じ速度で直線送りされていく。   Next, when the bending of the two flat electric wires 20 and the binding of the two flat electric wires 20 with the flat electric wire binding tape 17 are finished, the inner forming roller and the outer forming member moved in the traveling direction in (c). The roller for use returns to the original position by being retracted, and the two rectangular electric wires 20 are linearly fed again at the same speed.

そして、(e)に示すように、こうした(a)〜(d)に示す一連の動作が繰り返し行われることで、2本の平角電線20は、矩形コイル状にコイル巻きされ、それにより、変圧器用複数線多段コイルが製造される。   Then, as shown in (e), the series of operations shown in (a) to (d) is repeatedly performed, so that the two rectangular electric wires 20 are coiled into a rectangular coil shape, thereby transforming A dexterous multi-wire multistage coil is manufactured.

以上のような、変圧器用複数線多段コイルとして用いられる平角電線20の巻線方法によれば、平角電線20を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、水平方向に2本以上並べて配置した平角電線20を、水平面内で成形部9によりコイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角電線20の送り量を多くする。   According to the winding method of the flat electric wire 20 used as a multi-wire multi-stage coil for a transformer as described above, two or more flat electric wires 20 are arranged in the horizontal direction and coiled while being simultaneously rolled in a horizontal plane. When two or more flat electric wires 20 arranged in the direction are wound in a coil shape by the forming unit 9 in a horizontal plane, the feed amount of the outer flat wire 20 is made larger than the feed amount of the inner flat wire.

さらに、2本以上並べて配置した平角電線20は、成形部9により圧延されながら、矩形コイル状又は円形コイル状に巻き成形されるが、成形部9の上流側の近傍には左右方向拘束機構10が配置されており、左右方向拘束機構10は成形部9の近傍で、2本以上並べて配置した平角電線20が、平角電線結束用テープ17を用いて結束される。   Further, two or more flat rectangular wires 20 arranged side by side are wound into a rectangular coil shape or a circular coil shape while being rolled by the forming portion 9. In the right and left direction restraining mechanism 10, two or more flat electric wires 20 arranged side by side are bound using a flat electric wire binding tape 17 in the vicinity of the molding portion 9.

よって、水平方向に2本以上並べて配置された平角電線20を、水平面内で圧延しながらコイル巻きするときに、内側の平角電線20とそれよりも外側の平角電線20とには内外周差が生じるが、内側の平角電線20の送り量よりも外側の平角電線20の送り量を多くすることで、外側の平角電線20が変形したり摩耗したりすることを防止することができる。   Therefore, when two or more flat wires 20 arranged in the horizontal direction are coiled while being rolled in a horizontal plane, there is an inner / outer circumference difference between the inner flat wire 20 and the outer flat wire 20 outside it. However, it is possible to prevent the outer flat electric wire 20 from being deformed or worn by increasing the feed amount of the outer flat electric wire 20 relative to the feed amount of the inner flat electric wire 20.

さらに、水平方向に2本以上並べて配置された平角電線20は、圧延成形されながらコイル状に巻き取られる際、当該コイル状に巻き成形する手段である成形部9の上流側近傍で結束される。これにより、コイル状に多段に成形された平角電線20が、バラけてしまうことを防止することができる。   Furthermore, when two or more flat wires 20 arranged in the horizontal direction are wound in a coil shape while being rolled, they are bound in the vicinity of the upstream side of the forming portion 9 which is a means for forming the coil shape. . Thereby, it can prevent that the flat electric wire 20 shape | molded by the coil shape in multiple stages | steps will fall apart.

1‥供給部
2‥横置き供給部
3‥縦置き供給部
4‥レベラ部
5‥切り替え機構
6‥送り機構部
7‥上下方向拘束機構
8‥電線幅ガイド部
9‥成形部
10‥左右方向拘束機構
11‥受け機構
12‥巻型、及び巻軸
13‥巻き取り追従ユニット
14‥コイル受け部
15‥直線部分
16‥R成形部分
17‥平角電線結束用テープ
18,18A,18B‥積み高さ(矩形形状)
19,19A,19B‥積み高さ(円形形状)
20‥平角電線(平角線)
21・・積層部
DESCRIPTION OF SYMBOLS 1 ... Supply part 2 ... Horizontal installation part 3 ... Vertical installation part 4 ... Leveler part 5 ... Switching mechanism 6 ... Feed mechanism part 7 Vertical direction restraint mechanism 8 Electric wire width guide part 9 Forming part 10 Left / right direction restraint Mechanism 11 ··· Receiving mechanism 12 ··· Winding and winding shaft 13 · Winding follow-up unit 14 · Coil receiving portion 15 · Linear portion 16 · R molded portion 17 · Flat wire binding tape 18, 18A, 18B · Stacking height ( Rectangular shape)
19, 19A, 19B ... Stack height (circular shape)
20. Flat wire (flat wire)
21 .. Laminate part

Claims (4)

平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、
前記水平方向に2本以上並べて配置した平角線を、水平面内でコイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くすることを特徴とする変圧器用複数線多段コイルの巻線方法。
Two or more flat wires are arranged in the horizontal direction and coiled while simultaneously rolling in a horizontal plane,
Transformer characterized in that, when two or more flat wires arranged in the horizontal direction are coiled in a horizontal plane, the feed amount of the outer flat wire is made larger than the feed amount of the inner flat wire. Winding method for multi-stage multi-stage coils for dexterity.
請求項1に記載の変圧器用複数線多段コイルの巻線方法において、
前記水平方向に2本以上並べて配置した平角線を、水平面内でコイル状に巻き成形する手段の上流側の近傍で結束することを特徴とする変圧器用複数線多段コイルの巻線方法。
In the winding method of the multi-wire multistage coil for transformers according to claim 1,
A winding method for a multi-wire multi-stage coil for a transformer, characterized in that two or more flat wires arranged in a horizontal direction are bound in the vicinity of the upstream side of a coil-shaped winding means in a horizontal plane.
平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、
前記水平方向に2本以上並べて配置した平角線を、水平面内で円形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、
前記水平方向に2本以上並べて配置した平角線を、円形コイル状に巻き成形する手段の上流側近傍で結束したことを特徴とする変圧器用複数線多段コイル。
Two or more flat wires are arranged in the horizontal direction and coiled while simultaneously rolling in a horizontal plane,
When winding two or more rectangular wires arranged in the horizontal direction into a circular coil in a horizontal plane, the feeding amount of the outer rectangular wire is increased more than the feeding amount of the inner rectangular wire,
A multi-wire multi-stage coil for a transformer, characterized in that two or more flat wires arranged side by side in the horizontal direction are bundled in the vicinity of the upstream side of a means for winding and forming a circular coil.
平角線を水平方向に2本以上並べて水平面内で同時に圧延しながらコイル巻きするようにし、
前記水平方向に2本以上並べて配置した平角線を、水平面内で矩形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、
前記水平方向に2本以上並べて配置した平角線を、同時に同じ移動量で直線送りをし、
該直線送りされた平角線を、水平面内で矩形コイル状に巻き取る際に、内側の平角線の送り量よりも外側の平角線の送り量を多くし、
前記水平方向に2本以上並べて配置した平角線を、矩形コイル状に巻き成形する手段の上流側近傍で結束したことを特徴とする変圧器用複数線多段コイル。
Two or more flat wires are arranged in the horizontal direction and coiled while simultaneously rolling in a horizontal plane,
When winding two or more rectangular wires arranged in the horizontal direction into a rectangular coil shape in a horizontal plane, the feeding amount of the outer rectangular wire is increased more than the feeding amount of the inner rectangular wire,
Two or more rectangular wires arranged side by side in the horizontal direction are simultaneously linearly fed with the same movement amount,
When winding the linearly fed rectangular wire into a rectangular coil shape in a horizontal plane, the feeding amount of the outer rectangular wire is increased more than the feeding amount of the inner rectangular wire,
A multi-wire multi-stage coil for a transformer, characterized in that two or more flat wires arranged side by side in the horizontal direction are bundled in the vicinity of the upstream side of a means for winding and forming a rectangular coil.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005209916A (en) * 2004-01-23 2005-08-04 Sanken Electric Co Ltd Wire winding for electricity, and manufacturing method and apparatus thereof
JP2005327834A (en) * 2004-05-13 2005-11-24 Goto Denshi Kk Coil and its manufacturing method
JP2009218400A (en) * 2008-03-11 2009-09-24 Sumitomo Electric Ind Ltd Assembled wire, coil formed by winding assembled wire, and method of manufacturing the them
JP2010245169A (en) * 2009-04-02 2010-10-28 Hitachi Industrial Equipment Systems Co Ltd Multi-layer coil of multiple wires for transformer and winding apparatus of the same
JP2010267780A (en) * 2009-05-14 2010-11-25 Sumitomo Electric Ind Ltd Method of manufacturing coil for reactor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005209916A (en) * 2004-01-23 2005-08-04 Sanken Electric Co Ltd Wire winding for electricity, and manufacturing method and apparatus thereof
JP2005327834A (en) * 2004-05-13 2005-11-24 Goto Denshi Kk Coil and its manufacturing method
JP2009218400A (en) * 2008-03-11 2009-09-24 Sumitomo Electric Ind Ltd Assembled wire, coil formed by winding assembled wire, and method of manufacturing the them
JP2010245169A (en) * 2009-04-02 2010-10-28 Hitachi Industrial Equipment Systems Co Ltd Multi-layer coil of multiple wires for transformer and winding apparatus of the same
JP2010267780A (en) * 2009-05-14 2010-11-25 Sumitomo Electric Ind Ltd Method of manufacturing coil for reactor

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